LSIS XDL-L7SA002X, XDL-L7SA001X, XDL-L7SA004X, XDL-L7SA010X, XDL-L7SA020X User Manual

...
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LSIS always tries its best to bring the greatest benefit to its customers.
XGT Servo
Read all safety precautions before using this
product.
After reading this manual, store it in a readily
accessible location for future reference.
Safety Precautions
XDL-L7S Series User Manual
Table of Contents
iii
Introduction
Hello. Thank you for choosing LSIS XDL-L7 Series.
This user manual describes how to use the product and what precautions to take.
Failure to comply with guidelines may cause injury or product damage. Be sure to read this user manual before you use the product and follow all guidelines.
The contents of this manual are subject to change without prior notice depending on software
versions.
No reproduction of part or all of the contents of this manual in any form, by any means or for any
purpose, shall be permitted without the explicit written consent of LSIS.
The patent, trademark, copyright and other intellectual property rights in this user manual are
reserved by LSIS. No use for purposes other than those related to the product of LSIS shall be authorized.
Table of Contents
iv
Safety Precautions
Safety precautions are categorized as either Danger or Caution, depending on the seriousness of the precaution.
Precautions Definition
Danger
Failure to comply with guidelines may cause death or serious injury.
Caution
Failure to comply with guidelines may cause injury or property damage.
Certain conditions that are listed as Caution may also result in serious injury.
Electric Shock Precautions
Danger
Before wiring or inspection tasks, turn off the power. Wait 15 minutes until the charge lamp
goes off, and then check the voltage.
Be sure to ground both the servo drive and the servo motor. Only specifically trained professional engineers are permitted to perform wiring tasks. Perform wiring tasks after you install both the servo drive and the servo motor. Do not operate the device with wet hands. Do not open the servo drive cover while in operation. Do not operate the device with the servo drive cover removed. Even if the power is off, do not remove the servo drive cover.
Fire Prevention Precautions
Caution
Install the servo drive, the servo motor, and the regenerative resistance on non-combustible
material.
In case of servo drive malfunction, disconnect the input power.
Table of Contents
v
Installation Precautions
Store and use the product in an environment as follows:
Environment
Conditions
Servo Drive Servo Motor
Usage temp.
0 ~ 50 0 ~ 40
Storage temp. -20 ~ 65 -20 ~ 60
Usage
humidity
Below 90% RH (non-condensing)
Below 80% RH
Storage
humidity
Below 90% RH
Altitude Below 1000 m
Spacing
When installing 1 unit:
More than 40 mm space at the top
and bottom of the control panel
More than 10 mm space at the left
and right sides of the control panel
When installing 2 or more units:
More than 100 mm space at the top of
the control panel
More than 40 mm space at the bottom
of the control panel
More than 30 mm space at the left
and right sides of the control panel
More than 2 mm between units Refer to "2.2.2 Installation Inside the
Control Panel."
Others
Install in a location free from iron, corrosive gas, and combustible gas. Install in a location free from vibration or shock.
Caution
Make sure that the installation orientation is correct. Do not drop the product or expose it to excessive shock. Install in a location that is free from water, corrosive gas, combustible gas, or flammable
material.
Install in a location that can support the weight of the product. Do not stand on the product or place heavy objects on top of it. Be sure to maintain the specified spacing when you install the servo drive. Be sure not to get conductive or flammable debris inside either the servo drive or the servo
motor.
Firmly fix the servo motor onto the machine. Be sure to install a servo motor with a gearbox in the specified direction. Do not touch the rotating unit of the servo motor while you operate the machine. Do not apply excessive shock when you connect a coupling to the servo motor shaft. Do not place a load on the servo motor shaft that is heavier than specified.
Table of Contents
vi
Wiring Precautions
Caution
Be sure to use AC 200-230 V for the input power of the servo drive. Be sure to connect the servo drive ground terminal. Do not connect commercial power directly to the servo motor. Do not connect commercial power directly to the U, V, and W output terminal of the servo drive. Directly connect U, V, W output terminals of the servo drive and U, V, W input terminals of the
servo motor, but do not install a magnetic contactor between the wiring.
Be sure to use a pressurized terminal with an insulation tube when you connect the power
terminal for the servo drive.
When wiring, be sure to separate the U, V, and W cables for the servo motor power and
encoder cable.
Be sure to use robotic cable if the motor requires movement. Before you perform power line wiring, turn off the input power of the servo drive, and then wait
until the charge lamp goes off completely.
Be sure to use shielded twisted-pair wire for the pulse command signal (PF+, PF-, PR+, PR-),
speed command signal (SPDCOM), and torque command signal (TRQCOM).
Precautions for Initial Operation
Caution
Check the input voltage (AC 200-230 V) and power unit wiring before you turn on the power. The servo must be in the OFF mode when you turn on the power. Before you turn on the power, check the motor's ID and the encoder pulse for XDL-L7 A
A.
Set the motor ID ([P0-00]) and the encoder pulse ([P0-02]) for XDL-L7 A A first after you
turn on the power.
After you complete the above settings, set the drive mode for the servo drive that is connected
to the upper level controller to [P0-03].
Refer to Chapter 1.2 "System Configuration" to perform CN1 wiring for the servo drive
according to each drive mode.
You can check the ON/OFF state for each input terminal of CN1 at [St-14].
Precautions for Handling and Operation
Caution
Check and adjust each parameter before operation. Do not touch the rotating unit of the motor during operation. Do not touch the heat sink during operation. Be sure to attach or remove the CN1 and CN2 connectors when the power is off. Extreme change of parameters may cause system instability.
Table of Contents
vii
Precautions for Use
Caution
Install an emergency stop circuit on the outside to immediately stop operation if necessary. Reset the alarm when the servo is off. Be warned that the system restarts immediately if the
alarm is reset while the servo is on.
Minimize electromagnetic interference by using a noise filter or DC reactor. Otherwise, adjacent
electrical devices may malfunction because of the interference.
Use only the specified combinations of servo drive and servo motor. The electric brake on the servo motor keeps the motor at a standstill. Do not use it for ordinary
braking.
The electric brake may not function properly depending on the brake lifespan and mechanical
structure (for example, if the ball screw and servo motor are combined via the timing belt). Install an emergency stop device to ensure mechanical safety.
Malfunction Precautions
Caution
For potentially dangerous situations that may occur during emergency stop or device
malfunction, use a servo motor with an electric brake, or separately install a brake system on the outside.
In case of an alarm, solve the source of the problem. After you solve the problem and ensure
safety, deactivate the alarm and start operation again.
Do not get close to the machine until the problem is solved.
Precautions for Repair/Inspection
Caution
Before performing servicing tasks, turn off the power. Wait 15 minutes until the charge lamp
goes off, and then check the voltage. Voltage may remain in the condenser even after you turn off power and may cause an electric shock.
Only authorized personnel are permitted to perform repair, inspection or replacement of parts. Do not modify the product.
