Instruction manual for rescue equipment
Hose reels
(Translation of the original instruction manual)
176250085 EN
Edition 10.2014
Content Page
1. Hazard classes 4
2. Product safety 5
3. Proper use 8
4. Description 9
4.1 General information 9
4.2 Single hose reel 9
4.3 Double hose reel 10
5. Connecting the equipment 11
5.1 On the side of the hydraulic unit 11
5.2 On the side of the equipment 11
5.3 Coupling the mono-couplings 12
6. Operation 13
6.1 Safety notes 13
6.2 Start-up 14
6.3 Parking brake 14
6.4 Unrolling 16
6.5 Coiling 16
7. Dismantling the equipment / deactivation following operation 16
7.1 Equipment 16
7.2 Hydraulic unit 16
7.3 Hoses 16
7.4 Hose reel 17
8. Maintenance and service 17
9. Repairs 18
9.1 General information 18
9.2 Preventative service 19
9.3 Repairs 20
10. Troubleshooting 25
2
11. Technical Data 28
11.1 General reel identifi cation 28
11.2 Maximum operating pressure 28
11.3 Technical data for the hose reels 29
11.4 Hydraulic fl uid recommendation 33
11.5 Operating and storage temperature range 33
12. EC Declarations of conformity 34
13. Notes 36
3
1. Hazard classes
We distinguish between various categories of safety notes. The table below gives you an
overview of the assignment of symbols (pictograms) and key words to the specifi c hazard
and possible consequences.
Pictogram
Damage /
injury to
human
device
- REMARK
Key word Defi nition Consequences
DANGER! Immediate danger
WARNING!
CAUTION!
CAUTION!
Potentially
dangerous
situation
Less dangerous
situation
Danger of damage
to device /
environment
Advice for
application and
other important /
useful information
and advice
Death or major
injury
Potential death or
major injury
Minor or slight
injury
Damage to the
equipment,
damage to the
environment,
damage to
surrounding
materials
No injury /
damage to
persons /
environment /
equipment
Wear helmet with face protection
Wear safety gloves
Wear safety shoes
Proper recycling
Observe principles of environmental protection
Read and observe operating instructions
4
2. Product safety
LUKAS products are developed and manufactured in order to guarantee the best performance
and quality when used properly.
Operator safety is the most important aspect of the product design.
Moreover, the operating instructions are intended to help the safe use of LUKAS products.
The generally applicable, legal and other binding regulations pertaining to the prevention of
accidents and protection of the environment apply and are to be implemented in addition to
the operating instructions.
The equipment may only be operated by persons with appropriate training in the safety
aspects of such equipment – otherwise, there is a danger of injury occurring.
We would like to point out to all users that they should read carefully the operating instructions
and the instructions contained therein before they use the equipment, and that they should
carefully follow such.
We further recommend that a qualifi ed trainer train you in the use of the product.
WARNING / CAUTION!
The operating instructions for the hoses, the accessories and the connected
hydraulic equipment must also be observed!
Even if you have already received instructions on how to use the equipment, you should still
read the following safety notes through again.
WARNING / CAUTION!
Ensure that the accessories and connected equipment used are suitable for
the max. operating pressure!
Wear protective clothing, safety
helmet with visor, protective
gloves
The responsible department
is to be informed immediately
of any changes (including to
the operating behavior). If
necessary, the equipment is
to be deactivated immediately
and secured!
In the event of malfunctions,
immediately deactivate the
equipment and secure it. The
malfunction is to be repaired
immediately.
5
Inspect the equipment before
and after use for visible defects
or damage.
Inspect all cables, hoses and
screwed connections for leaks
and externally visible damage.
Repair them immediately!
Squirting hydraulic liquids can
result in injuries and fi res.
Do not carry out any changes
(additions or conversions)
to the equipment without
obtaining the prior approval of
LUKAS.
Observe all safety and danger
notes on the equipment and in
the operating instructions.
