Lutron LCP128 User Manual

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Contents

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LCP128 (LCP) Panels 2 GRAFIK Systems (LP) Panels 3 GRAFIK Systems (CCP) Panels 4 GRAFIK Systems (CCP/LCP) Panels 5

PPaanneell DDiimmeennssiioonnss Mini Panel 6 Standard Panel 7

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WWiirriinngg//RRaattiinnggss System Wiring Overview 9 Feed and Load Wiring Overview 10 Temporary Lighting 10 Ratings 11 Feed-Through Panel: Feed and Load Wiring 12 Panel with Main Lugs: Feed Wiring 14 Panel with Main Lugs: Load Wiring 15

Activate Loads in Bypass 16 Complete Installation 17 Remove Bypass Jumpers 17

Warranty 19 Contact Information 20

Installation Guide

LCP128

TM (LCP) and

GRAFIK Systems

TM (LP and CCP)

Dimming and Switching Panels

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LCP Panel shown

Overview

Use this guide to successfully install a dimming and switching panel. This guide describes panel installation, wiring, and load activation.

2 Installation Guide for Dimming and Switching Panels

Panel Model Number Guide

LCP128TM (LCP) (120 V only)

See page 5 for 230/220-240 V

Modules: Quantity and Type

Prefix

Example

LCP-2X2D1A4T-1204ML-20

Prefix LCP = LCP dimming panel

Module Types _X _S _D _Q _A _M _F _T

List modules in the order shown above. Insert the quantity before each module code. Omit codes for modules not used in panel. See table below for limits on numbers of modules per panel.

X = Four-Circuit Switching (Relay) (XP) S = One-Circuit Dimming (1U) D = Two-Circuit Dimming (2U) Q = Four-Circuit Dimming (4U) A = Four-Circuit Adaptive Dimming (4A) M = Four-Circuit Motor (4M) F = Four-Circuit Quiet Fan Speed (4FSQ)

T = 0-10 V, DALI (broadcast), DSI, and PWM

Ballast Control (TVM)

Feed V

oltage

120 for 120 V

Feed Voltage

Branch Circuit Breaker Rating

Feed Type

Feed Type/Input Ratings FT = Feed-through panel (circuit breakers not included) /

120 V

3ML = 1 phase 3 wire feed (split phase) / 120/240 V 4ML = 3 phase 4 wire feed / 120/208 V

Branch Circuit Breaker Rating

Omit for feed-through panels

20 for 20 A branch circuit breakers

Frequency - All Model Numbers and Voltages

50/60 Hz

Output (Load) Ratings

Module T

ype Rating XP 16 A per circuit 1U, 2U, 4U 16 A per module 4A 16 A per module, 10 A per output 4M 16 A per module, 5 A per output

(1/4 HP motor),

1 motor per output 4FSQ 2 A per output (single ceiling fan) TVM 50 mA per channel, 750 mA per system

Module Quantity Limits

Panel Size Feed type TVM 4A 4U 4M

Mini Feed-through NA Any combination up to 3 modules Mini Feed-through 0-4 Any combination up to 2 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules Mini Breakers NA Any combination up to 3 modules Mini Breakers 0-4 Any combination up to 2 modules;

must have 1 4U module minimum;

each 4U module can control only 2 TVM modules Standard Feed-through NA Any combination up to 9 modules Standard Feed-through 0-12 Any combination up to 8 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules Standard Breakers (main lugs) NA Any combination up to 9 modules Standard Breakers (main lugs) NA Any combination up to 7 modules Standard Breakers (main lugs) 0-12 Any combination up to 7 modules;

must have 1 4U module minimum;

each 4U module can control only 2 TVM modules Standard Breakers (main lugs) 0-12 Any combination up to 5 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules

Notes

• Consult Lutron for panels with custom breaker needs.

• TVM = 0 is a TVM-ready panel; TVM modules can easily be installed in the future.

• TVM = NA is not TVM-ready

0 0

Installation Guide for Dimming and Switching Panels 3

Example

Panel Model Number Guide (continued)

GRAFIK SystemsTM (LP) (all voltages)

Prefix

LP7/28-1204ML-20-CGP____

efix

LP = LP dimming panel

Number of Dimming Modules

Indicates number of 4-circuit (4U) dimming modules in the panel: 1 through 8; also indicates number of full load circuits

Number of Dimming Circuits

Indicates number of dimming circuits in the panel: 4, 8, 12, 16, 20, 24, 28, or 32; each module has four dimming circuits

Feed Voltage

120 = 120 V 230 = 230 V (CE) 240 = 220-240 V (non-CE)

Feed T

ype Input Ratings

2ML = 1 phase 2 wire feed 120 V 3ML = 1 phase 3 wire feed (split phase) 120/240 V 4ML = 3 phase 4 wire feed 120/208 V

Mxx = Main Breaker;

xx = breaker size in amps (custom panel option)