General Precautions
Caution
This user manual is subject to change upon product modification or standards changes. In case
of such changes, the user manual will be issued with a new product number.
Product Application
Caution
This product is not designed or manufactured for machines or systems that are used in
situations related to human life.
This product is manufactured under strict quality control. However, be sure to install safety
devices when applying the product to a facility where a malfunction in the product might cause a major accident or significant loss.
Table of Contents
viii
EEPROM Lifespan
Caution
EEPROM is rewritable up to 1 million times for the purpose of, among others, recording
parameter settings. The servo drive may malfunction depending on the lifespan of EEPROM when the total counts of the following tasks exceed 1 million.
EEPROM recording as a result of parameter changes EEPROM recording as a result of alarm trigger
Responding to international regulations
XDL-L7 Series responds to international regulations with standard models.
Model(Note1) Low Voltage Directive EMC Directive
XDL-L7SA001X
XDL-L7SA002X
XDL-L7SA004X
XDL-L7SA008X
XDL-L7SA010X
XDL-L7SA020X
XDL-L7SA035X
XDL-L7SA050X
EN61800-5-1 EN61800-3
Note1) X = A or B: A = Quadrature Encoder Type, B = Serial Encoder Type.
1: For more information, please feel free to ask LSIS.
2: Please follow the regulations of destination when exporting.
Table of Contents
ix
Table of Contents
Introduction .................................................................................................................... iii
Safety Precautions ......................................................................................................... iv
Table of Contents ........................................................................................................... ix
1. Product Components and Signals ................................................................... 2-1
1.1 Product Components ..................................................................................................... 2-1
1.1.1 Product Verification ........................................................................................ 2-1
1.1.2 Part Names ....................................................................................................... 2-3
1.2 System Configuration .................................................................................................... 2-8
1.2.1 Overview........................................................................................................... 2-8
1.2.2 Wiring Diagram of the Entire CN1 Connector ............................................2-10
1.2.3 Example of Position Operation Mode Wiring ............................................. 2-11
1.2.4 Example of Speed Operation Mode Wiring ................................................2-12
1.2.5 Example of Torque Operation Mode Wiring ...............................................2-13
1.2.6 Examples of Speed / Position Operation Mode Wiring .............................2-14
1.3 Signal .............................................................................................................................2-17
1.3.1 Digital Input Contact Signal .........................................................................2-17
1.3.2 Analog Input Contact Signal ........................................................................2-18
1.3.3 Digital Output Contact Signal ......................................................................2-18
1.3.4 Monitor Output Signal and Output Power ..................................................2-19
1.3.5 Pulse Train Input Signal ...............................................................................2-19
1.3.6 Encoder Output Signal .................................................................................2-20
2 Installation .......................................................................................................... 2-1
2.1 Servo Motor ..................................................................................................................... 2-1
2.1.1 Usage Environment ......................................................................................... 2-1
2.1.2 Prevention of Excessive Impact .................................................................... 2-1
2.1.3 Motor Connection ............................................................................................ 2-1
2.1.4 Load Device Connection ................................................................................ 2-2
2.1.5 Cable Installation ............................................................................................. 2-2
2.2 Servo Drive ...................................................................................................................... 2-3
2.2.1 Usage Environment ......................................................................................... 2-3
2.2.2 Installation Inside the Control Panel ............................................................. 2-4
2.2.3 Power Wiring ................................................................................................... 2-5
3 Wiring Method .................................................................................................... 3-1
3.1 Internal Block Diagram ................................................................................................... 3-1
3.1.1 XDL-L7 Drive Block Diagram [XDL-L7SA001 - XDL-L7SA004] ............... 3-1
3.1.2 XDL-L7 Drive Block Diagram [XDL-L7SA008 - XDL-L7SA035] ............... 3-2
3.1.3 XDL-L7 Drive Block Diagram [XDL-L7SA050 ] ........................................... 3-3
3.2 Power Wiring ................................................................................................................... 3-4
3.2.1 XDL-L7 Drive Wiring Diagram [XDL-L7SA001 - XDL-L7SA035] ............. 3-4
3.2.2 XDL-L7 Drive Wiring Diagram [XDL-L7SA050] ........................................... 3-5
3.2.3 Dimensions for Power Circuit Electrical Parts ............................................. 3-6
3.3 Example of connecting to PLC ....................................................................................3-10
3.4
Timing Diagram .............................................................................................................3-17
Table of Contents
x
3.4.1 Timing Diagram During Power Input .......................................................... 3-17
3.4.2 Timing Diagram at the Time of Alarm Trigger ........................................... 3-18
3.5 Control Signal Wiring .................................................................................................. 3-19
3.5.1 Contact Input Signal ..................................................................................... 3-19
3.5.2 Contact Output Signal ................................................................................. 3-20
3.5.3 Analog Input/Output Signals ....................................................................... 3-21
3.5.4 Pulse Train Input Signal ............................................................................... 3-22
3.5.5 Encoder Output Signal ................................................................................ 3-23
3.6 Quadrature Encoder Signaling Unit (CN2) Wiring .................................................... 3-24
3.6.1 XLCS-EAS Cable .................................................................................... 3-24
3.6.2 XLCS-EBS Cable .................................................................................... 3-24
3.7 Serial Encoder Signaling Unit (CN2) Wiring ............................................................. 3-25
3.7.1 XLCS-ECS Cable .................................................................................... 3-25
3.8 Multi Turn Encoder signal unit(CN2) wiring .............................................................. 3-27
3.8.1 XLCS-ECS1 Cable .................................................................................. 3-27
3.8.2 XLCS-EDS1 Cable .................................................................................. 3-27
3.8.3 XLCS-EES1 Cable .................................................................................. 3-28
3.9 Transmission of Absolute Encoder Data ................................................................... 3-29
3.9.1 Transmission of Absolute Encoder Data ................................................... 3-29
4 Parameters .......................................................................................................... 4-1
4.1 How to Use the Loader .................................................................................................. 4-1
4.1.1 Names and Functions of Each Parts ............................................................ 4-1
4.1.2 Status Summary Display ............................................................................... 4-2
4.1.3 Parameter Handling ....................................................................................... 4-4
4.1.4 Data Display .................................................................................................... 4-8
4.1.5 External Input Contact Signal Display [St-14] ........................................... 4-10
4.1.6 External Input Signal and Logic Definition ................................................. 4-11
4.1.7 External Output Contact Signal Display [St-15] ........................................ 4-19
4.1.8 External Output Signal and Logic Definition ............................................. 4-20
4.2 Parameter Description ................................................................................................ 4-26
4.2.1 Parameter System ........................................................................................ 4-26
4.2.2 Operation Status Display Parameter .......................................................... 4-27
4.2.3 System Setting Parameter ........................................................................... 4-30
4.2.4 Control Setting Parameter ........................................................................... 4-34
