Lynx RF Operator's Manual

OPERATOR’S MANUAL LYNX 2008
Adventure V-800
Ranger V-800
Ranger 550
SAFETY WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, or on-product warnings may result in injury, including the possibility of death. This Operator’s Guide should remain with the unit at time o f resale.
LYNX products are manufactured by BRP.
Bombardier* Lite * Trademark of Bomb ardier Inc. used under license. The following a re trademarks of Bombardier Rec re ational Products Inc. or its
subsidiaries.
LYN X
®
RER
TM
RF™
SC™
ROTAX
TM
Pilot™ TRA™
DESS™
Printed in Canada. (mmo2008-RF HT) ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2007 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. * Trademark of Bombardier Inc. used under license.
FOREWORD
Congratulations on your purchase of a new LYNX snowmobile. Whatever model you have chosen, it is backed by the Bombardier Recreational Prod­ucts. (BRP) warranty and a netw ork of authorized LYNX snowmobile dealers ready to provide the parts, s ervice or accessories you may require.
The Operator's Guide has been pre­pared to acquaint the owner/operator and passenger with this new snow­mobile and its various controls, main­tenance and safe riding instructions. This guide is indispensable for the proper use of the product and should be kept with this snowmobile at all times.
Make sure you read and understand the content of this Operator's Guide.
After reading, please keep this Oper­ator's Guide with the snowmobile. If the snowmobile is resold, please give the guide to the new owner for his awareness.
Also note that the guide is available in several languages.
If you have any question regarding any topic wh ether or not it is covered in this Operator's Guide, please contact your Dealer.
This guide uses the following safety alert symbol in conjunction with signal words to indicate a potential personal injury hazard.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. When used without the safety alert symbol ,potential hazard exists for property damage only.
NOTE: Indicates supplementary infor-
mation needed to fully complete an in­struction.
WARNING
2-UP vs 1-UP models:
Throughout this Operator's Guide, the term “1-UP” refers to vehicles designed to carry the operator on­ly while the term “2-UP” refers to vehicles designed to carry also a passenger. Make sure to identify and follow the warnings and instructions that are applicable to your specific model.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the correct use of the vehicle.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial set-u p and in s pection of your snowmobile as w ell as com­pleted the final adjustment required to suit your specific weight and riding environment before you took posses­sion. At delivery, your dealer would have explained the snowmobile con­trols and provided you with a brief explanation of the various suspension adjustments. We trust you have tak­en full advantage of this!
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At delive ry, you were also informed of th e warranty coverage and have completed the Warranty Registration process.
The information and components/ system descriptions contained in this guide are correct at time of publi­cation. BRP, however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured.
Because of its ongoing commitment to product quality and innovation, BRP reserves the right at any time to dis­continue or change specifications, de­signs, features, models or equipment without incurring oblig atio n.
The illustrations in this document show the typical construction of the different assemblies and, in all cases, may not reproduce the full detail or exact s hape of the parts shown, how­ever, they represent parts which have the same or a similar function.
It is understood that this guide may be translated into another language. In the event of any discrepancy, the English version shall prevail.
Specifications are given in the SI met­ric system. Where precis e accuracy is not required, some conversions are rounded off for easier use.
Most components of this snowmobile are built with parts dimensioned in the metric system. Most fasteners are metric and must not be replaced by customary fasteners or vice versa.
We recommend genuine BRP prod­ucts for replacement parts and ac­cessories. They've been specially designed for your vehicle and manu­factured to meet BRP's demanding standards.
For any questions pertaining to the warranty and its application, consult the WARRANTY section in this guide, and/or an authorized LYNX dealer.
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TABLE OF CONTENTS
SAFETY INFORMATION
INTRODUCTION ..................................................................... 8
IMPORTANT BASIC SAFETY MEASURES....................................... 9
LAWS AND REGULATIONS....................................................... 13
RIDING THE VEHICLE.............................................................. 14
Principle of Operation .......................................................... 14
How to Ride ..................................................................... 14
Carrying a Passenger ........................................................... 16
Terrain/Riding Variations........................................................ 18
Transporting and Towing ....................................................... 22
TRACTION ENHANCING PRODUCTS........................................... 23
SAFETY LABELING................................................................. 27
ENVIRONMENT INFORMATION
GENERAL ............................................................................ 34
JUST WHAT IS LIGHT TREADING? ............................................. 35
WHY IS LIGHT TREADING SMART.............................................. 36
VEHICLE INFORMATION
HOW TO IDENTIFY YOUR SNOWMOBILE ..................................... 38
CONTROLS/INSTRUMENTS/EQUIPMENT .................................... 40
1) Speedometer................................................................. 41
2) Tachometer ................................................................... 43
3) Pilot Lamps ................................................................... 43
4) Throttle Lever ................................................................ 43
5) Brake Lever................................................................... 43
6) Parking Brake Lever ......................................................... 43
7) Multi-Function Switch ....................................................... 44
8) Handlebar ..................................................................... 45
9) Ignition Switch ............................................................... 45
10) Tether Cut-Out Switch ..................................................... 46
11) Engine Cut-Out Switch .................................................... 47
12) Rewind Starter Handle..................................................... 47
13) Choke Lever ................................................................ 47
14) Fuel Tank Cap/Gauge....................................................... 48
15) Windshield .................................................................. 48
16) Hood and Side Panel Latches............................................. 48
17) Fuses ........................................................................ 49
18) Front Grab Handle/Front Bumper ......................................... 51
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19) Storage Compartment ..................................................... 52
20) Rear Rack ................................................................... 52
21) Tool Kit....................................................................... 52
22) Spark Plug Holder .......................................................... 52
23) Spare Drive Belt Compartment ........................................... 53
24) Hitch ......................................................................... 53
25) Shields and Guards......................................................... 53
26) Track ......................................................................... 53
27) Holding Strap ............................................................... 53
28) Rear Grab Handles ......................................................... 54
29) Adjustable Mirrors.......................................................... 54
30) Backrest ..................................................................... 54
31) Gear Shift Lever ............................................................ 54
32) Seat Strap ................................................................... 54
RECOMMENDED FUEL AND OIL ................................................ 55
BREAK-IN PERIOD.................................................................. 57
OPERATING INSTRUCTIONS..................................................... 58
Pre-Operation Check ........................................................... 58
Engine Starting Procedure (2-Stroke) ......................................... 59
Engine Starting Procedure (4-Stroke) ......................................... 60
Vehicle Warm-Up ............................................................... 61
Shutting Off the Engine ........................................................ 61
Post-Operation Care ............................................................ 61
Suspension Adjustments ...................................................... 61
SPECIAL OPERATING INSTRUCTIONS ......................................... 67
Riding at High Altitudes or Sea Level......................................... 67
Riding in Cold Weather......................................................... 67
Emergency Starting............................................................. 67
Towing an Accessory........................................................... 68
Towing Another Snowmobile.................................................. 68
Transporting the Vehicle........................................................ 68
TROUBLESHOOTING .............................................................. 70
SPECIFICATIONS ................................................................... 73
MAINTENANCE INFORMATION
PERIODIC MAINTENANCE CHART .............................................. 80
2-STROKE............................................................................ 81
4-STROKE............................................................................ 84
ENGINE SYSTEM................................................................... 87
Air Filter Cleaning ............................................................... 87
Coolant Level.................................................................... 87
Exhaust System................................................................. 88
Injection Oil Level............................................................... 88
Engine Oil Level................................................................. 89
Engine Oil/Oil Filter Change ................................................... 89
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DRIVE SYSTEM..................................................................... 91
Belt Guard Removal and Installation.......................................... 91
Brake Fluid Level................................................................ 92
Brake Condition ................................................................. 93
Brake Adjustment............................................................... 93
Chaincase Oil Level............................................................. 93
Chaincase Oil Change .......................................................... 94
Drive Chain Tension ............................................................ 94
Drive Belt Condition ............................................................ 94
Drive Belt Removal/Installation................................................ 94
Drive Belt Height Adjustment ................................................. 96
Drive Pulley Adjustment ....................................................... 98
Track Condition.................................................................. 99
Track Tension and Alignment ................................................ 100
ELECTRICAL SYSTEM ........................................................... 103
Battery Electrolyte ............................................................ 103
REAR SUSPENSION ............................................................. 104
STEERING AND FRONT SUSPENSION....................................... 105
BODY/FRAME..................................................................... 106
Vehicle Cleaning and Protection............................................. 106
Bulb Replacement ............................................................ 106
Headlamp Beam Aiming ..................................................... 107
STORAGE AND PRESEASON PREPARATION ............................... 108
WARRANTY
BRP FINLAND OY INTERNATIONAL LIMITED WARRANTY: 2008 LYNX
®
SNOWMOBILES .................................................................. 110
PRIVACY OBLIGATIONS/DISCLAIMER ....................................... 113
CHANGE OF ADDRESS/OWNERSHIP ........................................ 114
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SAFETY
INFORMATION
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SAFETY INFORMATION
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INTRODUCTION
Everyone is a beg in ner the first time he sits behind the controls of a snow­mobile regardless of previou s expe­rience in driving an automobile, a motorcycle or a motorboat. The safe use of your snowmobile is dependent on many condition s such as visibility, speed, weather, environment, traffic, vehicle condition and the condition of the driver.
Each operator has a resp onsibility to ensure the safety of his/her passen­ger, if any, and of other recreationists or bystanders.
You are responsible for proper opera­tion of your vehicle as well as training thosewhomyouallowtorideordrive. There may be noticeable handling and performance differences from one snowmobile to the other.
A snowmobile is relatively simple to operate but like any other vehicle or mechanical equipment, it can be hazardous if you or a passenger are reckless, thoughtless or inattentive. We encourage you to have an Annual Safety Inspection of yo ur snowmo­bile. Please contact an authorized LYNX dealer for further details. Final­ly, we urge you to visit an authorized LYNX dealer periodically for regular and safety maintenance, as well as snowmobile accessories you may re­quire.
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IMPORTANT BASIC SAFETY MEASURES
Training
Basic training is required for the
safe operation of any snowmobile. Study your Operator's Guid e paying particular attention to cautions and warnings. Join your local snow­mobile club: its social activities and trail systems are planned for both fun and safety. Obtain basic instructions from your snowmobile dealer, friend, fello w club member or enroll in your state or provincial safety training program.
Always show a new operator how
to s ta rt and stop the vehicle. In­dicate the correct riding positions and, above all else, only allow him to operate the snowmobile in a re­stricted flat area — at least until he is co m pletely fa miliar with its o p era­tion. If there is a local snowmobile operator's training course existing, have him enroll.
Performance
The performance of some snow-
mobiles may significantly exceed that of other snowmobiles you have operated. Therefore, use by novice or inexperienced operators is not recommended.
Snowmobiles are used in many
areas and in m any snow condi­tions. Not all models perform the same in similar conditions. Always consult your snowmobile dealer when selecting the snowmobile model for your particular needs and uses.
Injury or death may result to the
snowmobile operator, passenger or bystander if the snowmobile is used in risky conditions which are beyond the driver's, passenger's or snowm o b ile's capabilities or in­tended use.
Age
BRP recommends the operator has
at least 16 years old of age. NOTE! Follow your local regulation !
Speed
Speeding can be fatal. In many
cases, you cannot react or respond quickly enough to the unexpected. Always ride at a speed which is suitable to the trail, weather condi­tions and your own ability. Know your local rules. Speed limit may be in effect and meant to be ob­served.
Riding
Always keep right hand side of the
trail.
Always keep a safe dista nc e
from other snowmobiles and by­standers.
Remember, promotional material
may show risky maneuvers per­formed by professional riders under ideal and/or c ontrolled conditions. You should never attempt any such risky maneuvers if they are beyond your level of riding ability.
Never ride after consuming drugs or
alcohol or if you feel tired o r ill. Op­erate your snowmobile prudently.
Your snowmobile is not designed to
be operated on public streets, roads or highways.
Snowmobiling at night can be a de-
lightful experience but because o f reduced visibility, be extra cautious. Avoid unfamiliar terrain and be sure your lights are working. Always car­ry a flashlight and spare light bulbs.
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Nature is wonderful but don't let it
distract your attention from driving. If you want to truly appreciate win­ter's scenery, stop your snowmo­bile on the side of the trail so t h at you don't become a hazard to oth­ers.
Fences represent a very serious
threat for both you and your snow­mobile. Give a wide berth to tele­phone poles or posts.
Hidden wires unseen from a dis-
tance can cause serious accidents.
Always wear an approved safety
helmet, eye protection and a face shield. This also applies to your passenger.
Be aware of inherent risks associ-
ated with riding off trails, such as avalanche and other natural or man made hazards or obstacles.
Avoid road traveling. If you must
do so, and it is permitted, reduce speed. The snowmobile is not de­signed to operate or turn on paving. When crossing a road, make a full stop, then look carefully in both di­rections before crossing at a 90° an­gle. Be wary of parked vehicles.
Tailgating another sn owmobile
should be avoided. If the snow­mobile in front of you slows for any reason, its driver and passenger could be harmed through your ne­glect. Maintain a safe stopping distance between you and the snowmobile in front of you. De­pending on the terrain condition, stopping may require a little more space than you think. Play it safe. Be prepared to use evasive driving.
Venturing out alone with your snow-
mobilecouldalsobehazardous. You could run out of fuel, have an accident, or damage your snowmo­bile. Remember, your snowmobile is capable of traveling further in half an hour than you may be able to walk in a day. Use the “buddy sys­tem”. Alway s ride with a friend or member of your snowmobile club. Even then, tell someone where you are going and the approximate time you plan to return.
Meadows sometimes have low ar-
eas where water accumulate and freezes over in winter. This ice is usually glare ice. Attempting to turn or brake on this surface could cause your vehicle to spin out of control. Never brake or attempt speeding or turning on glare ice. If youdohappentotraveloversuch a condition, reduce speed by care­fully releasing the throttle.
Never “jump” with your snowmo-
bile. This should be left to profes­sional stunt men. Don't show off. Be responsible.
While on safari, do not “gun” the
throttle. Snow and ice can be thrown back into the path of a following snowmobile. In addition, when “gunning” the throttle, the vehicle digs into and leaves an ir­regular sn o w surface for others.
Safaris are both fun and enjoyable
but don't show off or overtake others in the group. A less experi­enced operator might try to do the same as you and fail. When riding with others, limit your abilities to the experience of others.
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Operation
Always make a pre-start inspection
BEFORE you turn on the ignition.
In an emergency, the snowmobile
engine can be stopped by activating the engine cut-out s w itch, pulling the tether cord cap or turning off the key.
Throttle mechanism should be
checked for free movement and return to idle position before start­ing engine.
Always engage parking brake when
vehicle is not in use.
Never run the engine in a non-
ventilated area and/or if vehicle is left unattended.
Never operate the engine without
belt guard securely installed or, with hood or access/side panels open or removed. Never run the engine without drive belt installed. Running an unloaded engine such as without drive belt or with track raised, can be dangerous.
Electric start models only: Never
charge or boost a battery while in­stalled on snowmobile.
Ensure the path behind is clear of
obstacles or bystanders before pro­ceeding in reverse.
Do not leave your keys in the ig-
nition switch, it is a n invitation to thieves and a danger to young chil­dren.
Raising the rear of your snowmobile
while the engine is running could cause snow, ice or debris to be thrown back at an observer. Nev­er raise the rear of th e vehic le while the engine is running. To clear or in­spect the track, stop the engine, tilt thevehicleonitssideandremove blockage with a piece of wood or branch. Never allow anyone near a rotating snowmobile track.
Maintenance
Know your snowmobile and treat
it with the respect and care due of any power driven machine. Com­mon sense, proper handling and routine maintenance will result in safer and enjoyable use.
Only perform procedures as de-
tailed in this guide. Unless other­wise specified, engine should be turned OFF and cold for all lubrica­tion, adjustment and maintenance procedures.
Never have the engine running
whilethehoodisopen. Evenat idle, a snowmob ile engine is turn­ing around 1,800 revolutions per minute. Always turn off the igni­tion before opening the hood for any reason.
Never remove any original equip-
ment from your snowmobile. Each vehicle has many built in safety fea­tures. Such features include vari­ous guards and console s, plus re­flective materials and warning la­bels.
A poorly maintained snowmobile
itself can b e a potential haza rd. Ex­cessively worn components could render the vehicle completely in­operative. Keep the snowmob ile in good working condition at all times. Follow your pre-operation check, weekly, monthly and an­nually routine maintenance and lubrication procedures as detailed in this guide. Consu lt a snowmo ­bile dealer or acquire a shop manual and proper tools and equipment if other repairs or service is required.