IS = 3 phase 4 wire isolation switch (230/220-240 V only)

Branch Cir

cuit Breaker Rating

20 for 20 A branch circuit breakers (120 V only)

20 A branch circuit breakers have a 16 A continuous load rating

15 for 15 A branch circuit breakers (120 V only)

15 A branch circuit breakers have a 12 A continuous load rating

13 for 13 A branch circuit breakers (230 V CE only) 16 for 16 A branch circuit breakers (220-240 V non-CE only)

Custom Panel Suf

fix (optional)

Indicates panel with special options

Number of Dimming Circuits

Feed Voltage

Feed Type

Branch Circuit Breaker Rating

Number of Dimming Modules

Custom Panel Suffix (contact Lutron for custom options)

4 Installation Guide for Dimming and Switching Panels

Panel Model Number Guide (continued)

Prefix CCP = Custom combination panel Module Types _X _L _A _M _F _T

List modules in the order shown above. Insert the quantity before each module code. Omit codes for modules not used in panel. See table below for limits on numbers of modules per panel.

X = Four-Circuit Switching (Relay) (XP) L = Four-Circuit Dimming (4U) A = Four-Circuit Adaptive Dimming (4A) M = Four-Circuit Motor (4M) F = Four-Circuit Quiet Fan Speed (4FSQ) T = 0-10 V, DALI (broadcast), DSI, and PWM

Ballast Control (TVM)

Feed Voltage 120 for 120 V

GRAFIK SystemsTM (CCP) (120 V only)

Example

CCP-2X2L 1A4T-1204ML-20-CGP___

Module Quantity Limits

Panel Size Feed type TVM 4A 4U 4M

Mini Feed-through NA Any combination up to 3 modules Mini Feed-through 0-4 Any combination up to 2 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules Mini Breakers NA Any combination up to 3 modules Mini Breakers 0-4 Any combination up to 2 modules;

must have 1 4U module minimum;

each 4U module can control only 2 TVM modules Standard Feed-through NA Any combination up to 9 modules Standard Feed-through 0-12 Any combination up to 8 modules; must have 1 4U or XP module minimum;

must have 1 4U module minimum;

each 4U module can control only 2 TVM modules Standard Breakers (main lugs) 0-12 Any combination up to 5 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules

Notes

• Consult Lutron for panels with custom breaker needs.

• TVM = 0 is a TVM-ready panel; TVM modules can easily be installed in the future.

• TVM = NA is not TVM-ready

0 0

Modules: Quantity and Type

Prefix Feed

Voltage

Feed Type

Custom Panel Suffix (contact Lutron for custom options)

Branch Circuit Breaker Rating

Feed T

ype / Input Ratings

FT = feed-through panel (circuit breakers not included) /

120 V

3ML = 1 phase 3 wire feed (split phase) / 120/240 V 4ML = 3 phase 4 wire feed / 120/208 V 2 = 1 phase 2 wire input breakers (mini only) 3 = 1 phase 3 wire input breakers (mini only) 4 = 3 phase 4 wire input breakers (mini only)

Branch Circuit Breaker Rating 20 = 20 A branch circuit breakers

15 = 15 A branch circuit breakers

Custom Panel Suf

fix (optional)

Indicates panel with special options

Frequency

(All Model Numbers and Voltages): 50/60 Hz

Output (Load) Ratings

Module T

ype Rating XP, 4U 16 A per circuit 4A 16 A per module, 10 A per output 4M 16 A per module, 5 A per output

(1/4 HP motor) 4FSQ 2 A per output (single ceiling fan) TVM 50 mA per channel, 750 mA per system

Installation Guide for Dimming and Switching Panels 5

Panel Model Number Guide (continued)

Prefix CCP = Custom combination panel Module Types _X _L _E _A _M _T

List modules in the order shown above. Insert the quantity before each module code. Omit codes for modules not used in panel. See table below for limits on numbers of modules per panel.

X = Four-Circuit Switching (Relay) (XP) L = Four-Circuit Dimming (4U) E = Four-Circuit Electronic Low Voltage Dimming (4E) A = Four-Circuit Adaptive Dimming (4A) M = Four-Circuit Motor (4M) T = 0-10 V, DALI (broadcast), DSI, and PWM

Ballast Control (TVM)

Feed V

oltage 230 = 230 V (CE) 240 = 220-240 V (non-CE)

Feed Type FT = feed-through panel (circuit breakers not included) 4IS = 3 phase 4 wire isolation switch 2M = 1 phase 2 wire input breakers (mini only) 4M = 3 phase 4 wire input breakers (mini only)

GRAFIK SystemsTM (CCP/LCP) (230/220-240 V only)

Modules: Quantity and Type

Prefix

Example

CCP-1X4L 2T-2304IS-CE-LCP-CGP___

Feed Voltage

Feed Type

Custom Panel Suffix (contact Lutron for custom options)