4.2.5 Input/Output Setting Parameter .................................................................. 4-38
4.2.6 Speed Operation Setting Parameter ........................................................... 4-41
4.2.7 Position Operation Setting Parameter ....................................................... 4-43
4.2.8 Operation Handling Parameter ................................................................... 4-46
4.3 Operation Status Display ............................................................................................ 4-50
4.3.1 Status Display [St-00] ................................................................................... 4-50
4.3.2 Speed Display ............................................................................................... 4-50
4.3.3 Position Display ........................................................................................... 4-50
4.3.4 Torque and Load Display ............................................................................. 4-50
4.3.5 I/O Status Display ......................................................................................... 4-51
4.3.6 Miscellaneous Status and Data Display ..................................................... 4-51
4.3.7 Version Display ............................................................................................. 4-52
4.4 Parameter Setting ........................................................................................................ 4-53
4.4.1 System Parameter Setting ........................................................................... 4-53
Table of Contents
xi
4.4.2 Control Parameter Setting ............................................................................4-56
4.4.3 Analog Input/Output Parameter Setting .....................................................4-61
4.4.4 Input/Output Contact Point Parameter Setting ..........................................4-62
4.4.5 Speed Operation Parameter Setting ............................................................4-65
4.4.6 Position Operation Parameter Setting ........................................................4-66
4.5 Alarms and Warnings ...................................................................................................4-68
4.5.1 Servo Alarm Status Summary Display List ................................................4-68
4.5.2 Servo Warning Status Summary Display List ............................................4-70
4.6 Motor Type and ID (to be continued on the next page) ............................................4-71
5 Handling and Operation .................................................................................... 5-1
5.1 What to Check Before Operation .................................................................................. 5-1
5.1.1 Wiring Check ................................................................................................... 5-1
5.1.2 Drive Signal (CN1) Wiring Check ................................................................... 5-1
5.1.3 Surrounding Environment Check .................................................................. 5-1
5.1.4 Machine Status Check ...................................................................................... 5-1
5.1.5 System Parameter Check ............................................................................... 5-2
5.2 Handling ........................................................................................................................... 5-3
5.2.1 Manual JOG Operation [Cn-00] ...................................................................... 5-3
5.2.2 Program JOG Operation [Cn-01] ................................................................... 5-5
5.2.3 Alarm Reset [Cn-02] ........................................................................................ 5-6
5.2.4 Reading Alarm History [Cn-03] ...................................................................... 5-7
5.2.5 Alarm History Reset [Cn-04] .......................................................................... 5-8
5.2.6 Auto Gain Tuning [Cn-05] ............................................................................... 5-9
5.2.7 Phase Z Search Operation [Cn-06] ..............................................................5-10
5.2.8 Input Contact Forced ON/OFF [Cn-07] ........................................................ 5-11
5.2.9 Output Contact Forced ON/OFF [Cn-08] .....................................................5-13
5.2.10 Parameter Reset [Cn-09] ..............................................................................5-15
5.2.11 Automatic Speed Command Offset Correction [Cn-10] ............................5-16
5.2.12 Automatic Torque Command Offset Correction [Cn-11] ...........................5-17
5.2.13 Manual Speed Command Offset Correction [Cn-12] ...............................5-18
5.2.14 Manual Torque Command Offset Correction [Cn-13] .............................5-19
5.2.15 Absolute Encoder Reset [Cn-14] .................................................................5-20
5.2.16 Instantaneous Maximum Load Factor Initialization [Cn-15] .....................5-21
5.2.17 Parameter Lock [Cn-16] ................................................................................5-22
5.2.18 Current Offset[Cn-17] ....................................................................................5-23
6 Communication Protocol .................................................................................. 6-1
6.1 Overview and Communication Specifications ............................................................ 6-1
6.1.1 Overview........................................................................................................... 6-1
6.1.2 Communication Specifications and Cable Access Rate ............................. 6-2
6.2 Communication Protocol Base Structure .................................................................... 6-3
6.2.1 Sending/Receiving Packet Structure ............................................................ 6-3
6.2.2 Protocol Command Codes ............................................................................. 6-5
6.3 XDL-L7 Servo Drive Communication Address Table ................................................6-10
6.3.1 Operation Status Parameter Communication Address Table ...................6-10
6.3.2 System Parameter Communication Address Table ...................................6-12
6.3.3 Control Parameter Communication Address Table ...................................6-14
6.3.4 Input/Output Parameter Communication Address Table ..........................6-16
6.3.5 Speed Operation Parameter Communication Address Table ...................6-17
Table of Contents
xii
6.3.6 Position Operation Parameter Communication Address Table .............. 6-18
7 Product Specifications ...................................................................................... 7-1
7.1 Servo Motor .................................................................................................................... 7-1
7.1.1 Product Features ............................................................................................ 7-2
7.1.2 Outline Drawing ............................................................................................ 7-33
7.2 Servo Drive ................................................................................................................... 7-50
7.2.1 Product Features .......................................................................................... 7-50
7.2.2 Outline Drawing ............................................................................................ 7-52
7.3 Options and Peripheral Devices ................................................................................ 7-54
8 Maintenance and Inspection ............................................................................. 8-1
8.1 Maintenance and Inspection ......................................................................................... 8-1
8.1.1 Precautions ..................................................................................................... 8-1
8.1.2 What to Inspect ............................................................................................... 8-1
8.1.3 Parts Replacement Cycle .............................................................................. 8-2
8.2 Diagnosis of Abnormality and Troubleshooting ........................................................ 8-3
8.2.1 Servo Motor ..................................................................................................... 8-3
8.2.2 Servo Drive ...................................................................................................... 8-4
9 Appendix ........................................................................................................... 9-17
9.1 Motor Type and ID (to be continued on the next page)............................................ 9-17
9.2 Test Drive Procedure ................................................................................................... 9-20
User Manual Revision History .................................................................................. 9-24
1. Product Components and Signals
2-1
1. Product Components and Signals
1.1 Product Components
1.1.1 Product Verification
1. Check the name tag to verify that the product received matches the model ordered.
Does the format of the servo drive's name tag match?
Does the format of the servo motor's name tag match?
2. Check the product and options.
Are the type and length of the cables correct?
Does the regenerative resistance conform to the required standard?
Is the shape of the shaft end correct?
Is there any abnormality when the oil seal or brake is mounted?
Are the gearbox and the gear ratios correct?
Is the encoder format correct?
3. Check the exterior of the device.
Is there any foreign substance or humidity?
Is there any discoloring, contamination, damage or disconnection of wires?
Are the bolts at joints fastened sufficiently?
Is there any abnormal sound or excessive friction during rotation?