Do not stud the track unless it as
been approved for studs. At speed, a s tudded track that as not been approved for studs could tear and separate from vehicle posing a risk of severe injury or death.
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Fuel
Always stop the engine before
refueling. Fuel is flammable and explosive under certain conditions. Always work in a we ll-ve ntilated area. Do not smoke or allow open flames or sparks in the vic inity. Open cap slowly. If a differen­tial pressure condition is noticed (whistling sound heard when loos­ening fuel tank cap) have vehicle inspected and/or repaired before further operation. Do not overfill or top off the fuel tank before plac­ingthevehicleinawarmarea. As temperature increases, fuel ex­pands and might overflow. Always wipe off any fuel spillage from the vehicle. Periodically verify fuel sys­tem.
Basics for Passenger
Never ride as a passenger unless
the snowmobile is equipped with a passenger seat, and sit only on the designated passenger seat.
A lwa ys wear a DOT approved hel-
met and follow the same dressing guidelines as those recommended for the operator and described in this guide.
M ake sure that you are able to
achieve a stable stance, both feet resting positively on the footboards of footrests with good grip, and that you are able to hold on firmly to the handholds.
Once underway, if you feel uncom-
fortable or insecure for any reason, don‘t wait, tell the driver to slow down or stop.
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LAWS AND REGULATIONS
Know your local laws. Federal, state, provincial and local gov-
ernment agencies have enacted laws and regulations pertaining to the safe use and operation of snowmobiles. It is your responsibility as a snowmobiler to learn and obey these laws and reg­ulations. Respect and observance will result in safer snowmobiling for all.
Be aware of the liability property dam­ages and insurance laws regarding your equipment.
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RIDING THE VEHICLE
Before venturing on the trails, operate the snowmobile in a restricted flat area until you are completely familiar with its operation and feel comfortable that you can safely tackle a more demand­ing task. Have an enjoyable and safe ride.
Principle of Operation
Propulsion
Depressing throttle lever increases engine RPM causing th e drive pulley to engage. Depending on models en­gine RPM must be between 2500 and 4200 before drive pulley engagement will occur.
Outer sheave of drive pulley moves toward inner sheave, forcing the drive belt to move upward on the drive pulley and simultaneously forcing the sheaves apart on the driven pulley.
The driven pulley senses the load on the track and limits the belt move­ment. The result is an optimized speed ratio between engine RPM and the speed of the vehicle at any time.
WARNING
Never operate engine without belt guard securely installed or, with hood or access/side panels open or removed.
Power is transferred to the track through the chaincase or gearbox and drive axle.
WARNING
Always use a wide-base snowmo­bile mechanical stand to properly support vehicle during any track verification. Slowly accelerate engine in order to rotate track at very low speed when it is not on ground.
Tur nin g
Handlebar controls the steering of the vehicle. As the handlebar is rotated to right or left, the skis are turned right or left to steer the snowmobile.
Stopping
Before riding your snowmobile, you should understand how to stop it. This is done by releasing the throttle and gradually depressing the brake lever on the left side of the handlebar. In an emergency, you may stop your vehicle by pressing the engine cut-out switch located near the throttle control and applying the brake. Remember, a snowmobile cannot “stop on a dime”. Braking characteristics vary with deep snow, packed snow or ice. If the track is locked during hard braking, skidding may result.
How to Ride
How to Dress
Proper snowmobile clothing should be worn. It should be comfortable and not too tight. Always check the weather forecast before going on a ride. Dress for the coldest weather expected. Thermal underwear next to the skin also provides a good insu­lation.
DOT approved helmets are recom­mended at a ll times. They provide both warmth a nd reduce injury. A stocking type cap, balaclava and face mask should always be carried or worn. Goggles or a face shield that attach to the helmet are indispens­able.
Hands should be p rotected by a pair of snowmobile gloves or mitts which have sufficient in su latio n and allow use of thumbs and fingers for opera­tion of controls.
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Rubber bottom boots with either a ny­lon or a leather top, with removable felt liners are best suited for snowmo­biling.
You should keep yourself as dry as possible when snow m obiling. When you come indoors, take your snowmo­bile suit and boots off and make cer­tain they dry properly.
Do not wear long scarfs and loose ap­parels that could get caught in moving parts.
What to Bring
Every snowmobiler should carry at least the follow ing basic parts and tools that can help him and others in an emergency:
• this Operator's Guide
• spare spark plugs and wrench
•frictiontape
• spare drive belt
• spare starter rope
• spare light bulbs
• tool kit (including at least p liers, screwdriver, adjustable wrench)
•knife
• flashlight.
Include other items depending on the length and time of your ride.
Riding Position
Your riding position and balance are the two basic principles of making your snowmobile go where you want it to. When turning on the side of a hill, you and your passenger must be ready to shift body weight to help it turn in the desired direction. Driver and passenger(s) must never attempt this maneuvering by placing feet out­side of the vehicle. Experience will teach you how much lean to put in­to turns at different speeds and how much you will have to lean into a slope to maintain proper balance.
Generally, the riding position for best balance and control is sitting. Howev­er, the posting, kneeling or standing positions are also used under certain conditions.
The novice driver should become fa­miliar with the snowmobile throu g h practice on a level area at slow speeds before venturing afield.
WARNING
Do not attempt any maneuvers if they are beyond your abilities.
Sitting
Feet on the running boards, body mid­way back on seat is an ideal position when operating the snowmobile over familiar, smooth terrain. Knees and hips should remain flexible to absorb shocks.
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Posting
A semi-sitting position with the body off the seat and the feet under the body in a sort of squatting posture, thus allowing the legs to absorb the shocks when traveling over uneven terrain. Avoid abru pt stops.
Kneeling
This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat. Avoid abrupt stops.
Standing
Place both feet o n the running boards. Knees should be flexed to absorb the shock from surface bumps. This is an effective position to see better and to shift weight as conditions dictate. Avoid abrupt stop.
Carrying a Passenger
Certain snowmobiles are designed for an operator only, others can allow one passenger only, and others can allow up to two passengers. Refer to the indications on the vehicles to know if any particular snowmobile can accom­modate passengers or not, and if so, how many. Always respect those indi­cations. Overloading is dangerous be­cause snowmobiles are not designed for it.
Even when passengers are allowed, you must make sure that the persons who would like to become passengers are p hysically fit for snowmobiling.
WARNING
Anypassengermustbeableto firmly lay his feet on the footrests andkeephishandsonthegrab handles or seat strap at all times when seated. Respecting those physical criteria is important to ensure that the passenger is stable and to reduce the risks of ejection.
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On snowmobiles allowing two pas­sengers, if you have an adult and a child for passenger, BRP recommends that the child sits in the center loca­tion. This a llows an adult sitting in the rear seat to keep a visual contact with the child and h old him if necessary. In addition, the child is best protected against the wind and cold temperature if seated in the center lo catio n.
Each op e ra tor has a responsibility to ensure the safety of his passengers and should inform them of snowmo­biling basics.
WARNING
– Passengers must only sit on
designated passenger seats. Never allow anyone to sit be­tween the handlebar and the operator.
– Each passenger seat must have
a strap or grab handles and meet SSCC standards.
– Passengers and operators must
always wear DO T approved hel­mets and warm clothing appro­priate for snowmobiling. Make sure that no skin is exposed.
– O nce underway, if a passenger
feels uncomfortable or insecure for any reason, he must not wait, and tell the driver to slow­down or stop.
Riding with passen gers on board is different than riding alone. The oper­ator has the benefit of knowing what will be the next maneuver and is able to prepare himself accordingly. The operator also benefits from the sup­port of his grip on the handlebar. In contrast, the passengers have to re­ly on the operator’s carefu l and safe operation of the vehicle. In addition, “body english” is limited with passen­gers, and the operator can sometimes see more of the trail ahead than the passengers. Therefore, smooth start­ing and stopping are required with passengers, and the operator must slow down. The operator must also warn passengers of side hills, bumps, branches, etc. An unforeseen bump can leave you passenger-less . Re­mind your passe n ge r s to lean into the turn with you, without causing the vehicle to topple. Be extremely careful, go more slowly and check the passengers frequently.
WARNING
When riding with a passenger: – Braking ability and steering
control are reduced. Decrease speed and allow extra space to maneuver.
– Adjust suspension according to
weight.
For c omplete information on how to adjust the suspension, please re­fer to the section of this Operator’s Guide entitled SUSPENSION ADJUST-
MENTS under OPERATING INSTRUC­TIONS and to the relevant label on the
belt guard. Use extra caution and go even more
slowly with young passengers. Check frequently to make certain the child has a firm grip and is properly posi­tioned with his feet on the running boards.
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Terrain/Riding Variations
Groomed Trail
On a maintained trail, sitting is the most preferred riding position. Do not race and, above all, keep to the right hand side of the trail. Be prepared for the unexpected. Observe all trail signs. Do not zigzag from one side of the trail to the other.
Ungroomed Trail
Unless there has been a fresh snow­fall you can expect “washboard” and snowdrift conditions. Taken at exces­sive speeds, such conditions can be physically harmful. Slow down. Hold on the handlebar and assume a post­ing position. Feet should be under the body assuming a crouched position to absorb any jarring effect. On longer stretches of “washboard” trails, the kneeling position of one knee on the seat can be adopte d. This provides a certain amount of comfort, while at thesametimekeepsthebodyloose and capable of vehicle control. Be­ware of hidden rocks or tree stumps partially hidden by a recent snowfall.
Deep Snow
In deep “powder” snow, your vehicle could begin to “bog” down. If this oc­curs,turninaswideanarcaspossi­ble and look for a firmer base. If you do get “bogged”, and it happens to everyone, do not spin your track as this makes the vehicle sink deeper. In­stead, turn the engine off, get off and move the back of the vehicle onto new snow. Then tramp a clear path ahead of the vehicle. A few feet will gener­ally suffice. Restart the engine. As­sume the standing position and rock the vehicle gently as you steadily an d slowly apply the throttle. Depending on whether the front or rear end of the vehicle is sinking, your feet should be placed on the opposing end of the running boards. Never place foreign material beneath the track for support. Do not allow anyone to stand in front of, or to the rear of, the snowmobile with the engine running. Stay away from the track. Personal injury will re­sult if conta c t is made with th e revolv­ing track.
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Frozen Water
Traveling frozen lakes and rivers can be fatal. Avoid w aterwa ys. If you are in an un fam iliar are a, ask the lo­cal authorities or residents about the ice condition, inlets, outlets, springs, fast moving currents or other haz­ards. Never attempt to operate your snowmobile on ice that may be too weak to support you and the vehicle. Operating a snowmobile on ice or icy surfaces can be very dangerous if you do not observe certain precautions. The very nature of ice is foreign to good control of a snowmobile or any vehicle. Traction for starting, turning or stopping is much less than that on snow. Thus, these distances can be multiplied manyfold. Steering is minimal, and uncontrolled spins are an ever pre s e nt dange r. When op er­ating on ice, drive slow ly with caution. Allow yourself plenty of room for stopping and turning. This is especial­ly true at night.
Hard Packed Snow
Don't underestimate hard packed snow. It can be difficult to negotiate as both skis and track do not have as much traction. Best advice is to slow down and avoid rapid acceleration, turning or braking.
Uphill
There are two types of hills you can en­counter — the open hill on which there are few trees, cliffs or other obstacles, and a hill that can only be climbed di­rectly. On an open hill, the approac h is to climb it by side hilling or slalom­ing. Approach at an angle. Adopt a kneeling position. Keep your weight on the uphill side at all times. Main­tain a steady, safe speed. Continue as far as you can in this direction, then switch to an opposite hill angle and rid­ing position.
A direct climb could present problems. Choose the standing position, accel­erate before you start the climb and then reduce throttle pressure to pre­vent track slippage.
In either case, vehicle speed should be as fast as the incline demands. Always slow down as you reach the crest. If you cannot proceed further, don't spin your track. Turn the en­gine off, free the skis by pulling them out and downhill, place the rear of the snowmobile uphill restart the engine and ease it out with slow even throttle pressure. Position yourself to avoid tipping over, then descend.
Downhill
Downhill driving requires that you have full control of your vehicle at all times. On s te e pe r hills, keep your center of gravity low and both hands on the handlebar. Maintain slight throttle pressure and allow the ma­chine to run downhill with the engine operating. If a higher than safe speed is reached, slow down by braking but apply the brake w ith frequent light pressure. Never jam the brake and lock the track.
Side Hill
When crossing a side hill or travers­ing up or downhill, certain procedures must be followed. All riders should lean towards the slope as required for stability. The preferred operating positions are the kneeling position, with the knee of the down hill leg on the seat and the foot of the up­hill leg on the running board, or the posting position. Be prepared to shift your weight quickly as needed. Side hills and steep slopes are not recom­mended for a beginner or a novice snowmobiler.
____________
SAFETY INFORMATION
___________
19
Slush
Slush should be avoided at all times. Always check for slush before start­ing across any lake or river. If dark spots appear in your tracks, get off the ice immediately. Ice and water can be thrown rearward into the path of a fol­lowing snowmobile. Getting a vehicle out of a slush area is strenuous and in some cases, impossible.
Fog or Whiteouts
On land or water, fog or visibility­limiting snow can form. If you have to proceed into the fog or heavy snow, do so slowly with your lights on and watch intently for hazards. If you are not sure of your way, do not proceed. Keep a safe distance behind other snowmobilers to impr ove visibility and reaction time.
Unfamiliar Territory
Whenever you enter an area that is new to you, drive with extreme cau­tion. Go slow enough to recognize potential h azards such as fences or fence posts, brooks crossing your path, rocks, sudden dips, guy wires and countless other obstacles whic h could result in a termination of your snowmobile ride. Even when fol­lowing existing tracks, be cautious. Travel at a speed so you can see what is around the next bend or over the top of the hill.
Bright Sunshine
Bright sunny days c an considerably re­duce your vision. The glare from sun and snow may blind you to the ex­tent that you cannot easily distinguish ravines, ditches or other obstacles. Goggles with colored lenses should always be worn under these condi­tions.
Unseen Obstruction
There may be obstructions hidden beneath the snow. Driving off estab­lished trails and in the woods requires reducedspeedandincreasedvigi­lance. Driving too fast in an area can make even minor obstacles very haz­ardous. Even hitting a small rock or stump could throw your snowmo­bile out of control and cause injury to its riders. Stay on established trails to reduce your exposure to hazards. Be safe, slow down and enjoy the scenery.
Hidden W ires
Always be on the lookout for hidden wires, especially in areas that may have been farmed at one time or an­other. Too many accidents have been caused by running into wires in the fields, guy wires next to poles and roads, and into chains and wires used as road closures. Slow speeds are a must.
Obstacles and Jumping
Unplanned jumps of snowdrifts, snowplow ridges, culverts or indistin­guishable objects can be dangerous. You can avoid them by wearing the proper color lenses or face shields and by operating at a lower speed.
Jumping a sno wmobile is an unsafe and dangerous practice. However, if the trail does suddenly drop away from you, crouch (stand) towards the rear ofthevehicleandkeeptheskisup and straight ahead. Apply partial throt­tle and brace yourself for the impact. Knees must be flexed to act as shock absorbers.
20
___________
SAFETY INFORMATION
___________
Tur nin g
Depending on terrain conditions, there are two preferred ways to turn or cor­ner a snowmobile. For most snow surfaces, “body english” is the key to turning. Leaning towards the inside of the turn and positioning body weight on the inside foot will create a “bank­ing” condition beneath the track. By adopting this position and positioning yourself as far forward as poss ible, weight will be transferred to the inside ski.
On oc cas ion, you will find that the on­ly way to turn the vehicle about in deep snow is to pull the snowmobile around. Do not over-exert yourself. Get assistance. Remember to a lways lift using your legs as opposed to your back.
Road Crossing
In some cases, you will be approach­ing the road from a ditch or snowbank. Choose a place where you know you can climb without diffic ulty. Use the standing position and proceed with on­ly as much speed needed to crest the bank. Stop completely at the top of the bank and wait for all traffic to clear. Judge the drop to the roadway. Cross the road at a 90° angle. If you en­counter another snowbank on the op­posite side, position your feet near the rear of the v eh icle. Remember, your snowmobile is not designed to oper­ate on bare pavement and steering on this type of surface is more difficult.
Railroad Crossing
Never ride on railroad tra cks. It is ille­gal. Railroad tracks and railroad rights­of-way are private property. A snow­mobile is no match for a train. When crossing a railroad track, stop, look and listen.