Region Suffix

Region Suffix CE = 230 V AU = 220-240 V

Note: Should match feed voltage

Controller Type Omit for single-link circuit selector 2L = 2LinkTM circuit selector LCP = LCP128

Custom Panel Suf

fix (optional)

Indicates panel with special options

Frequency

(All Model Numbers and Voltages)

50/60 Hz

Output (Load) Ratings

Module T

ype Rating XP 16 A per circuit 4U (230 V ) 13 A per module, 10 A per output 4U (240 V ) 16 A per module 4A 13 A per module, 8 A per output 4E 16 A per module, 10 A per output 4M 16 A per module, 5 A per output

(1/4 HP motor), 1 motor per output

TVM 50 mA per channel, 750 mA per system

Controller Type

Module Quantity Limits

Panel Size Feed type TVM 4A 4U 4E 4M

Mini Feed-through NA Any combination up to 3 modules Mini Feed-through 0-4 Any combination up to 2 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules Mini Input breakers NA Any combination up to 3 modules Mini Input breakers 0-4 Any combination up to 2 modules;

must have 1 4U module minimum;

each 4U module can control only 2 TVM modules Standard Feed-through 0-12 Any combination up to 8 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules Standard Input breakers 0-12 Any combination up to 8 modules;

must have 1 4U module minimum;

each 4U module can control only 2 TVM modules Standard Input breakers 0-12 Any combination up to 6 modules; must have 1 4U or XP module minimum;

each 4U or XP module can control only 2 TVM modules

Notes

• Consult Lutron for panels with custom breaker needs.

• TVM = 0 is a TVM-ready panel; TVM modules can easily be installed in the future.

• TVM = NA is not TVM-ready

0 0

6 Installation Guide for Dimming and Switching Panels

Panel Dimensions

Mini Panel

Bottom View

Top View

Right SideLeft Side

Dimensions are in inches (mm).

Front View

14.375 (365)

15.875 (403)

8.00 (203)

2.2

(56)

0.15 (4)

4.21

(107)

1.34 (34)

21.50 (546)

24.50 (622)

24.00 (610)

2.21 (56)

15.13 (384)

10.75 (273)

4.09 (104)

Cover

Installation Guide for Dimming and Switching Panels 7

Panel Dimensions (continued)

Standard Panel

Bottom View

Top View

Right Side

Dimensions are in inches (mm).

Left Side

Front View

14.375 (365)

15.875 (403)

2.43 (62)

8.00 (203)

4.21 (107)

0.15 (4)

2.69 (68)

41.75

(1060)

59.50

(1511)

59.00

(1499)

2.43 (62)

11.00 (279)

15.125 (394)

4.15 (105)

Cover

8 Installation Guide for Dimming and Switching Panels

Panel Mounting

Mounting Guidelines

• For Indoor Use Only! NEMA, Type 1 enclosure, IP20.

• Panel generates heat. Mount only where ambient temperature is 32-104 °F (0-40 °C).

• Relative humidity must be < 90% non-condensing.

• Reinforce wall structure for panel weight and local codes; see table.

• Allow 12 in. (305 mm) clearance above and below panel.

• Mount within 7° of true vertical.

• Mount panel where audible noise is acceptable. (Internal relays click.)

• Mount panel so line (mains) voltage wiring is at least 6 ft. (1.8 m) from audio or electronic equipment and associated wiring.

• Install in accordance with all national and local electrical codes.

1 2 3 4 5 6 7 8 9

Max. Weight w/o

Packaging

Pounds (kg)

No.

Modules

Max. Heat

BTUs (Kcal)/Hr.

Surface Mounting

• Lutron recommends using 1/4 in. (6 mm) mounting bolts (maximum size accepted by keyholes).

• Reinforce wall structure as required for weight and local codes.

• Do not mount panel directly to wall board/drywall.

Recess Mounting

• Mount to wall stud by screwing through slots in corners of panel.

• Mount panel between flush and 1/8 in. (3 mm) below finished wall surface.

Side View:

Surface Mount

Side View:

Recess Mount

Front View

Recommended Mounting Heights*

(for LCP128 systems) Mini 45 in. (1143 mm) Standard 25 in. (635 mm)

* Measure from floor to bottom of panel;

optimal viewing height for controller.

Load circuit wiring

Feed wiring

Do not obstruct vents!

PELV (Class 2: USA) Wiring

Air flow

Lowvoltage control wiring for TVM loads

90 (22.68) 170 (42.84) 250 (63.00) 330 (83.16) 410 (103.32) 490 (123.48) 570 (143.64) 650 (163.80) 730 (183.96)

24 (11) 35 (16) 37 (17) 68 (25) 71 (26) 74 (27) 77 (28) 80 (29) 83 (30)

CCaauuttiioonn!!

230 V panels with 13 A circuit breakers are intended for industrial or commercial use only.

CCaauuttiioonn!!