Servo Drive Product Format
Series
Name
Communication
Type
Input
Voltage
Capacity Encoder Type Option
Servo Series
S: Standard I/O type
N: Network type
A: 220 VAC
B: 400 VAC
001: 100 W 050: 5.0 kW
002: 200 W 075: 7.5 kW
004: 400 W 110: 11.0kW
008: 750 W 150: 15.0kW
010: 1.0 kW
020: 2.0 kW
035: 3.5 kW
A: Parallel
(Pulse type)
B: Serial (communication type)
Exclusive Option
XDL-L7 S A 004 A AA
1. Product Components and Signals
2-2
Servo Motor Product Format
XML – S B 04 A E K 1
Motor Shaft
S : Solid Shaft
H : Hollow Shaft
B : 조립형
F : Flat형
Motor Capacity R3 : 30[W] R5 : 50[W] 01 : 100[W] 02 : 200[W] 03 : 300[W] 04 : 400[W] 05 : 450[W] 06 : 550/600[W] 07 : 650[W] 08 : 750/800[W] 09 : 850/900[W] 10 : 1.0[kW]
·
·
·
150 : 15.0[kW] 220 : 22.0[kW] 300 : 30.0[kW] 370 : 37.0[kW]
Shape of Shaft End
N : Straight
K : One side Round
key (Standard)
D : D Cut
T : Taper 형상
R : 양쪽 둥근키
H : Hollow Shaft
Encoder Type
Quadrature(Pulse Type)
A : Inc. 1024 [P/R] B : Inc. 2000 [P/R] C : Inc. 2048 [P/R] D : Inc. 2500 [P/R] E : Inc. 3000 [P/R] F : Inc. 5000 [P/R]
G : Inc. 6000 [P/R]
Serial BISS(SeralType)
N : 19bit S-Turn Abs.
M : 19bit M-Turn Abs.
(18bit SA M-Trun Abs)
Servo Drive
Rated Speed
A : 3000 [rpm]
D : 2000 [rpm]
G : 1500 [rpm]
M : 1000 [rpm]
Flange Size
A : 40 Flange B : 60 Flange C : 80 Flange D : 100 Flange E : 130 Flange F : 180 Flange G : 220 Flange H : 250 Flange J : 280 Flange
1. Product Components and Signals
2-3
1.1.2 Part Names
Servo Motor
80 Flange or below
80 Flange or below(Flat Type)
130 Flange or higher
Bearing Cap
Shaft
Flange
Frame
Housing
Encoder
Cover
Encoder
Connector
Motor Power
Cable
Motor
Connector
Encoder
Cable
Bearing Cap
Shaft
Flange
Frame
Housing
Encoder
Cover
Encoder
Connector
Motor
Connector
Flange
Shaft
Frame
Power connector
Encoder connector
Mold Housing
Encoder Cover
1. Product Components and Signals
2-4
Servo Drive
XDL-L7SA 001, XDL-L7SA 002, XDL-L7SA 004
Main power connector (L1, L2, L3)
Regenerative resistance connector (B+, B, BI)
When basic installation
is in use short circuit B and BI terminals
When installing external
resistance install in the B+ and B terminals
Motor power cable connector (U, V, W)
Operation keys (Mode, Up, Down, Set)
Heat sink
Control power connector (C1, C2)
Ground
CN3: RS-422 communication
connector
CN2: Encoder signal connector
CN1: Control signal connector
Display
Front cover
CN5: USB connector
CN4: RS-422 communication
connector
DC reactor connector (PO, PI) Short circuit when not used
1. Product Components and Signals
2-5
XDL-L7SA 008, XDL-L7SA 010
CN3: RS-422 communication
connector
CN2: Encoder signal connector
CN1: Control signal connector
Display
Front cover
CN5: USB connector
CN4: RS-422 communication
connector
Main power connector (L1, L2, L3)
Motor power cable connector (U, V, W)
Heat sink
Control power connector (C1, C2)
Ground
Operation keys (Mode, Up, Down, Set)
DC reactor connector (PO, PI) Short circuit when not used
Regenerative resistance connector (B+, B, BI)
When basic installation
is in use short circuit B and BI terminals.
When installing external
resistance install in the B+ and B terminals.
1. Product Components and Signals
2-6
XDL-L7SA 020, XDL-L7SA 035
CN3: RS-422 communication
connector
CN2: Encoder signal connector
CN1: Control signal connector
Display
Front cover
CN5: USB connector
CN4: RS-422 communication
connector
Main power connector (L1, L2, L3)
Motor power cable connector (U, V, W)
Heat sink
Control power connector (C1, C2)
DC reactor connector (PO, PI) Short circuit when not used
Regenerative resistance connector (B+, B, BI)
When basic installation
is in useshort circuit B and BI terminals.
When installing external
resistance install in the B+ and B terminals.
Operation keys (Mode, Up, Down, Set)
Ground
1. Product Components and Signals
2-7
XDL-L7SA 050
Main power connector (L1, L2, L3)
Regenerative resistance connector (B+, B) When basic installation is in use,
leave it.
When installing external resistance,
install in the B+ and B terminals after attaching wires of internal resistance to “NC” hole on the case.
Motor power cable connector (U, V, W)
Display
CN5: USB Connector
CN4: RS-422 Communication
connector
CN3: RS-422 Communication
connecto
r
CN1: Control signal connector
CN2: Encoder signal connector
Control power connector (C1, C2)
DC reactor connector (PO, PI) Short circuit when not used
Front cover
*Not used(N)
Ground
Operation keys (Mode, Up, Down, Set)
1. Product Components and Signals
2-8
1.2 System Configuration
1.2.1 Overview
The XDL-L7 servo system can be configured in various ways depending on its interface with the upper level controller.
(1) Position Operation System
The servo is run by pulse commands. You can change the location of the servo motor by changing command pulses based on a certain transfer unit.
Advantage: The structure of the upper level controller is simple because pulse input is linked to
transfer units.
Disadvantages:
Fast rotation is compromised when a precise transfer unit is used.
Response is low because multiple levels of controllers are used.
(2) Speed Operation System
The servo is run by speed commands. There are two types of speed commands: analog voltage command and digital speed command.
Advantages:
The servo responds quickly.
Precision control is easy.
Disadvantage: The upper level controller is complex.
1. Product Components and Signals
2-9
(3) Torque Operation System
The servo is run by torque commands. Analog voltage-based commands are used.
Advantages:
The servo responds quickly.
Precise control is easy.
Disadvantage: The upper level controller is complex.
(4) Operation Mode
The XDL-L7 servo drive can be run in torque, speed and position modes, depending on its interface with the upper level controller. The operation modes can be switched by parameters or digital input contact point.
Operation Mode System Configuration
0 The servo is run on the torque operation system.
1 The servo is run on the speed operation system.
2 The servo is run on the position operation system.
3
The servo is run with the speed and position operation systems as points of contact.
4
The servo is run with the speed and torque operation systems as points of contact.
5
The servo is run with the position and torque operation systems as points of contact.