Night Rides
The amount of natural and artificial light at a given time can effect your ability to see or to be seen. Nighttime snowmobiling is d elig htful. It can be a unique experience if you acknowl­edge you r reduced visibility. Before you start, m ake certain your lights are clean and work properly. Drive at speeds that will allow you to stop in time when you see an unknown or dangerous object ahead. Stay on established trails and never operate in unfamiliar territory. Avoid rivers and lakes. Guy wires, barbed wire fences, cabled road entrances and other ob­jects such as tree limbs are difficult to see at night. Neve r drive alo ne . Always carry a flashlight. Keep away from residential areas and respect the right of others to sleep.
Safari Riding
Before starting out, designate a “trail boss” to lead the party and a nother person to follow-up at the end of the party. Ensure that all members of the party are aware of the proposed route and destination. Make certain that you are carrying all necessary tools and equipment and that you have sufficient fuel to complete the trip. Never overtake the trail boss or, for that matter, any other snowmobile. Use down-th e-line hand signals to in­dicate hazards or intent of direc tio n change. Assist others whenever nec­essary.
____________
SAFETY INFORMATION
___________
21
ItisalwaysIMPORTANTtokeepa safe distance between each snowmo­bile. Always maintain a safe interval and allow sufficient stopping distance. Don't be a tailgater. Know the position of the machine ahead.
Signals
If you intend to stop, raise either hand straight above your head. A left turn is indicated by extending your left hand straight out in the proper direction. For right turns, extend the left arm and raise the hand to a vertical position so it forms a right angle at the elbow. Ev­ery snowmobiler should relay any sig­nal to the ones behind.
Trail Stops
Whenever possible, pull off the trail when you stop. This will reduce the hazard to other snowmobilers using the trail.
Trails and Signs
Trail signs are used to control, direct or regulate the use of snowmobiles on trails. Become familiar with all signs used in the area where you are snow­mobiling.
Transporting and Towing
Follow transporting and towing in­structions explained further in this guide.
22
___________
SAFETY INFORMATION
___________
TRACTION ENHANCING PRODUCTS
NOTE: This section is applicable to snowmobiles equipped with a factory installed pre-studded Ice Series track or a track that as been approved by BRP for studs installation.
Using more positive carbide ski r un­ners and traction enhancing products (Ice Series tracks or approved stud­ded tracks) on your snowmobile will change its behavior, particu larly in terms of manoeuvrability, accelera­tion, and braking.
Using traction enhancing products gives a better grip on packed snow and ice, but has no noticeable ef­fect on soft snow. For this reason, driving a snowmobile equipped with traction enhancing products (Ice Se­ries tra cks , approved studded tracks, carbide ski runners) requires a certain adaptation period. If your snowmobile is equipped with traction enhancing products, be sure to take plenty of time to get used to the way it h an dle s when turning, accelerating, and brak­ing.
Also, always check local regulations concerning the use of traction en­hancing products on snowmobiles. Always drive your snowmobile in a responsible manner, respecting the environment and other people’s prop­erty.
Manoeuvrability
Using traction enhancing products makes the snowmobile grip the ground better at the rear. The use of carbide runners is therefore re­quired to give the skis a better grip, so that the front and rear of the snowmo­bile are in balance. While off-the-shelf carbide s ki runners are adequate, they don’t necessarily give you op­timal control, since that depends on your personal preferences, your riding style, and how your suspension is set.
WARNING
If the front and rear of the snow­mobile are out of balance due to an incorrect combination o f trac tio n enhancing products and runners, the snowmobile may tend to over­steer or understeer, which could lead to a loss of control.
Oversteering
In certain conditions, using more pos­itive carbide ski runners without trac­tion enhancing products could make the snowmobile prone to oversteer­ing, see illustration.
A33A31A
OVERSTEERING
Understeering
In certain conditions, the use of trac­tion enhancing products could make the snowmobile prone to understeer­ing if the skis are not equipped with more positive carbide runners, see il­lustration.
A33A33A
UNDERSTEERING
____________
SAFETY INFORMATION
___________
23
Controlled Driving
A balanced combination of carbide ski runners and traction enh an cing prod­ucts ensures adequate control and better handling, see illustration.
A33A34A
CONTROLLED DRIVING
Acceleration
Using traction enhancing products will allow your sled to accelerate better on packed snow and ice but will have no noticeable effect on soft snow. This can cause sudden variations in traction under certain conditions.
WARNING
To prevent surprises that could lead to a loss of control of the snowmobile, possibly resulting in serious injury or death:
– Always go easy on the throttle. – NEVER try to spin the track to
make the rear of the snowmo-
bile skid. This could cause debris or ice to be thrown violently backwards, pos­sibly injuring others nearby or on snowmobiles behind you.
Braking
As in the case of acceleration, using traction enhancing products will give you better braking capacity on packed snow or ice but will have no notice­able effect on soft snow. Braking may thus vary suddenly under certain con­ditions. Be sure to use restraint in braking to keep from blocking the track in order to avoid surprises that could lead to a loss of control.
Important Safety R ules
WARNING
To prevent serious injury to indi­viduals near the snowmobile:
– N EVER stand behind or near a
moving track.
– Always use a wide-base snow-
mobile stand with a rear deflec­tor panel.
– W hen the track is raised off the
ground, only run it at the lowest
possible speed. Centrifugal force could cause de­bris, damaged or loose studs, pieces of torn track, or an en­tire severed track to be violently thrown backwards out of the tun­nel with tremendous force, possi­bly resulting in the loss of a leg or other serious injury.
24
___________
SAFETY INFORMATION
___________
Effects of Traction Enhancing Products ontheLifeofthe Snowmobile
The use of traction enhancing prod­ucts can increase the load and the stress on certain snowmobile compo­nents, as well as the vibration lev­el. This c an cause premature wear on parts such as belts, brake linings, bear­ings, chain, chaincase sprocket, and on approved studded tracks, shorten track life. Always proceed with a visu­al inspection of your track before each use. For more information, refer to MAINTENANCE/REPLACEMENT sec­tion further in this guide.
Traction enhancing products can also cause serious damage to your snow­mobile if it is not equipped with the tunnel protectors designed for your particular model. Damage to the elec­trical wiring or perforation of the heat exchangers are potential hazards, that could cause the engine to overheat and be severely damaged.
WARNING
If tunnel protectors are excessively worn or not installed, the gas tank could be punctured, causing a fire.
CAUTION: Ask your dealer for the appropriate tunnel protectors mod­el and kit number required for your snowmobile.
NOTE: Consult the BRP limited war-
ranty to find out what w arra nty limita­tions are related to the use of studs.
Installation of Studs on BRP Approved Tracks
WARNING
Never stud a track that has not been approved for studs. Ap­proved tracks can be identified by a stud symbol (see illustration) molded into the track surface. In­stalling studs on an unapproved track could increase the risk of the track tearing or severing, possibly resulting in serious injury or death.
A33A35A
APPROVED TRACKS CAN BE IDENTIFIED BY THIS SYMBOL
To ensure safe and proper installation, BRP recommends to have the studs installed by your dealer.
– Use only studs, mounting plates,
andnutssoldbyBRP.
– Never use studs that exceed the
height of your snowmobile’s track profile by more than 9.5 mm (3/8 in).
2
A33A32A
3
1
4
INSTALLATION OF STUDS
1. Stud size
2. Penetration range 6.4 to 9.5 mm (1/4 to 3/8 in)
3. Track lug height
4. Track belt thickness
____________
SAFETY INFORMATION
___________
25
WARNING
– Studs should only be installed in
the locations indicated by mold­ed bulges in the track surface.
– N ever stud a track with a profile
of 35 mm (1.375 in) or more.
– The number of studs installed
must always perfectly match the pattern of molded bulges in the track.
– Always consult the traction
product manufacturer’s instal­lation instructions and recom­mendations before having your dealer install studs and runners. It is very important to f ollow the torque specifications for the
stud bolts. INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM­PROPER INSTALLATION CAN IN­CREASE THE RISK OF THE TRACK TEARING OR SEVERING, POS­SIBLY RESULTING IN SERIOUS INJURY OR DEATH.
Maintenance/Replacement
PROCEED WITH A VISUAL INSPEC­TION OF YOUR TRACK BEFORE EACH USE.
Look for any d efects, such as: – perforations in the track – tears in the track (p articularly
around traction holes on studded tracks)
– lugs that are broken or torn off, ex-
posing portions of rods – delamination of the rubber – broken rods – broken studs (studded tracks) – bent studs (studded tracks) – missing studs – studs that are torn off the track – missing track guide(s).
On Ice Series pre-studded tracks, bro­ken or missing studs can not be re­placed.
On approved studded tracks, replace broken or damaged studs immediate­ly. If your track shows signs of dete­rioration, it must be replaced immedi­ately. When in doubt, ask your dealer. Always proceed with a visual inspec­tion of your track before each use.
WARNING
Riding with a damaged track or studs could lead to loss of control, resulting in a risk of serious injury or death.
26
___________
SAFETY INFORMATION
___________
SAFETY LABELING
Safety standards for snowmobiles have been adopted by the Snowmo­bile Safety and Certification Commit­tee (SSCC) of which BRP is a proud participating member. Assurance that your snowmobile meets these stan­dards is easily checked by locating the Certification Label on a right vertical portion of the vehicle.
This label shows that an independent testing laboratory has verified compli­ance with the SSCC safety standards.
CE MODÈLE A ÉTÉ ÉVALUÉ PAR UN LABORATOIRE D'ESSAIS INDÉPENDANT ET SATISFAIT TOUTES LES NORMES DE SÉCURITÉ DU SSCC EN VIGUEUR À LA DATE DE FABRICATION.
PARRAINÉ PAR LE COMITÉ DE SÉCURITÉ DE CERTIFICATION DE LA MOTONEIGE, INC.
THIS MODEL HAS BEEN EVALUATED BY AN INDE­PENDENT TESTING LABOR­ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE.
SPONSORED BY THE SNOWMO­BILE SAFETY AND CERTIFICA­TION COMMITTEE, INC.
PRINTED IN U.S.A.
CERTIFIED
CERTIFIÉ
A00A1MA
Other important labels on the vehicle are WARNING or CAUTION labels re­lating to safety, maintenance and/or snowmobile operation. Ensure all such labeling is retained on the ve­hicle and its content is followed by vehicle operator and passenger.
If missing or damaged, the decals can be replaced. See an authorized LYNX dealer.
Please read the following in stru ction s carefully before operating this snow­mobile.
mmo2006-004-004_a
LH SIDE PANEL
AVERTISSEMENT
WARNING
1
9
14
mmo2006-004-005_a
RH SIDE PANEL
mmo2006-004-022_a
INSIDE RH SIDE PANEL
mmo2006-004-021_a
PULLEY GUARD — FAN-COOLED
____________
SAFETY INFORMATION
___________
27
mmo2007-003-031_a
PULLEY GUARD — LIQUID-COOLED
mmo2006-004-025_a
AIR INTAKE SILENCER (BODY SIDE) — FAN-COO L E D
mmo2006-004-024_a
AIR INTAKE SILENCER (ENGINE SIDE) — FAN-COO L E D
mmo2007-003-032_a
AIR INTAKE SILENCER (ENGINE SIDE) — LIQUID-COOLED
mmo2006-004-023_a
DRIVE PULLEY — FAN-COOLED
mmo2007-003-033_a
REAR CARGO AREA — (2-UP)
28
___________
SAFETY INFORMATION
___________
2
mmo2006-004-028_a
EUROPEAN MODELS
Instruction 1
A33A2CA
Instruction 2
mmo2007-003-034_aen
ENGLISH LABEL
mmo2007-003-034_afr
FRENCH LABEL
Instruction 3
A01A2EA
Instruction 4
Ce garde-courroie doit TOUJOURS être en place lorsque le moteur fonctionne. Attention aux pièces en rotation _ elles peuvent vous blesser ou capter vos vêtements.
This guard must ALWAYS be in place when engine is running. Beware of rotating parts _ they could cause injuries or catch your clothing.
WARNING
AVERTISSEMENT
516 002 670
A33A2FA
Instruction 5
mmo2006-003-006_a
Instruction 6
Attention aux pièces CHAUDES!
Beware of HOT parts!
516002664
A33A2GA
____________
SAFETY INFORMATION
___________
29
Instruction 8
mmo2006-004-002
Instruction 9
A33A2KA
Instruction 10
mmo2006-004-003
Instruction 11
A33A2NA
Instruction 12
NEVER SIT IN CARGO AREA. Exceeding maximum cargo load
may affect steering control and braking ability.
MAXIMUM cargo load : XX Kg /XX Lbs.
NE JAMAIS S'ASSEOIR À LA PLACE DU CARGO.
Excéder le poids maximal du cargo peut affecter le contrôle de la direction et la capacité de freinage.
Charge MAXIMALE cargo : XX Kg / XX Lbs.
mmo2007-002-002
Instruction 13
A33A2PA
FAN-COO L E D MODELS
Instruction 14
AVERTISSEMENT
WARNING
mmo2006-003-007_A
EUROPEAN MODELS
30
___________
SAFETY INFORMATION
___________
Instruction 17
 This is not a storage compartment.
 Do not use this space for storage purpose. Objects put in this space can limit steering and can cause an accident ending in injury or death.
 Ceci n'est pas un espace de rangement.
 Ne pas insérer d'objet dans le compartiment avant du véhicule, car cette action peut occasionner un blocage de la conduite pouvant entraîner de graves blessures ou la mort.
mmo2007-003-036
Hang Tag
704901107
vmo2006-005-009_en
____________
SAFETY INFORMATION
___________
31
32
___________
SAFETY INFORMATION
___________
ENVIRONMENT
INFORMATION
_____________________
33
GENERAL
Wildlife compliments your snowmobil­ing day. Snowmobile tracks provide firm ground over which animals can travel from area to area. Do not vio­late this privilege by chasing or harass­ing wildlife. Fatigue and exhaustion can lead to animal's death. Avoid ar­eas posted for the protection or feed­ing of wildlife.
If you happen to be fortunate enough to see an animal, stop your snowmo­bile and observe quietly.
The guidelines that we support are not designed to limit your snowmo­biling f u n, but to preserve the beau­tiful freedom that you can experience only on a snowmobile! These guide­lines will keep s nowmobilers healthy, happy and able to introduce others to what th ey know and enjoy about their favorite winter pastime. So, the next time you hit the trails on a cool, crisp and clear winter day, we ask you to re­member that you are paving the way for the future of our sport. Help us lead it down the right path! From all of us at BRP, thank you f or doing your share.
There is nothing more exhilarating than snowmobiling. Venturing onto snowmobile trails th at criss-cross the wild areas is an e xciting and healthy winter sport. However, as the num­ber of people using these recreational parks increases, so does the poten­tial for damage to the environment. Abuse of land, facilities and resources inevitably leads to restrictions and clo ­sures of both private and public land.
In essence, the greatest threat to our sport, is all around us. Which leaves us with one logical choice. When we snowmobile, we must always rid e re­sponsibly.
The vast majority respect the law and the environment. Each of us must set an example for those who are new to the sport, young and old alike.
It is in every one's best interest to tread ligh tly into our recreational areas. Because, in the long run, to protect the sportwemustpreserve the environ­ment.
Recognizing the importance of this is­sueandtheneedforsnowmobilersto do their share in preserving areas that make it possible to enjoy our sport, BRP has developed the “Light Tread­ing Is Smart Sledding” campaign for snowmobilers.
Light Treading refers to more than the thread of our tracks. It's a statement of concern, respect and willingne ss to take the lead and take action. It ap­plies to the environment in general, its proper care and maintenance, its natu­ral inhabitants and all enthusiasts and the public at large w ho enjoy the great outdoors. With this theme, we invite all snowmobilers to remember that re­specting the environment is not only critical to the future of ou r industry but to future generations.
Light Treading in no way suggests you should curb your appetite for snowmo­biling fun! It simply means tread with respect!
34
______________________
JUST WHAT IS LIGHT TREADING?
The fundamental objective of Light Treading is one of respect for where and how you ride a snowmobile. You're a light treader when you follow the principles below.
Become informed. Obtain maps, regulations and other information from the Forest Service or from other public land agencies. Learn the rules and follow them and that goes for speed limits, too!
Avoid running over young trees, shrubs, and grasses and don't cut wood. On flatlands or areas where trail riding is popular, it's important to ride only where authorized. Remem­ber, there is a link between protecting your environment and your own safe­ty.
Respect wildlife andbeparticularly sensitive of animals that are rearing young or suffering from food short­age. Stress can sap scarce energy re­serves. Refrain from riding in areas where only animals are intended to tread!
Obey gate closures and regulatory signs and remember, light treaders don't litter!
Stay out of wilderness areas. They're closed to all v eh icle s. Know where the boundaries are.
Obtain permission to travel across private land. Respect the rights of landowners and other people's pri­vacy. Remember, snowmobile tech­nology has lowered the noise factor considerably, but you still shouldn't rev your engines where quiet “is the order of the day”.
_____________________
35
WHY IS LIGHT TREADING SMART
Snowmobilers know all too well the efforts that have been made through­out the sport's history to enjoy access to areas where people can snowmo­bile safely and responsibly. This effort continues today, as strong as ever.
Respectingtheareaswhereweride... wherever they may be... is the on­ly way to ensure their future enjoy­ment. That's one major rea son why we know you'll a gree that Light Tread­ing Is Smart Sledding! And there are more.
Enjoying the opportunity to see winter and all its natural majestic wonders, is an experience cherished by snow­mobilers. Light Treading will preserve this opportunity and will make it pos­sible for us to expose others to the beauty of winter and the unique thrill of our sport! Light Treading will help our sport to grow!
Finally, Light Treading is the sign of a smart snowmobiler. You don't have to leave big tracks or careen through a vir­gin forest to show you can ride. So whether you're driving a high perfor­mance LYNX snowmobile, show you know what you're doing. Show you know how to send snow flying and make tra cks with a light touch!
36
______________________
VEHICLE
INFORMATION
_____________________
37
HOW TO IDENTIFY YOUR SNOWMOBILE
Vehicle Description Decal
Vehicle description decal is located on right hand side of tunnel.
1.
TYPICAL
1. Vehicle description decal
VEHICLE DESCRIPTION DECAL
1. Manufacturer name
2. Manufacturing date
3. Vehicle identification number (VIN)
Serial Numbers
The main components of your snow­mobile (engine and frame) are iden­tified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your snowmobile in the event of loss. These numbers are required by the authorized LYNX dealer to complete warranty claims properly. No w arranty will be allowed by BRP if the engine serial number or vehicle identification number (VIN) is removed or mutilated in any way. We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance company.
Vehicle Identification Number (VIN) Location
VIN is scribed on vehicle description decal. See above. It is also engraved on tunnel near vehicle description de­cal.
Model Number Location
Model number is part of vehicle iden­tification number (VIN).
VIN DESCRIPTION
Engine Serial Number Location
mmo2007-002-008_a
FAN-COOLED — 552 ENGINE TYPE
1. Engine serial number
38
______________________
mmo2007-001-001_a
LIQUID-COOLED — V-810 ENGINE TYPE
1. Engine serial number
_____________________
39
CONTROLS/INSTRUMENTS/EQUIPMENT
NOTE: Some controls/instruments/equipment do not apply or are optional on some models. In these cases their reference numbers are deliberately mis sin g in the illustrations.
TYPICAL — 2-UP MODEL
9
14
10
7
6
1 28 2
11
4
8
13
12-32
23
22
5
mmo2007-003-039_a
TYPICAL — CONSOLE
40
______________________
1. Speedometer
2. Tachometer
3. Pilot lamps
4. Throttle lever
5. Brake lever
6. Parking brake lever
7. Multi-function switch
8. Handlebar
9. Ignition switch
10. Tether cut-out switch
11. Engine cut-out switch
12. Rewind starter handle
13. Choke lever
14. Fuel tank cap/gauge
15. Windshield
16. Hood and side panel latches
17. Fuses
18. Front bumper/grab handle
19. Seat latch
20. Storage compartment
21. Rear rack
22. Tool kit
23. Spark plug holder
24. Spare drive belt compartment
25. Hitch
26. Shields and guards
27. Track
28. Holding strap
29. Rear grab handles
30. Adjustable mirrors
31. Backrest
32. Gear shift lever
33. Seat strap
1) Speedometer
If so Equipped
Electronic speedometer that may show speed in km/h or MPH.
Refer to UNIT SELECTION (MPH VS KM/H) for changing units.
2
1
4
3
mmo2006-004-046_c
FAN-COO L E D MODELS
1. Reverse (RER) pilot lamp
2. High beam pilot lamp
3. Mode button
4. Multi-function display
1
3
2
6
5
4
mmo2006-004-046_b
LIQUID COOLED MODELS
1. High beam pilot lamp
2. Mode button
3. Multi-function display
4. Engine oil pressure pilot lamp
5. Low battery voltage pilot lamp
6. Engine overheat pilot lamp
Unit Selection (MPH vs km/h)
The speedometer is factory preset in miles but it is possible to change it to kilometer reading, refer to the follow­ing procedure or contact an authorized LYN X d eal er.
NOTE: Speedometer, odometer and trip meter will have their units (kilome­ter or miles) changed a ll together.
Stop engine. OpenLHandRHsidepanels. Unplug hood harness. Open hood. Underneath hood, look for:
– 1 circuit male connector housing
with BLACK/GREY wire
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41
– 1 circuit female connector housing
with YELLOW /BLACK wire.
mmo2007-003-030_a
CONNECTOR LOCATION
Plug connectors together to change units from miles to kilometers.
Unplug to return to miles reading.
Pilot Lamps
Reverse (RER) (fan-cooled)
This pilot lamp w ill light up when re­verse is selected.
High Beam
This pilot lamp will light up when head­lamp is on HIGH beam.
Liquid Cooled Models Only
Low Battery Voltage
This lamp will light up to indicate a low battery voltage condition (on so equipped models). See an autho- rized LYNX dealer as soon as possible.
Engine Oil Pressure
This pilot lamp will light up when en­gine oil pressure is too low. Stop vehi­cle in a safe place then, check oil level and replenis h as described in ENGINE OIL LEVEL.
Restartengine,oilpilotlampmustturn off after few seconds. If oil pilot lamp still lights up, stop engine and have lu­brication system inspected by an au­thorized LYNX dealer.
Engine Overheat
If this lamp blinks (1 short and 1 long beep will also be heard), the engine is overheating, reduce snowmobile speed and run snowmobile in loose snow or stop engine immediately and allow engine to cool. Check cooling system.
Mode Button
Depress mode button to change multi­function display.
Multi-function Display
NOTE: Each time engine is started, display shows odometer.
DEPRESS MODE BUTTON TO
CHANGE DISPLAY
ODOMETER
TRIP METER
HOURMETER
Push and hold to
RESET
Return to
Odometer
Odometer
Odometer records the total distance travelled and displays it either in miles or kilometers.
Trip M et er (re set able)
Records distance travelled since it has been reset. D istan ce travelled is dis­played either in miles or kilometers.
Hourmeter (resetable)
Records engine running time in hours and minutes since it has been reset.
Pushandholdmodebuttonfor2sec­onds to reset the hourmeter.
42
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Multi-Function Display Code
If your speedometer shows SCALE in the multi-function display, it means that the display selector button is stuck in the down position or de­pressed when the electrical system was activated.
2) Tachometer
If so Equipped
Direct-reading d ial indicates the num­ber of thousand of revolutions per minute (RPM) of the engine.
A33E0AA
TYPICAL — MULTIPLY THE READING BY 1000
3) Pilot Lamps
Models without Speedometer
Reverse Pilot Lamp (Red)
This pilot lamp will light up when reverse is selected.
High Beam Pilot Lamp (Blue)
Lights when headlamp is on HIGH beam.
4) Throttle Lever
Located on the right hand side of han­dlebar and designed to be thumb ac­tivated. When squeezed, it increas­es the engine speed and engages the transmission. When released, engine speed returns automatically to idle.
WARNING
Test the throttle lever operation each time before starting th e en­gine. The lever must return to its original position once released. Otherwise, do not start engine.
5) Brake Lever
Located on the left hand side of han­dlebar. When squeezed, the brake is applied. When released, it automat­ically returns to its original position . Braking effect is proportional to the pressure applied on the lever and to the type of terrain and its snow cov­erage.
6) Parking Brake Lever
Located on left hand side of handlebar. Parking brake should be used whenev­er snowmobile is parked.
Whenever parking brake is applied and engine is running, injection oil level/ parking brake pilot lamp lights up to remind you that it is engaged.
WARNING
Make sure parking brake is fully disengaged before operating the snowmobile. When you ride the vehicle, brake pads that are caused to drag by a continuous pressure onthelevermaycausedamageto the brake system and cause loss of braking capacity and/or fire.
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43
To Engage Mechanism
Squeeze brake lever and maintain while pushing locking lever with your thumb. When brake lever is held at halfway the parking brake should be fully applied.
NOTE: Locking lever can be adjusted in two different positions.
mmo2007-003-002_a
PARKING BRAKE
1. Locking lever Step 1: Squeeze brake lever and maintain
Step 2: Push locking lever to 1
st
position
Step 3: Push locking lever to 2
nd
position
To Release Mechanism
Squeeze brake lever. Locking lever will automatically return to its origi­nal position. Always release parking brake before riding.
7) Multi-Function Switch
The contro ls located on this multi­function switch are:
mmo2007-003-003_a
1. Headlamp
2. Heated grips
3. Heated throttle lever
4. Reverse (RER)
Headlamp Dimmer Switch
Allows selection of headlamp beam. Note that lights are automatically ON whenever the engine is running.
Heated Grips
It is a three-position switch. Select the desired position to keep your hands at a comfortable temperature.
mmo2007-003-003_b
TYPICAL
1. Heatinggripswitch
2. Hot
3. Warm
4. Off
Heated Throttle Lever
It is a three-position switch. Select the desired position to keep your thumb at a comfortable temperature.
mmo2007-003-003_c
TYPICAL
1. Heated throttle lever switch
2. Hot
3. Warm
4. Off
44
______________________
Reverse (RER)
Fan-Cooled Models
General
When the engine is running, depress­ing the RER button will command the engine to reverse crankshaft rotation as d riving the snowmobile in reverse is achieved by changing the direction of rotation of the engine, not by shift­ing the chaincase in reverse gear.
When depressing the RER button, the electronic module will practically slow down the engine RPM to a stop and advance the ignition timing to cause crankshaft rotation reversing.
Engine will automatically shift into for­ward when starting after stopping or stalling.
Shifting procedure will take place only when the engine is running.
If engine is running at a speed above 4300 RPM, the reverse function of the RER button is cancelled.
It is recommended to warm up the en­gine to its normal operating tempera­ture before shifting.
Shifting in Reverse
WARNING
Shifting to reverse mode on these snowmobiles is done by depress­ing the RER button when the en­gine is running. Wait until the reverse alarm sounds and the RERpilotlampcomesoninthe dash before operating throttle to proceed in reverse. The reverse speed of these snowmobiles is not limited. Always proceed with cau­tion as fast reverse could result in loss of vehicle stabil ity. Come to complete stop before depress­ing RER button. Always remain seated and apply the brake before shifting. Ensure the path behind is clear of obstacles or bystanders before proceeding.
With the snowmobile completely stopped and engine running at idle, press and release the RER button.
The reverse (RER
TM
) pilot lamp will blink and a warning buzzer will sound once every second with a half a sec­ond duration when the snowmobile is engaged in reverse.
Apply throttle slowly and evenly. Al­low drive pulley to engage then accel­erate carefully.
Shifting in Forward
With the snowmobile completely stopped and engine running at idle, press and release the RER button.
Reverse (RER) pilot lam p and w arn in g buzzer will stop.
Apply throttle slowly and evenly. Al­low drive pulley to engage then accel­erate carefully.
8) Handlebar
The handleba r controls the steering of the snowmobile. As the handlebar is rotated to right or left, the skis are turned right or left to steer the snow­mobile.
WARNING
Fast reverse while turning, could result in loss of stability and con­trol.
9) Ignition Switch
1 1
2
2
3
A23H04A
MANUAL START/ELECTRIC START MODELS
1. OFF
2. ON
3. START
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45
2-Stroke Engine
Manual Starting
To start the engine, first turn the key to ON position then, pull rewind starter grip. To stop the engine, turn the key to OFF position.
Electric Starting
To start engine, turn key to START po­sition and hold until engine has start­ed. See illustration above.
CAUTION: Do not use electric starter for more than 10 seconds. A rest period should be observed between the cranking cycles to let electric starter cool down. Us­ing e lectric starter when engine has started could damage electric starter m echanism.
Release key as soon as the engine starts. Key returns to ON position as soon as it is released.
If engine does not start on first try, turn key back to OFF position and wait a few seconds before restarting. To stop engine, turn key to OFF position.
NOTE: Engine may be manually start­ed with rewind starter if necessary.
If starter does not operate, check start­ing system fuse condition. Refer to FUSES.
4-Stroke Engine
Manual Starting
Thereisnomanualstartingonthese models.
Electric Starting
To start engine, turn key to START po­sition and hold until engine has start­ed. See illustration above.
NOTE: If for any reason, the battery is dead, engine cannot be started. Have the battery recharged or replaced.
CAUTION: Do not use electric starter for more than 10 seconds. A rest period should be observed between the cranking cycles to let electric starter cool down. Us­ing electric starter when engine has started could damage electric starter m echanism.
Release key as soon as the engine starts. Key returns to ON position as soon as it is released.
If engine does not start on first try, turn key back to OFF position and wait a few seconds before restarting. To stop engine, turn key to OFF position.
If starter does not operate, check start­ing system fuse condition. Refer to FUSES.
NOTE: When turning the key to OFF position and removing the key, the ve­hicle electrical system will take a few seconds to shut down.
10) Tether Cut-Out Switch
General
When the tether cord cap is removed, its shuts the engine off preventing snowmobile to runaway if the opera­tor falls off the vehicle accidently.
WARNING
Always remove tether cord cap and key when vehicle is not in operation in order to prevent ac­cidental engine starting, to avoid unauthorized use by children or others or theft.
Operation
Attach tether cord eyelet to clothing, then snap tether cord cap over post before starting engine.
46
______________________
mmo2006-003-023_a
TYPICAL
1. Snap over post
2. Attach to eyelet
If emergency engine shut off is re­quired, completely pull tether cord cap from post.
11) Engine Cut-Out Switch
This p ush-pull type switch is located on the right hand side of the handlebar. To stop the engine in an emergency, select OFF position and simultaneous­ly apply the brake. To restart, button must be at the ON pos itio n.
1
A17G1DA
2
TYPICAL
1. ON
2. OFF
All operators of the snowmobile should familia rize themselves with the f un ction of this dev ice by using it several times on first outing and whenever stopping the engine there­after. This engine cut-out procedure will become a reflex and w ill prepare operators for emergency situations requiring its use.
WARNING
If the switch has been used in an emergency caused by a suspect­ed malfunction, the source of the malfunction should be determined and corrected before restarting engine. See an authorized LYNX dealer for servicing.
12) Rewind Starter Handle
Fan-Cooled Models
Auto-rewind type located on right hand side of snowmobile. To engage mechanism, pull handle slowly until a resistance is felt then pull vigorously. Slowly release handle.
13) Choke Lever
This device features a 3-position lever to facilitate cold start.
1
2
3
A06H1KA
1. OFF
2. Position 2
3. Position 3
Initial Cold Starting
NOTE: Do not operate the throttle lever with the choke lever on.
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47
Movethechokelevertoposition3and start the engine. As soon as the en­gine starts move the lever to position
2. After a few seconds (10 seconds maximum) move the choke lever to OFF.
NOTE: In severe cold weather, colder than - 20°C (- 4°F) you may need to flip choke lever from OFF to position 1 a couple of times once engine is started.
Warm Engine Starting
Start the engine without any choke. If the engine will not start after two pulls of the rope o r two 5 second a t­tempts with the electric starter move choke lever to position 2. Start the engine without activating the throttle lever. As soon as the engine starts move the choke lever to OFF.
14) Fuel Tank Cap/Gauge
Unscrew to fill up tank then fully tight­en.
Fuel tank cap features a mechanical gauge.
WARNING
Always stop the engine before re­fueling. Fuel is flammable and ex­plosive under certain conditions. Always work in a we ll ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Open cap slowly. If a differen­tial pressure condition is noticed (whistling sound heard when loos­ening fuel tank cap) have vehicle inspected and/or repaired before further operation. Do not over­fill or top off the fuel tank before placing the vehicle in a warm area. As temperature increases, fuel expands and might overflow. Al­ways wipe off any fuel spillage from the vehicle. Periodically ver­ify fuel system.
NOTE: Do not sit or lean on seat when
fuel tank cap is not properly installed.
15) Windshield
Windshield provides operator com­fort,aswellasprotectionbydeflect­ing w ind and snow away from the operator.
16) Hood and Side Panel Latches
Side Panels Latch
To open a side panel, stretch and un­hook the latch.
mmo2006-004-008_a
1. Latch
Push on top portion of side panel to release it from hood.
Open side panel.
mmo2007-003-004_a
Step 1: Push to release Step 2: Open side panel
To remove a side panel remove by pulling up both locking devices from hinge.
48
______________________
1
A33H0EA
1. Locking device
Hood Latches
To open hood, open side panels first to have access to hood latches, refer to procedure above.
On RH side of vehicle, unplug hood harness.
mmo2006-004-030_a
TYPICAL — FAN-COOLED MODELS
1. Hood harness
Stretch and unhook the hood latches.
mmo2006-004-031_a
TYPICAL ON BOTH SIDES
1. Latch
To remove hood, lift hood in a vertical position then pull to remove.
mmo2006-004-032_a
HOOD REMOVAL
17) Fuses
Fuse Removal/Inspection
Check fuse condition and replace it if necessary.
To remove fuse from holder, pull fuse out. Check if filament is melted.
1
2
A15E0KA
1. Fuse
2. Check if melted
CAUTION: Do not use a higher rat­ed fuse as this can cause severe damage to electric components and/or fire.
WARNING
If fuse has burnt out, source of malfunction should be determined and corrected before restarting. See an authorized LYNX dealer for servicing.
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49
Description/Location
Fan-Cooled Models
MODEL FUSE DESCRIPTION LOCATION
Manual
start
20 A
Ground
protection
Behind RH
footrest
30 A
Charging system
Electric
start
20 A
Ground
protection
Top of battery
Ground Protection
CAUTION: This fuse should always be disconnected before doing any maintenance under the hood. This is to prevent any unexpected elec­trical activation.
mmo2006-004-035_a
MANUAL START MODELS — BEHIND RH FOOTREST
1. Ground protection fuse
mmo2006-004-033_b
ELECTRIC START MODELS
1. Ground protection fuse
Charging System
mmo2006-004-033_a
ELECTRIC START MODELS
1. Charging system fuse
Liquid Cooled Models
FUSE DESCRIPTION LOCATION
30 A Charging system On battery support
5 A Fuel injectors F1
10 A Fuel pump/ignition coil F2
5A
Engine Control Module (ECM)/Crankshaft Position Sensor (CPS)
F3
5A
Cluster/reverse alarm/ speed sensor/relay
F4
15 A
Heated grips and thumb/power outlet/ visor outlet/taillight
F5
15 A Headlamp F6
Fuse box
Charging System
CAUTION: This fuse should always be disconnected before doing any maintenance under the hood. This is to prevent any unexpected elec­trical activation.
50
______________________
mmo2007-003-005_a
1. Charging system fuse
Fuse Box
Open side panels. Open and remove front hood.
mmo2007-003-007_a
RH SIDE OF VEHICLE
1. Fuse box
To open fuse box push on cover tabs and pull cover.
mmo2007-003-006_a
FUSE BOX COVER
Step 1: Push on tabs Step 2: Pull cover
mmo2007-003-008_a
1. Fuses
2. Fuse remover/installer tool
3. Spare fuses
mmo2007-002-013
TYPICAL — REMOVE FUSE USING TOOL
18) Front Grab Handle/ Front Bumper
To be used whenever front of snow­mobile requires manual lifting.
WARNING
Do not attempt to lift the vehicle by hand alone. Use appropriate lifting device or have assistance to share lifting stress in order to avoidriskofstraininjuries.
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51
mmo2006-004-009_a
1. Front grab handle
CAUTION: Do not use skis to pull or lift snowmobile.
CAUTION: Never use the front bumper to lift the snowmobile for maintenance purpose.
19) Storage Compartment
WARNING
Storage compartment must be properly latched and must not contain any heavy or breakable objects.
To gain access to the storage compart­ment, unfasten buckles then pull on seat panel.
mmo2007-003-009_a
STORAGE COMPARTMENT — 2-UP MODELS
1. Buckles
2. Seat panel
20) Rear Rack
WARNING
All objects in rear rack must be properly latched. Do not carry any breakable objects. Excessive weight in rack may reduce steer­ing ability.
CAUTION: Always readjust suspen­sion according to the load. The ca­pacity of this rack is limited, refer to weight recommendation decal on vehicle cargo rack. Ride at very low speed w hen loaded. Avoid speed over bumps.
21) Tool Kit
A tool kit containing tools for basic maintenance is supplied with the ve ­hicle.
Tool bag is located in engine compart­mentabovelefthandsidetoehold.
mmo2006-004-013_a
1. Tool kit
22) Spark Plug Holder
Fan-Cooled Models
To keep spare spark plugs dry and pre­vent shocks that might affect the ad­justment or break them, a holder is provided in engine compartment.
52
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mmo2006-004-036_a
SPARK PLUG HOLDER ON AIR INTAKE SILENCER (BODY SIDE)
1. Spare spark plugs holder
NOTE: Spare spark plugs are not sup­plied with snowmobile.
NOTE: Check spare spark plug gap ac­cording to SPECIFICATIONS before in- stallation.
23) Spare Drive Belt Compartment
A spare drive belt can be stored in stor­age compartment. For more details, refer to STORAGE COMPARTMENT.
NOTE: Spare drive belt is not supplied with the snowmobile.
24) Hitch
The hitch can be used to pull most equipment. Use a rigid tow bar.
25) Shields and Guards
WARNING
Never operate engine without belt guard securely installed or, with hood or access/side panels open or removed.
Your sno wmobile is provided with a number of shields and guards. Leave these in place on your vehicle as they are designed to keep clothing and hands out of moving parts and away from hot components. Never attempt to make adjustments to any moving part while the engine is running.
26) Track
Depending on the model of snowmo­bile that you own, your vehicle may come with a track for which the man­ufacturer permits the installation of studs, or a track for which the manu­facturer forbids it.
Tracks approved for the installation of studs have a stud sym bol (see illus­tration) molded into the track surface, and tracks not appro ve d bear a forbid­den stud symbol (see illustration).
Before proceeding with the installa­tion of studs on tracks for which it is allowed, you must first acquaint your­self with the safety instructions relat­ed to the studding of tracks, found in the section entitled TRACTION EN-
HANCING PRODUCTS in the SAFETY INFORMATION section at the begin-
ning o f this guide. This section also provides other important information that you must consider before having studs installed on a track.
A00A8KA
12
TRACK SYMBOLS
1. Approved
2. NOT approved
For general instructions on mainte­nance of tracks, refer to the sections
TRACK CONDITION and TRACK TEN­SION AND ALIGNMENT in the MAIN­TENANCE section of this guide.
27) Holding Strap
Holding strap provides a grip for driver when side-hilling.
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53
WARNING
This strap is not for towing, lift­ing or other purpose than tempo­rary use as a grab bar during side­hilling. Always keep at least one hand on handlebar.
28) Rear Grab Handles
Rear grab handles provides a grip for the passenger.
29) Adjustable Mirrors
Each mirror can be a djusted to suit driver's preference.
WARNING
Adjust with vehicle at rest in a safe place.
30) Backrest
Fixed backrest to increase passenger comfort.
31) Gear Shift Lever
4-Stroke Models
These models are equipped with a mechanical reverse controlled by a 2-position gear sh ift lever.
mmo2007-003-010_a
1. Forward
2. Reverse
Shifting Procedure
WARNING
The reverse speed of these snow­mobiles is not limited. Always proceed with caution as fast re­verse could result in loss of vehi­cle stability and control. Come to complete stop before selecting re­verse gear. Wait until the reverse alarm sounds before operating throttle to proceed in reverse. Al­ways remain seated and apply the brake b efore shifting. Ensure the path behind is clear of obstacles or bystanders before proceeding.
With snowmobile completely stopped and engine at idle, move lever to en­gage in desired gear.
Do not force lever. If unable to shift, apply throttle to move snowmobile, stop vehicle then, try again.
32) Seat Strap
Seat strap provides a grip for the pas­senger.
54
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RECOMMENDED FUEL AND OIL
Recommended Fuel
Use unleade d gasoline available from most service stations or oxygenated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane number.
LOCATION
OCTANE
NUMBER
Inside North America
(87 ( RON +
MON)/2)
Outside North America 95E (RON)
CAUTION: Never experiment with other fuels or fuel ratios. The use of unrecommended fuel can result in snowmobile performance deteri­oration and damage to critical parts in the fuel system and engine com­ponents. Do not mistake oil reser­voir cap for fuel tank cap. Oil reser­voir cap i s identified OIL.
WARNING
Always stop the engine before re­fueling. Fuel is flammable and ex­plosive under certain conditions. Always work in a we ll ventilated area. Do not smoke or allow open flames or sparks in the vicinity. Open cap slowly. If a differen­tial pressure condition is noticed (whistling sound heard when loos­ening fuel tank cap) have vehicle inspected and/or repaired before further operation. Do not over­fill or top off the fuel tank before placing the vehicle in a warm area. As temperature increases, fuel expands and might overflow. Al­ways wipe off any fuel spillage from the vehicle. Periodically ver­ify fuel system.
Fuel System Antifreeze
When using oxygenated fuel, addi­tional gas line antifreeze or water absorbing additives are not required and should be not used.
When using non-oxygenated fuel, we highly recommend the use of iso­propyl base gas line antifreeze in a proportion of 150 mL (5 U.S. oz) of gas line antifreeze added to 40 liters (10-1/2 U.S. gal) of gas.
This precaution is in order to reduce the risk of frost buildup in carburetor(s) which may lead, in certain cases, to high fuel consumption or severe dam­age to engine.
NOTE: Use only methy l hydrate free gas line antifreeze.
Recommended Oil
2-Stroke Engine
CAUTION: Use only injection oil that flows at - 40°C (- 40°F). Do not mismatch oil reservoir c ap with fuel tank cap. Oil reservoir cap is identified OIL.
Oil is contained in the injection oil reservoir.
Use only two-stroke engine injection oil sold by authorized LYNX dealers.
OIL TYPE
XP-STMmineral i njection oil
(1)
or XP-S
Synthetic Blend 2–Stroke Injection or
XP-S Fully Synthetic 2–Stroke Injection oil
(1)
If XP-STMmineral injection oil is not available, API TC high-quality low ash two-stroke inje ction oil may be used.
XP-S
TM
mineral injection oil is a special blend of basic oil and additives espe­cially selected to ensure unequalled lu­brication, engine cleanliness and mini­mum spark plug fouling.
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55
CAUTION: Never use four-stroke petroleum or synthetic motor oil and never mix these with out­board motor oil. Do not use NMMA TC-W, TC-W2 or TC-W3 outboard two-stroke engine oils or ashless two-stroke engine oils. Avoid mix­ing different brands of API TC oil as resulting chemical reactions may cause severe engine damage.
Always maintain a suffic ient amount of recommended oil in the injection oil reservoir.
CAUTION: Check level and refill ev­ery time you refuel. Do not mis­match oil reservoir cap with fuel tank cap. Install cap that is identi­fied OIL.
WARNING
Do not overfill. Reinstall cap and fully tighten. W ipe off any oil spills. Oil is highly flammable.
4-Stroke Engine
Use SAE 0W 40 synthetic-based oil that meets or exceeds the require­ments for API service classification SM, SL or SJ. Always check the API service label certificatio n on the oil container, it must contain at least one of the above standards.
NOTE: This is the only recommended viscosity to ensure proper cold start and optimum engine protection at high RPM and temperature.
MODEL OIL TYPE
V-800
Series
XP-S
TM
0W 40
synthetic oil or an equivalent
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BREAK-IN PERIOD
Engine
CAUTION: A break-in period of 10 operating hours 500 km (300 miles) — is requ i re d before running the snowmobile at full throttle.
During break-in period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in.
CAUTION: Engine overheating, continued wide open throttle runs and prolonged cruising without speed variations should be avoid­ed, this can cause engine damage during the break-in period.
Models Equipped with 2-Stroke Engines
To assure additional protection during the initial engine break-in, 500 mL (18 imp. oz) of recommended injec­tion oil should be added to fuel for the first full filling of fuel tank. Have spark plugs cleaned after engine break-in.
Belt
A new drive belt requires a break-in pe­riod of 50 km (30 miles). Avoid strong acceleration/deceleration, pulling a load or high speed cruising.
10-Hour Inspection
NOTE: The 10-hour inspection is at the expense of the snowmobile owner.
As with any precision piece of me­chanical equipment, we suggest that after the first 10 hours of operation or 500 km (300 m iles) , whichever comes first, your snowmobile be checked by an authorized LYNX dea ler. This in­spection will also give you the opportu­nity to discuss the unanswered ques­tions you may have encountered dur­ing the first hours of operation.
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57
OPERAT ING INSTRUCTIONS
Pre-Operation Check
WARNING
The pre-operation check is very important prior to operating the vehicle. Always check the prop­er operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur.
• Remove snow and ice from body in­cluding seat, footrests, controls and instruments.
• Lights — The headlamp, the tail­light and the brake light are stan­dard equipment. Be sure lights are clearofdirt,slushorsnowandare in good working order or condition.
• Verify that track and idler wheels are free to turn and not frozen.
WARNING
Alwaysuseawidebasesnowmo­bile mechanical stand to properly support vehicle during any track verification. Slowly accelerate en­gine in order to rotate track at very low speed when it is not on ground.
• A ctivate the brake control lever and make sure the brake fully ap­plies before the brake control lever touches the handlebar grip. It must fully return when released.
• C heck the parking device. Apply parking brake and check if it oper­ates properly.
• A ctivate the throttle control lever several times to check that it oper­ates easily and smoothly.
WARNING
Throttle lever must operate easi­ly and smoothly. It must return to idle position when released.
• Check operation of tether and engine cutout switches, ignition switch, headlamp switch (HI-LO), taillight, brake light and pilot lamps.
• Check gear shift lever position (4-stroke models only).
• Verify that skis and steering operate freely. Check corresponding action of skis versus handlebar.
• Check fuel and oil for levels and leaks. Replenish as necessary and see an authorized LYNX dealer in case of any leaks.
• Verify that air filter(s) is free of snow, if so equipped.
• A ll storage compartments must be properly latched and they must not contain any heavy or breakable ob­jects. Hood must be also properly latched.
WARNING
All adjustable features should be positioned at optimal setting. Se­curely tighten all adjustment locks.
• Make certain your snowmobile is pointed away from people or ob­jects before you start it. No one is to be standing in front of or in back of the snowmobile.
• Be warmly dressed with clothing designed for snowmobiling.
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PRE-OPERATION CHECK LIST
ITEM OPERATION
Body including seat, footrests, lights, controls and instruments
Check that there is no snow or ice.
Track and idler wheels
Check for free movement.
Brake lever
Check proper action.
Parking device
Check proper action.
Throttle lever
Check proper action.
Switches and lights
Check proper action. Tether cord must be attached to driver clothing eyelet.
Skis and steering
Check for free movement and proper action.
Fuel an d oil
Check for proper level and leaks.
Air filter
Check that there is no snow or ice.
Adjustable feature s
Check for optimal adjustment and securely tightened adjustment locks.
Storage compartment
Check for proper latching and no heavy or breakable objects.
Vehicle vicinity
Snowmobile must be pointed away from people or objects. No one is to be standing in front of or in back of the snowmobile.
Clothing
Be warmly dressed with clothing designed for snowmobiling.
Engine Starting Procedure (2-Stroke)
Procedure
• Recheck throttle control lever oper­ation.
• Ensure that the tether cord cap is in position and that the cord is at­tached to your clothing eyelet.
• E nsure that the engine cutout switch is in the ON position.
• Turn ignition key to ON position.
• Activate the choke according to the temperature as explained below.
Choke Application
Initial Cold Starting When Temperature is Below - 10°C (+ 15°F)
NOTE: Do not operate the throttle
lever with the choke lever on. Set the choke lever to position 3. Start the engine using the manual or
electric starter (if so equipped). After the engine is started, let engine
warm up at fast idle until engine speed drops. Then, close off choke to en­sure proper air-fuel mixture.
_____________________
59
1
2
3
A06H1KA
1. OFF
2. Position 2
3. Position 3
Initial C old Startin g Whe n Temperature is Above -10°C (above + 15°F)
Set the choke lever to position 2. Start the engine using the manual or
electric starter (if so equipped). After the engine is started, close off
choke to ensure proper air-fuel mix­ture.
Warm Engine Starting
Start the engine without any choke us­ing the manual or electric starter (if so equipped).
If the engine will not start after two pulls of the rope o r two 5 second a t­tempts with the electric starter move choke lever to position 2. Start the engine without activating the throttle lever. As soon as the engine starts move the choke lever to OFF.
Procedure (cont'd)
Manual Starting
• Grab m anual starter handle, pull handle slowly until a resistance is felt, then hold handle firmly and pull vigorously to start engine.
Electric Starting (if so equipped)
WARNING
Never depress throttle while start­ing engine.
CAUTION: Do not use electric starter for more than 10 seconds. A rest period should be observed between the cranking cycles to let electric starter cool down. Us­ing electric starter when engine has started could damage electric starter m echanism.
• Turn key clockwise until starter en­gages.
• R elease key immediately when en­gine has started.
NOTE: If for any reason, the engine cannot be cranked electrically, leave ignition key to ON position and start engine manually using the rewind starter.
Engine Starting Procedure (4-Stroke)
Procedure
• Recheck throttle control lever oper­ation.
• Ensure that the tether cord cap is in position and that the cord is at­tached to your clothing eyelet.
• E nsure that the engine cutout switch is in the ON position.
• Turn ignition key to ON position.
NOTE: Engine will not start if the throt­tle lever is depressed.
CAUTION: Do not use electric starter for more than 10 seconds. A rest period should be observed between the cranking cycles to let electric starter cool down. Us­ing electric starter when engine has started could damage electric starter m echanism.
• Turn key clockwise until starter en­gages.
• R elease key immediately when en­gine has started.
NOTE: If for any reason, the battery is dead, engine cannot be started. Have the battery recharged or replaced.
60
______________________
Vehicle Warm-Up
Before every ride, vehicle has to be warmed up as follows.
Snowmobile must be securely sup­ported by the rear bumper using a wide-base snowmobile mechanical stand. Track must be 100 mm (4 in) off the ground.
Attach tether cord to operator's cloth­ing eyelet.
Start engine and allow it to warm up two or three minutes at idle speed.
Release parking brake.
WARNING
Make sure wide-base snowmobile mechanical stand is stable. Stay clear of the front of vehicle and the track. Do not use too much throttle during warm-up or when track is free-hanging.
Apply throttle until drive pulley en­gages. Let track rotate at low speed for several turns. The lower the vehi­cle temperature is the longer vehicle warm-up should be.
Shut-off the engine and remove the wide-base snowmobile mechanical stand.
Skis may be frozen on the ground. Grab both skis one a t a time by their loops and lift their front end slightly off the ground.
After restarting engine, the vehicle can be driven at low speed for the first 2 or 3 minutes of riding. After that, it may be driven up to the legal speed limit as per normal safety practices.
Shutting Off t he Engine
Release throttle lev er and wait until engine has returned to idle speed.
Shut off the engine using either igni­tion switch, engine cut-out switch or tether cut-out switch.
WARNING
Always remove tether cord cap and key when vehicle is not in operation in order to prevent acci­dental engine starting or to avoid unauthorized use by children or others or theft.
Post-Operation Care
Shut off the engine. Install rear of ve­hicle on a wide-base snowmobile me­chanical stand.
Remove s now and ice from rear suspension, track, front suspension, steering mechanism and skis.
Always cover your snowmobile when leaving it overnight or during extended periods of inactivity. This will protect it from free zin g as well as retain its appearance.
Suspension Adjustments
Snowmobile handling and comfort de­pend upon suspension adjustments.
For factory recommended adjust­ments refer to decal on the belt guard. It describes settings for optimum comfortaccordingtoloadforyour LYN X m ode l.
Choice of suspension adjustments vary with carry ing load, driver's weight, personal preference, riding speed and f ield condition.
NOTE: Some adjustments may not ap­ply to your snowmobile. Use special keys in tool kit.
REAR SUSPENSION
MODELS TYPE
Adventure V800
SC
Ranger V-800
RCG
Ranger 550F
RCG
_____________________
61
1.
2.
3.
TYPICAL — RCG-SUSPENSION
1. Center spring for steering behavior
2. Rear spring for comfort and ride height
3. Stopper strap for snowmobile weight transfer
1
4
3
2
mmo2006-004-038_a
TYPICAL — SC-SUSPENSION
1. Rear springs adjustable cams fo r comfort and ride height
2. Center spring for steering behavior
3. Stopper strap for snowmobile weight transfer
4. Rear shock motion ratio — Damping strength (not adjustable)
5.
6. Front springs for handling (not adjustable on all models) (not shown)
Following are guidelines to fine-tune suspension.
The best way to set up the suspen­sion, is to start from factory set tings, then customize each adjustment one at a time. Adjustments 2 through 6 are interrelated. It may be necessary to readjust center spring after adjust­ing front springs for instance. Test run the snowmobile under the same con­ditions; trail, speed, snow, driver riding position, etc. Change one adjustment and retest. Proceed methodically un­til you are satisfied.
WARNING
Always remove tether cord cap be­fore performing any maintenance or adjustment, unless otherwise specified. Vehicle must be parked inasafeplace,awayfromthetrail. Always lift the front of vehicle off the ground with a suitable lifting device before adjusting ski sus­pension. Lift the rear of vehicle off the ground with a wide-base snowmobile stand with a rear de­flector panel before rear suspen­sion adjustment.
WARNING
Do not att empt to lift the vehicle by hand alone. Use appropriate lift­ing device to avoid risk of strain in­juries. Always make sure the lift­ing dev ice is stable and secure be­fore proceeding to adjust the sus­pension components.
CAUTION: Whenever adjusting rear suspension, check track ten­sion and adjust as necessary.
Slight suspension bottoming occurring under the worst riding conditions indi­catesagoodchoiceofspringpreload.
Rear Springs — Comfort
IMPORTANT: Make sure that all ob­jects to be transported are in place in storage compartment and rear rack.
• Grab rear bumper and lift until sus­pension is fully extended.
• From this point, rear of snowmobile shouldcollapseby50to75mm(2 to 3 in) when driver and passenger (if so applicable) take place. Mea­sure at rear bumper as shown in next photo.
62
______________________
WARNING
Do not attempt to lift the vehicle by hand alone. Use appropriate lifting device or have assistance to share lifting stress in order to avoidriskofstraininjuries.
C
B
A
mmo2006-003-022_a
TYPICAL — PROPER ADJUSTMENT
A. Suspension fully extended B. Suspension has collapsed with drive r,
passenger(s) and load added
C. Distance between dimension A and B, must
notexceed50to75mm(2to3in),seetable
REAR SPRINGS ADJUSTMENT
”C” CAUSE SOLUTION
50 to 75 mm
(2 to 3 in)
No adjustment required
More than
75 mm (3 in)
Adjusted
too soft
Increase
preload
Less than
50 mm (2 in)
Adjusted
too hard
Decrease
preload
Preload Adjustment NOTE: Left and right adjustment cams
may be at different settings.
CAM
POSITIONS
SPRING PRELOAD
1
Minimum
2 Minimum/Intermediate
3 Intermediate/Maximum
4
Maximum
CAUTION: To increase preload, al­ways turn the left side adjustment cam in a clockwise direction, and the right side cam in a counterclock­wise direction.
A32F41A
RHLH
1 1
TYPICAL
1. Increase spring preload
1. Increase spring preload (RCG)
CAUTION: To decrease preload, always turn the left side adjust­ment cam in a counterclockwise direction, the right side cam in a clockwise direction.
A30F04B
RHLH
1 1
TYPICAL
1. Decrease spring preload
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63
1. Decrease spring preload (RCG)
Center Spring — Steering Behavior
• Ride at moderate speed on a trail.
• If handlebar is felt too easy or too hard to turn, adjust center spring accordingly.
WARNING
Before proceeding with any sus­pension adjustment, remember:
– park in a safe place – remove tether cord cap – lift rear of vehicle off the ground
with a wide-base snowmobile stand with a rear deflector panel
– make sure lifting device is stable
and secure.
CENTER SPRING ADJUSTMENT
HANDLEBAR
(steering
attitude)
PROBLEM SOLUTION
Easy to turn (neutral)
No adjustment required
Harder to turn (oversteering)
Adjusted
too soft
Increase
preload
Very easy to turn (understeering)
Adjusted
too hard
Decrease
preload
Preload Adjustment
A32F01A
1
TYPICAL
1. Use adjuster wrench provided in tool kit to increase or decrease preload
Stopper Strap — Weight Transfer
• R ide at low speed then fully accel­erate.
• Notesteeringbehavior.
• Adjust stopper strap length accord­ingly.
WARNING
Before proceeding with any sus­pension adjustment, remember:
– park in a safe place – remove tether cord cap – lift rear of vehicle off the ground
with suitable lifting device
– make sure lifting device is stable
and secure.
CAUTION: Whenever stopper strap length is changed, track tension must be readjusted.
64
______________________
STOPPER STRAP — WEIGHT TRANSFER
WEIGHT TRANSFER ADJUSTMENTS
Steering Track (skis) Problem Solution
Comfortable
Good weight
transfer (light
pressure)
No adjustment
required
Light
Too muc h
weight transfer
(lift off the
ground)
Strap too
long
Reduce
strap
length
Heavy
Not enough
weight
transfer (heavy
pressure)
Strap too
short
Increase
strap
length
Strap Adjustment
A03F0QB
1
TYPICAL
1. Increase or decrease strap length by bolting to a different hole
Front Springs — Handling
NOTE: Front shock springs are ad­justable on some models only.
• Ride at moderate speed and check for proper handling.
• A djust front springs accordingly.
WARNING
Before proceeding with any sus­pension adjustment, remember:
– park in a safe place – remove tether cord cap – lift rear of vehicle off the ground
with a wide-base snowmobile stand with a rear deflector panel
– make sure lifting device is stable
and secure.
WARNING
Always adjust both front springs to same position.
FRONT SPRINGS ADJUSTMENT
HANDLING STEERING PROBLEM SOLUTION
Good Comfortable No adjustment required
Bad
Too easy
to turn
Adjusted
too soft
Increase spring
preload
Bad Hardtoturn
Adjusted
too hard
Decrease spring
preload
Preload Adjustment
A03F2IA
1
TYPICAL
1. Increase or decrease spring preload
CAUTION: Make sure that both front springs are still pre loaded whenfrontofvehicleisoffthe ground.
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65
SUSPENSION TROUBLESHOOTING CHART
PROBLEM CORRECTIVE MEASURES
Front suspension wandering
– Check ski alignment and camber angle a djustment. SeeanauthorizedLYNXdealer. – Reduce ski ground pressure.
• Increase center spring preload.
• Reduce rear spring preload.
Snowmobile seem s unstable and seems to pivot around its center
– Reduce rear suspension front arm pressure.
• Reduce center spring p reload.
• Increase rear spring preload.
Steering feels too heavy
– Reduce ski ground pressure.
• Increase center spring preload.
Rear of snowmobile seems too stiff
– Reduce rear spring preload.
Rear of snowmobile seems too so ft
– Increase rear spring preload.
Rear suspension front shock absorber is frequently bottoming
– Lengthen stopper strap. – Increase center spring preload.
Track spins too much at start – Lengthen stopper strap.
– Move thicker part of coupling block downward.
In Deep Snow
When operating the snowmobile in deep snow, it may be necessary to vary stop­per strap length and/or riding position, to change the angle at which the track rides on the snow. Operator's familiarity w ith the various adjustments as well as snow conditions will dictate the most efficient combination.
66
______________________
SPECIAL OPERATING INSTRUCTIONS
Riding at High Altitudes or Sea Level
CAUTION: Failure to re-calibrate may cause serious engine damage.
Those models are calibrated for SEA LEVEL operation.
Operating above 600 m (2000 ft) re­quires parts and adjustments.
RefertoanauthorizedLYNXdealerfor proper calibration modifications.
Riding in Cold Weather
All vehicles have been calibrated for
- 20°C (- 4 °F). They can be operated at
warmer winter temperatures without problems.
CAUTION: Forcoldertemperatures than - 20°C (- 4°F), carburetor(s) must be recalibrated to avoid en­gine damage. Refer to an autho­rized LYNX dealer.
Refer also to RIDING AT HIGH AL­TITUDES OR SEA LEVEL in previous
pages.
Emergency Starting
Fan-Cooled Models Only
The engine can be started with the emergency starter rope supplied with the tool kit.
Remove belt guard.
WARNING
Do not wind starting rope around your hand. Hold rope by the han­dle only. Do not start the snowmo­bile by the drive pulley unless it is atrueemergencysituation. Have the snowmobile repaired as soon as possible.
A07D0UA
Attach one end of emergency rope to rewind handle.
NOTE: The spark plug socket can be used as an emergency handle.
A17B01A
TYPICAL
Attach the other end of emergency rope to the starter clip supplied in the tool kit.
Hook up clip on drive pulley. Wind the rope tightly around drive pul-
ley. When pulled, pulley must rotate counterclockwise.
_____________________
67
A03D25A
1
TYPICAL
1. Knot on this side
Pull the rope using a sharp, crisp pull so the rop e comes free of th e driv e pulley.
Start engine as per usual manual start­ing.
WARNING
When starting the snowmobile in an emergency situation, using drive pulley, do not reinstall the belt guard and return slowly to have snowmobile repaired.
Towing an Accessory
Always use a rigid towbar to tow an ac­cessory. Any towed accessory should have reflectors on both sides and at the rear. Check loc al laws for brake lights requirements.
WARNING
Never tow an accessory with a rope. Always use a rigid towbar. Using a rope would result in a col­lision between the object and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope.
Towing Another Snowmobile
If a snowmobile is disabled and must be towed use a rigid towbar, remove the drive belt and tow at moderate speed.
CAUTION: Always remove the drive belt of the snowmobile that is to be towedtopreventdamagetoitsbelt and drive system.
In an emergency situation only, if a rigid towbar is not available, a rope can be used provided you proceed with extra caution.
Remove the drive belt, attach the rope to the ski legs (spindles), have some­one sit on the towed snowmobile to activate the brake, and tow at low speed.
CAUTION: In order to prevent dam­age to the steering system, never attach the tow rope to the ski loops (handles).
WARNING
Never ride at high speed when towing a disabled snowmobile. Proceed slowly with extra caution.
Transporting the Vehicle
Make sure that oil reservoir and fuel tank caps are properly installed.
68
______________________
Tilt bed trailers can e asily be equipped with a winch mechanism to afford maximum safety in loading. Simple as it may seem, neve r drive your snowmobile onto a tilt bed trailer or any other kind of trailer or vehicle. Many serious accidents have result­ed from driving up and over a trailer. Anchor your vehicle securely, front and rear, even on short hauls. Be certain all e quipment is securely fas­tened. Cover your snowmobile when trailering to prevent road grime from causing damage.
Be certain your trailer meets state or provincial requirement. Ensure the hitch and safety chains are secure and the brake, turn indicators and clear­ance lights all function.
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69
TROUBLESHOOTING
1 LONG BEEP PER SECOND.
1. Reverse is selected.
Vehicle can be driven in reverse.
BATTERY PILOT LAMP LIGHTS UP.
1. No charging.
Check battery and charging system.
ENGINE IS CRANK ED BUT FAILS TO START.
1. Throttle lever was depressed while starting engine.
Do not operate the throttle lever while starting engine.
2. Ignition switch or engine cut-out switch in OFF position or tether cord cap away from post.
– Place engine cut-out switch in the ON position and install tether cord cap
on post.
3. Mixture not rich enough to start cold engine.
– Check fuel tank level and check starting procedure, particularly use of the
choke.
4. Flooded engine (spark plug wet when removed).
2-STROKE ENGINE
– Do not choke. Remove wet spark plug, turn ignition switch to OFF and
crank engine sev eral times. Install clean dry spark plug.
– Start engine following usual starting procedure. If engine continues to
flood, see an authorized LYNX dealer.
4-STROKE ENGINE
Remove wet spark plug. Install clean dry spark plug.Start engine following usual starting procedure. If engine continues to
flood, see an authorized LYNX dealer.
5. No fuel to the engine (spark plug dry when removed).
– Check fuel tank level; turn fuel valve on if applicable; check fuel filter; re-
place if clogged; check condition of fuel and impulse lines and their connec­tions. A failure of the fuel pump or carburetor has occurred. Contact an authorized LYNX dealer.
6. Spark plug/ignition (no spark).
– Remove spark plug(s) then reconnect to spark cap. Check that engine cut-
out switch is at the ON position and the tether cut-out cord cap is snapped over the receptacle.
– Start engine with spark plug(s) grounded to engine away from spark plug
hole. If no spark appears, replace spark plug. If trouble persists, contact an authorized LYNX dealer.
70
______________________
ENGINE IS CRANKED BUT FAILS TO START. (cont’d)
7. Engine compression.
– As the engine is pulled over with the rewind starter, “cycles” of resistance
should be felt as piston goes past top dead center (each piston on multi­cylinder engines).
