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CCPF-500 CCPF-750 User Manual
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26 Ward Hill Ave., Bradford, MA 01835
Phone: 978-241-8260 Fax: 978-241-8262
USER MANUAL
CCPF-500-XX
CCPF-750-XX
500 to 750 J/s Capacitor Charging
Power Supply Series
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Table of Conten t s
1. Description of CCPF-500/750 Power Supply ............................................................. 3
2. Explanation of Symbols............................................................................................... 4
3. CCPF-500/750-XX Specifications .............................................................................. 5
4. CCPF-500 Interface ..................................................................................................... 6
5. Typical Applications.................................................................................................. 11
5.1 Using a CCPF with a pulse forming network (PFN) ..................................................... 11
5.2 Using a CCPF with a partial discharge network (Reservoir Charging) ......................... 12
5.3 Using a CCPF with multiple PFNs or capacitors .......................................................... 13
6. Warnings .................................................................................................................... 14
7. Installation ................................................................................................................. 15
8. Product Limited Warranty ......................................................................................... 16
9. Service ....................................................................................................................... 17
Tables and Figures
Table 1, CCPF Interface ..................................................................................................... 6
Table 2, Optional 4 Pin Interface ........................................................................................ 8
Table 3, CCPF Connections .............................................................................................. 15
Figure 1, CCPF-500 Block Diagram .................................................................................. 3
Figure 2, CCPF-500 15-pin Interface Schematic ................................................................ 7
Figure 3, CCPF-500 Optional 4-pin Interface Schematic ................................................... 8
Figure 4, CCPF-500 Mechanical Outline Drawing ............................................................ 9
Figure 5, CCPF-500 Input Side Drawing ......................................................................... 10
Figure 6, CCPF-500 Output Side Drawing ....................................................................... 10
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1. Description of CCPF-500/750 Power Supply
The CCPF-500/750-XX capacitor charging power supplies are designed for OEM laser
manufacturers. The CCPF-500 power supply provides up to 500 J/s average charging
power for capacitor dischar ge PFN applications with universal AC mains input from 100
to 240 VAC. The CCPF-750 power supply provides up to 750 J/s charging power
operating from 200 to 240 VAC mains. The power output provides a constant current to
charge up a capacitor to the programmed value.
The CCPF-500/750-XX can be configured for maximum output voltages up to 4000V
where the XX indicates the maximum output voltage. As an example, a CCPF-500
configured for 1000V maximum output voltage is designated as a CCPF-500-1P, where P
indicates a positive output, which is the standard polarity.
The CCPF takes AC mains power input and rectifies it by the input rectifier bridge. The
rectified voltage is boosted to non-isolated 400 VDC by the Power Factor Correction
(PFC) circuit. The purpose of the PFC is to force the input current to be in phase with the
input voltage, close to unity power factor, such t hat from 20% to 100% load the power
factor is better th an 98%. The PFC also produces the auxiliary power for the fans and
control circuits. The 400 VDC power is the source for the inverter t o generate the hi gh
output voltage for the capacitor load.
Figure 1, CCPF-500 Block Diagram
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2. Explanation of Symbols
Hazard:
This equipment produces high voltages
High Voltage Present.
This power supply
equipment. Only qualified service personnel are
Chassis Ground:
which can be fatal. Only service personnel of Lumina
Power, Inc. are qualified to service this equipment.
produces lethal high voltages. Only service personnel
of Lumina Power, Inc., are qualified to service this
permitted to install this power supply.
This symbol where the protective
earth ground connection is located.
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3. CCPF-500/750-XX Specifications
XX indicates output voltage with P for positive and N for negative.
