LS tractor XG3025, XG3025H, XG3135, XG3140, XG3140H Operator's Manual

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LS TRACTOR
OPERATOR'S MANUAL
LS TRACTOR
OPERATOR'S MANUAL
PO Box 70, Battleboro, NC 27809 Tel : 252-984-0700 Fax : 252-984-0701
www.lstractor.com www.lstractorusa.com
INNOVATIVE
TECHNOLOGY
PARTNER
OHSAS 18001
XG-SERIES
XG3025 XG3025H
P/NO
52120001/00
DATE
20150000
i
FOREWORD
Emission Warranty
Warranty coverage
Mitsubishi Heavy Industries, Ltd. warrants to the ultimate purchaser and each subsequent purchaser that the new
nonroad engine, including all parts of its emission-control system, meets two conditions:(1) It is designed, built, and
equipped so it conforms at the time of sale to the ultimate purchaser with applicable regulation of the U.S. Environ-
mental Protection Agency. If the vehicle in which the engine is installed is registered in the state of California, a sep-
arate California emission regulation also applies.(2) It is free from defects in materials and workmanship that may
keep it from meeting these requirements.
Warranty period
The emission warranty period is shown below.However, if your engine warranty period is longer than the emission
warranty period, the emission warranty period extends to same as the engine warranty period.Below warranty
period shall begin on the date the new non-road engine is delivered to the ultimate purchaser.
Warranted parts
Mitsubishi Heavy Industries, Ltd. warrants the parts which will increase the emission of pollutants when they
become defective.
The followings are examples.
I. All the engine parts relating to the systems below are included in the exhaust-gas related components:
1. Air-induction system.
2. Fuel system.
3. Ignition system.
4. Exhaust gas recirculation systems.
II. The parts below are also included in the exhaust-gas related components:
1. Aftertreatment devices.
2. Crankcase ventilation valves.
The following warranty applies to the engines that have been certified to the emission regulation of the U.S. Envi-
ronmental Protection Agency.
If your engine is certified as
And its maxi-
mum power is
And its rated speed is Warranty period
Variable speed or constant speed
kW < 19 Any speed
1,500 hours or 2 years, whichever
comes first.
Constant speed 19 kW < 37
3,000 min
-1
or higher
1,500 hours or 2 years, whichever
comes first.
Constant speed 19 kW < 37
Less than 3,000 min
-1
3,000 hours or 5 years, whichever
comes first.
Variable speed 19 kW < 37 Any speed
3,000 hours or 5 years, whichever
comes first.
Variable speed or constant speed
37 kW Any speed
3,000 hours or 5 years, whichever
comes first.
ii
FOREWORD
3. Sensors.
4. Electronic control units.
III. The parts below also included in the evaporative emission gas related components:
1. Fuel Tank.
2. Fuel Cap.
3. Fuel Line.
4. Fuel Line Fittings.
5. Clamps*.
6. Pressure Relief Valves*.
7. Control Valves*.
8. Control Solenoids*.
9. Electronic Controls*.
10. Vacuum Control Diaphragms*.
11. Control Cables*.
12. Control Linkages*.
13. Purge Valves.
14. Vapor Hoses.
15. Liquid/Vapor Separator.
16. Carbon Canister.
17. Canister Mounting Brackets.
18. Carburetor Purge Port Connector.
*parts related to evaporation-evaporation-emission-gas control system.
IV. Emission-related components also include any other part whose only purpose is to reduce emissions or whose
failure will increase emissions without significantly degrading engine/equipment performance.
Owner's Responsibility
The owner of the engine is responsible for the performance of the required maintenance listed in this operation
manual.
In accordance with 40 CFR 1068.115, Mitsubishi Heavy Industries, Ltd. makes no warranties if the operator
caused the problem through improper maintenance or use.
iii
FOREWORD
California Emission Control Warranty Statement:
your Warranty Rights and Obligations
The California Air Resources Board (CARB) is pleased to explain the emission control system warranty on
you 2013 or later engine. In California, new off-road engines must be designed, built, and equipped to meet the
State's stringent anti-smog standards. Mitsubishi Heavy Industries, Ltd. must warrant the emission control system
on your engine for the periods of time listed below provided there has been no abuse, neglect or improper mainte-
nance of your engine.
Your emission control system may include parts such as the fuel-injection system and the air induction system. Also
included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, Mitsubishi Heavy Industries, Ltd. will repair your off-road engine at no cost to
you including diagnosis, parts, and labor.
Manufacurer's warranty coverage:
The 2013 and later off-road engines are warranted for the warranty period (Same as warranty period of EPA Emis-
sion Warranty in this manual). If any emission-related part on your engine is defective, the part will be repaired or
replaced by Mitsubishi Heavy Industries, Ltd.
Owner's Warranty Responsiblities
As the off-road engine owner, you are responsible for the performance of the required maintenance listed in
your owner's manual. Mitsubishi Heavy Industries, Ltd. recommends that you retain all receipts covering mainte-
nance on your off-road engine, but Mitsubishi Heavy Industries, Ltd. can not deny warranty solely for the lack of
receipts or for your failure to ensure the performance of all scheduled maintenance.
As the off-road engine owner, you should, however, be aware that our company may deny you warranty coverage
if your off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifica-
tions.
Your engine is designed to operate on diesel fuel only. Use of any other fuel may result in your engine no longer
operating in compliance with California's emissions requirements.
You are responsible for initiating the warranty process. The ARB suggests that you present your off-road engine to
a Mitsubishi Heavy Industries, Ltd. dealer or distributor dealer as soon as problem exists. The warranty repairs
should be completed by the dealer or distributor as expeditiously as possible.
If you have any questions regarding your warranty rights and responsibilities, you should contact Mitsubishi Engine North America at 1-630-268-0750.
The following warranty applies to the engines that have been certified the emission regulation of the California Air
Resources Board (CARB).
iv
FOREWORD
Warranty coverage
(a) The warranty period shall begin on the date the engine or equipment is delivered to an ultimate purchaser.The
use of alternate fuels shall not void the warranties on any engine certified to use such fuel.
(b) Mitsubishi Heavy Industries, Ltd. of each off-road compression-ignition engine shall warrants to the ultimate pur-
chaser and each subsequent purchaser of the engine registered in the state of California that the engine is:
(1) Designed, built and equipped so as to conform with all applicable regulations adopted by the Air Resources
Board pursuant to its authority in Chapters 1 and 2,Part 5,Division 26 of the Health and Safety Code;and.
(2) Free from defects in materials and workmanship which cause the failure of a warranted part to be identical
in all material respects to the parts as described in Mitsubishi Heavy Industries, Ltd.'s application for certifi-
cation for a period of 5 years or 3,000 hours of operation, whichever occurs first,for all engines rated at 19kW
and greater,except as noted below. In the absence of a device to measure hours of use, the engine shall be
warranted for a period of 5 years. For all engines rated less than 19 kW, and for constant-speed engines
rated under 37 kW with rated speeds higher than or equal to 3,000 min
-1
, the period of 2 years or 1,500
hours of operation, whichever occurs first, shall apply. In the absence of a device to measure hours of use,
the engine shall be warranted for a period of 2 years.
(c) The warranty on emission-related parts shall be interpreted as follows:
(1) Any warranted part which is not scheduled for replacement as required maintenance in the written instruc-
tions required by Subsection (e) shall be warranted for the warranty period defined in Subsection (b) (2). If
any such part fails during the period of warranty coverage, it shall be repaired or replaced by Mitsubishi
Heavy Industries, Ltd. according to Subsection (4) below. Any such part repaired or replaced under the war-
ranty shall be warranted for the remaining warranty period.
(2) Any warranted part which is scheduled only for regular inspection in the written instructions required by Sub-
section (e) shall be warranted for the warranty period defined in Subsection (b) (2). A statement in such writ-
ten instructions to the effect of "repair or replace as necessary" shall not reduce the period of warranty
coverage. Any such part repaired or replaced under the warranty shall be warranted for the remaining war-
ranty period.
(3) Any warranted part which is scheduled for replacement as required maintenance in the written instructions
required in Subsection (e) shall be warranted for the period of time prior to the first scheduled replacement
point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or re-
placed by Mitsubishi Heavy Industries, Ltd. according to Subsection (4) below. Any such part repaired or
replaced under the warranty shall be warranted for the remaining warranty period.
(4) Repair or replacement of any warranted part under the warranty provisions of this article shall be performed
at no charge to the owner at a warranty station.
(5) Notwithstanding the provisions of Subsection (4) above, warranty services or repairs shall be provided at all
Mitsubishi Heavy Industries, Ltd. distribution centers that are franchised to service the subject engines.
(6) The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is
in fact defective, provided that such diagnostic work is performed at a warranty station.
(7) Mitsubishi Heavy Industries, Ltd. shall be liable for damages to other engine components proximately caused
by failure under warranty of any warranted part.
(8) Throughout the engine's warranty period defined in Subsection (b) (2), Mitsubishi Heavy Industries, Ltd. shall
maintain a supply of warranted parts sufficient to meet the expected demand for such parts.
(9) Any replacement part, as defined in Section 1900(b)(13), Title 13, may be used in the performance of any
maintenance or repairs and must be provided without charge to the owner. It is not necessary for replace-
ment parts to be the same brand or by the same manufacturer as the original part sold with the engine. Such
use shall not reduce the warranty obligations of Mitsubishi Heavy Industries, Ltd.
(10) Add-on or modified parts, as defined in Section 1900(b)(1) and (b)(10), Title 13, that are not exempted by
v
FOREWORD
(B)
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(C) Selective catalyst reduction.
vi
FOREWORD
hardware.
(D) Pulleys, belts and idlers.
(E) Emission control information labels
(F) Any other part with the primary purpose of reducing emissions or that can increase emissions during fail-
ure without significantly degrading engine performance
(e) Mitsubishi Heavy Industries, Ltd. shall furnish with each new engine written instructions for the maintenance and
use of the engine by the owner.
Contents
2. Instruction for Safe Operation
(1)Thenameofeachpart····································2-1
2-1. Boarding and Exiting the tractor
(1)Boardingthetractor······································2-2 (2)Driver’sseat··········································2-2 (3)Seatadjustment·········································2-3 (4)Seatbelt··············································2-3 (5)Exitingthetractor········································2-4
2-2. Safety Device
(1) Hood (Bonnet) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ······2-5 (2) Fender · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-5 (3)PTOsafetycoverandprotectioncap·························2-5 (4)Roll-OverProtectiveStructure(ROPS)(optional) ·················2-6
1. General Notices for Safety
1-1. Before using the tractor ·································1-1 1-2. Safety Precautions (Read this for safety before using)
(1)Noticesbeforeusingthetractor·····························1-4 (2)NoticeswhenstartingEngine ······························1-7 (3)Noticeswhileoperating/usingthetractor······················1-8 (4) Notices when connecting Implement · · · · · · · · · · · · ············1-10 (5)Noticeswhentowingthetractor····························1-11 (6)Noticeswhentransportingthetractor························1-11 (7)Noticeswhenservicingthetractorafterwork ··················1-12 (8) Notices when handling Diesel Fuel ··························1-13 (9)Noticeswhenleavingthetractor···························1-14 (10)NoticesrelatingtoToxicsubstances························1-14
1-3. Long-term storage
(1) Preparation for storage ··································1-15 (2) Check & Maintenance during storage ························1-16 (3)PreparationforReuse···································1-16
1-4. Notices for “Use & Disposal” related to the environment ········1-17 1-5. Symbols ·············································1-18 1-6. Safety Decals
(1) Handling and Maintenance of Safety Decals ···················1-19 (2)SafetyDecalsandattachingposition·························1-19
Contents
3. Instruments and Controls
3-1. Instrument panel and Front controls
(1) Instrument panel ········································3-1 (2)Keyswitch·············································3-6 (3)Turnsignallightswitch····································3-6 (4)Lightswitch···········································3-6 (5)Hornswitch(iffitted)····································3-7 (6)Hazardwarninglightswitch·······························3-7 (7) PTO switch (Independent PTO) · · · · · · · · · · · · · · · · · · · · ·········3-8 (10) Shuttle lever
··········································3-9
(11) Throttle lever
··········································3-9
(12) Throttle pedal (Mechanical) · ······························3-9 (13) Clutch pedal (Mechanical) · · ·····························3-10 (14) Brake pedals ·········································3-10 (15)Parkingbrakelever····································3-11 (16) HST forward/reverse pedal (HST type) ·······················3-11 (17)Cruisecontrollever(HSTtype)····························3-12
3-2. Left / Right-hand controls
(1)Maingearshiftlever···················
··················· 3-14
(2) Differential lock pedal ································
··· 3-14
(3)Worklightswitch(iffitted)·······························
· · 3-15
(4) Range gear shift lever · · · · · · · ···························
· · 3-15
(5)Fourwheeldriverlever(4WD)···························
··· 3-16
(6)MiddlePTOlever(iffitted)······························
· · 3-16
3-3. Hydraulic System
(1)Safetyprecautions·····································3-17 (2)Steeringsystem········································3-18 (3)HydraulicliftControl····································3-19 (4)RemotecontrolleverandQuickcoupler(iffitted)················3-20 (5)Joysticklever(iffitted) ···································3-21 (6)HydraulicSystemDiagram ································3-22
Contents
4. Operation and Work
4-1. Engine start and stop
(1)Enginestart············································4-1 (2)Startincoldweather·····································4-3 (3)Enginestop············································4-4
4-2. How to drive and stop
(1)Howtodrive ·········································· 4-5 (2) Changing speed ········································4-7 (3)Emergencystop········································4-8 (4)Stoppingtractor········································4-9 (5)Drivingtractorontheroad ·······························4-10 (6)Parking··············································4-11
4-3. How to handle new tractor
(1)Checkpoints··········································4-12 (2) Notices in handling new tractor· ···························4-12
4-4. Attaching Implement
(1)3-pointlinkage·········································4-13 (2)Powertake-off(PTO)shaft·······························4-17 (3)HitchandDrawbar(optional)·······························4-19 (4) 7-Pole connector (optional)································4-20 (5)Technicallymaximumpermissiblemass······················4-21 (6) Tires and Load capacity · · · · · ·····························4-22 (7)Adjustingwheeltracksandtirereplacement···················4-23 (8) Using Front-end loader (optional) · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-26 (9)AdjustingSteeringangle·································4-28 (10) Recommended maximum specification of implements ···········4-29
4-5. Driving Speed········································4-30
5. Lubrication and Maintenance
5-1. Access for maintenance ··································5-1 5-2. Maintenance chart ······································5-2 5-3. Lubricants and Capacity ·································5-6 5-4. First 50 hour check ·····································5-7 5-5. Check before starting (Daily check)
(1)Engineoil·············································5-8 (2)Fueltank·············································5-9 (3) Instrument panel & Indicators ······························5-9 (4)Turnsignallights,LightsandHorn···························5-10
Contents
6. Dimension and Specification ·······················6-1
(5)Enginecoolant·········································5-11 (6) Air cleaner (Dry type)····································5-11 (7)CleaningofRadiatorandRadiatorscreen·····················5-12 (8)Tireairpressure&damage································5-12 (9)Tighteningstateofboltsandnutsofeachpart ··················5-13 (10) Adjustment of Clutch pedal play (Mechanical type)··············5-13 (11) Adjustment of brake pedal play ····························5-14 (12)AdjustingHSTcontrollinkage(HSTtype)·····················5-15
5-6. Every 50 hour check
(1)Lubricatinggreasenipple·································5-16 (2)CleaningofRadiatorandRadiatorscreen·····················5-16 (3)CheckingTransmissionoil································5-17 (4)CheckingFrontaxleoil···································5-17 (5)Batterycheck·········································5-17 (6) Air cleaner (Dry type)····································5-17 (7) Hydraulic hoses and Leakage · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5-17
5-7. Every 250 hour check
(1)ReplacingEngineoilandFilter·····························5-18 (2)ReplacingHydraulicoilfilter·······························5-19 (3)TensionadjustmentofEnginebelt···························5-20 (4)Toe-in···············································5-20
5-8. Every 500 hour check
(1) Changing Front axle oil ···································5-21 (2) Changing Transmission oil ································5-21 (3)ReplacingFuelfiltercartridge······························5-22 (4) Replacing Air cleaner element (Dry type)······················5-22 (5)AdjustingEnginevalveclearance···························5-23 (6)CheckingNozzleinjectionpressure··························5-23
5-9. Every 2-year check
(1)ReplacingEnginecoolant·································5-24
5-10. General maintenance (When required)
(1) Air-bleeding from Fuel system · ·····························5-26 (2)Fuse&Mainfuse·······································5-28 (3) Battery handling and Notices ·······························5-30
5-11. Troubleshooting ·····································5-34
1 -1
1. General Notices for Safety
1-1. Before using the tractor
Have to read and understand this operator’s manual carefully and always refer to information and prescriptions outlined in this manual to prevent all potential health and safety risks.