All safety and danger notes
on the device are to be kept
complete and in a legible
condition.
Any mode of operation which
impairs safety and/or stability
of the equipment is forbidden!
Safety devices may never be
deactivated!
Only original LUKAS
accessories and spare parts
may be used for repairs.
When working close to live
components and cables,
suitable measures must be
taken to avoid current transfers
or high-voltage transfers to the
equipment.
The equipment is fi lled with a
hydraulic fl uid. These hydraulic
fl uids can be dangerous to
health if swallowed or their
vapors inhaled. Direct contact
with the skin is to be avoided
for the same reason. Please
also note that hydraulic fl uids
can have a negative effect on
biological systems.
Ensure adequate lighting when
you are working.
Comply with all specifi ed
dates or dates specifi ed in
the operating instructions
pertaining to regular controls /
inspections on the equipment.
The maximum permitted
operating pressure noted on
the equipment may not be
exceeded.
Please ensure that, when
working with this equipment
or during transportation of
such, you don’t get stuck in the
looped hoses and trip.
The formation of electrostatic
charging with the potential
consequence of spark
formation associated with
handling this equipment is to
be avoided.
When working with or storing
the equipment, ensure that
the function and the safety
of the equipment are not
impaired by the effects of stark
external temperatures or that
the equipment is damaged in
any way. Please note that the
equipment can also heat up
over a long period of use.
Before transporting the
equipment, always ensure that
the accessories are positioned
such that they cannot cause an
accident.
Always keep these operating
instructions within reach where
the equipment is used.
Ensure the proper disposal of
all removed parts, left-over oil,
left-over hydraulic fl uid and
packaging materials.
6
The generally applicable, legal and other binding national and international regulations
pertaining to the prevention of accidents and protection of the environment apply and are to
be implemented in addition to the operating instructions.
WARNING / CAUTION!
The equipment is to be used exclusively for the purpose stated in the operating
instructions (see chapter “Proper Use”). Any other or further use is not considered
proper use. The manufacturer / supplier is not liable for any damages resulting from improper
use. The user bears sole responsibility for such.
Observance of the operating instructions and compliance with the inspection and maintenance
conditions are part of the proper use.
Never work when you are overtired or intoxicated!
7
3. Proper use
The LUKAS hose reels are used for mounting extension hose pairs between the hydraulic
supply and the working equipment. The extension hose pairs are connected to the hose reel
and coiled onto the drum.
The use of a LUKAS hose reel with extension hose pairs enables a greater distance
between the hydraulic supply and the equipment. This allows the hydraulic unit to stay on
the emergency vehicle, for example.
When working with the units described here, make sure that participating and non-participating
persons in the vicinity of the work and during the lifting procedure are not endangered by the
connected hoses and equipment.
CAUTION!
Because of possible loss of pressure, only extension hose lines having a maximum
length of 20 m may be connected on the equipment side and on the device side
the length may also be no more than max. 30 m!
The hose reels can also be used under water at a depth of up to 40 m (131 ft).
CAUTION!
In this case, you must strictly observe any leaks in order to avoid threats to the
environment.
Spare parts and accessories for the rescue tool can be ordered from your authorized
LUKAS-dealer!
8
4. Description
4.1 General information
Basically, a reel comprises a carrier, shaft and hose drum.
We distinguish between:
Single hose reel: - Connection of a extension hose pair
- Delivery with carrier frame
- Parking brake, fi x mounted, fl ap-in crank handle
Double hose reel: - Connection of two extension hose pairs
- Delivery with carrier frame
- Parking brake
Coiling / unrolling of all models is being carried out by a hand crank, which can either be
plugged in or is fi x connected with the hose drum.
Connection to the hydraulic pump or control unit is carried out by connecting the connection
hose pairs with the pump or control unit using mono-couplings.
4.2 Single hose reel
The single hose reel comprises one carrier frame and one shaft with hose drum. One
extension hose pair can be connected to the equipment side of the reel.