This equipment is air-cooled. Vents must not be blocked or you will void the warranty.

LP8/32-1204ML-20 shown

A B C N

Installation Guide for Dimming and Switching Panels 9

System Wiring Overview

Common

+24 V

MUX

Drain

Sense

Common

MUX

Drain

Note: Single-link circuit selectors will not have Link B connector.

Review the options below for information on wiring your panel correctly into your specific system.

A. LCP128 panel: Refer to the LCP128 Setup and Operation

Manual for detailed wiring information.

B. LP or CCP panel as a part of a GRAFIK

Eye 4000 lighting system: Refer to the GRAFIK Eye

4000 Installation, Setup, and Operation Manual and the system overview pictured here for detailed wiring information.

C. LP or CCP panel as a part of a GRAFIK

7000 lighting system: Refer to the GRAFIK7000

Installation, and Maintenance Guide and the system overview pictured here for detailed wiring information.

Contact closure input

(CCI) 1

Contact closure input (CCI) 2

Common

+24 V

MUX

Drain

Sense

Common

Signal

Common

Signal

{

Controller Terminals

Circuit Selector Terminals

Incorrect: Branch, T-tap, or home run

not acceptable

Panel

To other panels, GRAFIK Eye control units, wallstations, or control interfaces

Control

interface

GRAFIK

Eye

GRAFIK

Eye

Wallstation

Correct: Daisychain OK

GRAFIK

Eye

Control interface

Wallstation

GRAFIK

5000,

6000, or

7000

panel

Power panel link

Control station device link

Lighting zone controller link

Integration to other devices

Power

panel

Power

panel

1234D5

1234 5D

Data A OK

Common

24VFW

MUX

1234

MUX

Drain

Sense

Link

Power

Comm

SELECT CIRCUIT

Circuit

Data B OK

MUX

Drain

10 Installation Guide for Dimming and Switching Panels

Wiring (continued)

Caution! Panels require entry of wires as

specified. Improper entry will block serviceable parts and impede air flow through the panel.

Caution! Common neutrals are not permitted. Run separate neutrals for each load circuit.

Feed Wiring (Mains Voltage Wiring)

• Preferred feed wiring entry for panels with main lugs/isolation switch is from the bottom left of the panel.

• Preferred feed wiring entry for feed-through panels is from the top or bottom left of the panel, wired directly to module terminal blocks.

• Run wiring so that line (mains) voltage wiring will be at least 6 ft. (1.83 m) from sound or electronic equipment and its wiring.

• Refer to Feed Wiring pages for more information.

Load Circuit Wiring

• Connect load wiring to the appropriate terminal block set for each module.

• For 230 V and 240 V panels, “Hot” is referred to as “Live”. Therefore, terminals will be labeled DL and L.

• The Dimmed Hot/Live (DH/DL) terminal block is grouped with a numbered Hot/Live (H/L) (H1, H2, etc./L1, L2, etc.). The number represents both the module and circuit breaker number.

• Output terminal blocks accept one #14-#10 AWG (2.5-4.0 mm

) wires. Preferred entry is from the top left of the

panel.

• Refer to Load Wiring pages for more information.

Feed and Load Wiring Overview

You do not need to install a temporary distribution panel. Connect load wires into the appropriate terminal blocks. Each input breaker can supply power to a load while the bypass jumper protects the module from load faults.

Input circuit breaker

Bypass jumper protects the module from load faults.

Caution! Verify that the panel is fed from the correct voltage. A feed miswire or loss of a feed neutral can cause over-voltage damage to the equipment. Do NOT remove bypass jumpers at this point--they protect the modules from load faults.

Temporary Lighting

Installation Guide for Dimming and Switching Panels 11

Ratings

Number of Modules

Feed Type

Max. Feed

Feed-Through Panels (all voltages)

1 2 3 4 5 6 7 8 9

1Ø, 2W

#14-#10 AWG (1.5-4.0 mm

)

120 V : 20 A 230 V : 13 A or 16 A 220-240 V : 16 A

LP/LCP/CCP Panels

Panels with Breaker (120 V only)

Number of Modules

Feed Type

1 2 3

1Ø, 2W 1Ø, 3W 3Ø, 4W #14-#10 AWG (1.5-4.0 mm

)

Panels with Main Lugs (120 V only)

Number of Modules

Feed Type

Maximum Feed

4 5 6 7 8 9

1Ø, 3W or 3Ø, 4W

#14-#2/0 AWG (25-70 mm2)

175 A

Panels with Breaker (220-240 V and 230 V only)

Number of Modules

Feed Type

1 2 3

1Ø, 2W 1Ø, 2W 3Ø, 4W #14-#12 AWG (1.5-4.0 mm

)

Panels with Isolation Switch (220-240 V and 230 V only)

Number of Modules

Feed Type

Maximum Feed

230 V 220-240 V

4 5 6 7 8

3Ø, 4W

#14-#2/0 AWG (25-70 mm

)