Input of CCPF-500
Voltage 100 - 240 VAC, single phase
Current 5.2 A max at 120 VAC and 2.6 A max at 240 VAC
Frequency 47 - 64Hz
Input of CCPF-750
Voltage 200 - 240 VAC, single phase for CCPF-750
Current 5A max at 240 VAC
Frequency 47 - 64Hz
Output
Power 500 J/s average charge rate for CCPF-500
750 J/s average charge rate for CCPF-750
Output Voltage Fixed voltage between the ranges of 200VDC – 4.0kVDC
(factory configured, contact factory for voltages >4kVDC)
Polarity Positive or Negative (factory configured)
Efficiency >80% at full output
Regulation: 0.5% @100Hz
Interface
Connector 15 Pin “D” Sub Female (4 Pin Molex interface optional)
Voltage Program 0-10V for 0-Max Voltage
Voltage Monitor 0-10V for 0-Max Voltage
Inhibit/Reset Input, low level (high level optional, contact factory)
End of Charge Output indication
+15V Aux Power
Environment
Operating Temp 0 to 40 oC
Storage -20 to 85 oC
Humidity 0 to 90% non-condensing
Cooling Forced air
Altitude and Pressure 2000 meters maximum, 80 to 103 kPa
Dimensions Please see Figure 4, Figure 5, and Figure 6 for outline details.
Outline 9.13 inch length, 6.00 inch wide, 3.70 inch high
232 mm length, 152 mm wide, 94 mm high
(does not include mounting flanges or electrical terminals)
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4. CCPF-500 Interface
Pin #
Pin Name
Functional Level
Description
This pin is the basic ON/OFF control pin for the power
operation if the power supply is not IN HIBITED.
2, 3, 6,
12
Voltage
(input)
(output)
(output)
0 – Vout
max
+15V @0.1A
(output)
Load charged
,
<0.5V
4, 14, 15
Ground
Ground return for control interfa c e s ig nals.
Connector Type 15 pin D-sub Female
Refer to Figure 2, CCPF-500 15-pin Interface Schematic
Table 1, CCPF Interface
Low = RUN, <0.3V
High = OFF, +5V to
+15V
1
Inhibit/Fault
Reset
(input)
supply. Grounding pin 1 ena bles pow er s upply
operation if all faults are clear. App lying +10 to 15V to
pin 1 prevents the inv e r te r from operating. Optional
High Enable av ailable, contact factory, see note 2.
NOTE: The power supply should be INHIBITED via Pin
1 before the capacitor is disc harged into the load.
Noise from the discharge c ou ld c a use improper
10, 11,
5
7
8
9
13
No connect
Program
Vout Peak
Hold
Vout Monitor
End of Charge
Status
Indicator
(output)
0 – 10V =
0 – Vout
0 – 10V =
0 – Vout
0 – 10V =
+15V ± 10%
High = Charging,
Low=
to Voltage Program
+15V
max
max
Optional, may be used f or cu s tomer s pec ified
functionality, contact factory. See note 2.
Output is programmed extern a lly with a 0 to +10V
signal for 0 to Voutmax. See note 1.
Peak detect circuit of the output volta ge monitor. The
time constant is approximately 5 seconds. See note 1.
Monitors output voltage. See note 1.
+15VDC for customer interface, maximum output
current is 100mA.
Open collector output rated 30V, 100mA connected to
10kohm pull-up resistor. When the load ca pacitor
reaches the programmed volta ge, pin 13 is pulled low
and latched low, cycling the Inhibit pin 1 resets th e
EOC signal.
Notes:
1. Analog voltage range of 0-5V available per customer request.
2. Other interface configurations are available to conform to customer requests, contact
Lumina Power for any interface changes.
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Figure 2, CCPF-500 15-pin Interface Schematic
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Pin #
Pin Name
Functional Level
Description
1
operation if the power supply is not IN HIBITED.
2
Ground
Ground return for control interfa c e s ig nals.
Voltage
4
No connect
Refer to Figure 3, CCPF-500 Optional 4-pin Interface Schematic
Table 2, Opti ona l 4 Pin Interface
This pin is the basic ON/OFF control pin for the power
supply. Grounding pin 1 ena bles pow er s upply
operation if all faults are clear. App lying +10 to 15V to
Inhibit/Fault
Reset
(input)
Low = RUN, <0.3V
High = OFF, +5V to
+15V
pin 1 prevents the inv e r te r from operating. Optional
High Enable av ailable, contact factory, see note 2.
NOTE: The power supply should be INHI BI TED via Pin
1 before the capacitor is disc harged into the load.
Noise from the discharge c ou ld c a use improper
3
Program
(input)
0 – 10V =
0 – Vout
max
Output is programmed extern a lly with a 0 to +10V
signal for 0 to Voutmax. See note 1.
Figure 3, CCPF-500 Optional 4-pin Interface Schematic
Molex connector 70553-003
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Figure 4, CCPF-500 Mechanical Outline Drawing
Dimensions in inches, [mm in parenthesis].