1. Product Components and Signals
2-10
1.2.2 Wiring Diagram of the Entire CN1 Connector
STOP 48
EMG 18
CWLIM 19
CCWL IM 20
MODE
ALMRST
PCON
17
P-CLR
GAIN2
SVON 47
ALARM+38
ALARM-39
READY+40
READY-41
ZSPD43
INSPD
INPOS
45
50+24VIN
GND2424
ALO016
ALO115
ALO214
GND2425
SPDCOM 27
GND 8
TRQCOM 1
GND 8
DC 24V
CN1
-10V ~ +10V
-10V ~ +10V
(
DIA
)
(
DI9
)
(
DI8
)
(
DI 7
)
(
DI6
)
(
DI 5
)
(
DI4
)
(
DI3
)
(
DI2
)
(
DI1
)
(
DO1
)
(
DO2
)
(
DO3
)
(
DO4
)
(
DO5
)
VLMT
**
TLMT
**
WARN
**
EGEAR1
EGEAR2
T_LMT
ABS_RQ
ZCLAMP
SPD3
28
29
37
AO32
/AO33
BO30
/BO31
ZO4
/ZO5
SG36
-10V ~ +10V
-10V ~ +10V
34
35
PULCOM 49
PF+ 9
PF- 10
PR+ 11
PR- 12
3.3k
Ω
ABS_R
ST
**
** ** ** ** **
21 22 23 46
**
**
**
**
SPD2 SPD1
DIR
**
44
BRAKE
MONIT1
MONIT2
GND
+12VA
-12 VA
Digital Input
Digital Output
Analog Output
Encoder Pulse Output
Connect to Connector Case
Open Collector
Line Driver
Command Pulse Input
Note 1) Input signals DI1 to DIA and output signals DO1 to DO5 are default signals allocated by the factory. Note 2) **These are non-allocated signals. You can change their allocation by setting parameters. For information, refer to "4.1.6 External Input Signal and Logic Definition" and "4.1.8 External Output Signal and
Upper Level
Controller
Analog Torque
Command /Limit
Upper Level
Logic Definition."
Controller
Note 2)
Note 2)
Note 1)
Note 1)
Analog Speed
Command /Limit
Analog Input
Note 3)
Note 3) Input Contact Mode = ON : Speed Control Mode, Mode = OFF : Position Operation Mode
1. Product Components and Signals
2-11
1.2.3 Example of Position Operation Mode Wiring
STOP 48
EMG 18
CWLIM 19
CCWL IM 20
ALMRST 17
PCON
GAIN2
T_LMT
SVON 47
ALARM+38
ALARM-39
READY+40
READY-41
50+24V IN
GND2424
ALO016
ALO115
ALO214
GND2425
SPDCOM 27
GND 8
TRQCOM 1
GND 8
DC 24V
CN1
-10V ~ +10V
-10V ~+10V
(
DIA
)
(
DI9
)
(
DI8
)
(
DI 7
)
(
DI6
)
(
DI 5
)
(
DI4
)
(
DI3
)
(
DI 2
)
(
DI1
)
(
DO1
)
(
DO2
)
(
DO3
)
(
DO4
)
(
DO5
)
VLMT
43
TLMT
45
WARN
44
INSPD
**
EGEAR1
EGEAR2
46
21
ABS_RQ
22
ZCLAMP
23
28
29
37
AO32
/AO33
BO30
/BO31
ZO4
/ZO5
SG36
-10V ~ +10V
-10V ~+10V
34
35
3.3k
Ω
ABS_R
ST
MODE
**
**
**
**
P_CLR
DIR
SPD3 SPD2 SPD1
**
**
**
INPOS ZSPD BRAKE
** ** ** ** **
**
MONIT1
MONI T2
GND
+12VA
-12 VA
Digital Input
Digital Output
Analog Output
Encoder Pulse Output
Connect to Connector Case
Analog Torque
Command/Limit
Upper Level Controller
Note 2)
Note 2)
Note 1)
Note 1)
Analog Speed
Command/Limit
Analog Input
Note 3)
Note 1) Input signals DI1 to DIA and output signals DO1 to DO5 are default signals allocated by the factory. Note 2) **These are non-allocated signals. You can change their allocation by setting parameters. For
information, refer to "4.1.6 External Input Signal and Logic Definition" and "4.1.8 External Output Signal and
Logic Definition."
Note 3) Input Contact Mode = ON : Speed Control Mode, Mode = OFF : Torque Operation Mode
1. Product Components and Signals
2-12
1.2.4 Example of Speed Operation Mode Wiring
STOP 48
EMG 18
CWLIM 19
CCWL IM 20
ALMRST 17
SVON 47
ALARM+38
ALARM-39
READY+40
READY-41
INPOS
45
50+24V IN
GND2424
ALO016
ALO115
ALO214
GND2425
SPDCOM 27
GND 8
TRQCOM 1
GND 8
DC 24V
CN1
-10V~ +10V
-10V~ +10V
(
DIA
)
(
DI9
)
(
DI8
)
(
DI 7
)
(
DI6
)
(
DI 5
)
(
DI4
)
(
DI3
)
(
DI 2
)
(
DI1
)
(
DO1
)
(
DO2
)
(
DO3
)
(
DO4
)
(
DO5
)
** WAR N
INSPD**
EGE AR1
EGEAR2
PCON
GAIN2
P_CLR
T_LMT
ABS_RQ
ZCLAMP
28
29
37
AO32
/AO33
BO30
/BO31
ZO4
/ZO5
SG36
-10V ~ +10V
-10V ~+10V
34
35
PULCOM 49
PF+ 9
PF- 10
PR+ 11
PR- 12
3.3k
Ω
ABS_R
ST
MODE
**
**
**
**
DIR
SPD3 SPD2 SPD1
46
21 22 23
VLMT
**
TLMT
**
44
BRAKE
43
ZSPD
** ** ** ** **
**
MONIT1
MONI T2
GND
+12 VA
-12 VA
Digital Input
Digital Output
Analog Output
Encoder Pulse Output
Connect to Connector Case
Open Collector
Line Driver
Command Pulse Input
Upper Level
Controller
Analog Torque
Command/Limit
Upper Level Controller
Note 2)
Note 2)
Note 1)
Note 1)
Analog Speed
Comman d/Limit
Analog Input
Note 3)
Note 1) Input signals DI1 to DIA and output signals DO1 to DO5 are default signals allocated by the factory.
Note 2) **These are non-allocated signals. You can change their allocation by setting parameters. For
information, refer to "4.1.6 External Input Signal and Logic Definition" and "4.1.8 External Output Signal and Logic Definition."