Connection to the hydraulic pump or control unit is made by connecting the “short” supply
hose pair to the pump or the control unit via mono-coupling.
1 Hose drum
1
2
9
8
7
3
6
5
9
2 Carrier
3 Extension hose pair
4 Supply hose pair
4
5 Mono-coupling (male)
6 Mono-coupling (female)
7 Crank
8 Reel locking
9 hose retaining strap
3
4.3 Double hose reel
The double hose reel comprises one carrier frame and one shaft with two hose drums. Two
extension hose pairs or extension hoses can be connected to the reel on the device side
(one extension hose per drum). Depending on the connector version, connection on the
equipment side is made by one or two short return hoses and one short extension hose
per extension hose or extension hose pair. These connecting hoses are attached to the
hydraulic pump or a control unit by means of couplings. The double hose reel also has a
parking brake for simultaneously securing both hose drums in their positions.
1
13
3
5
7
4
9
10
8
6
14
1 Hose drum
2 Carrier
3 Extension hose pair 1
4 Extension hose pair 2
5 Supply hose A
6 Supply hose A1
7 Return hose T
8 Return hose T1
9 Mono-coupling (female) 1
10 Mono-coupling (female) 2
11 Parking brake
12 Crank
13 Carrying
14 Mono-coupling (male) 1
15 Mono-coupling (male) 2
10
15
2
12
11
5. Connecting the equipment
REMARK:
Different couplings than mono-couplings, like quick-disconnect-couplings, are
possible when using available adapter kits. Also the direct screw connection
into the pump connection block of the power unit is possible. The adapter kits
can be ordered via the LUKAS optional equipment.
WARNING / CAUTION!
Before connecting the equipment you have to pay attention that all
used components are suitable to the max operation pressure of
the pump unit! In the case of doubt you have to inquire LUKAS
directly!
5.1 On the side of the hydraulic unit
There are “short” hoses on the side of the unit: they are connected to the pump unit.
5.2 On the side of the equipment
The extension hose pairs are on the side of the equipment: they are connected with the
equipment by means of couplings. The combination female and male coupling ensures an
unmistakable connection.
11
5.3 Coupling the mono-couplings
The equipment is connected to the hydraulic pump via mono-coupling halves (male and
female).
dust protection caps
mono-coupling
halve (male)
Before coupling, remove dust protection caps, then connect male and female, and turn
the locking sleeve of the female to direction „1“ until the locking sleeve locks into place.
The connection is now in place and secure. Decoupling is by turning the locking sleeve to
direction „0“.
The equipment can also be coupled under pressure provided the connected equipment is
not activated.
REMARK:
We recommend coupling the coupling halves in a pressureless state, when
working in areas with low ambient temperature otherwise decoupling could need
very high expenditure of force.
To protect them from dust, the accompanying dust protection caps must be put back on.
WARNING / CAUTION!
The mono-couplings may not be screwed off the hose assemblies and / or the
hose assemblies be confused!
mono-coupling
halve (female)
12
6. Operation
6.1 Safety notes
World-wide, safety guidelines pertaining to the specifi c country are to be observed and
complied with. In the Federal Republic of Germany, regular safety inspections according
to the regulations of the Gesetzlichen Unfallversicherung (GUV; connoted ‘Legal accident
insurance’) are mandatory.
The following are to be worn when working with the hose reel:
- protective clothing,
- safety helmet with visor or protective goggles,
- protective gloves
- and, if necessary, ear protection
WARNING / CAUTION!
When working with the hose reel, those not involved must maintain an appropriate,
suitable safe distance, so that they are not endangered in the event of failure
of the hose.
13
6.2 Start-up
Before start-up and following repairs, the hose assemblies of the hose reel must be
deaerated:
- Connect the hose reel to the hydraulic pump (see chapter “Connecting the equipment”).
CAUTION!
The working equipment has to be disconnected!
- Switch on the hydraulic unit and pressurize the supply hoses for some time.