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Figure 5, CCPF-500 Input Side Drawing
Dimensions in inches, [mm in parenthesis].
Figure 6, CCPF-500 Output Side Drawing
Dimensions in inches, [mm in parenthesis].
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5. Typical App li cations
5.1 Using a CCPF with a pulse f or ming network (PFN)
The above block diagram shows a typical connection between a CCPF capacitor charging
power supply and an overdamped pulse-forming network. In a typical operation, when
the CCPF is ENABLED via Pin 1, the INHIBIT function, the CCPF will charge up the
PFN capacitor to the programmed value and then transmit an END OF CHARGE signal
to the user. Before discharging the load capacitor into the PFN, the CCPF should be
disabled via the INHIBIT function. Once the PFN is completely discharged and the SCR
has completely turned off, the charging function can be ENABLED via the INHIBIT
function and the CCPF will charge the capacitor again to the pro grammed value. PFN
designers may choose to include a limiting resistor and a reversal protection diode to
protect the power supply if there is any possibility of an arc in the PFN circuitry.
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5.2 Using a CCPF with a partial discharge network (Reservoir
Charging)
In this application, the power supply is ENABLED via the INHIBIT function and charges
up the capacitor bank to the programmed voltage. The IGBT will deliver short, high
current pulses to the flashlamp. The power supply does not need to be inhibited during
this process and continuously maintains the capacitor bank charged.
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5.3 Using a CCPF with multiple PFNs or capacitors
In applications where the power supply has to charge two or more separate capacitors,
which are dischar ged at different times, diodes must be used in series with the output to
prevent one cap from discharge into the other. In addition, a resistor must be in parallel
with each diode to help the power supply to “see” the cap voltage that is now blocked by
the diodes. Failure to add the parallel resistors will result in over charging the cap as the
power supply does not see the real voltage on the caps.
The diodes must have voltage rated at least 300V higher than the max voltage and 2 times
the current.
The resistor values are calculated as follows:
R (in Ohm) >= 100 * Vout.
P (in Watts) >= V^2 /R.
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6. Warnings
Warning:
connected to supply mains with protective earth
Warning:
anesthetic mixture with air or with oxygen or nitrous oxide.
Warning:
These power supplies are not provided with any isolation
on all poles simultaneously.
This equipment produces high voltages, which can be fatal.
High Voltage Present:
This power supply produces lethal high voltages. Only service
personnel of Lumina Power, Inc., are qualified to service this
equipment. Only qualified service personnel are permitted to
install this power supply.
Warning:
Only service personnel of Lumina Power, Inc. are qualified to
service this equipment.
Equipment is not suitable for use in presence of a flammable
devices and shall only be used inside other equipment that has
means to isolate its circuits electrically from the supply mains
To avoid risk of electric shock, this equipment must only be
WARNING: Only Lumina Power, Inc. qualified service personnel are allowed to
remove the covers and service this equipment.
WARNING: NEVER OPERATE THE POWER SUPPLY:
1. Without providing adequate protection of personnel from high voltage.
2. Without proper ground connections.
3. Without covers and panels properly installed.
4. With customer interlocks defeated.
5. Without a suitable load for the application and properly rated for the
required power dissipation.
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7. Installation
Connection
Description
Required Wire and Connectors
IMPORTANT APPLICATON NOTE REGARDING AC INPUT POWER
rated for at least 600V and 105 Degree C.
These power supplies are designed for and intended only for installation into OEM pulse
forming systems.
• Only qualified technicians or qualified assemblers may install these power
supplies.
• Only qualified Lumina Power personnel may service these power supplies.
• There are no user serviceable parts in this equipment.
• Required wire and connectors: Refer to Figure 5, CCPF-500 Input Side
Drawing and Figure 6, CCPF-500 Output Side Drawing for the locations of
connections. Table 3, CCPF Connections below shows required cables and
connectors:
Table 3, CCPF Connections
2 Position Phoenix
AC Input Power
Interface 15 pin “D” female 15 pin “D” male
Connector DMKDS2.5
#10-32 stud for ground
At least 14AWG wire
Optional 4-pin
Interface
HV Output
* Note: other connectors or flying lead configuration also available,
contact Lumina Power for any interface changes.