125 A 125 A

12 Installation Guide for Dimming and Switching Panels

Feed-Through Panel: Feed and Load Wiring (all voltages)

To distribution panel

Load

Neutral

Hot/live

Switched

hot/live

Dimmed hot/live

Hot/Live

Neutral

Load

4-Circuit Dimming Module (4U)

4-Circuit Adaptive Dimming Module (4A)

4-Circuit ELV Dimming Module (4E: 230 V and 220-240 V only)

4-Circuit Quiet Fan Speed Module (4FSQ)

4-Circuit Switching (Relay) Module (XP)

Bypass jumper

Feed

TVM Module

For 0-10 V, PWM, Tridonic® DSI, and DALI loads. Each TVM controls two consecutive circuits of lighting and are the first circuits in the panel. Maximum low-voltage ballast control current: 50 mA per zone, 750 mA per panel. Dimming or switching module is used to switch power to the ballast.

Ballast

Neutral

Hot/Live

Dimmed hot/live

TVM

General Notes

• Typical dimming/switching legs shown.

• Do not remove bypass jumpers until after load wiring has been verified.

Wire sizes for power feed, to each input

• Power feed: #14 AWG (2.5 mm

) to #10 AWG (4.0 mm2)

• Neutral feed: #14 AWG (2.5 mm

) to #10 AWG (4.0 mm2)

Wire sizes for load wiring, from each output

• Dimmed hot (live): #14 AWG (2.5 mm

) to #10 AWG (4.0 mm2)

• Load neutral: #14 AWG (2.5 mm

) to #10 AWG (4.0 mm2)

Control Circuit Power

• Supplies power for internal operation.

• Requires dedicated feed with same voltage and phase as panel.

• Must be 1/4 in. (6 mm) away from PELV (Class 2: USA) control wiring harness.

• Panel voltage (see pages 2-3) indicates feed voltage.

• For 230 V and 240 V panels, “Hot” is referred to as “Live”.

Therefore, terminals will be labeled L and DL.

See terminal block

modules for

specific wiring

details.

Circuit breaker

SH1

SH2

SH3

SH4

H/L

–

+ 1 –

+ 2 –

Installation Guide for Dimming and Switching Panels 13

Feed-Through Panel: Feed and Load Wiring (continued)

Dimmed hot/live

Neutral

Load

Feed

Dimmed hot/live

Neutral

Load

Lower

Neutral

Hot/Live

Neutral

1-Circuit Dimming Module (1U)

(LCP only)

2-Circuit Dimming Module (2U)

(LCP and CCP only)

4-Circuit Motor Module (4M)

Bypass jumper

Connecting an NGRX-FDBI to a Panel

Load

Eco-10 or Hi-lume FDB ballast

Neutral

Dimmed hot/live

FDBI

Hot/ Live

Hot/Live

Feed

Hot/Live

Neutral

Hot/Live

Raise

Neutral

Refer to FDBI Installation Sheet for detailed wiring.

Circuit breaker

Lutron

14 Installation Guide for Dimming and Switching Panels

Panel with Main Lugs: Feed Wiring

Neutral

Power (hot/live)

Feed wiring

Prewired to

circuit breakers

Prewired neutral to dimming modules

Phase A

Main lugs in panel

Phase B

Phase C

Phase A

Phase B

Phase C

Neutral

Neutral bus

Power (hot/live)

Feed wiring

Dimming and Switching Panels (120 V only)

Dimming Panels (120 V only)

Ground bar

Breakers

Feed wiring

Notes

• See page 15 for load wiring details.

• On dimming panels only, the input breaker

of Circuit 1 supplies current to Load Circuit 1 and to the Control Wiring (2 A draw max.). Panels with switching modules have a dedicated circuit breaker for the control circuit.

Neutral

Power (hot/live)

Main Lugs feed wiring gauge: #2/0 AWG (70 mm

)

Mini Panel Breaker Wiring (all voltages)

Feed wiring

Neutral

Power (hot/live)

Dimming Panels Isolation Switch (230/220-240 V )

Installation Guide for Dimming and Switching Panels 15

Panel with Main Lugs: Load Wiring

Dimmed hot/live

Neutral

Load

Switched

hot/live

Neutral

Load

Dimmed hot/live

Neutral

Load

Dimmed hot/live

Neutral

Load

Raise

Lower

Shade

Neutral

1-Circuit Dimming Module (1U)

(LCP only)

2-Circuit Dimming Module (2U)

(LCP only)

4-Circuit Dimming Module (4U)

4-Circuit Adaptive Dimming Module (4A)

4-Circuit ELV Dimming Module

(4E: 230 V and 220-240 V only)

4-Circuit Fan Speed Control Module (4FSQ)

4-Circuit Switching Module

(XP)

4-Circuit Motor Module

(4M)

Bypass jumper

Connecting an NGRX-FDBI to a Panel

For Hi-Lume® FDB or Eco-10TM Fluorescent Dimming Ballast

Load

Eco-10 or Hi-Lume

FDB ballast

Neutral

Dimmed hot/live

FDBI

Feed

Load Wiring for TVM Module

For 0-10 V, PWM, and Tridonic® DSI loads. Each TVM controls two consecutive circuits of lighting and are the first circuits in the panel. Maximum lowvoltage ballast control current: 50 mA per zone, 750 mA per panel.