Note 3) Input Contact Mode = ON : Position Control Mode, Mode = OFF : Torque Operation Mode
1. Product Components and Signals
2-13
1.2.5 Example of Torque Operation Mode Wiring
EMG 18
CWLIM 19
CCWL IM 20
DIR 46
ALMRST 17
SVON 47
ALA RM+38
ALARM-39
READ Y+40
READY-41
ZSPD43
BR AKE44
50+24V IN
GND2424
ALO016
ALO115
ALO214
GND2425
DC 24V
CN1
(
DI 9
)
(
DI8
)
(
DI7
)
(
DI6
)
(
DI5
)
(
DI4
)
(
DI3
)
(
DI2
)
(
DI1
)
(
DO1
)
(
DO2
)
(
DO3
)
(
DO4
)
(
DO5
)
VLMT**
TLMT**
WAR N**
28
29
37
AO32
/AO33
BO30
/BO31
ZO4
/ZO5
SG36
-10V~ +10V
-10V~ +10V
34
35
3.3kΩ
**
**
**
**
**
** **
ZCLAMP **
**
ABS_R
ST
SPD3 2 1
SPD2 2 2
SPD1 23
STOP 48
TLMT
_
ABS_RQ
EGEAR1
EGEAR2
PCON
GAIN2
PCLR
_
MODE
**
SPDCOM 27
GND 8
TRQCOM 1
GND 8
-10V~ +10V
-10V~ +10V
MONIT1
MONI T2
GND
+12VA
-12 VA
45
INPOS
INSPD**
Digital Input
Digital Output
Analog Output
Encoder Pulse Output
Connect to Connector Case
Analo g Torque
Command/Limit
Upper Level Controller
Note 2)
Note 2)
Note 1)
Note 1)
Analog Speed
Command/Limit
Analog Input
Note 1) Input signals DI1 to DIA and output signals DO1 to DO5 are default signals allocated by the factory. Note 2) **These are non-allocated signals. You can change their allocation by setting parameters. For
information, refer to "4.1.6 External Input Signal and Logic Definition" and "4.1.8 External Output Signal and Logic Definition."
1. Product Components and Signals
2-14
1.2.6 Examples of Speed / Position Operation Mode Wiring
STOP 48
EMG 18
CWLIM 19
CCWL IM 20
MODE
ALMRST
PCON
17
P-CLR
GAIN2
SVON 47
ALARM+38
ALARM-39
READY+40
READY-41
ZSPD43
INSPD
INPOS
45
50+24V IN
GND2424
ALO016
ALO115
ALO214
GND2425
SPDCOM 27
GND 8
TRQCOM 1
GND 8
DC 24V
CN1
-10V ~ +10V
-10V ~ +10V
(
DIA
)
(
DI9
)
(
DI8
)
(
DI 7
)
(
DI6
)
(
DI 5
)
(
DI4
)
(
DI3
)
(
DI2
)
(
DI1
)
(
DO1
)
(
DO2
)
(
DO3
)
(
DO4
)
(
DO5
)
VLMT
**
TLMT
**
WARN
**
EGEAR1
EGEAR2
T_LMT
ABS_RQ
ZCLAMP
SPD3
28
29
37
AO32
/AO33
BO30
/BO31
ZO4
/ZO5
SG36
-10V ~ +10V
-10V ~ +10V
34
35
PULCOM 49
PF+ 9
PF- 10
PR+ 11
PR- 12
3.3k
Ω
ABS_R
ST
**
** ** ** ** **
21 22 23 46
**
**
**
**
SPD2 SPD1
DIR
**
44
BRAKE
MONIT1
MONIT2
GND
+12VA
-12 VA
Digital Input
Digital Output
Analog Output
Encoder Pulse Output
Connect to Connector Case
Open Collector
Line Driver
Command Pulse Input
Note 1) Input signals DI1 to DIA and output signals DO1 to DO5 are default signals allocated by the factory. Note 2) **These are non-allocated signals. You can change their allocation by setting parameters. For information, refer to "4.1.6 External Input Signal and Logic Definition" and "4.1.8 External Output Signal and
Upper Level
Controller
Analog Torque
Command /Limit
Upper Level
Logic Definition."
Controller
Note 2)
Note 2)
Note 1)
Note 1)
Analog Speed
Command /Limit
Analog Input
Note 3)
Note 3) Input Contact Mode = ON : Speed Control Mode, Mode = OFF : Position Operation Mode
1. Product Components and Signals
2-15
1.2.7 Example of Speed/Torque Operation Mode Wiring
STOP 48
EMG 18
CWLIM 19
CCWL IM 20
ALMRST 17
PCON
GAIN2
T_LMT
SVON 47
ALARM+38
ALARM-39
READY+40
READY-41
50+24V IN
GND2424
ALO016
ALO115
ALO214
GND2425
SPDCOM 27
GND 8
TRQCOM 1
GND 8
DC 24V
CN1
-10V ~ +10V
-10V ~+10V
(
DIA
)
(
DI9
)
(
DI8
)
(
DI 7
)
(
DI6
)
(
DI 5
)
(
DI4
)
(
DI3
)
(
DI 2
)
(
DI1
)
(
DO1
)
(
DO2
)
(
DO3
)
(
DO4
)
(
DO5
)
VLMT
43
TLMT
45
WARN
44
INSPD
**
EGEAR1
EGEAR2
46
21
ABS_RQ
22
ZCLAMP
23
28
29
37
AO32
/AO33
BO30
/BO31
ZO4
/ZO5
SG36
-10V ~ +10V
-10V ~+10V
34
35
3.3k
Ω
ABS_R
ST
MODE
**
**
**
**
P_CLR
DIR
SPD3 SPD2 SPD1
**
**
**
INPOS ZSPD
BRAKE
** ** ** ** **
**
MONIT1
MONI T2
GND
+12VA
-12 VA
Digital Input
Digital Output
Analog Output
Encoder Pulse Output
Connect to Connector Case
Analog Torque
Command/Limit
Upper Level Controller
Note 2)
Note 2)
Note 1)
Note 1)
Analog Speed
Command/Limit
Analog Input
Note 3)
Note 1) Input signals DI1 to DIA and output signals DO1 to DO5 are default signals allocated by the factory. Note 2) **These are non-allocated signals. You can change their allocation by setting parameters. For
information, refer to "4.1.6 External Input Signal and Logic Definition" and "4.1.8 External Output Signal and
Logic Definition."