General information for intended use
z Your tractor is designed and manufactured to pull, to carry, to supply the power a variety of mounted
or towed equipment for agriculture. Do not use the product for other purposes than intended by the manufacturer and outlined in this manual. Do not use this tractor for light/heavy forestry applications.
z Do not use the product beyond its limits of terrain gradient and stability than outlined in this manual.
Using the tractor beyond these limits may cause a overturning accident.
z Do not use the tractor on higher speeds than allowed by the load of the tractor and road condition.
Always choose a suitable driving speed to maintain the stability of the tractor.
z Do not use the tractor near or on soft verges of canals and brooks or banks and verges that are
undermined by rodents. The tractor may sink sideways and roll-over.
z Do not use the tractor on brittle bridge heads and poor bridge floors, These constructions may
collapse and cause overturning of the tractor. Always check out the condition and carrying capacity of bridges and ramps prior to engage.
z Do not use the tractor without wearing the seat belt and Roll-Over Protective Structure (ROPS)
during operations where roll-over or tip-over hazards exist. The ROPS will only be fully effective when the driver remains attached to his/her seat.
z Do not use equipment mounted on the tractor which is not correctly matching and firmly fixed.
Such equipment may increase the risk for roll-over and hit the tractor when coming loose.
z Do not use the tractor in combination with equipment arbitrary, without having consulted the
specific operator’s manual provided with the equipment. This manual alone cannot provide you
with all the information about safety operation of the combination.
z Do not use the tractor beyond its limits of dynamic stability. High speed, abrupt maneuvers, and
fast and short cornering will increase the risk of roll-over.
z Do not use the tractor for overloaded pulling work, in cases where you don’t know if the load will
yield, for instance when pulling stumps. The tractor may flip over when the stump is not yielding.
z Be extremely cautious when working with the tractor on forage silos without lateral con crete walls.
A wide track setting may improve the lateral stability of the tractor.
z Be cautious that the center of gravity of the tractor may increase when the front-end loader is
loaded or the three-point linkage are raised. In these conditions, the tractor may roll-over earlier than expected.
z Do not step down from the tractor without shutting down the PTO, shifting the transmission
to neutral and applying the parking brak e.
1 -2
Safety Mark Description
- In the places where the cautions in usage are required, the marks such as “DANGER”, “WARNING”, “CAUTION” are found.
- You should comply with the description marked on the decals attached on the product or the conten ts marked with safety mark in this Operator's Manual..
Warning – This indicates a potential dangero us situation that may cause a serious injury or death if not avoided.
Caution – This indicates a potential dangerous situation that may cause a light injury or damage to the properties if not avoide d .
Notice – This indicates the instructions for right use for the safety of persons or products.
Danger – This indicates a fatal dangerous situation that may cause a serious injury or death if not avoided.
Notice
Caution
Warning
Danger
z Never remove or modify or change the driver’s protection device or safety device arbitrary. z You must take the necessary precautions to always be aware of the possible presence of
bystanders, certainly when maneuvering in confined areas. Keep people away from the tractor during work. Pay the necessary attention while operating next to public roads or footpaths. Thrown objects can get projected outside the field and hit unprotected people like bikers or pedestrians. Wait until it is clear of bystanders.
z Do not violate the local traffic rules related to public roads and highways. z Do not allow riders on the tractor; do not allow people standing on the access way or step to the
cab when the tractor is moving. Your view to the left will be obstructed and a rider risks to fall from the tractor during unforeseen or abrupt movements.
z This tractor has only one operator station and is a one man operated vehicle. Other people on or
around the tractor during normal operation are not allowed.
z Always stay clear from implements operating area and especially do not stand between tractor
and trailed vehicle either three-point linkage when operating lift controls; ensure no bystanders
are near these operating areas.
z This tractor may be equipped with a number of sensors to control safety functio ns. Do not attempt
to bypass any function on the tractor. You will be exposed to serious hazards, and moreover, the
behavior of the tractor may become unpredictable.
z The manufacturer will not be responsible for the damage or safety problems caused by maintenance
or repair with non-genuine parts. It must be requested to use the genuine parts.
z When cleaning the tractor by using high pressurized water, do not inject water directly to the
electronic parts, wiring, air intake pipe, hot engine or muffler inside the bonnet.
z Maintenance and repair of the tractor is performed by skilled technical experts with the proper
tools authorized by the manufacturer.
z For damage or accidents caused by misuse or operation in violation of these rules, the manufacturer
and its distributors will not have any responsibility and warranty.
z Keep this operator’s manual for future reference at hand (on the tractor).
1 -3
Terminology
When reading this Operator's Manual, refer to the right figure for the discrimination of the front/ rear/ left/ right direction.
Front
Rear
RightLeft
Fig.1-4
TM number
Fig.1-1
Fig.1-2
Fig.1-3
Chassis No.
Engine No.
Hour meter
Product Identification
Your tractor has a exclusive chassis number and engine number marked with product serial number tag to identify the product. (See Fig.1-1)
In case of requesting service or parts from your
dealer, dealer will need chassis serial number,
engine serial number, TM number and also running hours displayed on the instrument panel. (See Fig. 1-3)
1 -4
1-2. Safety Precautions - read this for safety before using.
(1) Notices before using the tractor
z For Safety Instruction : Before using the tractor,
read this Operator's Manual carefully and understand the instructions fully for the safety prevention and right usage of the tractor and then use the tractor safely according to the instructions.
Read Operator’s Manual.
Additional seat (where fitted) is used for driver training or instruction. Do not permit
anyone to ride on the tractor.
Warning
z Operator’s condition : The persons such as
patients, drunks, people on drugs, etc. are never allowed to operate this tractor. Only educated operators can use the tractor after learning the usage of controls for moving, stopping, turning and other operating.
z Suitable Clothes & Protect Entanglement :
When checking or operating the tractor, wear tight fitting clothes and safety equipment instead of loose or long clothes. Also, slippers, high heel shoes are not suitable for operation. Wear the low shoes or work shoes or boo ts.
Warning
Do not approach the rotating shaft such as PTO shaft or cooling fan, especia lly,
with loose clothing and long clothes. The entanglement in rotating shaft can cause serious injury or death.
Stop the engine and be sure PTO shaft is stopped before getting near it.
z Keep Riders off : Riders on the tractor or implements obstruct the operator’s view and can be
thrown off the tractor. It can cause a serious injury or death. Riders should not be carried on the tractor at any time.
z Safety Decals : For right use and personal safety of the operator, the safety decals are attached to
the parts related with safety operation. Before using the tractor, comply with the safety instructions. (For further information, refer to the section 1-6, “Safety Decals”)
Especially, special cares must be taken for using the tractor in the places where the safety
signs such as Danger, Warning, Caution etc. are marked. (See page 1-2)
1 -5
z Protect Children : Pay special attention to children (or a child) while using the tractor or during
storage.
- Make sure children keep a safe distance from the tractor and all implements before using the tractor. Be alert to the presence of children.
- Do not let children or an untrained person operate the tractor.
- Do not allow children to approach the tractor while the engine is running.
- When parking the tractor, remove the ignition key and lower implements to the ground for children’s safety.
As children are very curious, they may do unexpected movements or actions.
Special care must be taken, when operating tractor or equipment.
Warning
z Lamps : Do not modify the lamps or change the bulb capacity arbitrarily.
Modified lamps or change bulb capacity may cause the traffic accident by
disturbing approaching driver’s views.
If the lamp is blown out, replace it immediately with a genuine part. In case of
driving at night, it may cause a traffic accident.
Warning
z Periodical Check : “Lubrication and Maintenance” must be performed periodically. If necessary,
do it immediately and if not, it may cause a failure, reduction of product life or physical injury.
* Periodic Lubrication and Maintenance Fuel, Oil, Filter, Air cleaner, Battery, Belt, Cable, Grease, Ped als such as clutch and brake ped al, Tire air pressure, Wheel bolts, Toe-in, Electrical wirings, other items related to safety.
z Genuine Parts : When replacing parts, you must use “Genuine Parts” of LS tractor. Contact your
authorized local dealer. If not, it may cause a reduction of product life, failure and serious injury.
z Restrict Maintenance : If repairing or changing some components or settings arbitrary, the
performance of the tractor can NOT be guaranteed, and may void the warranty. And also, maintenance of the heavy weighted parts without special tools may cause serious injury. These works have to be treated by well-educated and skilled service experts. If required to check or repair the tractor due to such a trouble, or having any question about your tractor, contact your authorized local dealer.
* The items that are not allowed to be modified or removed arbitrarily by user are as below :
- Protection structures such as PTO cover, Guards, Safet y frame(Roll-ba r), Cab, etc.
- Engine components, Fuel injection control and setting, etc.
- Automatic control equipment, Lamps, Transmission, Hydraulic valve and pressure setting s.
- Other parts that detail and where complicated adjustments are needed.
1 -6
z Protective Structures : For the operator’s safety, various protective structures, i.e. Bonnet (Hood),
Fan cover, PTO safety cover, PTO shaft protection cap, Roll-bar or another Roll-over Protective Structure, etc are attached on the tractor. If these structures are modified or removed by user arbitrarily, it may cause serious accident. Such behaviors are prohibited strictly.
Warning
The Protective Structure and interconnecting components are a certified system.
Any damage, Fire, corrosion or modification will weaken the structure and reduce your protection. If this occurs, the Protective Structure MUST be replaced with a new one. Contact your authorized local dealer for Protective Structure inspection and replacement.
In case of an accident, fire, tip or roll-over, the following MUST be performed by a
qualified technician before operating the tractor again.
- The Protective Structure MUST be replaced.
- The mounting or suspension for the Protective Structure , operator seat and suspension, seat belt and mounting compo nen ts and wiring within the operat or’s protective system MUST be carefully inspected for damage.
- All damaged parts MUST be replaced.
DO NOT attach any device to the Protective Structure for pulling purposes.DO NOT weld, drill holes, attempt to straighten or repair the protective
structure. The modification can reduce the structural integrity of the structure which can cause death or serious injury in the event of fire, tip, roll over, collision or accident and void the warranty.
z Level of protection of the FOPS (Falling Objects Protective Structure) : This tractor does NOT
provide any protection against falling objects according to OECD code 10 stan da rd. It is recommended to use a certified FOPS structure when working with front-end loaders.
z Level of protection against hazardous substances : This tractor does NOT provide any
protection against hazardous substances. Do not use the tractor with crop sprayers in hazardous area.
z Level of protection of the OPS (Operators Protection Structure) : This tractor does NOT
provide any protection against
- low hanging wires and branches in the forest, orchard or construction area, etc.
- toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the
tractor.
- penetrating objects in the operator’s enclosure, primarily in case a winch is mounted at the rear of the tractor.
- potential risks by using any optional equipment that might be available to deal with those hazards.
NEVER enter or operate these hazardous area without certified Operator Protective Structure installed.
1 -7
Warning
Do not start the engine in a closed area. The poisonous exhaust gas can cause
fatal damage to the driver or persons around.
Starter motor
(2) Notices when starting Engine
z Check each part with reference of “5. Lubrication
and Maintenance” in this manual. If necessary, repair or replace it immediately. Especially,
check if safety protection structures or covers are attached originally and the bolts and nuts are tightened well.
z Before starting, check again if there are other
workers or children around the tractor and implements and keep a safe distance.
z Start engine and operate the tractor after sitting
on the driver’s seat correctly with seat belt
fastened.
z Place the shuttle lever, transmission gear lever
in NEUTRAL and especially check if parking brake is applied.
z Lower the implements on the ground. z Ensure that rear view mirrors and the other
mirrors (if fitted) are adjusted correctly, and check the operation of the headlights and other
lights.
z For driver’s safety, to prevent an unintentional
start, movement and operation, several and various start-safety interlock devices may be equipped on your tractor. And, these installation may need to do correct operation and follow the procedure strictly. Read carefully section 4-1,
“Engine start and stop” in this manual before
trying to start engine.
z Do not short across the starter motor terminals
to start engine. It may cause a sudden start and serious injury or death.
z Keep maintenance tools away from engine after
check and repair.
