Lumber Jack BS228 Safety And Operating Manual

BS228
9” Bench Top Band Saw
ORIGINAL INSTRUCTIONS
SAFETY AND OPERATING MANUAL
BS228
TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….…………………………………….………05
Machine Details and Product Features……….…………………………….….06
Assembly……………………………………………………………………………………..08
Operation……………………………………….…………………………………………..14
Maintenance and Service……………………………………………………..……..15
Lumberjack Guarantee………….…………………………………………………….17
Declaration of Conformity……………………………………………………………19
Parts List…………..………………………………………………………………………...20
Parts Diagram………………………………………………………………………………24
BS228 01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and all instructions
.
Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
.
The term "power tool" in
the warnings refers to your electric (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
BS228 02
GENERAL POWER TOOL SAFETY WARNINGS
e) Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is necessary, this has to be done by the manufacturer or its agent in order to avoid a safety hazard.
6. Battery Tool Use and Care
a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury or fire.
BS228 03
GENERAL POWER TOOL SAFETY WARNINGS
c) When Battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal object that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fire.
d) User abusive conditions, liquid may be ejected from the battery; Avoid contact. If contact accidentally occurs, flush with copious amounts of water. If liquid contacts eyes, seek medical help immediately. Liquid ejected from
the batter may cause irritation or burns.
7 Additional Safety and Working Instructions
a) Dusts from materials such as lead-containing coatings, some wood types, minerals and metals can be harmful to one’s health and cause allergic reactions, leading to respiratory infections and/or cancer. Materials containing
asbestos may only be worked by specialists. Observe the relevant regulations in your country for the materials to be worked.
b) Prevent dust accumulation at the workplace.
Dusts can easily ignite.
8 Additional Safety Warning for Band Saws
a) Never stand on the power tool. Serious
injuries can occur when the power tool tips over or when inadvertently coming into contact with the saw blade.
b) Never remove cutting remainders, wood chips, etc. from the sawing area while the machine is running.
c) Keep handles dry, clean, and free from oil and grease. Greasy, oily handles are slippery causing
loss of control.
d) Operate the power tool only when the work area to the work piece is clear of any adjusting tools, wood chips, etc. Small pieces of wood or
other objects that come in contact with the rotating saw blade can strike the operator with high speed.
e) Keep the floor free of wood chips and material remainders. You could slip or trip. f) Use the machine only for cutting the materials listed under Intended Use. Otherwise, the
machine can be subject to overload.
g) Do not touch the saw blade after working before it has cooled. The saw blade becomes very
hot while working.
h) Check the cable regularly and have a damaged cable repaired only through an authorised customer service agent. Replace damaged extension cables. This will ensure that the safety
of the power tool is maintained.
i) Store the machine in a safe manner when not being used. The storage location must be dry and lockable. This prevents the machine from storage
damage, and from being operated by untrained persons.
j) Never leave the machine before it has come to a complete stop. Cutting tools that are still
running can cause injuries.
k) Never use the machine with a damaged cable. Do not touch the damaged cable and pull the mains plug when the cable is damaged while working. Damaged cables increase the risk of an
electric shock.
BS228 04
GENERAL POWER TOOL SAFETY WARNINGS
10. Using an Extension Cable
.
a) If an extension cable is required, use an approved triple core extension cable suitable for the power input of the tool.
b) Grounded tools always require a three wire extension cable.
c) As the distance from the supply outlet increases you must use a heavier gauge extension cable. Using extension cables with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage.
d) The smaller the gauge number of the wire the greater the capacity of the cord.
e) When using a cable reel, always unwind the cable completely.
BS228 05
SYMBOLS AND POWER RATING CHART
Danger! – Read the operating instructions to reduce the risk of injury.
Caution! Wear safety goggles.
Caution! Wear ear defenders. The impact of noise can cause damage to hearing.
Amperes 7.5M 15M 25M 30M 45M 60M
0 – 2.0 6 6 6 6 6 6
2.1 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 – 7.1 10 10 10 10 15 15
7.1 – 12.0 15 15 15 15 20 20
12.1 – 20.0 20 20 20 20 25 -
Caution! Risk of Injury! Do not reach into the running saw blade
.
Caution! Wear a dust mask.
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BS228 06
MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage - 230V / 50Hz Power Consumption - 300W Blade Spec – 1575mm X 3-10mm Cutting Capacity - 90mm Throat Width - 228mm Cutting Speed - 635m/min Gross Weight - 23kg Nett Weight - 20kg
Package Contents:
Band Saw Mitre Gauge Push Stick Rip Fence
Intended Use
The power tool is intended as a stationary machine for making straight lengthways and crossways cuts in wood. The capacity of the power tool is designed for sawing hardwood and softwood. The power tool is not suitable for cutting aluminium or other non-ferrous metals or alloys.
Product Features
1. Band Saw
2. Fence
3. Table assembly
4. Mitre gauge
5. Push stick
6. 8-10mm wrench
7. Hex wrench(2.5mm, 4mm, 6mm)
8. Lifting handle
9. Foot A
10. Foot B
11. Pan head screw and washer
12. M6 hex nut
13. Hook
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