- Switch the hydraulic unit to depressurized circulation or switch it. If necessary, you have
to top-up hydraulic fl uid.
After the deaeration the working equipment can be reconnected to the hose reel.
REMARK when using mono-couplings:
We recommend coupling the coupling halves in a pressureless state, when
working in areas with low ambient temperature otherwise decoupling could
need very high expenditure of force.
6.3 Parking brake
6.3.1 Parking break DHR
The parking brake prevents the extension hose pairs from unrolling during transport!
In order to release the parking brake, turn the knob A anti-clockwise until there is a distance
of approx. 5 mm / 0.2 in. between the brake shaft B and the hose drums C.
C
B
A
fi g. 9
In order to activate the parking brake, turn the knob A clockwise until brake shaft B is fi nger-
tight with the hose drums C.
C
C
B
A
14
6.3.2 Parking break SHR
The parking break shall prevent that the extension hose pairs unroll during transport! To
unlock or release the break pull at the knob and turn it about 90°.
To activate the break turn the knob again about approx. 90° until it engages automatically.
90°
6.3.3 Parking break SHR
The crank is supposed to make coiling easier! To make the curl ready for use, pull at the
crank handle, turn it about 90° outwards until it engages.
To put the crank into storing position, pull at the crank handle and turn it approx. about 90°
inwards until it engages again.
90°
15
6.4 Unrolling
To unroll, pull at the extension hoses until the required length has been unrolled from the
hose reel.
CAUTION!
For unrolling the hose from the hose reels, the parking brake must fi rst of all be
released. This prevents damage to the reel and the hoses.
6.5 Coiling
REMARK:
We recommend the use of the hand crank for coiling the hose!
- First of all, put the hand crank onto the shaft of the hose reel.
- Release the parking break.
- Aligning the hose simplifi es the coiling of the hose.
- Now, you can turn the hand crank to coil the extension hose pair.
Ensure that the extension hose pair is always properly coiled on the hose drum.
This is usually guaranteed by guiding the extension hose pair with your hand during the
coiling process.
- Finally, you must activate the parking brake of the hose reels again and remove the crank
handle.
- In the case of the single hose reel the crank should be fl apped in again for safety reasons.
7. Dismantling the equipment / deactivation following
operation
Basically, all used equipment must be safely stored following deactivation.
7.1 Equipment
Once work has been completed, the equipment is to be reset to its basic position.
7.2 Hydraulic unit
Upon completion of work, the unit must be deactivated.
7.3 Hoses
If the hose reel is to be disconnected from the unit and the equipment, please proceed as
follows:
On the side of the equipment:
Decouple the hoses as described in chapter “Connecting the equipment”.
Ensure that you put the dust protection caps back on to the mono-couplings.
On the side of the hydraulic unit :
Decouple the hoses as described in chapter “Connecting the equipment”.
Ensure that you put the dust protection caps back on to the mono-couplings.
16
7.4 Hose reel
Coil the extension hose pairs onto the hose reel.
Apply the parking brake on double hose reels.
Apply the parking brake and fl ap in the crank handle on single hose reels.
8. Maintenance and service
A visual inspection is to be carried out after every use: however, at least one visual inspection
is to be carried out annually. A function test is also to be carried out every three years or
should there be any doubt regarding the safety or reliability of the equipment.
(Please also observe the relevant valid national and international regulations pertaining to
service intervals of rescue equipment). In the Federal Republic of Germany, regular safety
inspections according to the regulations of the Gesetzlichen Unfallversicherung (GUV;
connoted ‘Legal accident insurance’) are mandatory.
CAUTION!
Clean off any dirt before controlling the equipment!
WARNING / CAUTION!
In order to carry out maintenance and repair works, tools appropriate for the job
and personal protecting equipment are essential.