1 -8
z Connect left and right brake pedals while driving
on the road. (if fitted)
z DO NOT use differential lock device while
driving on the road or turning in the field.
z DO NOT ride your foot on the brake pedal or
clutch pedal.
z Lower the driving speed enough before turning a
sharp curve. Especially, when you drive the tractor with implements, make the turning radius wider.
z DO NOT start or stop the tractor suddenly.
Engage the clutch and brake softly. If not, front wheels can be lifted up and it is very dangerous.
z Do not jump up and down while tractor is moving.
When getting off or on the tractor, use the grip or handrail and sub step to prevent falls.
(3) Notices while operating/using the tractor
z Ventilation
Warning
It is very dangerous to work in
a closed area. The poison ou s exhaust gas may cause serious damage to the human body. If you should work in this area, make sure to ventilate well and put on the protective mask.
z When driving the tractor in reverse, lower the
engine speed. Make sure to check if there is any obstacle or person in the rear.
z DO NOT permit other people and especially
children approach within working area while operating tractor and equipment.
z Noise and Vibration : When working between buildings or in confined spaces, the sound pressure
level can be increased. Wear suitable ear protectors in high noise level conditions. When working with equipment in the field, vibration intensity from equipment may be increased. To reduce the harm to the body, take a rest periodically.
1 -9
z When working at the edge of steep slope, take
special care about a turn-over.
z When working, wear the protection equipment
and tighten the seat belt.
z If the authorized passenger seat are not installed,
keep riders off.
z On a downhill, operate the throttle pedal and
brake pedal slowly and DO NOT drive while the transmission gear is in NEUTRAL.
z To climb a steep slope, drive tractor slowly in
reverse up the slope rather than forward. It is much safer.
z When turning the tractor on a slope, pay
attention to safety especially.
z When crossing a high ridge, let down the
implement and go straight across the ridge at low speed.
z When connecting the implements to the
front/rear of the tractor, install the proper additional weights in the rear/front of the tractor to keep the balance of the tractor.
z Obey the traffic rules while driving on public
roads. Do not exceed the local legal speed limit. Use a beacon or slow moving vehicle (SMV) to indicate that the vehicle is slow moving.
z If you can not drive the tractor due to a failure,
move the tractor to a safe place and install troubled vehicle (safety tripod). (Day : backward 100m ( 328 ft )
Night : backward 200m ( 656 ft))
z Do not overuse the fuel, oil, etc and pay attention not to contact the skin directly. Generally, these
materials contain harmful materials to the human body. When you work in a area where hazardous chemicals are sprayed, check the cabin filter (if fitted) and replace the filter with suitable one for the purpose being used. To protect the body completely from these harmful materials, wear a safe protection equipment such as mask, and clean the body after working.
1 -10
z Attach or detach the implement on wide and
level ground.
z Do not use the tractor in combination with
equipment arbitrary, without having consulted the specific operator’s manual provided with the equipment.
z You have to stay clear from the three-point
linkage when controlling it. Do not stay between tractor and implement.
z Do not stay between tractor and trailed vehicle
for connecting/disconnecting or checking it. Trailed vehicle may roll down or tractor can move reverse.
z When towing the trailed vehicle, use only hitch
or drawbar. Do not tow by connecting with any other structures.
z When connecting heavy implements, apply the
parking brake and use the wheel chock.
z Do not attach over-weighted implement.
Before connecting or checking the implement, put PTO switch to OFF and place
PTO gear lever in Neutral position.
When attaching or detaching the implement, make sure to fix the implement and
tighten the three point hitch pins correctly. If not, the serious troubles and injury can occur during the operation.
If heavy loaded trailer is connected to 3-point linkage or any structure, it can cause
turnover or failure and serious injury. Make sure to use towing hitch or authorized draw bar.
Warning
(4) Notices when connecting Implement
When connecting or disconnecting hydraulic coupler, lower implement on the
ground, turn off engine and check if the pressure of hydraulic line is released.
When installing the implement having big hydraulic cylinders or lines, check oil
level in tractor transmission housing after installing the implements.
Caution
1 -11
z Check the horizontal and vertical permissible load of the hitch (or drawbar) before towing. The load
is different with trailer brake, and stopping distance increases with speed and weight of towed loads and slope. Make sure you consider the total weight of the equipment and its load. (See section 4. “Hitch and Drawbar” )
z Drive slowly when towing extremely heavy loads. z Do not tow trailers that are not fitted with an independent braking system.
(5) Notices when towing the tractor
(6) Notices when transporting the tractor
z When transporting the tractor by truck, trailer,
etc, use suitable equipment or facilities to load or unload the tractor.
z Fix the tractor tightly to the vehicle with heavy-
duty straps or chains.
z When fixing the rear of the tractor, use the hitch
or hitch support.
z When fixing the front of the tractor, use the
towing hook.
z When driving on public roads, the transporting
vehicle must have signs and lights required by local regulation to avoid collision with a vehicle.
z If your tractor needs to be towed for a short
distance, use the hitch (or drawbar) or front towing hook. Do not connect to other structures such as rear axle, ROPS, front axle, steering components for towing.
z Tractor can be steered for a short distance
without engine running, but it will be hard to turn the steering wheel. If possible, run the engine for steering and lubrication.
z When being towed, disengage the 4WD,
differential lock, parking brake and place all gear shift levers in neutral position.
When fixing the tractor, do not hook or connect chains to the 4WD shaft, steering
cylinder, tie-rod or front axle. These can be damaged by the chain or excessive strain.
In case of turbocharg er engin e (where fitted), cover the exhaus t outlet to protect
that the turbocharger does not rotate by air without lubrication.
Caution
1 -12
(7) Notices when servicing the tractor after work
z The check and maintenance must be performed after stopping the engine and cooling down
the engine sufficiently.
Warning
When opening the radiator cap,
hot cooling water or steam may explode. Remove the cap using a thick rag or glove to prevent serious burns.
z Keep an approved fire extinguisher and First-aid-kit on your tractor. z Never fill the fuel tank while the engine is running or the engine is hot. And never smoke or have
open flames around fuel tank.
z To prevent fire or explosion, keep flames or sparks away from battery. Do not grind, smoke, or weld
near a battery. For further information, see section 5-10-(3), “Battery handling and Notices”.
Always remove grounded (-) battery clamp first and assemble it last. If not, it
can cause an explosion by spark.
The gas generated from the battery is explosive. Keep cigarettes, sparks and
flames away from battery. Never check battery charge by placing a metal object across the terminals.
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin,
clothing and can cause blindness if splashed into eyes. Do not touch the battery or liquid by bare hand without gloves or any protection. Flush eyes with clean water for about 20 minutes If the electrolyte is splashed into the eyes. Get medical attention immediately.
Do not short circuit the battery posts with metal items.Battery post, terminals and related accessories contain lead and lead compounds.
MUST WASH YOUR HANDS AFTER HANDLING.
Warning
z DO NOT pour water into the radiator or engine
when the engine is hot. The engine or radiator may crack.
Warning
Before removing hydraulic pipes or hoses and other parts, make sure to check that
hydraulic pressure is relieved completely. The leaks of pressurized oil can cause a fatal physical injury.
Use proper protection equipments, befo re servicing hydrau lic system.Before connecting or disconnecting the hydraulic quick coupler, lower the
implements to the ground, and check that hydraulic pressure is relieved.
z Before checking or repairing hydraulic system and fuel system, make sure the engine is stopped,
and all the transmission gears are in neutral, and lower the implements to the ground. The
leaks of pressurized fluid can cause a fatal physical injury. If injured by leaking fluid, get medical attention immediately.
1 -13
(8) Notices when handling Diesel Fuel
z Do not mix gasoline, alcohol or blended fuels to diesel fuel. These mixtures are explosive in fuel
tank.
z Never remove the fuel cap or refuel with the engine running or hot. z Do not smoke while refueling the tractor. Keep any type of flame away. z Maintain control of the fuel filler nozzle when filling the fuel tank. z Do not fill the fuel tank to capacity. Fill only to the bottom of the filler neck to allow room for
expansion.
z Wipe up spilled fuel immediately and always
tighten the fuel tank cap securely.
z If the original fuel tank cap is lost, replace it with
an approved one.
z Never use fuel for cleaning purposes. z Arrange fuel purchases so that summer grade
fuels are not held over and used in the winter.
z Before operating with Bio-Diesel, contact your
authorized local dealer for information relating to
the use and storage of Bio-Diesel.
z Before servicing the tractor, attach a “DO NOT
OPERATE” warning tag to the tractor in an area
that will be visible.
See other side
Reason :
DO NOT
OPERATE
DO NOT
OPERATE
Signed by :
Tel :
z Keep the area used for servicing the tractor
clean and dry. Wet or oily floors are slippery. It
can be dangerous when working with electrical equipment.
z Remove all litter or debris from the tractor.
Especially check the engine area and exhaust system.
z Electric sensors, switches, harness and engine
control unit (ECU) are very sensitive and delicate. Strictly prohibit injecting water,
mechanical impulse and any kind of welding on engine.
z When lifting heavy parts like engine, axle, tire
etc, make sure to check the lifting facilities
have enough strength and capacity.
z Do not attempt to remove or unfasten the air conditioning components arbitrary. There is a
possible to be severely frostbitten or injured by escaping refrigerant. Contact your authorized local
dealer to work air conditioning systems. (if fitted)
1 -14
z Stop the tractor on level ground. z Place the transmission gear in neutral and put
PTO switch to OFF position.
z Lower the mounted implements on the ground. z Apply the parking brake. z Stop the engine and remove the ignition key. z Before you leave the operator’s station, wait for
engine and all moving parts to stop.
z Have to apply the wheel chock when parking the
tractor on a slope unavoidably.
When parking the tractor on a slope unavoidably while attaching the loaded
equipment, the tractor may move even if the parking brake is applied. Apply the wheel chock and low speed transmission gear as follow.
-. Mechanical : downhill Reverse 1gear / uphill Forward 1gear
-. HST type : Lowest gear
Caution
(9) Notices when leaving the tractor
(10) Notices relating to T oxic substances
z Exhaust gas and some its constituents of the Diesel engine are known to the State of California to
cause cancer, birth defects, and other reproductive harm. (California proposition 65)
z Battery post, terminals and related accessories contain lead and lead compounds. MUST WASH
YOUR HANDS AFTER HANDLING.
z When handling engine oil, diesel fuel, anti-freeze solution and other chemical substan ces, wear
protective clothes, mask and gloves.
1 -15
1-3. Long-term storage
Lift rod
Lift arm
Locker (Hook)
Clutch pedal
(1) Preparation for storage
Wash the tractor cleanly and follow the
procedure as below.
z Apply grease or lubricant oil or spray paint to the
non-painted metal to avoid corrosion. Keep the tractor in a covered, dry and well-ventilated place. Temperature : 10~ 35℃ (50℉ ~ 95℉) Humidity : 45% ~ 70%
z Place all controls, including electrical switches,
in neutral position and apply the wheel chocks to the tires and disengage the parking brake.
z Check the lubricant level of each parts and if the
engine oil has exceeded 100 hours of work, change the oil and run the engine for 5 minutes at idle rpm.
z Drain engine coolant completely. If the engine
coolant is anti-freeze solution, it is not necessary to drain but check its density.
z Fill the fuel tank full with fuel. z Loosen all drive belts and clean the air cleaner. z Loosen the rubber plug (if fitted) under the clutch
chamber to drain water.
z Remove the battery, clean the cover and smear
the terminals with grease. Place the battery in a ventilated place not less than 10°C (50°F) and away from direct sunlight.
z Remove the lift-rod and place the lift-arm to the
highest position to lubricate the internal cylinder.
z Depress clutch pedal fully and apply the clutch
pedal locker. This locker prevent clutch disk from sticking to engine. (Mechanical only)
z If possible, fit stands or other suitable supports under the axles to raise the wheel off the ground.
And let the air out of the tires. If not, check the tire pressure from time to time.
z Remove the ignition key. z Cover the tractor with a non-water-proof cover. z If the implements are attached, lower the implements on a support off the ground.
1 -16
(2) Check & Maintenance during storage
z Apply grease or lubricant oil to non-painted metal to avoid corrosion. z Check the leakage of fuel, oil and coolant. If necessary, repair the damaged part. z Check if the tire air pressure is normal. z Have to start engine periodically, at least every 6 month for lubrication in fuel injection pump. z The battery should be charged about once a month not to be discharged entirely.
As the electrolyte of battery is sulfuric acid, it is emits the explosive and poisonous
gas. It is strong enough to burn skin, clothing and can cause blindness if splashed into eyes.
- Keep the sparks and flames and cigarettes away from the battery.
- When handling the battery, wear safety glasses to protect the eyes.
- If the electrolyte contacts the eyes and skin, wash with water immediately and go to see a doctor.
When removing and storing batte ry, select dry and cool place out of reach of
children.
Caution
(3) Preparation for Reuse
When using first after long-term storage, check each part as below.
z Check the damaged part or loosen part. z Check the leakage of fuel, coolant, engine oil, transmission and front axle oil. z Check the level and density of the engine coolant. z Check the level of engine, transmission, rear and front axle oil, and fuel.
(For further information, refer to the section 5, “Lubrication and Maintenance” in this manual.)
z Check all drive belts carefully, paying particular attention to the point where the straight run of the belt
starts to bend around the pulley. Check the vee groove in the pulley for corrosion.
z Electric system check
- Is there any open circuit or any other problem in the wiring?
- Is there any problem of the instruments?
- Is the charging state of the battery sufficient?
z Start engine, and check the engine oil pressure indicator and battery charging indicat or in the
instrument panel. These indicators have to be turned off while engine is running.
z Run the engine at a fast idling speed (suggest 1000/1500 rpm) until normal operating temperat ure is
registered, and check the surroundings for oil, fuel and coolant leakag e.
Warning
When restarting engine at the end of long-term storage, follow the instructions of
the “Preparation for Reuse” as below.
1 -17
1-4. Notices for ”Use & Disposal” related to the environment
Soil, air and water are essential elements for human life. To contribute to environmen t
preservation of the Earth, we are trying to minimize the environment pollution necessitated by general business activity such as product design, manufacturing, distributio n, etc. Several substances and products derived from chemical and petroche mical prod ucts are major portion of environment pollution and must be disposed of according to environment laws or related regulations, and common sense. We’d like to notify the following items for “Use & Disposal” related to environment preservation.