• Ventilation: This unit is forced air cooled via internal DC fans. A clearance of
2” should be maintained at either side of the power supply the fan end of the
power supply as well as the grill side of the power supply. Hot air exits the grill
side and should be ducted out of the system. Do not let the hot air exhaust
recirculate to the power supply air inlet. Fully sealed systems should implement a
heat exchanger system to maintain the environmental conditions list in section 3
CCPF-500/750-XX Specifications on page 5.
Molex connector
70553-003
MHV Female
Amphenol 27000
*See note below
AC Input wires should be at least #14 AWG,
mating housing use Molex 50-57-9404
MHV Male and coax cable rated for at
least 150% of maximum rated output
voltage of unit
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8. Product Limited Warranty
Lumina Power, Inc., as Seller, warrants that each Product sold by it is free of defects in materials and
workmanship. Duration of warranty is as follows:
a. All Chassis enclosed products are covered for twenty four (24) months from date of shipment. Products
included but are not limited t o the following product families: CCPF, CCHP, LDY, LDYHC, LDQCW,
XLB (exclud ing XLB-300), and MLB. Custom fully enclosed products may be covered for the same 24
months. Please consult factory for specific terms.
b. All Open Frame products are covered for 12 months from date of shipment. Open frame power supplies
are defined as any product that is not enclosed in a metal or plastic enclosure. Products included but are not
limited to the following produc t families: LDPC, LDQPC, XLB-300 and any open frame custom products.
c. All products returned for repair are covered for a period of 6 month or the balance of the original
warranty, whichever is longer.
Warranty is not transferable t o parties outside of original Buyer's corporate or educational organization.
Seller will have sole discretion in making de termination of validit y of warranty if the Pr oduct is transferred
to a different user group than the or iginal Buyer.
Normal wear and tear and items expendable in normal use are not covered by this warranty. All warranty
repair or replacement of parts shall be limited to Product malfunct ions, which, in the sole opinion of Seller,
are due or traceable to defects in original materials or workmanship. Such determination will be made when
the Product is returned to the Seller's factory, transportation prepaid by the Buyer, within the warranty
period.
All obligations under this warranty shall cease immediately in the event of abuse, accident, alteration,
misuse, or neglect of the Product. Use and service of the Product in a manner not in accordance with the
Owner's Manual (if furnished) will likewise cause all obligations under this warranty to cease. Repaired or
replacement parts are warranted only for the remaining unexpired portion o f the original warr anty period
for the Product. After expiration of the applicable warranty period, Buyer shall be charged at the then
current prices for parts, labor and transportation.
Seller has no responsibility under this warranty for the cost of any work (material, labor, and/or other
expenses) performed by or incurred by Buyer or any third party for modification or repair of the Product
unless specifically authorized in advance in writing by Seller.
Reasonable care must be used to avoid hazards. Seller expressly disclaims responsibility for loss or damage
caused by use of its Products other than in accordance with proper operation procedures. Other than those
expressly stated herein, there are no other warranties of any kind, expressed or implied, and specifically
included but not by way of limitation are the implied warranties of fitness or merchantability for a
particular purpose.
It is understood and agreed the seller’s liability whether in contract, in tort, under any warranty, in
negligence or otherwise shall not exceed the return of the amount of the purchase price paid by the
purchaser and under no circumstance shall seller be liable for special, indirect, incidental or consequential
damages. The price stated for the product is a consideration in limiting seller's liability. No action,
regardless of form, arising out of the transactions of this agreement may be brought by purchaser more than
one year after the cause of action has accrued.
Seller’s maximum liability sh all not exceed and buyer's remedy is limited to either (i) repair or replacement
of the defective part of product, or at seller's option (ii) return of the product and refund of the purchase
price, and such remedy shall be the buyer's entire and exclusive remedy.
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9. Service
Rev
ECO
Description
Doc Ctrl
Date
App
1
7706
Initial Release
MJ
8/28/2017
EK
This unit contains no user serviceable parts.
performed only by qualified personnel from Lumina Power, Inc. For more
information contact
Email: sales@luminapower.com Web site: www.luminapower.com
Service and repair should be
Lumina Power, Inc.
26 Ward Hill Ave.,
Bradford, MA 01835
Ph: 978-241-8260
Fx: 978-241-8262
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