Visual inspection
Hose reel
• General tightness (leaks),
• Operability of the hose drums,
• All fastening screws are in place and tightened,
• Carrier, frame and drum are undamaged,
• Hand crank in place and undamaged,
• Parking brake in place and in working order,
• Labels completely existent and legibly,
Hoses
• Visual control for visible damage,
• Control for leaks.
• The hose connection must be tightly attached to the mounted reel, and not leak,
• Couplings must be easy to couple,
• Dust protection caps must be available.
Function test
• Undisturbed coiling and unrolling of the extension hose pairs.
• no unusual noises.
17
9. Repairs
9.1 General information
Servicing may only be carried out by the manufacturer or personnel trained by the
manufacturer and by authorised LUKAS dealers.
Only LUKAS spare parts may be used to replace all components (see spare parts list) since
special tools, assembly advice, safety aspects, inspections might have to complied with (see
also chapter “Maintenance and Service”).
During assembly, ensure the complete cleanliness of all components, since dirt can
damage the rescue equipment!
WARNING / CAUTION!
Protective clothes must be worn when repairs are being carried out, since parts
of the units can also be pressurised in an idle state.
REMARK:
Always register your tool on the LUKAS Hydraulik GmbH internet site. This is the
only way to guarantee extended warranty cover.
REMARK:
Before you use couplings from a different company, you must contact LUKAS or
an authorised dealer.
CAUTION!
Because LUKAS of rescue equipment are appropriate for highest achievements,
only components may be exchanged, which are specifi ed in the spare parts list
of the appropriate equipment.
Further components of the equipment may only be exchanged, when:
- you have participated on a appropriate LUKAS service training.
- you have the explicit permission of the LUKAS Service department (After inquiry,
examination for the distribution of permission. Examination in each individual
case necessarily!)
18
9.2 Preventative service
9.2.1 Care regulations
The exterior of the equipment is to be cleaned from time to time in order to protect it from
external corrosion. Oil is to be applied to the metallic surfaces.
9.2.2 Function and load test
If there is any doubt regarding the safety or reliability of the equipment, a function and load
test must also be performed.
9.2.3 Changing the hydraulic fl uid
- The hydraulic fl uid must be changed after after three years at the latest.
- It must always be changed whenever the hydraulic fl uid for the accompanying pump
(motor / hand pump) is changed. This is to prevent the fresh hydraulic fl uid from becoming
contaminated by the used fl uid from the rescue equipment.
Procedure:
1. Change the hydraulic fl uid of the pump. Please observe the separate operating instructions
for the pump being used!
2. Screw off the return hose on the pump:
- remove the cover from the mono-coupling (male).
- completely unscrew the connection nut of the blue return hose on the mono-
coupling (male).
3. Put the return hose into a separate collecting basin for the hydraulic fl uid still in the
equipment.
4. Activate the hydraulic pump and pressurize the supply hose. Pressurize the supply hose
as long as it needs to scavenge the whole used hydraulic fl uid out of the hose reel.
The period of pressurization depends on the length of the hose assemblies (Fluid volume
in the hose reel) and the fl ow rate of the pump. You will fi nd the fl uid volume of the hose
reel in the chapter ‘technical data’.
5. Switch the pump off (motor pump) / no longer activate it (e.g. hand pump) and dispose the
collected hydraulic fl uid properly and according to the legal specifi cations.
6. Reconnect the return hose to the pump:
screw the connection nut of the blue return hose back onto the mono-coupling (male).
(Observe the necessary torque of M
Pull back the cover on the couplings as far as the limit stop.
7. Check and top up the hydraulic fl uid level in the hydraulic pump.
= 35 Nm/25.8 lbf∙ft!)
A
19
9.3 Repairs
9.3.1 Changing or tightening connection hoses
Hose assembly of the supply and/or return hose leaks or hoses are defective. Tighten the
hose connections on the shaft.
(CAUTION! Observe torque of M
9.3.2 Changing or tightening extension hose pairs
Hose assembly of the supply and/or return hose leaks or hose pairs are defective. Pull back
the protective cover and tighten the hose connections on the elbows.