Ballast

Neutral

Dimmed

hot/live

TVM

Caution! Do not remove bypass jumpers until after load wiring has been verified.

Typical Dimming/Switching Leg Shown

Bypass jumper

SH1

SH2

SH3

SH4

–

+ 1 –

+ 2 –

LUTRON®

16 Installation Guide for Dimming and Switching Panels

Activate Loads in Bypass

A. Complete load wiring.

B. Check that the bypass jumpers are in place.

These jumpers protect from load faults and must be used to check load wiring when it is installed or modified.

Caution! Verify that the panel is fed from the correct voltage. A feed miswire or loss of a feed neutral can cause damage to the equipment.

C. Turn circuit breaker 1 ON.

The load(s) should energize, the breaker should not trip, and total load current must be within the circuit breaker’s limit and less than or equivalent to 16 A. Circuit breaker 1 powers the control wiring as well as Circuit 1’s dimmer and load(s). Check that the Power OK LED on the Controller (LCP128) or circuit selector (LP or CCP) is ON. If the Power OK LED is OFF, turn OFF the control circuit breaker (breaker 1) and check for a miswire on the low voltage link.

D. Turn next circuit breaker ON.

The load should energize, the breaker should not trip, and total load current must be within the circuit breaker's limit and less than or equal to 16 A.

E. Repeat step D for each circuit with

completed load wiring.

AC RMS current

Bypass jumper

Load circuit wiring

‘Power OK’ LED at the bottom of LCP128 Controller

‘Power OK’ LED at the top of LP/CCP Circuit Selector

Activate Loads in Bypass

LCP-8D-1204ML-20 shown

LP3/12-1204ML-20 shown

DH DH

Installation Guide for Dimming and Switching Panels 17

A. After all load wiring has been checked, turn

circuit breakers OFF.

B. Remove and store the bypass jumpers for

possible future use.

C. Turn circuit breakers ON.

Note. All circuits are now set to the default

Non-Dim load type. Non-Dim load types will respond by immediately going to full ON in any lighting scene (except the OFF scene).

Caution! Reuse the bypass jumpers whenever work is being done on a load. Damage caused by short-circuits and miswiring is not covered by the product warranty.

Bypass jumper

Panel installation, control station wiring, and load activation are now complete. Next Step: Refer to the Setup and Operation Manual to set up the functions and operation of the panel.

Module with 4 outputs shown

Complete Installation

Remove Bypass Jumpers

You have completed your panel installation.

For Onsite Factory Commissioning, call Lutron Technical Support and select Startup to schedule a field service

visit. Allow for 10 working days between day of call and scheduled visit.

If you purchased Telephone Startup (LCP128 only), stop here and complete the Control Location, Panel, and Control Station Tables that are located in the back of the Setup and Operation. Once the tables are complete, call Lutron Technical Support and select Startup. Please call 24 hours prior to desired system startup.

In the U.S., Canada, and the Caribbean: 1.800.523.9466 In Mexico: +1.888.235.2910 In Europe: +44.207.702.0657 In Asia: +65.6220.4666 In Japan: +81.355.758.411 In all other countries: +1.610.282.6701

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18 Installation Guide for Dimming and Switching Panels

Notes

Installation Guide for Dimming and Switching Panels 19

Warranty

LLuuttrroonn EElleeccttrroonniiccss CCoo..,, IInncc.. OOnnee YYeeaarr LLiimmiitteedd WWaarrrraannttyy

For a period of one year from the date of purchase, and subject to the exclusions and restrictions described below, Lutron warrants each new unit to be free from manufacturing defects. Lutron will, at its option, either repair the defective unit or issue a credit equal to the purchase price of the defective unit to the Customer against the purchase price of comparable replacement part purchased from Lutron. Replacements for the unit provided by Lutron or, at its sole discretion, an approved vendor may be new, used, repaired, reconditioned, and/or made by a different manufacturer.

