Lucom XR5i v2 User Manual

Industrial router XR5i v2

USER’S MANUAL

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

USED SYMBOLS

Used symbols

Danger – important notice, which may have an influence on the user’s safety or the function
of the device.

Attention – notice on possible problems, which can arise in specific cases.

Information, notice – information, which contains useful advice or special interest.

GPL license

Source codes under GPL license are available free of charge by sending an email to:

[e-mail].

Conel s.r.o., Sokolska 71, 562 04 Usti nad Orlici, Czech Republic

Manual issued in CZ, May 31, 2013

i

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

CONTENTS

Contents

1 Safety instruction 1

2 Product disposal instructions 2

3 Router description 3

4 Contents of package 4

5 Router design 5

5.1 Router versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5.2 Delivery identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5.3 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5.4 Basic dimensions of plastic box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5.5 Basic dimensions of metal box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5.6 Mechanical dimensions and mounting recommendations . . . . . . . . . . . . . 8

5.7 Removing from the DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.8 Description of the front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.8.1 Status indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.8.2 Power connector PWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.8.3 Ethernet port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.8.4 PORT1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.8.5 PORT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.8.6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.8.7 I/O Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.8.8 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6 First use 21

6.1 Connecting the router before first use . . . . . . . . . . . . . . . . . . . . . . . 21

6.2 Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3.1 Configuration over web browser . . . . . . . . . . . . . . . . . . . . . . . 22

6.3.2 Configuration over Telnet . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7 Technical parameters 23

7.1 Technical parameters of router . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.2 Technical parameters of processor . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.3 Technical parameters I/O port . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.4 Technical parameters of expansion port . . . . . . . . . . . . . . . . . . . . . . 24

ii

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

CONTENTS

8 Recommended literature 25

9 Possible problems 26

10 FAQ 27

11 Customers support 29

iii

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LIST OF FIGURES

List of Figures

1 Contents of package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Front panel XR5i v2F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Front panel XR5i v2F SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4 Label XR5i v2F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5 Label XR5i v2F SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

6 Basic dimensions of plastic box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

7 Basic dimensions of metal box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

8 Cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

9 Cable routing for SL version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

10 Space in front of connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

11 Space in front of connectors – SL . . . . . . . . . . . . . . . . . . . . . . . . . . 9

12 Default position of DIN holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

13 Removing from the DIN rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

14 Front panel XR5i v2F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

15 Front panel XR5i v2F SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

16 Power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

17 Connection of power supply connector . . . . . . . . . . . . . . . . . . . . . . . 13

18 Connection of power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

19 Ethernet connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

20 Connection of ethernet cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

21 Example of router connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

22 PORT1 cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

23 PORT2 cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

24 USB connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

25 Connection PLC to the router . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

26 Connection flash memory to the router . . . . . . . . . . . . . . . . . . . . . . . 18

27 I/O connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

28 Connection of I/O cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

29 Connection of input and output to the router . . . . . . . . . . . . . . . . . . . . 19

30 Router reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

31 Router connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

iv

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LIST OF TABLES

List of Tables

1 Router versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Delivery identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 Front panel description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 Router status indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6 Connection of power connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7 Connection of Ethernet connector . . . . . . . . . . . . . . . . . . . . . . . . . . 14

8 Connection of USB connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

9 Connection of I/O port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10 Description of reset and restart router . . . . . . . . . . . . . . . . . . . . . . . 20

11 Technical parameters of router . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

12 Technical parameters of processor . . . . . . . . . . . . . . . . . . . . . . . . . 23

13 Technical parameters I/O port . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

v

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

1. SAFETY INSTRUCTION

1. Safety instruction

Please, observe the following instructions:

• The router must be used in compliance with all applicable international and national laws
and in compliance with any special restrictions regulating the utilization of the router in
prescribed applications and environments.

• To prevent possible injury to health and damage to appliances and to ensure that all
the relevant provisions have been complied with, use only the original accessories.
Unauthorised modifications or utilization of accessories that have not been approved
may result in damage to the router and in a breach of applicable regulations. Unautho­rized modifications or utilization of accessories that have not been approved may result
in the termination of the validity of the guarantee.

• The router can not be opened.

• It must not be exceeded by the maximum voltage 30 V DC power connector on the router.

• Do not expose the router to extreme ambient conditions. Protect the router against dust,

moisture and high temperature.

• The router should not be used at petrol stations of flammable and explosive materials.
We remind the users of the duty to observe the restrictions concerning the utilization
of radio devices at petrol stations, in chemical plants, or in the course of blasting works
in which explosives are used.

• When using the router in the close proximity of personal medical devices, such as cardiac
pacemakers or hearing aids, you must proceed with heightened caution.

• If it is in the proximity of TV sets, radio receivers and personal computers, the telephone
may cause interference.

• It is recommended that you should create an appropriate copy or backup of all the im­portant settings that are stored in the memory of the device.

1

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

2. PRODUCT DISPOSAL INSTRUCTIONS

2. Product disposal instructions

The WEEE (Waste Electrical and Electronic Equipment: 2002/96/EC) directive has been
introduced to ensure that electrical/electronic products are recycled using the best available
recovery techniques to minimize the impact on the environment. This product contains high
quality materials and components which can be recycled. At the end of it’s life this product
MUST NOT be mixed with other commercial waste for disposal. Check the terms and condi­tions of your supplier for disposal information.

2

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

3. ROUTER DESCRIPTION

3. Router description

Industrial router XR5i v2 is used to a secure connection between two local area networks
(LANs) via two ETHERNET interfaces 10/100 and secured tunnel (IPSec, OpenVPN or L2TP).
The second option is to use this router for connecting two devices with different serial interface
(RS232, RS485, MBUS) alternatively I/O to the local network (LAN). In this configuration, the
communication device has an EHTERNET 10/100 and two interfaces that are equipped on
the user’s request.

XR5i v2 router is standardly equipped with one ETHERNET 10/100 port, one USB A (host)
port, one I/O port and two expansion ports. Users can select a second ETHERNET 10/100
port, serial interface RS232/RS485/RS422/MBUS, expansion port with SD card (SDH) or other
inputs/outputs (I/O). Industrial XR5i v2 router is supplied either in a plastic or metal casing,
based on the requirements of the customer.

Configuration is performed via web interface and protected by password. The router sup­ports creation of VPN tunnels using technologies IPsec, OpenVPN and L2TP to ensure safe
communication. Web interface provides detail statistics about the router activities.

Other diagnostic functions ensuring continuous communication include automatic function­ality inspection, or hardware Watchdog which monitors the status of the router. With the help
of a special window (start up script window) you may insert Linux scripts for various actions.
For some applications the key option to create several different configurations for one wire­less router, the so-called profiles (maximum of 4), and the option to switch between them (for
example via binary input status, web interface, etc.) is essential.

The industrial router XR5i v2 has implemented SNMP protocol for remote management.
It is also possible to configure the network in bulk and use any additional software - VPN
SmartCluster configurator to easily configure a VPN or a program for monitoring routers in
the network R-SeeNet. Industrial XR5i v2 router is enhanced by the ability to create custom
functions easy integration of custom software modules.

Examples of possible applications

• security system

• monitoring

• vending and dispatcher machines

3

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

4. CONTENTS OF PACKAGE

4. Contents of package

Basic delivered set of router includes:

• router,

• power supply,

• crossover UTP cable,

• clip for the DIN rail,

• installation CD containing instructions,

• paper start guide.

Figure 1: Contents of package

Note: The router box and DIN mount are supplied in a metal case in the SL version.

The router can also be supplied as expansion accessories:

• Two expansion ports: RS232, RS485/422, MBUS, ETHERNET, CNT, WIFI, WMBUS or
SDH. Separation columns for mounting expansion boards are included.