(CAUTION! Observe torque of M
elbow
= 40 Nm/29.5 lbf∙ft!)
A
= 40 Nm/29.5 lbf∙ft!)
A
hose
protective cover
CAUTION!
Set of protectiv covers must be assembled on the reel!
20
9.3.3 Mono-couplings
The mono-couplings must be replaced in the event of:
- external visible damage,
- the locking device not working,
- hydraulic fl uid continually leaking in a coupled/uncoupled state.
WARNING / CAUTION!
Never repair couplings: they are to be replaced by original LUKAS parts!
Procedure:
1. Remove the cover from the couplings.
2. Loosen the connection nuts of the hose assembly and remove the coupling.
3. Position the new coupling and tighten the connection nuts of the hose assemblies
with a torque of M
= 40 Nm/29.5 lbf∙ft and push the cover of the couplings back on.
A
CAUTION!
Take care that the port ‘T’ / ‘T1’ of the hose reel is always connected to the port
‘T’ of the mono-coupling.
21
11.3.5 Elbows on the single and double hose reels
The elbows must be replaced in the event of:
- external visible damage,
- hydraulic fl uid continually leaking on the elbow pipes.
Procedure:
1. Remove the extension hose pairs.
2. Loosen the elbow and remove it.
3. Position the new ellbow and tighten it with a torqu of M
CAUTION!
Take care that the elbows are
always mounted in the correct
oriented manner (see illustration
on the right).
elbow
Do not forget to push the protective covers
back again over the screwed-connections
(siehe illustration on the left).
= 40 Nm/29.5 lbf∙ft.
A
winding direction
‚Coiling‘
hose
protective covers
22
9.3.6 Changing the hose drum on the single hose reel
Damaged hose drums must be immediately replaced. Before you can change the hose
drums, however, you must dismantle the extension hose pairs!
Procedure:
1. Remove the two fi xing bolts and lock washers of the parking break.
2. Remove the three fi xing bolts and lock washers of the crank.
3. Remove the hose drum and replace it with a new one.
4. Assembly is now carried out in reverse order. Please ensure all screws are once again
tightened after the hose drum has been changed.
Find further details on disassembling and assembling in the spare parts list.
9.3.7 Changing the hose drum on the double hose reel
Damaged hose drums must be immediately replaced. Before you can change the hose
drums, however, you must dismantle the extension hose pairs!
Procedure:
1. Remove both screws A and washer.
2. Remove the shaft with both hose drums.
3. Remove fi xing bolts, lock washers and washers.
4. Remove the hose drum and replace it with a new one.
5. Assembly is now carried out in reverse order. Please ensure all screws are once again
tightened after the hose drum has been changed.
Find further details on disassembling and assembling in the spare parts list.
23
9.3.8 Parking brake on the double hose reel
If the parking brake on the double hose reel is damaged / non-functional, it must be
replaced
Procedure:
1. Remove bolts, washers, lock washers and nuts.
2. Remove the damaged parking brake D and replace it with a new one.
3. Assemble screws, washers and nuts, and tighten.
Find further details on disassembling and assembling in the spare parts list.
9.3.9 Labels
All damaged and/or illegible labels (safety notices, type plate, etc.) must be renewed.
Procedure:
1. Remove damaged and/or illegible labels.
2. Clean the surfaces using acetone or industrial alcohol.
3. Attach new labels.
Ensure that you attach the labels in the right position. If you are no longer sure about this,
then please contact your authorised LUKAS dealer or LUKAS itself.
24
10. Troubleshooting
Trouble Control Cause Solution
Equipment doesn’t
move when activated
Equipment
moves slowly or
jerkily when activated
It is frequently not
possible to couple
hose assemblies
Damages of the
surface of the
hydraulic hoses
Leak in the couplings Is the coupling
Hydraulic fl uid leaking
from the hoses or
connections
Hose assemblies
connected
properly?
Does the pump
unit work?
Are the hoses
connected
correctly?