If the unit is commissioned by Lutron or a Lutron approved third party as part of a Lutron commissioned lighting control system, the term of this warranty will be extended, and any credits against the cost of replacement parts will be prorated, in accordance with the warranty issued with the commissioned system, except that the term of the unit's warranty term will be measured from the date of its commissioning. EEXXCCLLUUSSIIOONNSS AANNDD RREESSTTRRIICCTTIIOONNSS This Warranty does not cover, and Lutron and its suppliers are not responsible for:

1. Damage, malfunction or inoperability diagnosed by Lutron or a Lutron approved third party as caused by normal wear and tear, abuse, misuse, incorrect installation,

neglect, accident, interference or environmental factors, such as (a) use of incorrect line voltages, fuses or circuit breakers; (b) failure to install, maintain and operate the

unit pursuant to the operating instructions provided by Lutron and the applicable provisions of the National Electrical Code and of the Safety Standards of Underwriter's

Laboratories; (c) use of incompatible devices or accessories; (d) improper or insufficient ventilation; (e) unauthorized repairs or adjustments; (f) vandalism; or (g) an act

of God, such as fire, lightning, flooding, tornado, earthquake, hurricane or other problems beyond Lutron's control.

2. On-site labor costs to diagnose issues with, and to remove, repair, replace, adjust, reinstall and/or reprogram the unit or any of its components.

3. Equipment and parts external to the unit, including those sold or supplied by Lutron (which may be covered by a separate warranty).

4. The cost of repairing or replacing other property that is damaged when the unit does not work properly, even if the damage was caused by the unit.

EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY, THERE ARE NO EXPRESS OR IMPLIED WARRANTIES OF ANY TYPE, INCLUDING ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. LUTRON DOES NOT WARRANT THAT THE UNIT WILL OPERATE WITHOUT INTERRUPTION OR BE ERROR FREE.

NO LUTRON AGENT, EMPLOYEE OR REPRESENTATIVE HAS ANY AUTHORITY TO BIND LUTRON TO ANY AFFIRMATION, REPRESENTATION OR WARRANTY CONCERNING THE UNIT. UNLESS AN AFFIRMATION, REPRESENTATION OR WARRANTY MADE BY AN AGENT, EMPLOYEE OR REPRESENTATIVE IS SPECIFICALLY INCLUDED HEREIN, OR IN STANDARD PRINTED MATERIALS PROVIDED BY LUTRON, IT DOES NOT FORM A PART OF THE BASIS OF ANY BARGAIN BETWEEN LUTRON AND CUSTOMER AND WILL NOT IN ANY WAY BE ENFORCEABLE BY CUSTOMER.

IN NO EVENT WILL LUTRON OR ANY OTHER PARTY BE LIABLE FOR EXEMPLARY, CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, DAMAGES FOR LOSS OF PROFITS, CONFIDENTIAL OR OTHER INFORMATION, OR PRIVACY; BUSINESS INTERRUPTION; PERSONAL INJURY; FAILURE TO MEET ANY DUTY, INCLUDING OF GOOD FAITH OR OF REASONABLE CARE; NEGLIGENCE, OR ANY OTHER PECUNIARY OR OTHER LOSS WHATSOEVER), NOR FOR ANY REPAIR WORK UNDERTAKEN WITHOUT LUTRON'S WRITTEN CONSENT ARISING OUT OF OR IN ANY WAY RELATED TO THE INSTALLATION, DEINSTALLATION, USE OF OR INABILITY TO USE THE UNIT OR OTHERWISE UNDER OR IN CONNECTION WITH ANY PROVISION OF THIS WARRANTY, OR ANY AGREEMENT INCORPORATING THIS WARRANTY, EVEN IN THE EVENT OF THE FAULT, TORT (INCLUDING NEGLIGENCE), STRICT LIABILITY, BREACH OF CONTRACT OR BREACH OF WARRANTY OF LUTRON OR ANY SUPPLIER, AND EVEN IF LUTRON OR ANY OTHER PARTY WAS ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

NOTWITHSTANDING ANY DAMAGES THAT CUSTOMER MIGHT INCUR FOR ANY REASON WHATSOEVER (INCLUDING, WITHOUT LIMITATION, ALL DIRECT DAMAGES AND ALL DAMAGES LISTED ABOVE), THE ENTIRE LIABILITY OF LUTRON AND OF ALL OTHER PARTIES UNDER THIS WARRANTY ON ANY CLAIM FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE MANUFACTURE, SALE, INSTALLATION, DELIVERY, USE, REPAIR, OR REPLACEMENT OF THE UNIT, OR ANY AGREEMENT INCORPORATING THIS WARRANTY, AND CUSTOMER'S SOLE REMEDY FOR THE FOREGOING, WILL BE LIMITED TO THE AMOUNT PAID TO LUTRON BY CUSTOMER FOR THE UNIT. THE FOREGOING LIMITATIONS, EXCLUSIONS AND DISCLAIMERS WILL APPLY TO THE MAXIMUM EXTENT ALLOWED BY APPLICABLE LAW, EVEN IF ANY REMEDY FAILS ITS ESSENTIAL PURPOSE. TTOO MMAAKKEE AA WWAARRRRAANNTTYY CCLLAAIIMM

To make a warranty claim, promptly notify Lutron within the warranty period described above by calling the Lutron Technical Support Center at (800) 523-9466. Lutron, in its sole discretion, will determine what action, if any, is required under this warranty. To better enable Lutron to address a warranty claim, have the unit's serial and model numbers available when making the call. If Lutron, in its sole discretion, determines that an on-site visit or other remedial action is necessary, Lutron may send a Lutron Services Co. representative or coordinate the dispatch of a representative from a Lutron approved vendor to Customer's site, and/or coordinate a warranty service call between Customer and a Lutron approved vendor.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

These products may be covered under one or more of the following U.S. patents: 5,309,068; 5,633,540; 6,046,550; 6,091,205; 6,188,181; 6,380,692; and corresponding foreign patents.