Note 3) Input Contact Mode = ON : Speed Control Mode, Mode = OFF : Torque Operation Mode
1. Product Components and Signals
2-16
1.2.8 Example of Position/Torque Operation Mode Wiring
STOP 48
EMG 18
CWLIM 19
CCWL IM 20
ALMRST 17
SVON 47
ALARM+38
ALARM-39
READY+40
READY-41
INPOS
45
50+24V IN
GND2424
ALO016
ALO115
ALO214
GND2425
SPDCOM 27
GND 8
TRQCOM 1
GND 8
DC 24V
CN1
-10V~ +10V
-10V~ +10V
(
DIA
)
(
DI9
)
(
DI8
)
(
DI 7
)
(
DI6
)
(
DI 5
)
(
DI4
)
(
DI3
)
(
DI 2
)
(
DI1
)
(
DO1
)
(
DO2
)
(
DO3
)
(
DO4
)
(
DO5
)
** WAR N
INSPD**
EGE AR1
EGEAR2
PCON
GAIN2
P_CLR
T_LMT
ABS_RQ
ZCLAMP
28
29
37
AO32
/AO33
BO30
/BO31
ZO4
/ZO5
SG36
-10V ~ +10V
-10V ~+10V
34
35
PULCOM 49
PF+ 9
PF- 10
PR+ 11
PR- 12
3.3k
Ω
ABS_R
ST
MODE
**
**
**
**
DIR
SPD3 SPD2 SPD1
46
21 22 23
VLMT
**
TLMT
**
44
BRAKE
43
ZSPD
** ** ** ** **
**
MONIT1
MONI T2
GND
+12 VA
-12 VA
Digital Input
Digital Output
Analog Output
Encoder Pulse Output
Connect to Connector Case
Open Collector
Line Driver
Command Pulse Input
Upper Level
Controller
Analog Torque
Command/Limit
Upper Level Controller
Note 2)
Note 2)
Note 1)
Note 1)
Analog Speed
Comman d/Limit
Analog Input
Note 3)
Note 1) Input signals DI1 to DIA and output signals DO1 to DO5 are default signals allocated by the factory.
Note 2) **These are non-allocated signals. You can change their allocation by setting parameters. For
information, refer to "4.1.6 External Input Signal and Logic Definition" and "4.1.8 External Output Signal and Logic Definition."
Note 3) Input Contact Mode = ON : Position Control Mode, Mode = OFF : Torque Operation Mode
1. Product Components and Signals
2-17
1.3 Signal
1.3.1 Digital Input Contact Signal
Pin
Number
of
Factory
Setting
Name Details
Applicable Modes
Position Speed Tor q u e
Speed
/Position
Speed
/Torque
Position
/Torque
50 +24 V IN
Input contact +24
[V] power
O O O O O O
47 SVON Servo ON O O O O O O
23 SPD1 Multi-speed 1 X O X O/X O/X X
22 SPD2 Multi-speed 2 X O X O/X O/X X
21 SPD3 Multi-speed 3 X O X O/X O/X X
17 ALMRST Reset upon alarm O O O O O O
46 DIR
Select rotation
direction
O O O O O O
20 CCWLMT
Counter-clockwise
limit
O O O O O O
19 CWLMT Clockwise limit O O O O O O
18 EMG Emergency stop O O O O O O
48 STOP Stop X O O O/X O X/O
Allocate EGEAR1
Electronic gear
ratio 1
O X X X/O X O/X
Allocate EGEAR2
Electronic gear
ratio 2
O X X X/O X O/X
Allocate PCON P control action O O X O O/X O/X
Allocate GAIN2 Select gain 2 O O X O O/X O/X
Allocate P_CLR Clear error pulse O X X X/O X O/X
Allocate T_LMT
Control torque with
TRQCOM
O O O O O O
Allocate MODE
Change operation
modes
X X X O O O
Allocate ABS_RQ
Request absolute
position data
O O O O O O
Allocate ZCLAMP Zero clamp X O X O/X O/X O
Allocate ABS_RST
Reset absolute
encoder data
O O O O O O
* ABS_RST is applied from OS Ver 1.24
1. Product Components and Signals
2-18
1.3.2 Analog Input Contact Signal
Pin
Number
Name Description
Applicable Modes
Position Speed Torque
Speed
/Position
Speed
/Torque
Position
/Torque
27 SPDCOM
Analog speed command (-10-+10 [V])
X O X O/X O/X X
Analog Speed Limit (-10-+10 [V])
X X O X X/O X/O
1 TRQCOM
Analog Torque Command (-10-+10 [V])
X X O X X/O X/O
Analog torque limit (-10-+10 [V])
O O X O O/X O/X
8
37
GND
Grounding for analog signals
O O O O O O
1.3.3 Digital Output Contact Signal
Pin
Number
of
Factory
Setting
Name Description
Applicable Modes
Position Speed Torque
Speed
/Position
Speed
/Torque
Position
/Torque
16 ALO0
Alarm group contact output 1
O O O O O O
15 ALO1
Alarm group contact output 2
O O O O O O
14 ALO2
Alarm group contact output 3
O O O O O O
38 / 39 ALARM +/- Alarm O O O O O O
40 / 41 READY +/- Ready for operation O O O O O O
43 ZSPD Zero speed reached O O O O O O
44 BRAKE Brake O O O O O O
45 INPOS Position reached O X X X/O X O/X
Allocate TLMT Torque limit O O O O O O
Allocate VLMT Speed limit O O O O O O
Allocate INSPD Speed reached X O X O/X O/X X
Allocate WARN Warning O O O O O O
24 25
GND24
Input/output contact Grounding of drive
power (24 [V])
O O O O O O
1. Product Components and Signals
2-19
1.3.4 Monitor Output Signal and Output Power
Pin
Number
Name Description
Applicable Modes
Position Speed Torque
Speed
/Position
Speed
/Torque
Position
/Torque
28 MONIT1
Analog monitor output 1 (-10-+10 [V])
O O O O O O
29 MONIT2
Analog monitor output 2 (-10-+10 [V])
O O O O O O
8
37
GND
Grounding for analog signals
O O O O O O
34 +12 V
Terminal for +12 [V] power output
O O O O O O
35 -12 V
Terminal for -12 [V] power output
O O O O O O
1.3.5 Pulse Train Input Signal
Line Driver (5 V)
Pin
Number
Name Description
Applicable Modes
Position Speed Torque
Speed
/Position
Speed
/Torque
Position
/Torque
9 PF+ F+ pulse input O X X X/O X O/X
10 PF- F- pulse input O X X X/O X O/X
11 PR+ R+ pulse input O X X X/O X O/X
12 PR- R- pulse input O X X X/O X O/X
49 PULCOM Not for use X X X X X X
Open Collector (24 V)
Pin
Number
Name Description
Applicable Modes
Position Speed Torque
Speed
/Position
Speed
/Torque
Position
/Torque
9 PF+ Not for use X X X X X X
10 PF- F pulse input O X X X/O X O/X
11 PR+ Not for use X X X X X X
12 PR- R pulse input O X X X/O X O/X
49 PULCOM +24 V power input O X X X/O X O/X
1. Product Components and Signals
2-20
1.3.6 Encoder Output Signal
Pin
Number
Name Description
Applicable Modes
Position Speed Torque
Speed
/Position
Speed
/Torque
Position
/Torque
32 33 30 31
AO
/AO
BO
/BO
Outputs encoder signals
received from the motor as
signals pre-scaled
according to the ratio
defined by [P0-14].
(5 [V] line driver method)
O O O O O O
4 5
ZO
/ZO
Outputs encoder Z signals
received from the motor. (5 [V] line driver method)
O O O O O O
2. Installation
2-1
2 Installation
2.1 Servo Motor
2.1.1 Usage Environment
Item Requirements Notes
Ambient
temperature
0 40[]
Consult with our technical support team to customize the product if the temperature in the installation environment is over the given temperature.