1. Avoid the overloaded work after reading the operator's manual. Overloaded work may reduce the life of the product as well as the unburned exhaust gas occurred during overload work becomes the major cause of air pollution.
2. When you replace various oils (engine, transmission, anti-freeze solution) directly, do not throw the exhausted waste oil to any place. This may pollute the soil and water seriously and also is prohibited legally. If violating, you would be responsible for that by civil or criminal case. The waste oil must be disposed according to the environment laws.
3. Use the product according to the operator's manual and if the life of product ended, do not throw away (or dispose) to any place. The rust water or oil coming from the disposed product may cause the pollution of soil or water. Thus, the wasted product must be disposed lawfully, contact your authorized local dealer nearby.
4. Modern lubricants contain additives. Do not burn the disposed oil or fuel in conventional heating systems.
5. When handling fuel, lubricants oil and coolants, do not left to be absorbed into the ground. They must be collected and disposed in a suitable manner.
6. Do not adjust the setting of the fuel delivery system. This will alter the emission of exhaust fumes.
1 -18
Gear Neutral
The followings show the symbols and its meaning used for the tractor.
1-5. Symbols
Low speed
High speed
Engine speed control (throttle)
Engine speed control (throttle)
Position control (Up)
Position control (Down)
Draft control (Deep)
Draft control (Shallow)
Forward/Rearward
Forward
Backward
4WD disconnection
4WD connection
Quick turn
(optional)
Parking brake
Turn signal light
Headlights (downward)
Side lights
Headlights (upward)
Work light
Light switch
Emergency lights
Cylinder rod (shorten)
Cylinder rod (extend)
Cylinder rod (floating)
Window wiper
Window wiper / Washer (front)
Window wiper / Washer (rear)
Cruise drive (optional)
Cruise drive release (optional)
Fuel level
Refer to operator’s Manual.
Fuel filter
Battery charging
Caution!
Transmission oil pressure
Engine oil press­ure
Engine coolant temperature
Diesel engine preheat
Differential lock device
horn
Engine stop
PTO in operation
PTO stop
Engine start
One side brake light (optional)
DPF temperatureDPF regeneration DPF inhibited
Engine warning
1 -19
(2) Safety Decals and Attaching position
1-6. Safety Decals
(1) Handling and Maintenance of Safety Decals
z For intended use and personal safety of the operator, the safety decals (labels) are attached to the
parts related with safety operation.
z Before operating or maintenance of the tractor, check the position and read the instructions carefully.
The instructions described on the safety decals are very important for the safety of
the operator and workers around. If ignored, it may cause the death or serious injury.
If the decals are dirty, wash them with soap water and wipe with soft rags. Do not
use the thinner, acetone, or other harsh chemicals as it may erase the instructions.
If the decal is detached or damaged, replace it with a new one on original position.When cleanin g the tractor with pressurized water, the decals can be detac hed .If a decal is on a part that is replaced, make sure the decal is attached on the new
part.
Caution
z If you find “Read Operator’s Manual” symbol (1) in
the decals, refer to the appropriate page of the operator’s manual for further information regarding operation, adjustment and maintenan ce.
1
3
1
2
7 8
9 6 10
3
511
4
1 -20
1. Location : On top of the Fuel Cap
- Ultra low sulfur diesel fuel only.
- Do not smoke while refueling and keep any type of flame away.
- Part No. : 40241059
2. Location : On the left-hand side of the operator’s platform, at the front of the platform.
- RUN OVER HAZARD
- To prevent serious injury or death;
• Start only from seat with transmission and
PTO in neutral.
DO NOT short across starter terminals to start
engine.
- Part No. : 40195651
3. Location : On top of rear PTO guard.
- Rotating driveline contact may cause serious
injury or death.
- Keep all driveline, tractor and equipment
shields in place during operation.
- Part No. : 40195650
4. Location : On the left/right-hand side of the fan shroud.
- Keep hands clothing away from the rotating fan
and belts.
- Contact with moving parts may cause loss of
fingers or a hand.
- Failure to comply could result in death or
serious injury.
- Part No. : 40239638
5. Location : On top of left-hand fender.
- HIGH PRESSURE FLUID HAZARD
- To prevent serious injury or death;
Relieve pressure on system before repairing,
adjusting or disconnecting.
Wear proper hand and eye protection when
searching for leaks, use wood or cardboard instead of hands.
If hydraulic fluid or fuel sinks into skin, seek
medical attention immediately.
- Part No. : 40195652
1 -21
6. Location : On top of the left-hand fender
- TO PREVENT DEATH OR SERIOUS INJURY;
- Keep Roll-over Protective Structure fully
upright and locked.
- Do not operate vehicle without ROPS locking
pins in position.
- When ROPS must be lowered:
Drive with extreme care.
Seat belt use is not recommended.
Do not attempt to fold ROPS when a canopy
is fitted.
ROPS is heavy. Always work with an assistant when lowering or raising the ROPS.
- No roll-over protection is provided when ROPS is in lowered position.
- Part No. : 40234715
8. Location : Under the hood, in the middle of the bonnet hinge.
- TO PREVENT SERIOUS INJURY OR DEATH;
Beware hot part. Keep clear of muffler to avoid injury.
- Failure to comply could result in serious injury.
- Part No. : 40239636
7. Location : On top of air intake pipe.
- TO PREVENT DEATH OR SERIOUS INJURY;
High pressure steam and hot water. Remove filler cap with extreme care.
- Failure to comply could result in death or
serious injury.
- Part No. : 40297729
WARNING
1 -22
9. Location : On top of the left-hand fender
CAUTION
- PTO selector & lever must be in OFF position
to start engine.
- Do not operate on hard surfaces with 4WD
engaged.
WARNING
- TO PREVENT SERIOUS INJURY OR DEATH;
After first hour of operation and daily thereafter,
check front and rear wheel lug nuts and bolts for proper torque.
PTO - keep hands, feet and clothing away from
PTO & other moving parts.
Disengage PTO and shut off engine before
servicing tractor or implements, or attaching / detaching implements.
Keep all safety shields in place for your
protection.
Pull only from approved drawbar or lower links
of 3-point hitch at horizontal position or below.
Lock tractor brake pedals together for travel on
roads or highways.
Always apply parking brake and shift
transmission to neutral before dismounting.
Always use a seat belt when you operate the
tractor.
Allow no riders on tractor or implements.
Do not use a seat belt when operating with
folding ROPS in lowered position.
Engine exhaust fumes can cause death or
sickness. Always try to work in a ventilated area.
Disengage the differential lock when turning
the tractor. Always disengage the differential lock when driving on roads.
Depress on or both brake pedals to disengage
the differential lock.
- Failure to comply could result in death or
serious injury.
- Part No. : 40195656
1 -23
10. Location : On the left-hand side of the ROPS frame.
- TO PREVENT SERIOUS INJURY OR DEATH;
Never operate a tractor without a certified
ROPS.
Always fasten seat belt when operating tractor
with ROPS in upright position.
Do not operate the tractor on steep slopes or
drop-off.
Avoid sharp turns at high speeds.
Use of ROPS and seat belt reduce the chance
of injury or death in roll-over or upset occu r.
Do not attach ropes or chains to ROPS for
pulling purpose.
- Failure to comply could result in death or
serious injury.
- Part No. : 40234561
11. Location : On the right-hand fender. (optional)
- JOYSTICK LEVER USAGE.
- TO AVOID PERSONAL INJURY; Wrong
operation causes serious injury easily. Push the lever(1) in to lock the joystick in neutral.
- Failure to comply could result in death or
serious injury.
- Part number : 40226388
2 -1
2. Instruction for Safe Operation
(1) The name of each part
Roll-Bar type
Hood
(Bonnet)
Steering wheel
Safety frame
(Roll bar)
Driver’s seat
Fuel tank
Headlights
Tire
Sub step
Front weight
(optional)
Instrument panel
Fender
Bumper
(optional)
2 -2
2-1. Boarding and Exiting the tractor
(1) Boarding the tractor
Roll-Bar type
z Whenever possible, use the left-hand side step
for boarding.
z When boarding the tractor, use the sub-step,
grab handle and steering wheel on the left fender.
z Do not jump up/down for your safety.
Operator’s condition : The persons such as patients, drunks, people on drugs,
etc. are never allowed to operate this tractor. Only well educated operators can use the tractor after learning the usage of controls for moving, stopping, turning and other operating.
Do not grasp the gear levers when entering the cabin from the right-hand side.
Caution
Sub step
Grab handle
warning
DO NOT arbitrarily remove the seat switch. When replacing the seat, check if the
seat switch has been changed together. If not, the engine can not be started.
(2) Driver’s seat
z At the lower end of the seat, there is a switch to
detect that operator is sitting in driver’s seat.
z If the operator gets up from the seat while
engine is running, the engine will stop
automatically for safety in case of ; gettin g up from the seat for more than 2 seconds with HST pedal NOT in neutral position.
the HST pedal is in NEUTRAL and rear PTO is engaged without applying parking brake.
the Middle PTO lever (optional) is engaged.
z Before leaving the driver’s seat,
- turn the PTO switch to OFF.
- place the middle PTO lever (optional) in OFF.
- apply the parking brake.
Seat switch
2 -3
warning
DO NOT put your hand under the seat while sitting. It may cause a injury by seat
suspension.
DO NOT adjust the seat position while driving.
(3) Seat adjustment
z Before operating the tractor, adjust the position of
driver’s seat according to body size and length.
z Seat F/R adjustment lever
1) After sitting on driver’s seat, lift the seat F/R adjustment lever up to release the lock.
2) Move the driver’s seat forward or backward according to driver’s body length.
3) Release the seat F/R adjustment lever and ensure that seat is locked.
z Keep the released seat belt on the seat belt rest
after working.
z To prevent weathering of driver’s seat, raise the
seat forward.
Seat F/R adjustment lever
(4) Seat belt
z Always wear the seat belt before operating the
tractor and adjust the belt to fit the operator.
1. Insert the seat belt end into the buckle until a “click” indicates it is properly engaged.
2. To remove the seat belt from the buckle, press the red release button on the buckle.
z Check the seat belt regularly. If damaged or
frayed, replace it with a new one.
Warning
If not wearing the seat belt, it may cause serious injury in case of accident.
- During operation, it must be required to wear seat belt with a cab or safety frame installed.
- After wearing the seat belt, adjust the belt to fit the operator.
If safety frame is folded down for frame model, do not wear the seat belt.
Buckle
Seat belt
2 -4
(5) Exiting the tractor
z Whenever possible, use the left-hand side step
for boarding/exiting.
z When exiting the tractor, use the sub-step, grab
handle and steering wheel on the left fender.
z Do not jump up/down for your safety.
Sub step
Grab handle
2 -5
2-2. Safety Device
(1) Hood (Bonnet)
z Hood is a protection device to prevent an
unintended access to the rotating parts around
engine; cooling fan, fan belt and rotating shaft
and pulley.
z Do not remove and modify the hood.
(2) Fender
z Fender is a protection device to prevent an
unintended access to the rear tires and to prevent mud from irrupting to the driver.
z Do not remove and modify the fender.
Hood (Bonnet)
Fender
PTO shaft protection cap
PTO safety cover
Warning
If you contact the rotating shaft, it may cause a severe injury.
- DO NOT touch shaft which is rotating.
- DO NOT remove the safety cover.
- Avoid loose clothes that can easily be rolled up in the revolving shaft.
(3) PTO safety cover and protection cap
z PTO safety cover is a protection device to
prevent an unintended access to the PTO shaft and to prevent an accident causing by the rotating drive shaft.
z Do not remove the PTO safety cover. If the PTO
safety cover or protection cap is damaged or removed, replace it with a genuine part.
z Do not step on the PTO safety cover. z After using the PTO shaft, apply grease and
insert the PTO shaft protection cap.
2 -6
Safety frame (Fixed Roll-bar)
z DO NOT remove the safety frame arbitrary. This
structure will reduce the risk of serious injury or death.
z DO NOT modify or repair the safety frame. The
welding, bending, drilling, grinding, or cutting of any part of the safety frame, it can weaken the structure.
z If the safety frame is loosened or removed for
any reason, make sure that all parts reinstalled correctly before operating the tractor.
Warning
If the safety frame is damaged or deformed, contact to your local authorized dealer
to replace it with a new one.
Unless the safety frame is applied correctly, it may cause a serious acciden t on
tractor when being overturned.
Safety frame
(Fixed Roll-bar)
(4) Roll-Over Protective Structure (ROPS) (optional)
2 -7
z How to fold the safety frame.
1. Loosen the safety frame bolts②④and nuts (both sides) loosely. (Do not unfasten it completely)
2. Remove the pinson the both side and fold the safety frame backward.
- Be careful of the possibility that your head, hand and shoulder might be hurt by sudden folding result from the weight of the safety frame.
3. Set the holes of the frame ① and ⑤ in line, and put the pinsinto the hole to fix the safety frame and apply the snap pin.
4. Fasten the bolts②④and nuts (both sides) tightly.
z When standing the safety frame up, follow the
same procedure.
2
4
3
5
1
Warning
Do not modify or remove safety frame arbitrarily for safety.Unless the safety frame is applied correctly, it may cause a serious acciden t on
tractor when being overturned.
- Be sure to stand the safety frame up completely and tighten the bolts, pins and
nuts correctly.
In case of folding the safety frame.
- Do cooperate with more than 2 people when folding or standing up the safety
frame as it’s heavy.
- Be careful not to be injured by sudden folding, which might occur when folding or
standing up the safety frame, results from its weight.
- Do not wear seatbelt when the safety frame is folded down.
- Do stand the safety frame up again as soon as the work is finished.
Safety frame (Foldable Roll-bar)
Safety frame
(Roll-bar)
z DO NOT remove the safety frame arbitrary. This
structure will reduce the risk of serious injury or death.
z DO NOT modify or repair the safety frame. The
welding, bending, drilling, grinding, or cutting of any part of the safety frame, it can weaken the structure.
z If the safety frame is loosened or removed for any
reason, make sure that all parts reinstalled correctly before operating the tractor.