Lutron, the sunburst logo, and Hi-Lume are registered trademarks of Lutron Electronics Co., Inc.; Softswitch128, LCP128, Eco-10, and GRAFIK Systems are trademarks of Lutron Electronics Co., Inc.

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Contact Information

Lutron Electronics Co., Inc. Made and printed in U.S.A. 09/06 P/N 032-163 Rev. A

Internet: www.lutron.com E-mail: product@lutron.com

WORLD HEADQUARTERS USA

Lutron Electronics Co., Inc. 7200 Suter Road, Coopersburg, PA 18036-1299 TEL +1.610.282.3800 FAX +1.610.282.1243 Toll-Free 1.888.LUTRON1 Technical Support 1.800.523.9466

Brazil

Lutron BZ do Brasil Ltda. AV, Brasil, 239, Jardim America Sao Paulo-SP, CEP: 01431-000, Brazil TEL +55.11.3885.5152 FAX +55.11.3887.7138

North and South America Technical Hotlines

USA, Canada, Caribbean: 1.800.523.9466 Mexico: +1.888.235.2910 Central/South America: +1.610.282.6701

EUROPEAN HEADQUARTERS United Kingdom

Lutron EA Ltd. 6 Sovereign Close, London, E1W 3JF United Kingdom TEL +44.(0)20.7702.0657 FAX +44.(0)20.7480.6899 FREEPHONE (UK) 0800.282.107 Technical support +44.(0)20.7680.4481

France

Lutron LTC, S.A.R.L. 90 rue de Villiers, 92300 Levallois-Perret France TEL +33.(0)1.41.05.42.80 FAX +33.(0)1.41.05.01.80 FREEPHONE 0800.90.12.18

Germany

Lutron Electronics GmbH, Landsberger Allee 201, 13055 Berlin,

Germany TEL +49.(0)30.9710.4590 FAX +49.(0)30.9710.4591 FREEPHONE 00800.5887.6635

Italy

Lutron LDV, S.r.l. FREEPHONE 800.979.208

Spain, Barcelona

Lutron CC, S.R.L. Gran Via del Carlos III, 84, planta 3a, 08028, Barcelona, Spain TEL +34.93.496.57.42 FAX +34.93.496.57.01 FREEPHONE 0900.948.944

Spain, Madrid

Lutron CC, S.R.L. Calle Orense, 85, 28020 Madrid, Spain TEL +34.91.567.84.79 FAX +34.91.567.84.78 FREEPHONE 0900.948.944

ASIAN HEADQUARTERS Singapore

Lutron GL Ltd. 15 Hoe Chiang Road, #07-03 Euro Asia Centre, Singapore 089316 TEL +65.6220.4666 FAX +65.6220.4333

China, Beijing

Lutron GL Ltd. Beijing Representative Office 5th Floor, China Life Tower No. 16 Chaowai Street, Chaoyang District, Beijing 100020 China TEL +86.10.5877.1817 FAX +86.10.5877.1816

China, Guangzhou

Lutron GL Ltd. Guangzhou Representative Office Suite A09, 23/F Tower A, Centre Plaza 161 Lin He Xi Lu, Tian He District, Guangzhou 510620 China TEL +86.20.2885.8266 FAX +86.20.2885.8366

China, Shanghai

Lutron GL Ltd., Shanghai Representative Office Suite 07, 39th Floor, Plaza 66 1266 Nan Jing West Road, Shanghai, 200040 China TEL +86.21.6288.1473 FAX +86.21.6288.1751

China, Hong Kong

Lutron GL Ltd. Unit 2808, 28/F, 248 Queen's Road East Wanchai, Hong Kong TEL +852.2104.7733 FAX +852.2104.7633

Japan

Lutron Asuka Co. Ltd. No. 16 Kowa Building, 4F, 1-9-20 Akasaka, Minato-ku, Tokyo 107-0052 Japan TEL +81.3.5575.8411 FAX +81.3.5575.8420 FREEPHONE 0120.083.417

Asia Technical Hotlines

Northern China: 10.800.712.1536 Southern China: 10.800.120.1536 Hong Kong: 800.901.849 Japan: +81.3.5575.8411 Singapore: 800.120.4491 Taiwan: 00.801.137.737 Thailand: 001.800.120.665853 Other countries: +800.120.4491

Lutron LCP128 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual