LVC Magna 100, Magna 85, Magna 100S, Magna85S Use And Maintenance

PULITO PERSONALIZZATO • CUSTOMIZED CLEANING • NETTOYAGE PERSONNALISÉ • KUNDENORIENTIERTE REINIGUNG • LIMPIEZA PERSONALIZADA

ATTENZIONE!

NON USARE L’APPARECCHIO SENZA AVER LETTO LE ISTRUZIONI PER L’USO

ATTENTION! DO NOT USE THE MACHINE BEFORE READING THE INSTRUCTIONS FOR USE ATTENTION! NE PAS UTILISER LA MACHINE SANS LIRE LES INSTRUCTIONS POUR L’EMPLOI ACHTUNG! DIE MASCHINENICHT GEBRAUCHEN, OHNE VORHER DIE ANLEITUNGEN GELESEN ZU HABEN ATENCIÓN! LA MÁQUINA NO DEBE SER UTILIZADA SIN HABER LEÍDO LAS INSTRUCCIONES PARA EL EMPLEO

USO E MANUTENZIONE

USE AND MAINTENANCE

EMPLOI ET ENTRETIEN

BEDIENUNG UND

WARTUNGSANLEITUNG

USO Y MANTENIMENTO

Magna 85-100-85S-100S

CODICE T5114002 GB 01/2005

LVC UK Unit 1 Brookside, Colne Way Industrial Estate Watford , Hertfordshire, WD24 7QJ Tel: 01923 445 550 info@lvcuk.com www.lvcuk.com

SUMMARY

SUMMARY .............................................................................................................................................................................2

ON DELIVERY OF THE MACHINE.............................................................................................................................................3

INTRODUCTION......................................................................................................................................................................3

SOUND POWER LEVEL LABEL................................................................................................................................................................... 3

TECHNICAL DESCRIPTION.......................................................................................................................................................4

TECHNICAL DESCRIPTION............................................................................................................................................4

SYMBOLOGY USED ON THE MACHINE....................................................................................................................................5

SYMBOLOGY USED ON THE MACHINE.................................................................................................................................... 6

MACHINE PREPARATION........................................................................................................................................................ 8

1. HANDLING THE PACKED MACHINE...................................................................................................................................................... 8

2.HOW TO UNPACK THE MACHINE.......................................................................................................................................................... 8

3. INSTALLATION OF THE BATTERIES INTO THE MACHINE.......................................................................................................................... 9

4. CONNECTION OF THE BATTERY CONNECTOR........................................................................................................................................ 9

5. CONNECTION OF THE BATTERY CHARGER............................................................................................................................................10

6. RECHARGING THE BATTERIES.............................................................................................................................................................10

7. BATTERY CHARGE LEVEL INDICATOR..................................................................................................................................................10

8. SQUEEGEE.........................................................................................................................................................................................11

9. ASSEMBLY; SIDE BARS 85S-100S......................................................................................................................................................11

10. ADJUSTMENT; SQEEGEE HEIGHT SUPPORT........................................................................................................................................12

11. BRUSHES ASSEMBLY; MAGNA 85-100..............................................................................................................................................13

12.SOLUTION WATER.............................................................................................................................................................................14

13. RECOVERY TANK ..............................................................................................................................................................................14

GENERAL RULES OF SECURITY.............................................................................................................................................. 15

PERFORMANCE ....................................................................................................................................................................16

CHECK MOTOR BRUSHES......................................................................................................................................................................18

BRUSH PRESSURE.................................................................................................................................................................................18

TRACTION.............................................................................................................................................................................................18

SQUEEGEE; AUTOMATIC – MANUAL .......................................................................................................................................................19

BRAKES................................................................................................................................................................................................19

HORN...................................................................................................................................................................................................19

BLINKING AND WORKING LIGHTS..........................................................................................................................................................20

ON COMPLETION OF WORK.................................................................................................................................................. 21

ON COMPLETION OF WORK.................................................................................................................................................. 22

DAILY MAINTENANCE ......................................................................................................................................................... 23

CLEANING OF THE RECOVERY TANK........................................................................................................................................................23

CLEANING THE SQUEEGEE......................................................................................................................................................................23

REPLACEMENT OF THE SQUEEGEE RUBBER .............................................................................................................................................24

REMOVAL OF BRUSHES; MAGNA 85/100.......................................................................................................................................24

REMOVAL OF THE CYLINDRICAL BRUSHES; MAGNA 85S-100S................................................................................................25

SOLUTION TANK AND FILTER CLEANING..................................................................................................................................................26

DIRT HOPPER CLEANING........................................................................................................................................................................27

DAILY MAINTENANCE...........................................................................................................................................................28

ADJUSTMENT; SPLASH GUARD BRUSHES BASE MAGNA 85......................................................................................................................28

ADJUSTMENT; SPLASH GUARD BRUSHES BASE MAGNA 100....................................................................................................................28

ADJUSTMENT; SIDE BARS MAGNA 85/S 100/S.........................................................................................................................................29

CLEANING OF THE SUCTION HOSE.........................................................................................................................................................29

CLEANING SUCTION MOTOR FILTER.......................................................................................................................................................29

TROUBLE SHOOTING GUIDE.................................................................................................................................................. 30

INSUFFICIENT WATER ONTO THE BRUSHES..............................................................................................................................................30

THE MACHINE DOES NOT CLEAN SATISFACTORILY...................................................................................................................................30

THE SQUEEGEE DOES NOT DRY PERFECTLY..............................................................................................................................................30

THE SUCTION MOTOR DOES NOT FUNCTION............................................................................................................................................31

THE MACHINE DOES NOT START.............................................................................................................................................................31

EXCESSIVE FOAM PRODUCTION..............................................................................................................................................................31

CHOICE AND USE OF BRUSHES.............................................................................................................................................32

On delivery of the machine

When the machine is delivered to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents have been received and moreover to find out that the machine has not suffered damage during transportation. If damage has occurred, get the shipping agent to verify immediately the amount and nature of the damage suffered and at the same time inform our claim department. It is only by prompt action of this type that compensation for damage may be successfully claimed.

Introduction

This is a floor cleaning machine which, using the mechanical abrasive action of two cylindrical brushes and the chemical action of a water-detergent solution, is able to clean any type of hard floor, picking up during its forward movement, the removed dirt / detergent solution from the floor. The machine must be used only for such purpose. We would impress upon you that any machine will function efficiently and operate successfully, only if used correctly and maintained in fully efficient working order. We therefore suggest that you read this instruction booklet carefully and re-read it whenever difficulties arise in the course of machine use. Our service department is at your disposal for such advice and servicing as may prove necessary.

SOUND POWER LEVEL LABEL

TECHNICAL DESCRIPTION

TECHNICAL DESCRIPTION Magna 85 Magna 100 Magna 85S Magna 100S

Cleaning width mm 850 1000 850 1000 Base side movement mm 150 150   Squeegee width mm 1120 1279 1120 1279 Working capacity (at max. speed) mq/h 5500 6500 5500 6500 Water consumption g/m2 90 90 70 70 Brushes (No,)

∅ mm 430 (x2) 510 (x2)   Cylindrical brushes (No,) ∅ xmm   210x850 (2) 210x1000 (2) Brushes rpm giri/min 180 180 700 700 Brushes pressure kg 130max 150max 63 60 Max. specific pressure g/cm2 54 52 70 68 Brushes motor V 36 36 36 36 Brushes motor W 1500 2000 2x1000 2x1000 Traction motor V 36 36 36 36 Traction motor W 1100 1100 1100 1100 Traction wheel ∅ mm 300 300 300 300 Movement speed km/h 0÷6.5 0÷6.5 0÷6.5 0÷6.5 Max. gradient under full load 10% 10% 10% 10% Suction motor V 36 36 36 36 Suction motor (No,) W 670(x2) 670(x2) 670 (x2) 670 (x2) Suction vacuum mbar 190 190 190 190 Rear wheels ∅ mm 300x90 300x90 300x90 300x90 Solution tank l 200 200 200 200

Recovery tank l 215 215 215 215 Steering diameter mm 2500 2500 2500 2500 Machine length mm 1960 1960 1960 1960 Machine height mm 1500 1500 1500 1500 Machine width mm 870 1120 860 1115 Batteries (No,) V/Ah 36/360max (1) 36/360max (1) 36/360max (1) 36/360max (1) Batteries weight kg 370 max 370 max 370 max 370 max Machine weight (empty and without batteries) kg 490 515 475 500 Noise level (in conformity with IEC 704/1) dB (A) 69 69 69 69 Hand vibration level m/s² 2,1 2,1 1,6 1,6 Body vibration level m/s² 1,1 1,1 0,3 0,3

SYMBOLOGY USED ON THE MACHINE

Symbol denoting solenoid valve open It is used to indicate the switch of the solenoid valve

Symbol denoting solution tank empty

Symbol denoting up - down of the brushes base Magna 85/100. It is used to indicate the signal lamp of the brushes actuator when operating.

Symbol denoting brush Magna 85/100. It is used to indicate the brushes motor switch

Symbol denoting ‘up-down’ of the cylindrical main brushes on Magna 85S/100S It is used to indicate the light showing movement of the brush actuator

Symbol denoting cylindrical brushes of Magna 85S/100S It is used to indicate the brush motor switch

Symbol denoting suction motor It is used to indicate the suction motor switch

Symbol denoting charge level of batteries

Symbol denoting brake It is used to indicate the signal lamp of the activated hand brake It is used to indicate oil low-level warning in the working brake system It is used on the top of the emergency brake lever

SYMBOLOGY USED ON THE MACHINE

Symbol denoting up – down of the squeegee It is used to indicate the commutator for squeegee lifting

Symbol denoting manipulator brushes Magna 85/100. It is used on the instrument board to indicate the manipulator of the brushes base. Making side movements with the manipulator, they correspond to side movements of the brushes base.

Longitudinal movements correspond to vertical movements of the brushes base.

Symbol denoting stop base side movement Magna 85/100. The green signal lamp comes on when the brushes base is moved all to the left side.

Symbol denoting squeegee fully down (green signal lamp).

Symbol denoting high running amps of the brushes motor (red signal lamp) The signal lamp comes on when the brushes motor is over-loaded

Symbol denoting pressure carried on the brushes Magna 85/100

Symbol denoting water supply regulation cock

Symbol denoting speed selector, forwards and reverse

SYMBOLOGY USED ON THE MACHINE

Symbol denoting the switches ‘blinking’

Symbol denoting the selector working mode; automatic or manual

Symbol of the ‘Travel drive’ joy-stick. Depending on its position the machine moves in a Forward or Reverse direction

Symbol denoting the ‘on/off’ switch

Symbol of the ‘Brush’ joy

stick of Magna 85S/100S

It is used on the instrument panel to indicate the ‘joy-stick’ for brush movement. Pushing the lever forwards lowers the brushes, pulling it backwards raises them

Symbol open book In order to point out that the operator should read the handbook before using the machine

MACHINE PREPARATION

1. HANDLING THE PACKED MACHINE

Figure 1 The machine is packed in a special package provided on a pallet for handling with fork trucks. The packages cannot be placed on top of each other.

The total weight is 555 kg for the Magna 85, 580 kg for the Magna 100, 590 kg for the Magna 85/S and 619 kg for the Magna 100/S

The overall dimensions are:

A : 1620 mm B : 1300 mm C : 2010 mm

2. HOW TO UNPACK THE MACHINE

Figure 2

1. Remove the outer packaging

2. The machine is fixed on the pallet with wooden wedges which block

the wheels

3. Remove these wedges

Figure 3

4. Use a ramp to get the machine down from the pallet, pushing it in reverse motion. Avoid violent blows to the base.

5. Keep the pallet in case of further transport needs

MACHINE PREPARATION

3. INSTALLATION OF THE BATTERIES INTO THE MACHINE

Figure 4 The batteries are fitted in the appropriate compartment under the seat and must be handled by using lifting equipment suitable both for the weight and for the coupler system. They must moreover satisfy the requirements quoted in the Specification CEI 21-5. For maintenance and daily recharging of the batteries, it is necessary to follow strictly all the indstructions given by the manufacturer or from his dealer. Specialized staff must carry out all the installation and maintenance operations.

Figure 5 In order to insert the batteries it is necessary to:

1. Lift the seat support

2. Extract the prop from its slot

3. Lean the seat on the steering wheel

4. Insert the batteries

Figure 6

5. Lower the base support of the seat being careful to have at first refastened the tie.

4. CONNECTION OF THE BATTERY CONNECTOR

Figure 7 The battery connector (1) is placed in the left lower part of the operators seat and must be connected to the connector (2) of the machine.

MACHINE PREPARATION

5. CONNECTION OF THE BATTERY CHARGER

The connector is placed in the left lower part of the operator seat. The upper part (1), which is connected to the batteries, is the one which has to be inserted to the connector (2) fixed to the cables of the battery charger. The coupling connector of the battery charger is delivered in the bag (together with this instruction booklet ) and must be assembled on the battery charger cables following the provided instructions (see instructions booklet for the battery charger).

6. RECHARGING THE BATTERIES

Figure 8 To ensure no permanent damage to the battery it is essential to avoid complete discharge by arranging to recharge as soon as the blinking signal indicating the discharged batteries switches on. NOTE: Never leave the batteries completely discharged, even if the machine is not being used.

When recharging the batteries, keep the base support of the seat lifted. Every 20 recharging operations, check the level of the electrolyte

and, if necessary, top up with distilled water.

7. BATTERY CHARGE LEVEL INDICATOR

Figure 9 The digital battery signal has 4 fixed positions and a blinking one. The numbers which appear in the display show the approximate charge level. 4 = maximum charge, 3 = ¾ charge, 2 = ½ charge, 1 = ¼ charge, 0 = discharged batteries (blinking)

ATTENTION: A few seconds after the appearance of the blinking “0” the brush motor automatically switches off. With the rest of the charge it is possible to finish any drying operation before starting the recharge.

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LVC Magna 100, Magna 85, Magna 100S, Magna85S Use And Maintenance

Specifications and Main Features

Frequently Asked Questions

User Manual