– If no pulsating resistance is felt, it suggests a major loss of compression.
Contact an authorized LYNX dealer.
ENGINE LACKS ACCELERATION OR POWER.
1. Fouled or defective spark plug.
Check item 5 of ENGINE TURNS O VER BUT FAILS TO START.
2. Lack of fuel to engine.
Check item 4 of ENGINE TURNS O VER BUT FAILS TO START.
3. Carburetor adjustments.
Contact an authorized LYNX dealer.
4. Drive belt worn too thin.
– If the drive belt has lost more than 3 mm (1/8 in) of its original width, it will
affect vehicle performance.
– Replace drive belt.
5. Drive and driven pulleys require servicing.
Contact an authorized LYNX dealer.
ENGINE BACKFIRES.
1. Faulty spark plug (carbon accumulation).
See item 5 of ENGINE TURNS OVER BUT FAILS TO START.
2. Engine is running too hot.
See item 6 of ENGINE LACKS ACCELERATION OR POWER.
3. Ignition timing is incorrect or there is an ignition system failure.
Contact an authorized LYNX dealer.
ENGINE MISFIRES.
1. Fouled/defective/worn spark plugs.
Clean/verify spark plug gap and identification number. Replace as required.
2. Too much oil supplied to engine.
Improper oil pump adjustment, refer to an authorized LYNX dealer.On premixed models only, improper fuel/oil mixture. Drain fuel tank and
refill with appropriate mixture ratio.
3. Water in fuel.
Drain fuel system and refill with fresh fuel.
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71
SNOWMOBILE CANNOT REACH FULL SPEED.
1. Drive belt.
Check item 6 of ENGINE LACKS ACCELERATION OR POWER.
2. Incorrect track adjustment.
– See MAINTENANCE and/or an authorized LYNX dealer for proper alignment
and tension adjustments.
3. Pulleys misaligned.
Contact an authorized LYNX dealer.
4. Engine.
Seeitems1to5ofENGINE LACKS ACCELERATION OR POWER .
72
______________________
SPECIFICATIONS
NOTE: Because of its ongoing commitment to product quality and innovation, BRP reserves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured.
RANGER 550
FAN-COOLED MODELS
550 F
ENGINE SYSTEM
Engine type Rotax 550 fan-cooled
Cylinders
2
Displacement cc (in3) 553.4 (33.8)
Bore mm (in) 76 (3)
Stroke
mm (in) 61 (2.4)
Maximum engi ne speed
7000 RPM
Carburetion
2xVM-30
Exhaust system
Single tuned pipe, baffle muffler
DRIVE SYSTEM
Drive pulley type
Bombardier* Lite
Driven pulley type
LPV 27
Drivebeltpartnumber
415 060 600
(2)
Engagement
2700 RPM
Small sprocket number of teeth
17
Large sprocket number of teeth
45
Drive sprocket number of teeth
9
Brake system
Hydraulic, RT™-type brake lever
Track nominal width
381 mm (15 in)
Track nominal length 3968 mm
Track profile height 31.8 mm
Deflection
35 - 40 mm
(1-3/8 - 1-9/16 in
Track adjustment
Force
(1)
7.3 kg (16 lb
Track alignment
Equal distance between edges of
track gu ides and slider shoes
_____________________
73
RANGER 550
FAN-COOLED MODELS
550 F
SUSPENSION
Front suspension
Single A-Arm
Front shock
MC 25
Front suspension max. travel
160mm(6.3in)
Rear suspension
RCG
Front arm shock
HP-GAS 36
Rear arm shock
HP-GAS 36
Rear suspension max. travel 356 mm
ELECTRICAL
Lightning system output
340 Watts
Headlamp bulb HI/LOW beam
2x60/55Watts(H-4)
Taillight bulb 8/27
Type
NGK BR9ES
Spark plug
Gap
0.45 ± 0.05 mm (.018 ± .002 in)
Fuse
Refer to FUSE section
DIMENSIONS
Vehicle overall length 3310 mm
Vehicle overall width 1167 mm
Vehicle overall hei ght
1300 mm (51.2 in)
Official dry weight
238 kg
Ski stance
813 mm
74
______________________
RANGER 550
FAN-COOLED MODELS
550 F
LIQUIDS
Recommended fuel type Regular unleaded
Inside North America
(87 (RON + MON)/2)
Minimum octane
Outside North America
95E RON
Recommended o il (engine)
XP-S mineral injection oil
Brake system fluid
SRF (DOT 4) or GTLMA (DOT 4)
Oil type (chaincase/transmission) XP-S synthetic chaincase oil
CAPACITIES
Fuel tank
L(U.S.gal)
34 (9)
Oil tank L (U.S. oz)
3.5 (118)
Brake fluid
mL (U.S. oz)
200 (6.8)
(1) Measure gap between slider shoe and bottom inside track when exerting a downward
pull to the track.
(2) Drive belt height must be adjusted every t ime a new drive be lt is installed. Confirm
drive belt part number application with an authorized LYNX dealer.
_____________________
75
ADVENTURE V800 RANGER V800
LIQUID-COOLED MODELS
V-810 V-810
ENGINE
Engine Type
Rotax 4-TEC V-800
Cylinders
2
Displacement cm3(in3) 800 (48.8)
Bore mm (in) 91 (3.58)
Stroke
mm (in) 62 (2.44)
Maximum engine speed
±100
RPM
7250
Fuel system type EFI 46 mm throttle body, 1 injector per cylinder
Exhaust system Exhaust pipe, muffler
DRIVE SYSTEM
Drive pulley type TRA™ IV
Driven pulley type
LPV VSA
Drive belt part n umber 417 300 197
(2)
Engagement 2100 RPM
Small sprocket number of teeth
17
Large sprocket number of teeth
44
Drive sprocket number of teeth
9
Brake system Hydraulic, RT™-type brake lever
Track nominal width
406 mm
Track nominal length
3456 mm (136 in)
Track profi le height 31.8 mm
Deflection
35 - 40 mm
(1-3/8 - 1-9/16 in)
Track adjustment
Force
(1)
7.3kg(16lb)
Track alignment
Equal distance between edges of track
guides and slider shoes
76
______________________
ADVENTURE V800 RANGER V800
LIQUID-COOLED MODELS
V-810 V-810
SUSPENSION
Front suspension
Single A-Arm Single A-Arm
Front s hock
HP-GAS 36 MC 25
Front suspension max. travel
160mm(6.3in)
160mm(6.3in)
Rear suspension
SC RCG-A
Front arm shock
HP-GAS 36
Rear arm shock
HP-GAS 36
Rear suspension max. travel 356 mm
ELECTRICAL
Lightning system output
380 Watts
Headlamp bulb HI/LOW beam
2 x 60/55 Watts (H-4)
Taillight bulb 8/27
Make
NGK DCPR8E
Spark plug
Gap
0.7 to 0.8 mm (.027 to .031 in)
Fuse
Refer to FUSE section
DIMENSION
Vehicle overall length 3025 mm 3310 mm
Vehicle overall width 1167 mm
Vehicle overall height 1300 mm
Official dry weight
250 kg 270 kg
Ski stance
813 mm
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77
ADVENTURE V800 RANGER V800
LIQUID-COOLED MODELS
V-810 V-810
LIQUIDS
Recommended fuel type
Regular unleaded
Inside North America
(87 (RON + MON)/2)
Minimum octane
Outside North America
95E RON
Engine oil
XP-S
TM
0W40 synthetic 4-stroke oil
Coolant
Premixed coolant or ethylene-glycol/water mix
(50% coolant, 50% distilled water)
Oil type (chaincase/gearbox)
XP-S
TM
synthetic chaincase oil
Brake system fluid
SRF (DOT 4) or GTLMA (DOT 4)
CAPACITIES
Engine oil
Oil change with filter:
2 L (2.1 U.S. quarts)
Cooling system 4.0 L (U.S. oz)
Fuel tank
L(U.S.
gal)
34 (9)
Chaincase/gearbox oil
mL (U.S.
oz)
250 (8.5)
Brake fluid
mL (U.S.
oz)
200 (6.8)
(1) Measure gap between slider shoe and bottom inside track when exerting a downward
pull to the track.
(2) Drive belt height m ust be adjusted every time a new drive belt is installed. Confirm
drive belt part number application with an authorized LYNX dealer.
78
______________________
MAINTENANCE
INFORMATION
_____________________
79
PERIODIC MAINTENANCE CHART
WARNING
It is recommended that the assistance of an authorized LYNX dealer be peri­odically obtained on other components/systems not covered in this guide. Unless otherwise specified, engine must be cold and not running. Remove tether cord cap before performing any maintenance or adjustment, unless otherwise specified. Vehicle must be parked in a safe place, away from the trail.
WARNING
Observe WARNINGS and CAUTIONS mentioned throughout this guide which are relevant to the item being checked. When component con­ditions seem less than satisfactory, replace with genuine BRP parts or approved equivalents.
Some items may not apply to your particular model.
80
______________________
2-STROKE
*10-HOUR O R 500 KM (300 mi)
WEEKLY OR EVERY 240 KM (150 mi)
MONTHLYOREVERY800KM (500 mi)
ONCE A YEAR OR EVERY 320 0 KM (2000 mi)
ONCE EACH 2 YEARS OR EVERY 6000 KM (3700 mi)
*STORAGE
A: ADJU ST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE T: PROCEED WITH TASK
*: TO BE PERFORMED
BY AN AUTHORIZED LYNX DEALER
*PRESEASON
PAR T/TASK
ENGINE
Rewind starter and rope
I,L,C I
Engine motor mounts
III
Exhaust system
(3)(6)
III
Engine lubrication
L
Cooling system
II I
Coolant (liquid cooled models)
IR
Condition of seals
(3)
II
RAVE valves AND Rave solenoid
(3)
(593, 793 PT engines)
C
Injection oil filter
R
Injection oil pump
AA A
Rags in air intake and exhaust system
T T
(3) Emission-related. (6) Check the exhaust manifold bolts for right torque in 10h / 500 km service and before every season.
FUEL SYSTEM
Add fuel stabilizer T
Fuel filter R
Fuel lines and connections I I I
Fuel rail (SDI engine only)
II I
Carburetor (except SDI engine)
A,C
Throttle cable I I I
Air filter
(3)
CC
Fuel system (visual inspection)
IT
Throttle body
(3)
(SDI engine only)
C
Air intake system
(3)
I,C
(3) Emission-related.
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81
*10-HOUR O R 500 KM (300 mi)
WEEKLY OR EVERY 240 KM (150 mi)
MONTHLYOREVERY800KM (500 mi)
ONCE A YEAR OR EVERY 320 0 KM (2000 mi)
ONCE EACH 2 YEARS OR EVERY 6000 KM (3700 mi)
*STORAGE
A: ADJU ST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE T: PROCEED WITH TASK
*: TO BE PERFORMED
BY AN AUTHORIZED LYNX DEALER
*PRESEASON
PAR T/TASK
DRIVE SYSTEM
Drive belt (Drive belt height adjustment, after every belt replacement)
II I
Drive and driven pulleys
IIC IC
Tightening torque of drive pulley screw
II
Driven pulley preload
II I
Brake fluid I I R I
Brake hose, pads and disk
II I
Drive chain tension (not for models equipped with a gearbox)
AA A
Chaincase oil/ Gearbox oil
(5)
I,
(5)
I,
(5)
(5)
RI
Drive axle end bearing
(2)
LL L
Countershaft lubrication
(2)
LL L
Track BEFORE EACH RIDE
Track tension and alignment
AASREQUIRED
(2) Lubricate whenever
thevehicleisusedin wet conditio ns (wet
snow, rain, puddles). (5) Gearbox models only: Oil change, Replace after 10h/500km service and after every 3200km/once a year. Oil level must be inspected after every 800km or monthly.
82
______________________
*10-HOUR O R 500 KM (300 mi)
WEEKLY OR EVERY 240 KM (150 mi)
MONTHLYOREVERY800KM (500 mi)
ONCE A YEAR OR EVERY 320 0 KM (2000 mi)
ONCE EACH 2 YEARS OR EVERY 6000 KM (3700 mi)
*STORAGE
A: ADJU ST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE T: PROCEED WITH TASK
*: TO BE PERFORMED
BY AN AUTHORIZED LYNX DEALER
*PRESEASON
PAR T/TASK
STEERING / SUSPENSION
Steering and front suspension mechanism
(2)
I I,L I,L
Wear and cond ition of skis and runners I I
I
SUSPENSION
Suspension adjustments
AASREQUIRED
Suspension
(2)(4)
I I,L I,L
Suspension stopper strap
(8)
II
(2) Lubricate whenever
thevehicleisusedin wet conditio ns (wet
snow, rain, puddles). (4) Oil change service for take apart shocks have to be performed by an authorized dealer. Oil change to be performed after the first 1500km/932 MI. (8) Change the stopper strap after every 3200 km/2000 MI (only PPS suspension).
ELECTRICAL SYSTEM
EMS fault codes (SDI engine only)
II
Spark plugs
(1)(3)
II R
Battery (if so equipp ed)
(9)
II II
Wiring harnesses, cables and lines
(3)
II
I
Operation of lighting system (hi/lo beam, b rake light, etc.), test operation of engine cut-out switch and tether cut-out switch
II
I
(1) Before installing new
spark plugs at pre-
season preparation, it
is suggested to burn
excess storage oil by
starting the engine
with the old spark
plugs. Only perform
this operation in a
well ventilated area. (3) Emission-related. (9) Battery has to be charged
during storage at least once a month
VEHICLE
Headlamp beam aiming
AA
Engine compartmen t
CC C
Vehicle cleaning and protection
CC C
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83
4-STROKE
*10-HOUR O R 500 km (300 mi)
WEEKLY OR EVERY 240 km (150 mi)
MONTHLY OR EVERY 800 km (500 mi)
ONCE A YEAR OR EVERY 3200 km (2000 mi)
ONCE EACH 2 YEA RS OR EVERY 6000 km (3700 mi)
*STORAGE
A: ADJUST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE T: PROCEED WITH TASK
*: TO BE PERFORMED BY AN
AUTHORIZED LYNX DEALER
*PRESEASON
PAR T/TASK
ENGINE
Engine motor mounts I I I
Exhaust system
(3)
II I
Engine lubrication and visual inspection of seals
T
Cooling system I I I
Coolant I R
Oil and filter replacement (Oil level inspection befor every ride)
RR
Valve adjustment (V-810 only) I,T I,T
(3) Emission-related.
FUEL SYSTEM
Add fuel stabilizer T
Fuel filter R
Fuel lines and connections I I
Throttle cable I I I
Air filter
(3)
CC
Throttle body
(3)
C
Air intake system I,C
(3) Emission-related.
84
______________________
*10-HOUR O R 500 km (300 mi)
WEEKLY OR EVERY 240 km (150 mi)
MONTHLY OR EVERY 800 km (500 mi)
ONCE A YEAR OR EVERY 3200 km (2000 mi)
ONCE EACH 2 YEA RS OR EVERY 6000 km (3700 mi)
*STORAGE
A: ADJUST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE T: PROCEED WITH TASK
*: TO BE PERFORMED BY AN
AUTHORIZED LYNX DEALER
*PRESEASON
PAR T/TASK
DRIVE SYSTEM
Drive belt (Drive belt height adjustment, after every belt replacement)
II I
Drive and driven pulleys
(4)
IICIC
Tightening torque of drive pulley screw I I I
Driven pulley preload I I I
Brake fluid I I R I
Brake hose, pads and disk I I I
Drive chain tension (Models without gearbox)
AA A
Chaincase oil
(8)
/ Gearbox oil
(6)
I,
(6)
I,
(6)
R,
(6)I,(6)
Drive axle end bearing
(2)
LL L
Countershaft
(2)
LL L
Track I I I
Track tension and alignment A AS REQUIRED
(2) Lubricate whenever the vehicle isused in wet cond itions (wet snow, rain, puddles). (4) V-1300 engines Drive pulley maintenace intervals –6000 km or every year inspection + Kit 1 if needed –12000 km or 250 hours inspection + Kit 1 must be changed –18000 km inspection + Kit 1 if needed –24000 km or 400 hours inspection + Kit 2 must be changed –30000km inspection + Kit 1 if needed.. Clean and inspect that slidning flange ass’y and covernor cup does’nt have any abnormal wearing (Only Yeti V-1300). (6) Gearbox models only: Oil change, Replace after 10 h/500 km service and after every 3200 km/ once a year. Oil level must be inspected after every 800km or monthly. (8) Replace chain and sprockets every 6000 km.