4

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

5. ROUTER DESIGN

5. Router design

5.1 Router versions

XR5i v2 router is supplied in the following versions:

Box I/O USB PORT1 PORT2 ETH

XR5i v2F Plastic     

XR5i v2F SL Metal     

Table 1: Router versions

Figure 2: Front panel XR5i v2F Figure 3: Front panel XR5i v2F SL

5.2 Delivery identification

Trade name Type name Other

XR5i v2F XR-5i-v2 Full version

XR5i v2F SL XR-5i-v2 Full version in the metal box

Table 2: Delivery identification

Figure 4: Label XR5i v2F

Figure 5: Label XR5i v2F SL

5

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

5. ROUTER DESIGN

5.3 Ordering codes

Expansion port Possible participation Ordering code

Version without expansion port XR5i v2F set

Version with Ethernet expansion port PORT1 XR5i v2F ETH set

Version with RS232 expansion port PORT1 a PORT2 XR5i v2F RS232 set

Version with RS485 expansion port PORT1 a PORT2 XR5i v2F RS458 set

Version with MBUS expansion port PORT1 a PORT2 XR5i v2F MBUS set

Version with CNT expansion port PORT1 XR5i v2F CNT set

Version with WIFI expansion port PORT2 XR5i v2F WIFI set

Version with WMBUS expansion port PORT2 XR5i v2F WMBUS set

Version with SDH expansion port PORT2 XR5i v2F SDH set

Table 3: Ordering codes

Second expansion port is written after first expansion port in the ordering code.

Example:

• Full version with Ethernet and RS232 port: XR5i v2F ETH RS232 set.

• Full version with Ethernet and RS232 port in metal cover:

XR5i v2F ETH RS232 SL set.

6

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LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

5. ROUTER DESIGN

5.4 Basic dimensions of plastic box

Figure 6: Basic dimensions of plastic box

5.5 Basic dimensions of metal box

Figure 7: Basic dimensions of metal box

7

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LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

5. ROUTER DESIGN

5.6 Mechanical dimensions and mounting recommendations

Mounting recommendations:

• possibility to be put on a work surface,

• DIN rail with clips CKD2 (ELPAC clip SL for metal version) are included.

For the most of applications with a built-in router in a switch board it is possible to recognize

two kinds of environments:

• no public and industry environment of low voltage with high interference,

• public environment of low voltage without high interference.

For both of these environments it is possible to mount router to a switch board, the following
there is no need to have examination immunity or issues in connection with EMC according to
EN 60439-1 ed.2:00 + A1:04.

For compliance of EN 60439-1 ed.2:00 + A1:04 specification it is necessary to observe next
assembly of the router to the switch – board:

• For every cables we recommend to bind the bunch according to the following picture, we
recommend for this use:

– Length of the bunch (combination of power supply and data cables) can be max-

imum 1,5 m. If the length of data cables exceeds 1,5 m or in the event of, the
cable leads towards the switch – board. We recommend installing over – voltage
protectors (surge suppressors).

– With data cables they mustn’t carry cables with reticular tension ∼ 230 V/50 Hz.

– All signals to sensors must be twisted pairs.

Figure 8: Cable routing Figure 9: Cable routing for SL version

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LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

5. ROUTER DESIGN

• Sufficient space must be left before individual connectors for handling of cables,

Figure 10: Space in front of connectors Figure 11: Space in front of connectors – SL

• For correct function of the router we recommend to use in the switch-board earth-bonding
distribution frame for grounding of power supply of router, data cables and antenna.

9

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LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

5. ROUTER DESIGN

5.7 Removing from the DIN r ail

Default position of CPD2 holder (or CKD2 holder for SL version), which is used for mount-

ing the router on a DIN rail, is shown in the following figure:

Figure 12: Default position of DIN holder

For removing from the DIN rail it is necessary to lightly push upward the router so that the
top part of the CPD2 holder (or CKD2 for SL version) hitched to the DIN rail get out of this rail
and then fold out the top part of the router away from the DIN rail.

Figure 13: Removing from the DIN rail

10

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LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

LUCOM GmbH * Ansbacher Str. 2a * 90513 Zirndorf * Tel. [phone] * Fax. [phone] * www.lucom.de

5. ROUTER DESIGN

5.8 Description of the front panel

On the front panel is located:

Caption Connector Description

PWR 2-pin Connector for the power supply adapter.