3 -1
3. Instruments and Controls
3-1. Instrument panel and Front controls
Important to owner , read carefully
Mechanical type
Clutch pedal
Light switch
Turn signal light switch
Shuttle lever
Throttle lever
Key switch
Parking brake lever
Brake pedals
Throttle pedal
Instrument panel
PTO switch
3 -2
HST type
Brake pedals
Light switch
Turn signal light switch
Throttle lever
Key switch
Parking brake lever
HST forward pedal
Instrument panel
HST reverse pedal
PTO switch
Cruise control lever
3 -3
(1) Instrument panel
1
2
6
7
8
9
10
11
12
3
4
5
21
Turn signal indicator (Left / Right)
3
Cold start aid indicator
2
PTO operation indicator
4
High beam indicator
5
Engine coolant temperature gauge
6
Tachometer
7
Hour meter
8
Fuel level gauge
9
Battery charging indicator
12
Engine oil pressure indicator
10
Parking brake indicator
11
One side brake indicator (Not used)
1
Turn signal indicator (Left / Right)
z When turning the turn signal light switch to the
left/right direction, the front and rear turn signal lights are blinked. At this time, this indicator shall blink simultaneously.
1
2
PTO operation indicator
z When turning PTO switch ON while the engine
is running and PTO lever (if fitted) is engaged, the PTO shaft shall rotate and this indicator shall be turned on.
PTO switch
3 -4
3
Cold start aid indicator
z When turning start-key switch to “Preheat”
position, this indicator shall be ON.
z When turning start-key switch to “Start”
position, this indicator shall be ON as well.
6
7
3
5
4
4
High beam indicator
z When turning the light switch to HIGH BEAM,
the high beam of the front head light and this indicator shall be ON at the same time.
5
Engine coolant temperature gauge
z This gauge indicates the temperature of engine coolant. z The closer the needle approaches “H”, the higher the temperature of engine coolant is. z If the needle of engine coolant temperature gauge indicates red zone, Stop the engine
immediately and check the engine cooling system. (coolant, radiator screen, fan belt, …)
z The radiator and coolant is very hot. When checking the coolant level, comply with instructions of
the section 5 “Maintenance and Lubrication” in this manual.
6
Tachometer
z Tachometer shows running engine speed. (revolutions per minute)
7
Hour meter
z The number 0005.3 in hour meter shows that the tractor has been used for 5.3hours.
(5hours and 18minutes).
8
9
z This indicator shall be ON when turning the key
switch to ON position, and shall be OFF after starting engine.
z If not, contact your authorized local dealer for
checking electrical charging system.
9
Battery charging indicator
z This gauge indicates the remaining amount of
fuel. If the needle indicates “E”, fill the fuel tank immediately
8
Fuel level gauge
3 -5
10
11
12
z This indicator shall be ON when turning the
key switch to ON position, and shall be OFF after starting engine.
z If not, contact your authorized local dealer for
checking engine lubrication system.
12
Engine oil pressure indicator
z This indicator shall be ON when pressing
brake pedal.
10
Parking brake indicator
11
One side brake indicator (Not used)
z This indicator is not used.
3 -6
Preheat
OFF
ON
Start
Turn signal light switch
(3) Turn signal light switch
z This switch is used to give information to other
vehicles when turning to the left or right.
z If turning the switch to clockwise, the right turn
signal lights are blinking.
-If turning the switch to counter-clockwise, the left turn signal lights are blinking.
When chang ing direction
during running on the road, operate the turn signal lights to inform other vehicles of your direction.
Left turn
Right turn
Caution
(2) Key switch
z “Preheat” – Engine glow (Cold start aid) z “OFF” - power off (engine stop) z ON” - power on & automatic glow z Start” - engine start
Because the safety switch for start is engaged, start the tractor after pressing
clutch pedal.
If the tractor is not in use, the ignition key should be removed.
Caution
Key switch
(4) Light switch
z OFF - Instrument panel and lights are OFF
When passing with other vehicles in the opposite lane at night, turn the hea dligh ts
to low beam not to disturb oncoming cars.
Light switch
Caution
- Instrument panel, sidelights and hazard warning lights are ON.
- Instrument panel, sidelights and headlights (high beam) are ON. (use when working)
- Instrument panel, sidelights, headlights (low beam) and hazard warning lights are ON. (use when driving)
3 -7
(5) Horn switch (if fitted)
z Press the upper side of the switch for sounding
off the horn.
Light switch
If you use the hazard warning lights for a long time, it may cause a increase of
electrical power consumption. Do not use the hazard warning lights for a long time.
Notice
(6) Hazard warning light switch
z This is used to warn other drivers to pay
attention to emergency status.
z This function is integrated to the light switch for
USA market.
z By turning the light switch (1) once to the
clockwise, all turn signal lights are blinked.
z Hazard warning light is automatically on by
turning on the driving light. (Low beam)
Horn switch
3 -8
PTO switch
(7) PTO switch (Independent PTO)
z The engine starts only when PTO switch is
placed in OFF position for safety.
z After starting engine, you must comply with the
following instruction about the PTO operation.
1. Check the safety around the implement.
2. Place the PTO gear lever (if fitted) to suitable position for your work condition.
3. Place the PTO switch to ON position. The PTO shaft shall rotate.
4. When the PTO is rotating, PTO operation indicator on the instrument panel shall be ON.
5. If you want to stop the PTO temporarily while operating, push the PTO switch to OFF position.
Before attaching or checking the PTO driven equipment,
- Always place the PTO switch in OFF position, and PTO gear lever(if fitted) in NEUTRAL position.
Even If releasing clutch pedal or lifting 3-point linkage to maximum position, PTO
shall not be stopped. Pay attention to the surroundings to prevent a accident.
Do not engag e the PTO at high engine speed. Sudden engag ement can cause
damage to some implements and PTO clutch. Engage PTO at low RPM, and then raise the engine speed up.
Warning
ON : PUSH AND TURN OFF : PUSH
3 -9
(8) Shuttle lever (Mechanical
synchro-shuttle)
z This is used to select Forward or Reverse. z Forward : Push the lever forward.
Reverse : Pull the lever backward.
z Before reversing the tractor, lower the engine
rpm and check the safety behind the tractor.
The synchro-shu ttle shift lever allows any forward range or reverse to be shifted
while the tractor is moving slowly. However, the clutch must be disengaged and the engaged by means of clutch pedal. Make sure to depress clutch pedal fully and release it gradually to take up load smoothly, but sudden gear shifting may cause transmission damage. It is recommended to stop the tractor before operating the shuttle lever.
Caution
Forward
Reverse
Shuttle lever
(10) Throttle pedal (Mechanical)
z This pedal is used to control engine speed when
running on the road.
z When using the Throttle pedal, the throttle lever
must be placed on Low speed.
Throttle pedal
(9) Throttle lever
z This lever is used to control engine speed.
- Pull it backward for Low speed.
- Push it forward for High speed.
z For mechanical model, the throttle lever must be
used only for work field. When driving on the road, place the throttle lever to low speed, and use the throttle pedal.
Throttle lever
High speed
Low speed
3 -10
DO NOT ride your foot on the clutch pedal while driving. As the start safety switch is installed for the operato r’s safety, Have to depress the
clutch pedal fully for starting engine.
Caution
Clutch pedal
(12) Brake pedals
z The brake pedals of your tractor can be operated
independently after disconnecting the brake pedal lock pin. The left/right brake pedals transmit braking force on each wheel.
z When stopping the tractor, press both brake
pedals together.
z To reduce the turning radius in the work field,
remove the brake pedal lock pin, and press only the left/right pedal firmly.
z DO NOT press the one side brake pedal while
the differential lock is engaged. It may cause damage or failure of the axles.
Caution
When driving on the road,
engage the left/right brake pedal by the lock pin.
- If pressing one side of brake when running, the tractor may turnover.
While driving, do not ride brake
and clutch pedal.
Brake pedal lock pin
Brake pedals
Brake pedal lock pin
Brake pedals
MEC
HST
(1 1) Clutch pedal (Mechanical)
z This is used to engage or disengage the main
transmission clutch for starting engine and shifting transmission gear.
z Depress the clutch pedal quickly and fully, and
release it slowly.
z Even if depressing clutch pedal, PTO shaft can
not be stopped.
Refer to the section 3-1-(7), “PTO switch” in this manual.
3 -11
(14) HST forward/reverse pedal
(HST type)
z Press the HST forward pedal slowly in order to
move forward and if release the pedal, it returns back to the NEUTRAL position, and tractor stops.
z The HST reverse pedal is as same as the HST
forward pedal operation.
warning
Press the brake pedal to prevent stopping distance from being extended when
driving in high speed .
DO NOT operate the pedal hastily. It may cause a shock to you.
HST
reverse
pedal
HST
forward
pedal
(13) Parking brake lever
z Connect brake pedals each other with brake
connection plate.
z Push down the parking brake lever while
pressing the brake pedals and check that serrated part is engaged to left brake pedal.
z Release the brake pedals slowly to check
slippage of the tractor.
z To release the parking brake, just press the
brake pedals little harder and check if parking brake lever goes to its original position by spring.
Caution
DO NOT drive the tractor while parking brake is engaged. It may cause damage of
brake or parking brake system.
Parking brake lever
Release
Park
Parking brake lever
Release
Park
3 -12
(15) Cruise control lever (HST
Type)
z For cruise drive, push down the cruise control
lever with pressing the HST forward pedal. And then, the HST pedal shall be fixed at that position and the driving speed of the tractor shall be maintained constantly.
z To exit the cruise control drive ;
1) Press the brake pedal down or
2) Press the HST pedal forward little more. And then, the HST pedal returns to the neutral position and the cruise drive shall be stopped.
During the cruise drive, DO NOT press the HST reverse pedal to release the cruise
drive or to reverse the tractor. After stopping the cruise drive as above described, use the HST reverse pedal.
DO NOT try to raise the cruise control lever up to quit the cruise control drive. It
may cause a failure of the cruise control linkage system.
warning
Cruise control lever
Cruise drive
Release
HST forward pedal
3 -13
3-2. Left / Right-hand controls
4WD lever
Important to owner , read carefully
Mechanical type
Range gear shift lever
Middle PTO
lever (if fitted)
Differential lock pedal
Main gear shift lever
4WD lever
Range gear shift lever
Middle PTO
lever (if fitted)
Differential lock pedal
HST type
(See page 3-19) (See page 3-20)
(See page 3-19)
(See page 3-19) (See page 3-20)
(See page 3-19)
3 -14
(1) Main gear shift lever
(Mechanical)
z Four speed gear shift is available. z Main gear shift lever can be shifted with just
depressing clutch pedal without stopping tractor.
Notice
Operate main gear shift lever
by correct H pattern. If operated diagonally, it may cause a failure.
Main gear shift lever
4
2
31
Differential lock pedal
(2) Differential lock pedal
z When the rear wheel is slipping and the tractor
can not move forward, stop the tractor temporarily and press the differential lock pedal.
z Differential lock is effective for working on
slippery ground.
z If engaged, both rear wheels will rotate at equal
speed. So, It disturbs steering operation and you cannot turn.
z Take your foot off the pedal to release the
differential lock. If the traction is equalized, the lock is released automatically.
z If the differential lock does not disengaged (i.e.
the turning radius is larger than normal and the turning is not smooth), depress the clutch pedal and/or press left/right one-side brake pedal slightly for a second each other.
z This pedal is installed on the step floor, but the
location is ;
- the right-hand side for mechanical model
- the left-hand side for HST model.
Mechanical
Differential lock pedal
HST
Do not turn the tractor with pressing the differential lock pedal. Do not use this differential lock pedal while driving on public road.Do not engage differential lock when one wheel is spinning.
Warning
Mechanical
3 -15
(3) Work light switch (if fitted)
z There is a switch to turn on the rear work light. z Operate the switch in the right figure.
When driving on the road at night, do not let the rear work light stay ON. It may
cause a disturbance to the driver of the following car.
Caution
ON
OFF
Range gear shift lever
Mechanical
Notice
Operate range gear shift lever correctly. If operated diagona lly, it may cause a
failure.
M
L
H
Range gear shift lever
HST type
M
L
N
H
(4) Range gear shift lever
Mechanical type
z Three speed gear shift is available. z Before operating range gear shift lever, HAVE
TO STOP the tractor completely.
HST type
z Three speed gear shift and NEUTRAL position
is available.
z Before operating range gear shift lever, HAVE
TO STOP the tractor completely.
3 -16
(5) Four wheel drive lever (4WD)
z This lever is used to engage/disengage the four
wheel drive (4WD).
z Before operating the 4WD lever, press the clutch
pedal and stop the tractor completely.
z Pull the 4WD lever upward for engaging 4WD. z 4WD is very effective in the following cases.
- When increasing the towing power for heavy work.
- In case of working in sandy soil.
- To prevent tractor from spinning in wet land.
Four wheel drive lever
4WD
2WD
(6) Middle PTO lever (if fitted)
z This lever is used to engage/disengage the
middle PTO shaft (optional).
z Before operating the Middle PTO lever, place
the PTO switch in OFF position and wait until the shaft is stopped completely.
z Pull the middle PTO lever upward to engage the
middle PTO gear.
z For further the middle PTO shaft, see section 4-
4-(2), “Power take-off(PTO) shaft”
Middle PTO lever
ON
3 -17
3-3. Hydraulic system
(1) Safety precautions
z Hydraulic oil leaking under pressure can penetrate the skin and cause infection or other injury. To
prevent personal injury, comply with as below.
-. Relieve all pressure before disconnecting hydraulic lines.
-. Before applying pressure, make sure all connections are tight and components are in good condition.
-. Never use your hand to check for suspected leaks under pressure.
-. If injured by leaking fluid, get medical attention immediately.
z The hydraulic hoses and fittings on your tractor meet engineering specifications for the particular
function. When replacing damaged parts, use only manufacture authorized service parts.
z Care in hydraulic hose installation is a must:
-. Make sure pressure is relieved before starting installation procedure.
-. DO NOT kink or twist a hose, failure may occur. Properly route the hose.
-. Have a certified hydraulic technician install the hose.
-. Remove air from the hydraulic system after installing any hydraulic component.
z Periodically check hydraulic system for leaks or damaged parts - kinked, crushed, flattened, hard
blistered, heat cracked, charred, twisted, soft or loose covered hoses and fittings.
z DO NOT pull or apply external forces to the hose. The hose may fail and cause injury. z Keep all persons away from the working area. If a hose fails, mechanisms controlled by fluid power
can become hazardous. Lifted mechanisms can fall to the ground, steering system may fail, etc.
z Stay clear of a pressurized hose assembly that has blown apart. Hose fittings can be thrown off at
high speed and a loose hose can whip around with great force.
z Hydraulic oil can reach high temperatures. Allow fluid to cool before servicing the system. z Vibration can reduce hose service life. Make sure all retaining clamps and/or devices are secured. z Environmental conditions can cause hose and fittings to deteriorate. Inspect hydraulic hoses
periodically. Replace worn or damaged hoses and fittings.
Warning
Before removing hydraulic pipes or hoses and other parts, make sure to check that
hydraulic pressure is relieved completely. The leaks of pressurized oil can cause a fatal physical injury.
Use proper protection equipments, before servicing hydraulic system.Before connecting or disconnecting the hydraulic quick coupler, lower the
implements to the ground, and check that hydraulic pressure is relieved.
z Before checking or repairing the hydraulic system, make sure the engine is stopped, and all the
transmission gears are in neutral, and lower the implements to the ground.
3 -18
If the engine is stopped, the steering wheel is not turned easily because hydraulic
pump does not work. But this is not a pump failure.
After turning the steering wheel while driving, the steering wheel is not returned
back to neutral automatically.
Notice
(2) Steering system
z As the steering system of your tractor has a hydraulic pump, valve and etc., it provides you more
convenience to operate the steering wheel.
z Notices when using the steering system.
1. If there is too much of a load in front loader bucket, it could be difficult to operate the steering wheel. In this case, reduce the size of the load.
2. After turning the steering wheel fully, do not turn the steering wheel to the same direction again. As the unnecessary force is applied, this could damage to the steering system. Especially, DO NOT operate the steering wheel excessively. If the front wheel mired in a ditch, the rim could be affected and damaged.
3. If it sounds abnormal when operating the steering wheel, this means that there is some air in the steering components and line. In this case, turn the steering wheel to the left and right fully and hold it for about 5 seconds, and the air shall bleed out and the abnormal noise shall disappear. If it’s not
cleared, contact your authorized local dealer for repair.
4. When starting engine in cold weather, an abnormal noise may occur. In this case, warm up the tractor before using to reduce the oil viscosity.
5. If you use the tractor for a long time while turning the steering wheel fully, the oil temperature will increase which may cause the reduction of the product life or the failure of hydraulic and steering system.
3 -19
Remote control lever (if fitted)
(3) Hydraulic lift Control (Mechanical Hydraulic Lift, MHL)
z The hydraulic lift system is operated by the position control lever.
Position control lever
Joystick lever(if fitted)
Down speed control lever
Position control lever
Stopper A
Position control
z This mode sets the position of implements freely
by position control lever operation. Generally, this mode is used for tiller, fertilizer distributor, mower, rake etc. In this case, operate the lever as follows.
1.Push the position control lever forward and let the implement down by its own weight.
2.Move up the lever to the desired position, the rear implement shall be located on the position corresponding to the lever position.
3.If necessary, fix the lowest position of the lever with the stopper A at the desired position.
3 -20
Down speed control knob
Fast
Slow & lock
Down speed control knob
z Turn the knob to the clockwise to lower the
implement slowly and to the counter-clockwise to rise speed faster. If turning it clockwise to the end, the implement is fixed and even if lowering down the position control lever, the implement does not let down.
- Tiller : Slow in down speed
- Plough : Fast in down speed
z Do not over tighten control knob. It may cause
damage to the control valve.
z When working in hard ground, slow down the
down speed to avoid the bounding of the implements.
When driving on the road, replacing tiller blades or removing grass around the tiller
blades, turn the down-speed control knob clockwise slightly to lock.
The knob may turn about two revolutions. Do not over-tighten the knob.
Warning
when pushing
when pulling
(3) Remote control lever and Quick coupler (if fitted)
z These levers are used to operate the hydraulic cylinder and/or motor of the implement attached to
the tractor.
z Pull the remote control lever backward, and the hydraulic pressure can be delivered to the upper
coupler of the related lever and lower coupler shall be connected to the oil tank.
z Each lever of the remote control valve can be operated respectively, and when operating the levers
at the same time, the one received less pressure begins to start first.
z After connecting and preliminary operating the hydraulic equipment, check again transmission oil
level of the tractor.
Lever 1
Pull
Push
Lever 2
Lever 2Lever 1
3 -21
(4) Joystick lever (if fitted)
z Remote joystick lever helps to operate front-end
loader comfortably.
z Joystick can be operated at 4 directions as
shown in the right figure.
z If you move joystick diagonally, boom and
bucket may be operated at the same time. In this case, less loaded cylinder may be moved first.
z When you want to float bucket, lower the loader
and push forward the lever at floating position.
After finishing work, pull the lever and place it in
neutral position.
z Locking lever shown in the right figure is used to
lock the joystick lever.
- Pull from the joystick : Unlock
- Push to the joystick : Lock
z For further information, See section 4-4-(8),
“Using Front-end loader” in this manual.
Locking lever
(safety device)
Joystick lever
Lock
To prevent an accident, place the locking lever to lock position when you do not use
the joystick lever.
Warning
Boom up
Boom down
Bucket up
Bucket dump
Bucket float
<Meaning of symbols>
3 -22
(5) Hydraulic System Diagram
Mechanical type
1. Hydraulic oil filter
2. Steering pump
3. Steering unit
4. Steering cylinder
5. Independent PTO valve
6. Hydraulic lift pump
7. Front outlet valve or Front loader valve (optional)
8. Remote control valve
(optional)
9. Hydraulic lift control valve
10. Down speed control valve
11. Hydraulic lift cylinder
12. Safety valve
13. Oil tank (Transmission)
13
3 -23
HST
1. Hydraulic filter
2. Steering pump
3. Steering unit
4. Steering cylinder
5. Independent PTO valve
6. HST filter
7. Oil cooler
8. HST unit
9. Hydraulic lift pump
10. Front outlet valve or Front loader valve (optional)
11. Remote control valve
(optional)
12. Hydraulic lift control valve
13. Down speed control valve
14. Safety valve
15. Hydraulic lift cylinder
16. Oil tank
4 -1
4. Operation and Work
4-1. Engine start and stop
Key switch
Shuttle lever
PTO switch
Throttle lever
Clutch pedal
Brake pedals
Parking brake
1. Sit in driver’s seat and apply parking brake
2. Place main gear shift, range gear shift lever, shuttle lever in NEUTRAL and PTO switch in OFF position.
3. Push throttle lever to the middle position of the full throttle.
5. Wait until the cold start aid indicator is OFF. (about 10 seconds)
6. Depress clutch pedal fully and turn key switch to START position. As soon as the engine starts, release the key switch to ON position.
8. Run engine for a few minutes to allow engine oil and transmission oil to warm up.
Mechanical type
4. Turn key switch to ON and check if the battery charging indicator and cold start aid indicator are ON.
7. Check if the battery charging indicator and engine oil pressure indicator are OFF. If not, stop the engine immediately and check the problem.
(1) Engine start
Caution
Check each part before starting
the engine.
Check if there is some other
people around before starting.
Place all the levers and
switches in NEUTRAL or OFF position.
4 -2
HST type
Brake pedals
HST reverse pedal
Throttle lever
HST forward pedal
PTO switch
Key switch
3. Push throttle lever to the middle position of the full throttle.
1. Sit in driver’s seat and apply parking brake
2. Place the range gear shift lever and HST forward/reverse pedal in NEUTRAL, and PTO switch in OFF.
5. Wait until the cold start aid indicator is OFF. (about 10 seconds)
4. Turn key switch to ON and check if the battery charging indicator and cold start aid indicator are ON.
6. Turn key switch to START position. As soon as the engine starts, release the key switch to ON position.
8. Run engine for a few minutes to allow engine oil and transmission oil to warm up.
7. Check if the battery charging indicator and engine oil pressure indicator are OFF. If not, stop the engine immediately and check the problem.
Parking brake lever
Caution
Check each part before starting
the engine.
Check if there is some other
people around before starting.
Place all the levers and
switches in NEUTRAL or OFF position.
4 -3
Warning
Only start engine outdoors or in a well ventilated place, as the engine exhaust
fumes may cause sickness or death.
To avoid an explosion, never use starting fluid to start engine.Start engine only from the driver’s seat with placing all the transmission gear levers
in NEUTRAL
DO NOT start engine by shorting across the terminals of the starter motor. If the
engine is started, the tractor can move suddenly.
Caution
If clutch pedal is not depressed fully or PTO switch is not OFF, the engine can not
be started even if turning the key switch to START position. (for mechanical type)
If HST pedal is not in NEUTRAL or PTO switch is not OFF or opera to r doe s not sit
on the driver’s seat, the engine can not be started even if turning the key switch to START position. (for HST type)
DO NOT operate starter motor more than 10 seconds. If the engine does not start,
wait for 1~2 minutes before restarting.
When the engine is running, DO NOT turn the key switch to START position. It may
cause a failure of the starter motor.
In the cold weather, warm-up the engine. If using the tractor suddenly in the cold
weather, the engine life can be reduced.
(2) Start in cold weather
z Push the throttle lever to the middle position of full throttle. z Start the engine after cold start aid indicator goes OFF. (If fitted) z If engine runs rough, press the throttle pedal down 2~3 times for a while. (Mechanical type) z If engine runs smoothly, carry out the warm-up for 5~10 minutes at about 1500 rpm. z Use the engine oil for winter in cold weather.
Refer to the section 5-3, “Lubricants and Capacity” or the last page in this manual.
z Use the diesel for winter when it is very cold weather. It is much easier to start engine.
When storing the tractor in the cold weather, the battery must be removed and
stored in a cool and dry place where it is warm and is isolated from the children.
Allowing engine to idle for a long time will waste fuel and cause a build up of carbon.
Caution
4 -4
(3) Engine Stop
z Pull the throttle lever backward to reduce the
engine speed and place the key switch on “OFF” position to stop the engine.
To stop the engine after finishing hea vy work, run engine for 5 minutes in low idle
rpm. If you stop the engine suddenly, the engine life could be reduced.
Notice
Throttle lever
Key switch
4 -5
Release clutch pedal slowly. If releasing the clutch pedal suddenly, the gear life can
be reduced and it may cause sudden start.
Notice
4-2. How to drive and stop
(1) How to drive
1. Pull position control lever backward to lift the implement after starting engine.
2. Press clutch pedal fully and place all the transmission gear levers (main, range, shuttle lever) on the suitable position.
3. Pressing brake pedals, and release parking brake lever.
4. Release clutch pedal slowly with pressing throttle pedal slowly.
Mechanical type
Position control lever
Main gear shift lever
Range gear shift lever
Throttle pedal
Brake pedals
Shuttle lever Clutch pedal
Throttle lever
4 -6
HST type
1. Pull position control lever back to lift the
implement up after starting engine.
2. Set the engine speed more than 1500
rev/min.
3. Place the range gear shift lever to the
suitable position.
4. Press the brake pedals and release the
parking brake lever.
5. Press the HST forward/reverse pedal down
slowly to move the tractor.
6. If necessary, move the cruise control lever
downward to fix the driving speed constantly.
If pressing brake pedals or HST forward pedal down deeper, the cruise control
drive shall be stopped.
For HST model, there is a switch on the driver’s seat to control engine cut-off for
driver’s safety. If the operator leaves the driver’s seat without safety measures, the engine shall be stopped automatically. For further information, see section 2-1-(2).
When driving or working with a tractor, operate it more than 1500 rev/min.Press the HST forward/reverse pedal slowly. If pressing these pedals hastily, the
tractor can be started suddenly.
Caution
Position control lever
Range gear shift lever
HST reverse pedals
Brake pedals
Throttle lever
Parking brake lever
Cruise control lever
HST forward pedals
4 -7
(2) Changing speed
z Depress the clutch pedal fully and operate all the
shift lever correctly.
z Before operating all the transmission gear levers
including main gear shift lever, HAVE TO STOP the tractor completely.
Mechanical type
HST type
z Just pressing the HST forward/reverse pedal
makes it possible to travel forward or in reverse. Moving (forward/ reverse), neutral and changing speed can be controlled by the HST pedals.
z The range gear shift lever must be operated in
the neutral state of the HST pedals, and after the tractor has stopped completely.
z Push the throttle lever forward for high speed. z Set driving speed properly depending on the
road condition.
Clutch pedal
HST
reverse
pedal
HST
forward
pedal
4 -8
(3) Emergency Stop
1. Press the clutch pedal and brake pedals at the same time to stop the tractor. Turn off the key switch.
2. DO NOT release clutch pedal until all moving parts have been stopped.
Mechanical type
3. Apply parking brake.
3. Apply parking brake.
1. Release HST forward/reverse pedal and
press down the brake pedals immediately.
HST type
2. Pull throttle lever backward to decrease the engine speed.
Clutch pedal
Throttle lever
Brake pedals
Key switch
HST reverse pedals
Brake pedals
Throttle lever
Parking brake lever
HST forward pedals
Key switch
Parking brake lever
4 -9
1. Press clutch and brake pedals. Place all the transmission gear levers in neutral and PTO switch to OFF and release the clutch pedal.
3. Apply parking brake and release brake pedals slowly.
2. Lower implements to the ground and turn key switch to OFF position.
(4) Stopping tractor
Caution
DO NOT depart from the tractor with the transmission gear placed in NEUTRAL
and the parking brake is not applied. The tractor may move down. Apply parking brake at all times before leaving the tractor.
Remove ignition key always after stopping engine.
Mechanical type
1. Release HST forward/reverse pedal slowly and pull throttle lever backward to reduce the engine speed and then place the range gear shift lever in NEUTRAL and PTO switch to OFF.
3. Apply parking brake and release brake pedals slowly.
2. Lower implements to the ground and turn key switch to OFF position..
HST Type
Clutch pedal
Throttle lever
Brake pedals
Key switch
HST reverse pedals
Brake pedals
Throttle lever
Parking brake lever
HST forward pedals
Key switch
Parking brake lever
PTO switch
PTO switch
4 -10
(5) Driving tractor on the road
z When facing downhill, DO NOT place the gear lever in NEUTRAL position. z When driving the tractor on a unpaved road by attaching an implement to 3-point linkage, place the
gear lever to low speed and DO NOT lift the implement up to the highest position. When the tractor bumps an obstacle, it may cause the jolting of the implement and the failure of hydraulic system. (In this case, place the position control lever on ¾ rising position of full stroke for safety.)