STEERING/FRONT S USPENSION
Steering and front suspension mechanism
(2)
A,I,L A,I L A,I,L
Wear and condition of skis and runners I I I
(2) Lubricate whenever the vehicle is
used in wet conditions (wet snow, rain, puddles).
_____________________
85
*10-HOUR O R 500 km (300 mi)
WEEKLY OR EVERY 240 km (150 mi)
MONTHLY OR EVERY 800 km (500 mi)
ONCE A YEAR OR EVERY 3200 km (2000 mi)
ONCE EACH 2 YEA RS OR EVERY 6000 km (3700 mi)
*STORAGE
A: ADJUST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE T: PROCEED WITH TASK
*: TO BE PERFORMED BY AN
AUTHORIZED LYNX DEALER
*PRESEASON
PAR T/TASK
SUSPENSION
Suspension adjustments A AS REQUIRED
Suspension
(2) (5)
II,L I,L
Suspension stopper strap I I
(2) Lubricate whenever
thevehicleis
used in wet conditions
(wet snow, rain, puddles).
(5) Oil change service for
take apart shocks have to be
performed by an authorized
dealer. Oil change to be performed after the first
1500 km/932 MI.
ELECTRICAL
EMS fault codes
(3)
II
Spark plugs
(1) (3)
IIR
Battery (if so equipped)
(7)
II II
Wiring harnesses, cables and lines
(3)
II I
Operation of lighting system ( HI/LO beam, brake light, etc.), test operation of engine cut-out switch and tether cut-out switch
II I
(1) Before installing new spark plugs
at prese ason preparation, it is suggested to burnexcess storage oil by s tarting the engine with the old sparkplugs. Only perform this operation in a well ventilated
area. (3) Emission-related. (7) Battery has to be charged
during stor age at least once a month.
VEHICLE
Headlamp beam aiming A
Engine compartment C C C
Vehicle cleaning and protection T T T
Kit 1: – Roller (P/N 417 222 762) – O-ring (P/N 732 401 030) – Slider shoe (P/N 417 222 362) – Thrust washer (P/N 417 004 302)
Kit 2: – K it part number 619 400 0008 (all calib ratio n parts) 1 pcs
86
______________________
ENGINE SYSTEM
AirFilterCleaning
2-Stroke Engine
mmo2006-004-039_a
LH SIDE — AIR FILTER LOCATION
1. Air filter
mmo2006-004-040_a
1. Removal of filter from its grill
4-Stroke Engine
mmo2007-003-011_a
ENGINE COM PARTMENT— AIR FILTER LOCATION
1. Air filter
mmo2007-003-012_a
PULL ON FILTER TO REMOVE
All Models
Check that the air silencer is clean and dry and properly reinstall the filter.
CAUTION: Snowmobile engines have been calibrated with the fil­ters installed. Operating the snow­mobile without them may cause engine damage.
Coolant Level
4-Stroke Engine
CAUTION: Vehiclemustbeonalev­el surface before checking any fluid levels.
Check coolant level at room temper­ature. Liquid should be between the minimum and maximum level lines (engine cold) of the overflow coolant tank and at the maximum level line for the coolant tank.
_____________________
87
mmo2007-003-014_a
ENGINE COMPARTMENT — LH SIDE
1. Overflow coolant tank
2. Coolant tank
NOTE: When checking level at low temperature it may be slightly lower then the mark.
If additional coolant is necessary or if entire system has to be refilled, refer to an authorized LYNX dealer.
mmo2007-003-013_a
OVERFLOW COOLANT TANK — LH SIDE
1. Maximum coolant level
2. Minimum coolant level
mmo2007-003-041_a
COOLANT TANK — LH SIDE
1. Fill to maximum line if necessary
Exhaust System
The tail pipe of the muffler should be centered with the exit hole in the bot­tom pan. Exhaust system must be free of rust or leaks. Make sure that gear clamps are properly tightened.
The exhaust system is designed to re ­duce noise and to improve the total performance of the engine. Modifica­tion ma y be in violation of local laws.
CAUTION: If any exhaust system component is removed, modified or damaged, severe engine dam­age may result.
Injection Oil Level
2-Stroke Engine
Always maintain a sufficient amount of recommended injection oil in the injection oil reservoir.
CAUTION: Never allow oil reservoir to be almost empty. Do not mis­match oil reservoir cap with fuel tank cap. Install cap that is identi­fied OIL.
WARNING
Check level and refill every time you refuel. Be careful not to over­fill. Wipe off any s pillage. Oil is highly flammable w hen heated.
88
______________________
mmo2006-004-014_a
TYPICAL
1. Injection oil reservoir
2. Maximum level indicator: 13 mm (1/2 in) from top
3. Level marks (1/4, 1/2, 3/4)
Engine Oil Level
4-Stroke Engine
CAUTION: Check level frequently and refill if necessary. Do not over- fill. Operating the engine with an improper level may severely dam­age engine. Wipe off any spillage.
mmo2007-003-015_a
RH SIDE OF ENGINE COMPARTMENT
1. Dipstick
With vehicle on a level surface and engine cold, not running, check the oil level as follows:
1. Remove dipstick and wipe clean.
2. Reinstall dipstick.
3. Remove and check oil level. It
should be near or equal to the up­per mark.
mmo2007-003-016_a
1. Full
2. Add
3. Operating range
To add o il, remove dipstick. Place a funnel into the dipstick tube to avoid spillage.
Add a small amount of recommended oil and recheck oil level.
Repeat the above procedures until oil level reaches the dipstick's upper mark. Do not overfill.
Properly reinstall dipstick.
Engine Oil/Oil Filter Change
4-Stroke Engine
Let snowmobile stand on a level sur­face.
1. Let engine run until it reach normal running temperature.
2. Shut off engine.
3. Remove dipstick.
4. Open drainplug (1) and drain oil in­to the oil waste can.
_____________________
89
1.
WARNING
Do not touch hot oil by hand !
CAUTION: Dispose used oil by fol­lowing your local regulations.
5. Remove oilfilter (1) by open the filter cover and remove filter car­tridge.
1.
6. Replace by new oilfilter cartridge.
7. Fasten oilfilter cover.
8. Fasten drainplug.
9. Fill up recommended oil through dipstick pipe. (See quantity on TECHNICAL SPECIFICATION SECTION for specific model).
10. Check oil level by dipstick. Add oil if necessary to reach upper oil level mark.
11. Install dipstick carefully.
12. Run engine 30 seconds, shu t off engine. Let engine be shut off 30 seconds and check oil level. Add oil if necessary to reach upper oil level mark.
13. Run engine for a while and check that no oil leakage appear.
90
______________________
DRIVE SYSTEM
Belt Guard Removal and Installation
WARNING
NEVER operate engine: – w ithout shields and belt guard
securely installed
– w ith hood opened or removed. NEVER attempt to make adjust­ments to moving parts while en­gine is running.
NOTE: Belt guard is purposely made
slightly oversize to maintain tension on its pins and retainers preventin g un­due noise and vibration. It is important that this tension be maintained when reinstalling.
2-Stroke Models
– R emove tether cord cap. – O pen LH engine compartment. – Open retainer to release pin then
pull belt guard out of vehicle.
mmo2006-004-015_a
TYPICAL
1. Pin retainer
When reinstalling belt guard, position its cutaway toward front of snowm o­bile.
Place belt guard slots over tabs first, then snap the other end in retainer.
mmo2006-004-016_a
TYPICAL
1. Slots
The installation is the reverse of re­moval procedure.
4-Stroke Models
Removal
Remove tether cord cap. Open LH engine compartment. Remove retaining pin.
mmo2007-003-018_a
1. Retaining pin
Push on front tab to release belt guard retaining pin.
Pull on belt guard to remove.
_____________________
91
mmo2007-003-019_a
Step 1: Push on tab Step 2: Pull on be lt guard to remove
Installation
Insert rear portion of belt guard behind toolkit support.
mmo2007-003-020_a
Step 1: Insert rear portion first
Position belt guard in place then se­cure front retaining pin on its support.
mmo2007-003-021_a
1. Retaining pin
2. Support Step 1: Secure retaining pin on its support
mmo2007-003-022
FRONT RETAINING PIN PROPERLY SECURED
Install rear retaining pin.
mmo2007-003-023_a
1. Retaining pin
Brake Fluid Level
CAUTION: Vehiclemustbeonalev­el surface before checking any fluid levels.
Checkbrakefluid(DOT4)inreservoir for proper level. Add fluid (DOT 4) as required.
CAUTION: Use only DOT 4 brake fluid from a sealed container. Nev­er use any other types of fluid.
92
______________________
mmo2006-004-017_a
1. Brake fluid reservoir
Brake Condition
WARNING
The brake mechanism on your snowmobile is an essential safety device. Keep this mechanism in proper working condition. Above all, do not operate the snowmo­bile without an effective brake system. Periodically verify the condition/wear of the brake pads.
Brake Adjustment
No adjustment is provided for hy­draulic brake. See an authorized LYNX dealer if any problems.
Chaincase Oil Level
CAUTION: Vehiclemustbeonalev­el surface before checking any fluid levels.
With snowmobile on a level surface, check the oil level by removing dip­stick. Oil level must be between low­er and upper marks.
mmo2007-003-024_a
TYPICAL — RH SIDE OF ENGINE COMPARTMENT
1. Dipstick location
NOTE: It is normal to find metallic par­ticles stuck to dipstick magnet. If big­ger pieces of metal are found, see an authorized LYNX dealer.
Remove metal particles from magnet. Refill up to upper mark using recom -
mended oil, refer to SPECIFICATIONS.
CAUTION: Do not use other un­recommended types of oil when servicing. Do not mix synthetic oil with other types of oil.
A32D02A
3
1
2
4
TYPICAL
1. Dipstick
2. Oil level
3. Level between marks
4. Magnet
_____________________
93
Chaincase Oil Change
Let snowmobile stand on a level sur­face.
– 1 ) Remove dipstick (1).
– 2) Open the drainplug (1) and let
oil run out from chaincase into a oil waste can.
– 3) Fasten the drainplug. – 4) Fill up with recommended oil
through dipstick hole (see TECHNI­CAL SPECIFICATION SECTION for oil type and capacity).
– 5) Check oil level by dipstick. Add
if necessary to reach upper lev el mark.
– 6) Install dipstick properly.
CAUTION: Dispose used oil by fol­lowing your local regulations.
Drive Chain Tension
Remove hair pin. Fully tighten tensioner adjustment
screw by hand, then back off only far enough for hair pin to engage in lock­ing hole.
mmo2006-004-018_a
TYPICAL — RH SIDE OF ENGINE COMPARTMENT
1. Hair pin
2. Adjustment screw
Drive Belt Condition
Inspect belt for cracks, fraying or abnormal wear (uneven wear, wear on one side, missing cogs, cracked fabric). If abnormal wear is noted, probable cause could be pulley mis­alignment, excessive RPM with frozen track, fast starts without warm-up pe­riod, burred or rusty sheave, oil on belt or distorted spare belt. Contact an authorized LYNX dealer.
Drive Belt Removal/ Installation
WARNING
Remove tether cord cap before performing any maintenance or adjustment, unless otherwise specified. Vehicle must be parked inasafeplace,awayfromthetrail.
94
______________________
Removal
NOTE: Removal and installation of drive belt is easier when driven pulley is held w ith brake so that it can not rotate. Apply parking brake, for this purpose.
Remove tether cord cap. Open en­gine compartment LH panel and re­move belt guard.
Open the driven p ulley with the drive belt installer/remover provided in tool bag.
A03D2PA
DRIVE BELT INSTALLER/REMOVER
Screw drive belt installer/remove r in the free threaded hole and tighten to open the pulley. Remove belt.
mmo2007-003-026_a
1. Drive belt installer/remover Step 1: Tighten to open pulley
Step 2: Remove belt
Slipthebeltoverthetopedgeofthe sliding half of driven pulley, as shown in previous photo.
Slip belt under drive pulley then, re­move it from vehicle.
mmo2007-003-027_a
TYPICAL
Clean sheaves of both pulleys using Pulley flange cleaner (P/N 413 711
809).
Installation
To install the drive belt, reverse the re­moval procedure, however pay atten­tion to the following:
The maximum drive belt life span is obtained when the belt has the proper rotation direction. See arrow on belt.
mmo2007-003-028_a
TYPICAL
1. Arrow pointing front of vehicle
CAUTION: Do not force or use tools to p r y the belt into place, as this could cut or break the cords in the belt.
To insta ll the drive belt, first place belt between drive pulley sheaves. Then, between driven pulley sheaves, finish­ing with bottom.
_____________________
95
mmo2007-003-027_b
Step 1: Place belt between drive pulley sheaves
mmo2007-003-029_a
Step 2: Then, between driven pulley sheaves Step 3: Finish with bottom
Remove drive belt installer/remover. Reinstall belt guard.
Close LH side panel.
Drive Belt Height Adjustment
To obtain maximum vehicle perfor­mance and drive belt longevity, drive belt height adjustment must be per­formed every time a new drive belt is installed.
NOTE: If correct adjustment is unattainable, contact an authorized LYN X de aler.
The drive belt cord should be flush with driven pulley edge. Adjust as re­quired.
1
A02D1UA
TYPICAL
1. Flush
Fan Cooled Models
To Lower Drive Belt in the Driven Pulley:
mmr2006-028-002
– Loosen both driven pulley adjusting
nuts.
mmr2006-028-003_a
– Turn Allen screws c lockwise. Turn
Allen screws 1/4 turn at a time, then rotate driven pulley to allow drive belt to settle in pulley. Check height, repeat as required.
– Torque adjusting nuts to 7.5 N•m
(66 lbf•in).
96
______________________
To Raise Drive Belt in the Driven Pulley:
mmr2006-028-004
– Loosen both driven pulley adjusting
nuts.
mmr2006-028-003_a
– Turn Allen screws counterclock-
wise. Turn Allen screws 1/4 turn at a time, then rotate driven pulley to allow drive belt to settle in pulle y. Check height, repeat as required.
– Torque adjusting nuts to 7.5 N•m
(66 lbf•in).
Liquid Cooled Models
Loosen screws and turn adjustment ring as follows:
– Tolowerbeltindrivenpulley: turn
adjustment ring counterclockwise andtightenthescrews.
– To raise belt in driven pulley: turn
ring clockwise and tighten the ad­justment screws.
1
2
A33D0DA
1. Screws
2. Adjustment ring
Turntheadjustmentringuptoone notch, tighten the screws, then rotate driven pulley to allow drive belt to set­tle in pulley. Check height, if required the adjustment ring can be turned up to 1/4 or 1/2 the notch. Check height, repeat as required.
A33D0EA
DRIVEN PULLEY NOTCHES
NOTE: Notches are there on the driv­en pulley f or refe rence purpose only and the desired adjustment can be at­tained at any point.
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97
Drive Pulley Adjustment
4-Stroke Models Only
WARNING
Remove tether cord cap before performing any maintenance or adjustment, unless otherwise specified. Vehicle must be parked inasafeplace,awayfromthetrail.
General
The drive pulley is factory calibrated to transmit maximum engine power at a predefined RPM. Refer to SPECIFICA- TIONS section in this guide. Factors such as ambient temperature, altitude or surface condition may vary this crit­ical engine RPM thus affecting snow­mobile efficiency.
This adjustable drive pulley allows set­ting maximum engine RPM in the ve­hicle to maintain maximum power.
Calibration screws should be adjusted so that actual maximum engine RPM in vehicle matches with the maximum horsepower RPM.
NOTE: Use precision digital tachome­ter for engine RPM adjustment.
NOTE: The adjustment has an effect on high RPM only.
Calibration screw has a not ch on top of its head.
1
A33D19A
1. Notch
There are 6 positions numbered 1 to
6. On TRA drive pulley, note that in
position 1 the number is substituted by a dot (due to its location on casting).
A16D0GA
1
TRA DRIVE PULLEY
1. Position 1 (not numbered)
Each position modifies maximum en­gine RPM by about 200 RPM.
Lower position numbers decrease en­gine RPM in steps of 200 RPM and higher position numbers increase it in steps of 200 RPM.
Example: Calibration screw is set at position
4andischangedtoposition6. So maximum engine R PM is increased by 400 RPM.
Adjustment
Just loosen locking nut enough to pull calibration screw partially out and adjust to desired position. Do not completely remove the locking nut. Torque locking nuts to 10 N•m (89 lbf•in).
CAUTION: Do not completely re­move calibration screw otherwise internal washers will fall off. Al­ways adjust all 3 calibration screws andmakesuretheyareallsetto the same position.
98
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