ETH RJ45 Connector for connection into the local computer network.

PORT1 RJ45 Connector for expansion port RS232, RS458/422, MBUS,

ETHERNET or CNT.

PORT2 RJ45 Connector for expansion port RS232, RS485/422, MBUS,

WIFI, WMBUS or SDH.

USB USB-A Host Connector for connection of USB devices to the router. Sup-

ports devices with PL-2303 and FTDI USB/RS232 converters.

I/O 3-pin Connector for connection of the binary input and output.

Table 4: Front panel descr iption

Figure 14: Front panel XR5i v2F

Figure 15: Front panel XR5i v2F SL

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5. ROUTER DESIGN

5.8.1 Status indication

About router status inform four LED indicators on the front panel and on every port are two
LED indicators, which inform about port status.

Caption Color State Description

PWR Green Blinking

On
Fast blinking

Router is ready
Starting of the router
Updating firmware

USR Yellow Function selected by user

OUT Green On Binary output active

IN Green On Binary input active

ETH Green On

Off

Selected 100 Mbit/s
Selected 10 Mbit/s

ETH Yellow On

Blinking
Off

The network cable is connected
Data transmission
The network cable is not connected

PORT Green Depends on the expansion port (see user’s guide of used port)

PORT Yellow Depends on the expansion port (see user’s guide of used port)

Table 5: Router status indication

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5. ROUTER DESIGN

5.8.2 Power connector PWR

Panel socket 2-pin.

Pin number Signal mark Description

1 VCC(+) Positive pole of DC supply voltage (+10 to +30 V DC)

2 GND(-) Negative pole of DC supply voltage

Table 6: Connection of power connector

Figure 16: Power connector

Power supply for router is required between +10 V to +30 V DC supply. Protection against
reversed polarity without signaling is built into the router.

The power consumption during receiving is 1,6 W. The peak power consumption during
data sending is 5,5 W. However, values of consumption can be increased, if some expansion
port is eqquipped. For correct operation it is necessary that the power source is able to supply
a peak current of 1 A.

Connector on the power cable connects into the power connector on the router head and
tightens locking screws (see figure below).

Figure 17: Connection of power supply connector

Circuit example:

Figure 18: Connection of power supply

The positive pole VCC is marked by a red soc ket on the power.

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5. ROUTER DESIGN

5.8.3 Ethernet port

Panel socket RJ45.

Pin Signal mark Description Data flow direction

1 TXD+ Transmit Data – positive pole Input/Output

2 TXD- Transmit Data – negative pole Input/Output

3 RXD+ Receive Data – positive pole Input/Output

4 — —

5 — —

6 RXD- Receive Data – negative pole Input/Output

7 — —

8 — —

Table 7: Connection of Ethernet connector

Figure 19: Ethernet connector

ATTENTION! Port ETH is not POE (Power Over Ethernet) compatible!

Ethernet cable plug into the RJ45 connector labeled as ETH (see figure below).

Figure 20: Connection of ethernet cable

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5. ROUTER DESIGN

Example of the ETH router connection:

Figure 21: Example of router connection

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5. ROUTER DESIGN

5.8.4 PORT1

The PORT1 is equipped on customer’s request with one of the offered expansion por ts:

• RS232

• RS485

• RS422

• ETHERNET

• MBUS

• CNT

Description and examples of expansion ports connection can be found in user’s guide for
corresponding expansion port.

PORT1 cable plug into the RJ45 connector labeled as PORT1 (see figure below).

Figure 22: PORT1 cable connection

5.8.5 PORT2

The PORT2 is equipped on customer’s request with one of the offered expansion por ts:

• RS232

• RS485

• RS422

• MBUS

• SDH

• WIFI

• WMBUS

Description and examples of expansion ports connection can be found in user’s guide for
corresponding expansion port.

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5. ROUTER DESIGN

PORT2 cable plug into the RJ45 connector labeled as PORT1 (see figure below).

Figure 23: PORT2 cable connection

5.8.6 USB Port

Panel socket USB-A.