DO NOT USE DIFF-LOCK
Connect left/right brake pedals with brake pedal connecting pin before driving. (if
fitted).
Avoid a sudden start, sudden brake and sudden turning.DO NOT allow people on the tractor or other implements.DO NOT place the baggag e on the tractor or implement.Place PTO gea r lever in neutral (if fitted) and put PTO switch in “OFF” position.DO NOT use different ial lock ped al and move 4WD lever to “2WD” position.When traveling with implement on the rear 3-point linkage, tighten the stabilizer to
avoid lateral movement.
When traveling with implements installed , turn slowly by wide turnin g radius.While traveling, DO NOT ride your foot on the clutch pedal (if fitted) or brake pedal.While traveling, DO NOT ope rate any implement such as tiller, loader etc.
Caution
4 -11
(6) Parking
z Stop the tractor on a level surface, not a slope. z Disengage PTO and place all the transmission
shift levers in NEUTRAL position.
z Lower the mounted implements on the ground. z Apply parking brake. z Stop engine and remove ignition key. z Before you leave the operator’s station, wait for
engine and all moving parts to stop.
z Have to apply the wheel chocks when parking
the tractor on a slope unavoidably.
If it is necessary to park the tractor on a slope, furthermore with loaded trailer, the
tractor may roll down, even though the parking brake is applied. In this case, apply all the gears in lowest speed and apply chocks or blocks to all the tires.
- Mechanical : downward slope reverse 1 gear / upward slope forward 1 gear.
- HST type : Apply the lowest gear of the range gear lever.
Caution
4 -12
(2) Notices in handling new tractor
z To get the best performance, comply with the following instructions.
- DO NOT start or stop the tractor suddenly.
- DO NOT carry out heavy loaded work and DO NOT increase the engine rpm to high speed suddenly.
- Despite warm temperature outside, carry out warming up the engine for approximately 5 minutes at 1500 rev/min
z After using first 50 hours,
- Replace the engine oil filter and hydraulic oil filters after first 50 hours of work, and check each part of your tractor as reference of chapter 5-4, “First 50 hour check” in this manual.
- If possible, contact your authorized local dealer for “First 50 hour check”.
4-3. How to handle new tractor
(1) Check points
For new tractor, the following must be checked once again even thou gh there was sufficient quality
management, inspection, regulating of each part in the factory.
z Appearance check
- Is there any damage while transporting?
z Engine cooling system check
- Is there anti-freeze solution in the radiator? And any leakage?
z Fuel system check
- Is there any leakage of fuel in the fuel system?
z Oil level check
- Is there optimal oil amount in each part ?
z Electric system check
- Is there any cut-off or any other problem in the wiring?
- Is there any problem to operate the instruments?
- Is the state of battery charging sufficient?
4 -13
(1) 3-point linkage
4-4. Attaching Implement
Warning
Before attaching/detaching implement, place PTO switch in OFF position and PTO
gear lever (if fitted) in neutral position, and apply parking brake.
When attaching/detaching implement, make sure to assemble and tighte n the
connecting parts correctly.
If the tractor is used to tow heavy loads, always use the approved drawbar or hitch
to avoid injury. Never connect to lower link or upper link of 3-point linkage. If not, it may cause tipping or turnover.
DO NOT connect implements that require more power than can be generated by
your tractor.
Never stand between implement and tractor when connec ting implement.DO NOT change the setting pressure of the relief valve arbitrarily to increase the lift
capacity of the 3-point linkage. It can cause fatal damage to the hydraulic system.
z When attaching the implement, comply with the followings.
1. Set the implement upright on a level surface and approach the implement in reverse.
2. Stop the tractor on attaching position and apply the parking brake.
3. Connect the lower link(3) to implement and insert firmly the lock pin. (left, right)
4. Connect the upper link(5) to implement and insert firmly the lock pin. Wide adjustable range of the upper link provides you easier attachment.
5. Fix the implement firmly with stabilizer(2).(left, right).
Lift rod (LH)StabilizerLower linkLift rod (RH)Upper linkLift rod pinUpper link pin
4 -14
Upper link installation and
adjustment
z Select the suitable attaching hole(2) depending
on the implement.
z Adjust the length of the upper link by turning the
sleeve(4) after releasing the locking nut (3).
z Fasten the locking nut (3). z Adjustment range : 400~750mm (15.7~29.5 in)
Insert the snap-pin(6) firmly to prevent the upper link pin(5) from being escaped.
Notice
Adjustment of lift-rod (Left/Right)
z For lift rod (LH), detach the upper side from the
lift arm and adjust the length by turning the upper side (1).
-Adjustment range : 492~502mm (19.4~19.8 in)
z For lift rod (RH), turn the handle(4) to the right to
shorten the rod. If turning it to the left, the rod is elongated. After adjustment, tighten the locking nut(3).
- Adjustment range : 445~538mm (17.5~21.2 in)
z If assembling the lower link to the upper hole of
the lift rod, it can additionally shorten the length by 63mm(2.5 in).
Telescopic stabilizer
Adjustment of stabilizer (optional)
- Telescopic type
z Pull up the link pin(1) and find a suitable hole
with adjusting the stabilizer’s length.
z Insert the link pin(1) into the hole and let it
tightened firmly by locking spring.
When adjusting the stabilizer’s length, adjust the implement’s swinging clearance to
be 20~40mm (0.8~1.6 in.) left and right.
Notice
Upper link
4 -15
Reference of Implement installation part
AB
C
(MAX)D(MIN)E(MAX)F(MIN)
GHJ KLN
CAT1
19
(0.74)
19.3
(0.75)44(1.73)76(2.99)69(2.71)
44.5
(1.75)22(0.86)
22.4
(0.88)35(1.38)39(1.53)12(0.47)
683
(26.8)
Unit : mm(inch)
4 -16
Handling of the 3-point linkage
z When driving without attached implement, comply with the followings.
1. Fix upper link(5) with the fixing hook.
2. Connect stabilizer(2) to the lower link(3) to avoid the lateral movement of the lower link.
3. Connect lower link strap to both lower links(3) (if fitted, chain type stabilizer only)
z If 3-point linkage is not necessary, raise 3-point linkage to maximum height and fix it by turning the
down speed control knob, or remove it as follow.
1. Remove upper link pin(8) and upper link(5).
2. Detach rear side of the stabilizer(2) from the lower link(3) while holding lower link tightly not to fall down.
3. Remove lift rod (LH), lift rod (RH) and stabilizer(2) step by step.
4. Remove lower link(3) carefully not to get hurt due to its weight.
Lift rod (LH)StabilizerLower linkLift rod (RH)Upper linkLift rod pinUpper link pin
4 -17
(2) Power take-off (PTO) shaft
Safety precautions
z When PTO shaft is rotating, NEVER APPROACH the shaft. z Check if PTO shield is attached correctly. If the shield is removed or damaged, replace it with a new
one.
z Suitable Clothes & Protect Entanglement :
When checking or attaching implement to the PTO shaft, wear tight fitting clothes and safety equipment instead of loose or long clothes. Also, slippers, high heel shoes are not suitable. Wear the suitable clothes.
Warning
Do not approach the rotating shaft such as PTO shaft or cooling fan, especially,
with loose clothing and long clothes. The entanglement in rotating shaft can cause serious injury or death.
Stop the engine and be sure PTO shaft is stopped before getting near it.
PTO gear(s) 1
PTO / Engine speed 540 / 2509 rpm
Rotation direction Clockwise (When looking at PTO shaft end)
Shaft dimension
(Unit : inch)
(3.0 in)
(1.5 in)
(0.34 in)
(1.1 in)
(1 3/8 in)
(Teeth : 6T)
Specification and Dimension of the rear PTO shaft
4 -18
Module : DP 16/32
Number of Teeth : 15T
(1.77 in.)
(0.94 in.)
(0.84 in.)
(0.98 in.)
MID PTO 1 speed gear (15T)
PTO / Engine speed 2000 / 2545 rpm
Rotation direction Counter clockwise (When looking at PTO shaft end)
Shaft dimension
(Unit : inch)
Specification and Dimension of the middle PTO shaft (optional)
Attaching the PTO drive shaft
z When connecting PTO drive shaft to the PTO shaft and implement, make sure to check the fixing
status of the locking pins.
z When attaching implements with power take-off drive shafts, refer to the drawings as below. z After installing implements,
- check the inclination of the PTO drive shaft,
- check the interference with PTO safety cover and other structure,
- check the effective engaging length of the PTO drive shaft according to the position of the 3-point
linkage.
z The stiff inclination of the drive shaft makes a loud noise and may cause a failure of the driveline.
4 -19
Hitch
Snap pin
Hitch pin
(3) Hitch and Drawbar (optional)
z When attaching towing equipments, use the hitch
or drawbar. DO NOT use the 3-point linkage or other parts. If so, the tractor could be overturned.
z Insert the hitch pin and snap pin correctly after
attaching/detaching equipment.
z DO NOT exceed maximum permissible vertical
and horizontal load as below.
Snap pin
Lock pin Drawbar
Pulling from the tractor rear axle or any point above the axle may cause the tractor
to overturn. Use always the drawbar or hitch for pulling work.
Do not tow equipment withou t brakes, weighin g more than twice the tractor weight. When locking the hitch or drawbar with pin after aligning to the towing equipmen t,
apply the parking brake and stop the engine.
Before transp orting equ ipment on public roads, make sure you comply with your
local traffic regulation.
Caution
Hitch Drawbar
Unbraked towable mass
1690kg
(3726 lb)
1300kg
(2866 lb)
Independently braked towable mass
3380kg
(7452 lb)
2800kg
(6173 lb)
Inertia-braked towable mass
3380kg
(7452 lb)
2800kg
(6173 lb)
Hydraulic or pneumatic braked towable mass
N/A N/A
Hitch
z Vertical load : 900kg (1984 lb) z Horizontal load : 3600kg (7937 lb)
Drawbar
z It is used to tow the equipments having 2 axles. z It is available to adjust the length of the draw bar
after removing snap pin and lock-pin in the right figure. After adjusting, assemble the pins firmly.
z Vertical load : 350kg(772 lb) (When pulling)
450kg(992 lb) (When pushing)
z Horizontal load : 2800kg (6173 lb)
When pulling
Regular position
When pushing
z Technically permissible maximum towable mass(es) are as below .
4 -20
(4) 7-Pole connector (optional)
z The one of the standard 7-pole trailer connectors is provided and is mounted at the rear of the tractor.
The connections of the 7-pole connector (viewed from the rear of the tractor) are as follows;
z ASAE Version
Pin No. Function
1 Ground (Earth) 2 Working light 3 Left turn signal light 4 Brake light 5 Right turn signal light 6 License number plate light 7 Auxiliary
7-Pole Connector (ASAE)
4 -21
(5) Technically maximum permissible mass
z When working with front loader or rear heavy loaded attachments installed to the 3-point linkage,
install ballast weights on the counter-part axle to maintain the front and rear weight balance of the tractor. If not, front or rear axle can be strained by the overloaded weight.
z When working with the front loader, place the attached rear weight to the highest position and turn
the down speed control knob to the “lock” position.
z DO NOT exceed the total maximum permissible mass and/or permissible maximum mass on
each axle declared by manufacturer as below, even if the load capacity of the tire is sufficient.
z If the load capacity of the tires is lower than maximum permissible mass on each axle, the
maximum mass on each axle must be loaded under the load capacity of the tire.
Check the load capacity of the tires.
Maximum permissible mass is measured with only the front or rear wheels on the
scales inclusive of ballasts and with mounted equipments in the raised position.
Do not exceed the maximum permissible mass abov e and/or the load
capacity of the tires. Overloaded operation may invalidate the warranty.
DO NOT change the setting pressure of the relief valve arbitrarily to increase the
lift capacity of the front loader or 3-point linkage. It can cause fatal damage to the hydraulic system and front axle.
Caution
* includes front mounted equipment or loader in the raised position but without load in the bucket.
z Restrict operation : In case of driving speed does not exceed 8km/h (5 mph) and standard
front/rear wheel track (refer to the section 4-4-(7), “Adjusting wheel track and tire replacement” in this manual), intermittent maximum permissible load of the front axle can be ; 1995kg (4398 lb) for all models. Have to check the load capacity of the tires. (See next page).
All models Remarks
Technically total maximum
permissible mass
2508kg (5529 lb)
It may depend on the load
capacity of the tires.
(See next page)
Front axle (*) 1163kg (2564 lb)
Rear axle 1755kg (3869 lb)
4 -22
(6) Tires and Load capacity
(*) 1 : Front axle, 2 : Rear axle
Axle No.
(*)
Tires
Standard tire air pressure
(kg/cm2)
Load capacity (x2)
(kg)
Maximum mass(es)
(kg)
1 7-14 4PR 1.8 (180 KPa, 26 psi) 740 (1786 lb)
2495kg (5500 lb)
2 11.2-24 8PR 2.4 (240 KPa, 35 psi) 2470 (4894 lb)
1 7-16 4PR 1.8 (180 KPa, 26 psi) 810 (1786 lb)
2508kg (5529 lb)
2 12.4-24 6PR 1.6 (160 KPa, 23 psi) 2400 (4806 lb)
1 6-14 4PR 2.0 (200 KPa, 28 psi) 610 (1786 lb)
2365kg (5214 lb)
2 9.5-24 6PR 2.1 (210 KPa, 30 psi) 1880 (3505 lb)
Optional Tire
1 200/70R16 2.4 (240 KPa, 35 psi) 1340 (2954 lb)
2508kg (5529 lb)
2 320/70R24 1.6 (160 KPa, 23 psi) 2500 (5512 lb)
1 240/70R16 2.4 (240 KPa, 35 psi) 1800 (3968 lb)
2508kg (5529 lb)
2 380/70R24 1.6 (160 KPa, 23 psi) 3300 (7275 lb)
1 25x8.50-14-4PR 1.5 (150 KPa, 22 psi) 1198 (2641 lb)
2508kg (5529 lb)
2 41x14.00-20-4PR 1.8 (180 KPa, 25 psi) 2794 (6160 lb)
1 25x8.50-14-6PR 3.5 (350 KPa, 50 psi) 1814 (3999 lb)
2508kg (5529 lb)
2 43x16.00-20-4PR 1.4 (140 KPa, 20 psi) 4118 (9079 lb)
4 -23
(7) Adjusting Wheel tracks and tire replacement
Rear wheel
z When altering rear wheel track, check the radial
and lateral clearance between rear tire and tractor chassis as below.