Does the pump
unit work?
Control the
degree of viscosity
and application
temperature of
the used hydraulic
fl uid
damaged?
Hoses defective? Leak, possible
Hose assemblies
not connected
Equipment or
hydraulic unit
defective
Air in the hydraulic
system
Pressure too high
(e.g. caused by
too-high ambient
temperature)
Coupling defective Coupling needs to be
Hydraulic fl uid
not adapted to
the application
situation
Coupling defective Coupling needs to be
Mechanical
damages or
contact with
aggressive agents
coupling damaged Coupling must be
damage
Reaffi x hose
assemblies or recouple them
See separate
operating instructions
for hydraulic unit or
equipment.
Deaerete hydraulic
system
Set hydraulic pump
to pressureless
circulation
replaced immediately
Hydraulic fl uid
must be replaced
(see chapter
“Recommended
Hydraulic fl uids”)
replaced immediately
Replace hoses
replaced immediately
Replace hoses
25
Trouble Control Cause Solution
Leakage of hydraulic
fl uid in the inner area
of the hose reel.
Leakage of
hydraulic fl uid on the
connections between
connection hoses
and reel shaft.
Leakage on
connection between
hub and shaft
Hose extension
pairs defective?
Connection of the
hoses tighten?
Leakage on
the connection
between elbow
and shaft?
Connection hoses
defective?
Connections of the
hoses tighten?
Leakage between
fi tting and shaft?
Hoses defective Replace hoses
Hoses not
tightened properly
onto the elbows.
Defective elbow /
defective sealing
below the elbow
Defective shaft Repair by an
Hoses defective Replace hoses
Hoses / fi ttings not
tightened properly.
Fittings not
tightened properly.
Sealing between
fi tting and shaft
defective.
Fitting defective Replace fi tting.
Sealing between
hub and shaft
defective.
Tighten the screwed
connection between
hoses and elbow.
Replace elbow /
sealing
authorised dealer, by
personnel specially
trained by LUKAS, or
by LUKAS itself
Tighten the screwed
connection of the
hoses / fi ttings.
Tighten the screwed
connection.
Replace sealing
Repair by an
authorised dealer, by
personnel specially
trained by LUKAS, or
by LUKAS itself
26
If it isn’t possible to rectify the malfunctions, inform an authorised LUKAS dealer or the
LUKAS customer service department immediately!
The address for the LUKAS customer service department is:
LUKAS
Weinstraße 39, D-91058 Erlangen
Postfach 2560, D-91013 Erlangen
Tel.: (+49) 09131 / 698 - 348
Fax.: (+49) 09131 / 698 - 353
Hydraulik GmbH
27
11. Technical Data
Since all values are subject to tolerances, minor differences may occur between the data on
your equipment and the data listed here!
11.1 General reel identifi cation
DHR 20 - 66 - 1,5
Type of hose reel
SHR = single hose reel
DHR = double hose reel
Length of the
extension hose
pairs in [m]
Length of the
extension hose
pairs in [ft.]
11.2 Maximum operating pressure
The max. operating pressure of all STREAMLINE-hose reels is:
70 [MPa]* = 10000 [psi.]
* 1 [MPa] = 10 [bar]
Length of the short supply
hose pairs
28
11.3 Technical data for the hose reels
Device type SHR xx-xx-1,5
Reference no. 81-60-10
Dimensions
Operating
pressure
Hose length m
Number of
connectable
devices
Number of
hoses, pump
side
Number of
connections,
pump side
Weight 7.5 kg
L x W x H 434 x 327 x 490 mm
17.1 x 12.9 x 19.3 in.
max. 70 MPa
10000 psi
ft
max. 1
1 x 2
max. 1
16.5 lbs.
Reel without hose
Streamline® quick-
disconnect
Connection hoses,
1.5 m / 4.9 ft long
Streamline® quick-
disconnect
incl. hydraulic fl uid
29
Device type SHR 15-50-1,5
Reference no. 81-60-15
Dimensions
L x W x H 434 x 327 x 490 mm
17.1 x 12.9 x 19.3 in.