Pin Signal mark Description Data flow direction

1 +5 V Positive pole of 5 V DC supply voltage

2 USB data - USB data signal – negative pole Input/Output

3 USB data + USB data signal – positive pole Input/Output

4 GND Negative pole of DC supply voltage

Table 8: Connection of USB connector

Figure 24: USB connector

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5. ROUTER DESIGN

Example of connecting devices with serial interface to the USB:

Figure 25: Connection PLC to the router

Example of connecting of USB flash disk to the USB:

Figure 26: Connection flash memory to the router

5.8.7 I/O Port

Panel socket 3pin.

Pin Signal mark Description Data flow direction

1 BIN0 Binary input Input

2 GND Signálová zem

3 OUT0 Binary output Output

Table 9: Connection of I/O port

Figure 27: I/O connector

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5. ROUTER DESIGN

The user interface I/O is for processing of binary input signal and to control (settings) of
binary output signal. Binary output is not switched to ground in the default configuration.

Maximum load binary output is 30 V / 100 mA. The constant current supplied by the binary
input is 3 mA.

Connector I/O cable connect into the I/O connector on the router head and tighten locking
screws (see figure below).

Figure 28: Connection of I/O cable

Circuit example of a binary input or output equipment with router:

Figure 29: Connection of input and output to the router

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5. ROUTER DESIGN

5.8.8 Reset

It is important to distinguish between reset and reboot the router.

Action Router behavior Invoking events

Reboot Turn off and then turn on router Disconnect and connect the power,

Press the Reboot button in the web
configuration

Reset Restore default configuration and reboot

the router

Press RST button

Table 10: Description of reset and restart router

After green LED starts to blink it is possible to restore initial settings of the router by press­ing button RST on front panel. After press button RST it is restoration of default configuration
and reboot (green LED will be on).

For pressing the RST button could be used a narrow screwdriver.

Figure 30: Router reset

We recommend to backup your router configuration (see Configuration manual), because
after reset router set configuration to the initial state.

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6. FIRST USE

6. First use

6.1 Connecting the router before first use

Before you give up the router, it is necessary to connect all components needed for the
operation of your applications and the SIM card must be inserted (see figure below).

The router can not operate without connected power supply.

Figure 31: Router connection

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6. FIRST USE

6.2 Start

The router is set up connecting the power supply to the router. The behavior of the router
can be modified by means of the web or Telnet interface, which is described in the configura­tion manual.

The power consumption during receiving is 1,6 W. The peak power consumption during
data sending is 5,5 W. However, values of consumption can be increased, if some expansion
port is eqquipped. For correct operation it is necessary that the power source is able to supply
a peak current of 1 A.

6.3 Configuration

6.3.1 Configuration over web browser

Monitoring of the status, configuration and administration of the router can be performed
by means of the web interface, which is available after insertion of IP address of the router
into the web browser. The default IP address of the router is 192.168.1.1. Configuration may
be performed only by the user "root" with initial password "root".

A detailed description of the router settings via the Web interface can be found in the con­figuration manual.

6.3.2 Configuration over Telnet

Monitoring of status, configuration and administration of the router can be performed
by means of the Telnet interface. After IP address entry to the Telnet interface it is possi­ble to configure the router by the help of commands. The default IP address of the router
is 192.168.1.1. Configuration may be performed only by the user "root" with initial password
"root".

A detailed description of the router settings via the Telnet interface can be found in the con­figuration manual.

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7. TECHNICAL PARAMETERS

7. Technical parameters

7.1 Technical parameters of router

XR5i v2

Complies with standards ETSI EN 301 489-1 V1.8.1,

EN 60950-1:06 ed.2 + A11:09 + A1:10

Temperature range Function

Storage

-30◦C to +60◦C

-40◦C to +85◦C

Protection Freely

In switch board

IP20
IP56

Supply voltage 10 to 30 V DC

Consumption Without communication

Communication

1,6 W
to 5,5 W

Dimensions 42 x 76 x 113 mm (DIN lišta 35 mm)