- A : 15mm (0.6 in) (Minimum)
- B : 30mm (1.2 in) (Minimum)
z When refitting the wheels or/and rim disk, tighten
the bolts and nuts to the following torques then check periodically as the instructions of section 5 in this manual.
Rim-disk nuts (M16) : 220 ~ 270 N.m
(163 ~ 199 lbf.ft)
Wheel nuts (M16) : 216 ~ 245 N.m
(159 ~ 181 lbf.ft)
z The track widths in the following pages are only
for specific wheels (7-14 4PR / 11.2-24 8PR) and may vary by depending on tire size.
The tractor wheels are very heavy, BE CAREFUL.When removing the wheels, proceed with extreme caution, use a suitable hoist and
specific equipment to move the heavy parts.
Warning
When adjust ing the wheel track, pay atten tion to the direction of tire lugs. If it
shows “/\” shape when looked behind, it is correct.
Actual settings may vary depending on the brand of the rim and type of tire.
Notice
Front wheel
z The rim and disk assembly of the front wheel is
not adjustable type.
See next page for the details.
“A”
“B”
FENDER
4 -24
Front wheel track – 7-14 4PR with rim & disk (W5x14)
Unit : mm (inch)
1115(43.9 in.)
1207(47.5 in.)
(Standard track)
4 -25
Rear wheel track - 11.2-24 8PR with rim & disk (W10x24)
Unit : mm (inch)
1139(44.9 in.)
N/A
N/A
1167(46.0 in.)
1215(47.9 in.)
1215(47.9 in.)
1321(52.0 in.)
1091 (43.0 in.)
(Standard track)
4 -26
Safety precautions
z Multi-functional joystick lever provides you more
convenient operation for front-end loader.
z When operating the tractor with front-end loader,
the center of gravity of the tractor may be higher,
and the stability of the vehicle may be worse than unattached vehicle.
-. DO NOT drive fast on a traffic load. The rolling or tipping of the tractor can be happened easily.
-. When loading/unloading the bucket on a slope, move the tractor straight against the slope.
-. DO NOT try to approach a stiff slope.
-. Attach the ballast weight on the 3-point linkage to prevent the overload of the front axle, and to improve the stability of the vehicle.
z When working with front-end loader, the front
visibility of the tractor may be worse than unattached vehicle. Have to observe people and other vehicles around the tractor.
z DO NOT allow people to pass under the front-
end loader.
z DO NOT allow people on the bucket.
(8) Using Front-end loader (optional)
After using the front-end loader, lock the joystick lever to prevent the accident.
(if fitted)
When leaving the tractor, lower down the front-end loader on the ground.
Warning
Have to strictly observe the following precautions;
- Do not lift the front-end loader to a height from which objects may fall or roll onto the driver.
- Use always the correct attachment (grab forks, buckets.. etc) for the specific task to perform and ensure that the load is securely kept in place.
Warning
Locking lever
(safety device)
Joystick lever
Lock
4 -27
Attaching points for Front-end loader
z When attaching the front-end loader, refer to the drawings as below.
4 -28
1) Loosen the locking nut on both sides.
2) Connect the front hook of the tractor to the crane by using specified wire. And, lift up the front axle off the ground sufficiently.
3) Lift up one side of the front axle fully and turn the steering wheel to the left and right with checking that the clearances between tire and other parts are over 20mm (0.8in.) at least.
4) At this time, set each steering stoppe r of the both sides to be contacted with the cast. Check all the possible interferences by combinations of the steering and oscillation of the front axle.
5) Tighten the locking nuts of the each side.
(9) Adjusting Steering Angle
4WD models
z If the front wheel track is altered or front tires are replaced with bigger ones than current
specifications, or in case that a front equipment is attached, the steering angle must be checked and/ or adjusted as required.
Steering stopper
Locking nut
DO NOT shorten the length of the steering stopper rather than factory condition.
If the stopper does not contact at maximum steering condition, it can damage the steering cylinder or tie-rod.
Notice
4 -29
(10) Recommended Maximum Specification of Implements
z When attaching implements to the tractor, refer to the followings recommended as maximum
specification of each implement. DO NOT attach bigger implements than this specification. For other implements, contact your authorized local dealer.
No. Implements Specification XG3025 / XG3025H
1
Trailer
(with 4-wheel)
Max vertical load See section 4-4-(3) in this manual
2
Trailer
(with 2-wheel)
Max vertical load See section 4-4-(3) in this manual
3 Mid mower Max cutting width
1676 mm
(66 in.)
4
Rear mounted
mower
Max cutting width
1676 mm
(66 in.)
5 Flail Mower Max cutting width
1524 mm
(60 in.)
6 Sickle Bar Max cutting width
1676 mm
(66 in.)
7
Rear mounted
Sprayer
Max tank capacity
250 kg
(551 lb)
8 Pull type Sprayer Max tank capacity
1400~1690kg
(2800~3380 lb)
9 Rotary Tiller Max tilling width
1520 mm
(59 in)
10 Bottom Plow Max size
1110 mm
(43 in.)
11
Disk harrow
(pull type)
Max working width -
12 Manure Spreader Max volume
1400~1690 kg
(2800~3380 lb)
13 Front blade Max working width
1660 mm
(65 in.)
14 Rear blade Max working width
1524 mm
(60 in.)
15 Front loader
Max lift capacity
(Bucket pivot point)
743 kg
(1640 lb)
16 Landscape Rake Max working width
1524mm
(60 in.)
17 Box blade Max working width
1400 mm
(55 in.)
18 Backhoe
Max weight
(W/O Bucket)
470 kg
(1036 lbs)
19 Snow Blade Max. width
1524 mm
(60 in.)
20 Snow Blower Max. working width
1524 mm
(60 in.)
4 -30
4-5. Driving speed
z The driving speed of tractor or the revolution speed of PTO depends on the work, tire and ground
condition. For safety, operate the tractor at suitable speed .
z Table of driving speed (unit : km/h / (mile/h))
Note) Engine rated speed : 2500 rev/min, Dynamic load radius : 525.5mm (20.7 in.)
Front tire : 7-14 4PR, Rear tire : 11.2-24 8PR
Range
gear
12 3
Main gear 1 2 3 4 1 2 3 4 1 2 3 4
Forward
1.1
(0.7)
1.7
(1.0)
2.2
(1.3)
2.7
(1.7)
3.1
(1.9)
4.5
(2.8)
5.9
(3.7)
7.2
(4.5)
9.5
(5.9)
13.9 (8.6)
18.0
(11.2)
22.2
(13.8)
Reverse
1.1
(0.7)
1.6
(1.0)
2.1
(1.3)
2.6
(1.6)
3.1
(1.9)
4.5
(2.8)
5.8
(3.6)
7.2
(4.5)
9.4
(5.8)
13.7 (8.5)
17.8
(11.0)
21.9
(13.6)
HST Type
Front tire : 7-14 4PR, Rear tire : 11.2-24 8PR
Note) Engine rated speed : 2500 rev/min, Dynamic load radius : 525.5mm (20.7 in.)
Range gear 1 2 3
Forward
0~6.05
(0~3.76)
0~12.35
(0~7.67)
0~24.69
(0~15.34)
Reverse
0~6.05
(0~3.76)
0~12.35
(0~7.67)
0~24.69
(0~15.34)
Mechanical Type
5 -1
z
For safety, the hood must be closed and correctly latched before operating the tractor.
z
The hood is hinged at the rear and a gas cylinder is attached to provide easy access to the engine for check and maintenance.
z
To open the hood, turn the hood opening knob clockwise and lift the hood up.
z
To close the hood, pull the hood and push it down to locking position slightly.
5-1. Access for maintenance
Opening Hood
After the engine has stopped completely, you have to open the hood for checking.
If you open the hood while the engine is running, it can cause serious damage by the intended or unintended access to the rotating shaft, pulley, V-belt, cooling fan of the engine or engine application parts. PLEASE BE CAREFUL.
Caution
5. Lubrication and Maintenance
z
The jacking points for maintenance is depending on serviced parts case by case. Do not hesitate to contact your authorized local dealer for asking.
z
Do not use the front axle assembly or steering linkage and cylinder for jacking point. These components have some rotating pivots and/or does not have enough structural strength.
z
For general maintenance, use flat surface under the engine frame end or bumper for jacking point, and connect additionally hoist to the front towing hook for safety.
z
For rear jacking points, flat surface under the rear axle housing is recommended, and additionally use the top-link bracket and its pin for lifting point after removing the top-link.
Jacking points
When lifting the rear of the tractor, apply chocks to the slots between front axle and engine frame symmetrically to prevent the rolling of the front axle.
Caution
Rear jacking point
Rear jacking point
Top link pin
Top link
Hood opening knob
Front jacking point
Front towing hook
5 -2
5-2. Maintenance chart
Mechanical type
z Periodic maintenance not only extends the service life of the tractor but also serves to ensure safe operation. The
maintenance chart shows the standard service intervals. If you notice any abnormal symptoms, make sure to carry out the inspection and maintenance work, regardless of recommended service intervals in this maintenance chart.
z Appropriate service intervals vary depending on the usage and operating conditions. In extreme dusty/dirty environments,
the service intervals have to be shorter than normal condition.
5
9
14
4
13
21
17
8
7
6
23
10
16
3
22
1
18
19
15
20
2
24
25
12
11
5 -3
First Replacement ●Replacement ▲Check, Adjustment and Supply ■Clean up
No. Checking Parts Page No.
Check period (hr)
Daily 50 250 500 2-year
1 Fuel tank 5-9
2 Fuel filter 5-22
▲●
3 Engine oil 5-6, 5-8, 5-18
▲★●
4 Engine oil filter 5-6, 5-18
★●
5 Engine coolant 5-11, 5-24
▲●
6 Radiator screen 5-12, 5-16
▲■
7 Air cleaner 5-11, 5-17, 5-22
▲■
8 Battery 5-17, 5-30
9 Fan belt tension 5-6, 5-20
(First)
10 Valve clearance 5-23
11 Nozzle injection pressure 5-23
12 Hydraulic oil filter 5-6, 5-19
★●
13 Transmission oil 5-17, 5-21
▲●
14 Front axle oil 5-17, 5-21
▲●
15 Steering cylinder 5-16
16
Front axle holder &
Steering arm
5-16
17 3-Point linkage 5-16
18 Clutch pedal play 5-13
19 Brake pedal play 5-14
20
Turn signal lights,
Lights, Horn
5-10
21
Instrument panel &
Indicators
5-9
22 Bolts and Nuts retighten 5-13
23 Tire air pressure 5-12
24 Toe-in 5-20
25 Hydraulic hoses 5-17
5 -4
HST type
z Periodic maintenance not only extends the service life of the tractor but also serves to ensure safe operation. The
maintenance chart shows the standard service intervals. If you notice any abnormal symptoms, make sure to carry out the inspection and maintenance work, regardless of recommended service intervals in this maintenance chart.
z Appropriate service intervals vary depending on the usage and operating conditions. In extreme dusty/dirty environments,
the service intervals have to be shorter than normal condition.
5
9
14
4
13
21
17
8
7
6
23
10
16
3
22
1
19
18
15
20
2
24
25
12
11
5 -5
First Replacement ●Replacement ▲Check, Adjustment and Supply ■Clean up
No. Checking Parts Page No.
Check period (hr)
Daily 50 250 500 2-year
1 Fuel tank 5-9
2 Fuel filter 5-22
▲●
3 Engine oil 5-6, 5-8, 5-18
▲★●
4 Engine oil filter 5-6, 5-18
★●
5 Engine coolant 5-11, 5-24
▲●
6 Radiator screen 5-12, 5-16
▲■
7 Air cleaner 5-11, 5-17, 5-22
▲■
8 Battery 5-17, 5-30
9 Fan belt tension 5-6, 5-20
(First)
10 Valve clearance 5-23
11 Nozzle injection pressure 5-23
12 Hyd. oil filter & HST filter 5-6, 5-19
★●
13 Transmission oil 5-17, 5-21
▲●
14 Front axle oil 5-17, 5-21
▲●
15 Steering cylinder 5-16
16
Front axle holder &
Steering arm
5-16
17 3-Point linkage 5-16
18 HST pedal neutral state 5-15
19 Brake pedal play 5-14
20
Turn signal lights,
Lights, Horn
5-10
21
Instrument panel &
Indicators
5-9
22 Bolts and Nuts retighten 5-13
23 Tire air pressure 5-12
24 Toe-in 5-20
25 Hydraulic hoses 5-17
5 -6
5-3. Lubricants and Capacity
Lubricants Capacity International Standard
Recommended
products
Engine coolant
(Radiator)
4.9 L
(1.3 U.S.gals.)
ASTM D5216
Soft water (50%) +
Anti-freeze (50%)
Fuel
28 L
(7.4 U.S.gals.)
ASTM D975 No.2
Ultra low sulfur
diesel fuel
Engine oil
(Crank case)
4.2 L
(1.1 U.S.gals.)
API CF-4 or CG-4
KIXX DL
(Manufacturer :
GS Caltex)
Transmission oil (common use for hydraulic lift and steering system)
32 L
(8.5 U.S.gals.)
API GL4
ISO VG 46/68
LSTH570
( Manufacturer :
GS Caltex or S-OIL
TOTAL Co. Ltd.)
Front axle oil
6.5 L
(1.7 U.S.gals.)
API GL4
SAE 80W
EPK 80W90
(Manufacturer :
S-OIL TOTAL Co. Ltd.)
Grease
(Front axle holder,
Steering cylinder pin,
3-point linkage, etc.)
Proper
amount
NLGI 2
Starting Temperature ()
Oil Viscosity
-30
(-22)
-25
(-13)
-20 (-4)
-15 (-5)
-10
14)-5(23)0(32)
-10
(50)20(68)30(86)40(104)
SAE 10W-30
SAE 15W-40
SAE 5W-20
RECOMMENDED OIL VISCOSITIES
The correct engine oil viscosity grade is dependent upon ambient temperature. Refer to the chart below when selecting oil for your tractor engine.
In areas where prolonged periods of extreme temperatures are encountered, local lubricant practices are acceptable; such as the use of SAE 5W 30 in extreme low temperatures or SAE 50 in extreme high temperatures.
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