Operating
pressure
max. 70 MPa
10000 psi
Hose length 15 m
50 ft
Number of
connectable
max. 1
devices
Number of
hoses, pump
1 x 2
side
Number of
connections,
max. 1
pump side
Weight 15 kg
33.1 lbs.
Streamline® quick-
disconnect
Connection hoses,
1.5 m / 4.9 ft long
Streamline® quick-
disconnect
incl. hydraulic fl uid
30
Device type SHR 20-66-1,5
Reference no. 81-60-20
Dimensions
L x W x H 434 x 327 x 490 mm
17.1 x 12.9 x 19.3 in.
Operating
pressure
max. 70 MPa
10000 psi
Hose length 20 m
66 ft
Number of
connectable
max. 1
devices
Number of
hoses, pump
1 x 2
side
Number of
connections,
max. 1
pump side
Weight 18 kg
38.6 lbs.
Streamline® quick-
disconnect
Connection hoses,
1.5 m / 4.9 ft long
Streamline® quick-
disconnect
incl. hydraulic fl uid
31
Device type DHR 20-66-1,5
Reference no. 81-61-20
Dimensions
L x W x H 445 x 385 x 400 mm
17.5 x 15.2 x 15.8 in.
Operating
pressure
max. 70 MPa
10000 psi
Hose length 20 m
66 ft
Number of
connectable
max. 2 x 1
devices
Number of
hoses, pump
2 x 2
side
Number of
connections,
max. 2 x 1
pump side
Weight 35,8 kg
78.9 lbs.
Streamline® quick-
disconnect
Connection hoses,
1.5 m / 4.9 ft long
Streamline® quick-
disconnect
incl. hydraulic fl uid
32
11.4 Hydraulic fl uid recommendation
Mineral oil DIN ISO 6743-4 for LUKAS hydraulic equipment and others
Oil temperature range Oil code Viscosity rating Remarks
A -24 .... +30°C HL 5 VG 5
B -18 .... +50°C HM 10 VG 10
C -8 .... +75°C HM 22 VG 22
D +5 .... +80°C HM 32 VG 32
E -8 .... +70°C HF-E15 VG 15 Bio-oil
Oil temperature range Oil code Viscosity rating Remarks
A
B
C
D
E
recommended viscosity range: 10...200 mm²/s (10…200 cSt.)
Supplied with HM 22 DIN ISO 6743-4.
-11.2 .... +86°F HL 5 VG 5
-0.4 .... +122°F HM 10 VG 10
+17.6 .... +167°F HM 22 VG 22
+41.0 .... +176°F HM 32 VG 32
+17.6 .... +158°F HF-E15 VG 15 Bio-oil
CAUTION!
Before using hydraulic fl uids, which do not correspond to the above-mentioned
specifi cations and/or are not purchased from LUKAS, you have to contact
LUKAS itself!
NOTE:
When hose reels with a mono-coupling are used, we recommend an oil in the
viscosity class VG 10, as the force required for coupling can otherwise be very
high.
11.5 Operating and storage temperature range
Operating temperature [°C] / [°F] -20 … +55 -4 … +131
Storage temperature
(device not in operation)
[°C] /
[°F] -30 … +60 -22 … +140
33
12. EC Declarations of conformity
34
35
13. Notes
Please dispose all packaging materials and
dismantled parts properly
LUKAS
A Unit of IDEX Corporation
Weinstraße 39, D-91058 Erlangen
Tel.: (+49) 0 91 31 / 698 - 0
Fax.: (+49) 0 91 31 / 698 - 394
e-mail: lukas.info@idexcorp.com
www.lukas.com
Hydraulik GmbH
Made in GERMANY
© Copyright 2014 LUKAS Hydraulik GmbHhose_reels_manual_176250085_en.indd
Subject to revision
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