Weight XR5i v2 – 150 g

XR5i v2 SL – 280 g

User interface ETH

USB
PORT1
PORT2

Ethernet (10/100 Mbit/s)
USB 2.0
Ethernet (10/100 Mbit/s)
On customer’s request

Table 11: Technical parameters of router

7.2 Technical parameters of processor

32b ARM mikroprocesor

Memory 512 Mb DDR SDRAM

128 Mb FLASH
1 Mb MRAM

Interface Serial interface RS232

Ethernet interface 10/100 Mbit/s
USB 2.0 interface

Table 12: Technical parameters of processor

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7. TECHNICAL PARAMETERS

7.3 Technical parameters I/O port

I/O port

Input/Output Binary input

Binary output

Reed contact with trigger level 1,3 up to 1,4 V
100 mA / max. 30 V

Table 13: Technical parameters I/O port

7.4 Technical parameters of expansion port

Technical parameters of the expansion ports are specified in separate manuals for expan­sion ports.

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8. RECOMMENDED LITERATURE

8. Recommended literature

[1] Conel: Start guide,
[2] Conel: Configuration manual,
[3] Conel: User’s manual – Expansion port RS232,
[4] Conel: User’s manual – Expansion port RS485/RS422,
[5] Conel: User’s manual – Expansion port MBUS,
[6] Conel: User’s manual – Expansion port CNT,
[7] Conel: User’s manual – Expansion port ETH,
[8] Conel: User’s manual – Expansion port WIFI,

[9] Conel: User’s manual – Expansion port WMBUS,
[10] Conel: User’s manual – Expansion port SD,
[11] Conel: Application guide – Expansion port mounting,
[12] Conel: Application guide – Progr ammer guide.

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9. POSSIBLE PROBLEMS

9. Possible problems

Some network cards are able to be set in situation, when it is not possible to connect the

router. It is possible to solve this problem in the following steps:

• hand by selection communication rates 10 MB/s in property network cards,

• connect router over switch,

• start computer only after finalizing the start of the router.

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10. FAQ

10. FAQ

- I can’t get from internet on equipment, which is connected to router and I have NAT en-

abled.

• The device’s gateway has to be configured as the router.

- Router resets itself, connection on Ethernet fails.

• It is necessary to use an antenna, which will be situated far from power supply.

- I don’t get on web server at NAT.

• The remote http access of the router has to be disabled, default server address has
to be your web server and the gateway of the web server has to be the IP of router.

- Connection fails on Ethernet or connection isn’t establishing.

• On ethernet interface of the router it is possible to switch auto negotiation off and
set a rate and duplex by hand.

- DynDNS not function.

• In private APN not functional.

• If the same IP address is recorded in your canonic name as dynamically assign

address, it means that the operator is using NAT or firewall.

• NAT is possible to verify by the help of the ping on address of your server with static
IP address and by the help of the router address verify and address in ping.

• Firewall is possible to verify, for example by remote access on web interface.

• The operator doesn’t give out address DNS servers and without DNS server’s it

is impossible to connect to server dyndns.org. In log system will be this message:

– DynDNS daemon started
– Error resolving hostname: no such file or directory
– Connect to DynDNS server failed

- IPSec tunnel is establishing but communication doesn’t function.

• Probably it is badly set up route conditionals of connected equipment or it is bad set
up GW.

- FTP doesn’t function.

• Router doesn’t support the active FTP mode, supports the passive mode only.

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10. FAQ

- RS232 doesn’t function.

• It is necessary to verify present the expansion port RS232.

• Verify present the expansion port RS232 in router configuration in menu „external

port“, or verify connection locally by the help Telnet-Hyper terminal.

- L2TP or IPSec isn’t establishing.

• Verify the reason in the log system.

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11. CUSTOMERS SUPPORT

11. Customers support

You can find current information about this product on our website:

www.conel.cz

Upkeep-advices:

• During cleaning of the router do not use aggressive chemicals, solvents and abrasive
cleaners!

Conel Company hereby declares that the router narrated in this user’s guide fits all basic de­mands of directive 1999/5/EC (R&TTE).

Router fits values of coefficient SAR defined by association ICNIRP and values of "About pro­tection of health before non-ionized radiation".

Declaration of conformity was issued and it is possible to find it on the enclosed
CD or at producer.

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