Ambient humidity
80[%] RH or lower Use the product in steam-free places.
External
vibration
Vibration acceleration
19.6 [] or below in the
X and Y directions
Excessive vibration reduces the lifespan of bearings.
2.1.2 Prevention of Excessive Impact
Excessive impact to the motor shaft during installation, or the motor falling during handling, may damage the encoder.
2.1.3 Motor Connection
The motor might burn out when commercial power is directly connected to it.
Be sure to connect via the specified drive.
Connect the ground terminal of the motor to either of the two ground terminals inside the drive, and
the remaining terminal to the type-3 grounding.
Connect the U, V, and W terminals of the motor, just as the U, V, and W terminals of the drive.
Make sure that the pins on the motor connector are securely connected.
In case of moisture or condensation on the motor, make sure that insulation resistance is 10 []
(500 [V]) or higher before you start installation.
U – U
V - V
W – W
- F.G
2. Installation
2-2
2.1.4 Load Device Connection
For coupling connection: Make sure that the motor shaft and the load shaft are aligned within the tolerance.
For pulley connection:
Flange
Lateral Load Axial Load
Notes
N kgf N kgf
40 148 15 39 4
60 206 21 69 7
80 255 26 98 10
130 725 74 362 37
180 1548 158 519 53
220 1850 189 781 90
2.1.5 Cable Installation
In case of vertical installation, make sure that no oil or water flows into connection parts.
Do not apply pressure or scratch, to cables.
In case of moving the motor, be sure to use robotic cables to prevent sway.
Load shaft
Motor shaft
0.03 [] or below (peak to peak)
0.03 [] or below (peak to peak)
Nr: 30 [] or
below
Lateral load
Axial load
2. Installation
2-3
2.2 Servo Drive
2.2.1 Usage Environment
Item Requirements Notes
Ambient
temperature
050[]
Caution
Install a cooling fan on the control panel in to keep the surrounding temperature within the required range.
Ambient
humidity
90[%] RH or
lower
Caution
Condensation or freezing of moisture inside the drive during prolonged periods of inactivity may damage it.
Remove any moisture completely before you operate the drive after a prolonged period of inactivity.
External
vibration
Vibration
acceleration 4.9
[] or lower
Excessive vibration reduces the lifespan of the machine and causes malfunction.
Surrounding
conditions
No exposure to direct sunlight. No corrosive gas or combustible gas. No oil or dust. Sufficient ventilation for closed areas.
2. Installation
2-4
2.2.2 Installation Inside the Control Panel
Comply with the spaces specified in the following images for installation inside the control panel.
Caution
Make sure that heat does not affect the drive during the installation of external regenerative
resistance.
When assembling the control panel of the servo drive, make sure that it is sufficiently close to
the wall.
When assembling the control panel, make sure that metal powder caused by drilling does not
enter the drive.
Make sure that oil, water, and metal dust do not enter the drive through gaps or the ceiling. Protect the control panel with air purge in places where there is a lot of harmful gas or dust.
When installing 1 unit:
When installing 2 or more units:
40 mm or
longer
10 mm or
longer
10 mm or
longer
40 mm or
longer
100 mm
or longer
30 mm or
longer
30 mm or
longer
40 mm or
longer
2 mm or longer
2. Installation
2-5
2.2.3 Power Wiring
Make sure that the input power voltage is within the allowed range.
Caution
Overvoltage can damage the drive.
Connecting commercial power to the U, V and W terminals of the drive may cause damage.
Be sure to supply power via L1, L2 and L3 terminals.
Connect short-circuit pins to the B and BI terminals. For external regenerative resistance, use
standard resistance for the B+ and B terminals after removing the short-circuit pins.
Model
Resistance
Value
Standard Capacity
* Notes
XDL-
L7A001
100 [] Built-in 50 [W]
Caution
For more information about resistance for expanding regenerative capacity, refer to “7.3 Option and Peripheral Device.”
XDL-
L7A002
XDL-
L7A004
XDL-L7A08
40 []
Built-in 100
[W]
XDL-
L7A010
XDL-
L7A020
13 []
Built-in 150
[W]
XDL-
L7A035
XDL-
L7A050
6.8[] Built-in 120[W]
Configure the system in a way that main power (L1, L2, L3) is supplied only after control power (C1,
C2). (Refer to “Chapter 3 Wiring.”)
High voltage remains for a while, even after the main power is disconnected.
Danger
After disconnecting the main power, make sure that the charge lamp is off before you start wiring. There is a risk of electric shock.
Grounding must be done over the shortest distance.
A long ground wire is susceptible to noise which may cause malfunction.
2. Installation
2-6
3. Wiring Method
3-1
3 Wiring Method
3.1 Internal Block Diagram
3.1.1 XDL-L7 Drive Block Diagram [XDL-L7SA001 ­XDL-L7SA004]
If you use a DC reactor, connect to the PO and PI pins.
If you use external regenerative resistance, connect to the B+ and B pins after removing the B and BI short-
circuit pins.
3. Wiring Method
3-2
3.1.2 XDL-L7 Drive Block Diagram [XDL-L7SA008 ­XDL-L7SA035]
NOTE 1) If you use a DC reactor, connect to the PO and PI pins.
If you use external regenerative resistance, connect to the B+ and B pins after you remove the B and BI
short-circuit pins.
The XDL-L7SA008 and XDL-L7SA035 models are cooled by a DC 24 [V] cooling fan.
3. Wiring Method
3-3
3.1.3 XDL-L7 Drive Block Diagram [XDL-L7SA050 ]
Main Control
Diode
L3
Three-phase
L1
L2
Lamp
Chage
Output
Encoder
POWER Circuit Access(CN7)
DSP / FPGA
CN2
M
IGBT
W
Current Sensor
U V
B
B+
E
PO
PI
(Note1)
C1
C2
S M P S
T1
T2
Thermister
AC200~230V
CN5
CN3,CN4
BISS
FAN
(Note3)
USB TO UART
External Regenerative Resistance(separately Installed)
(Note2)
Resistance
Regenerative
Power Input
Power Input
AC200~230V
One-phase
Main Power
Failure Detection
Circuit
Internal
Temperature
Detection
Circuit
Relay
Operation
Circuit
DC Voltage
Detection
Circuit
Regenerative
Braking
Operation
Circuit
IGBT
Temperature
Detection
Circuit
PWM
Signal
SC Detection
Circuit
U and V Current
Detection
Circuit
DB
Operation
Circuit
RS422 Communication
USB Communication
A/D Conversion
D/A Conversion
P/C Insulation I/F
Input
Encoder
Contact Output
(5 points)
(2 points)
Pulse Input
Contact Input
(10 points)
Monitor Output
(10 points)
Analog Input
(2 points)
Upper Level Controller Connection(CN1)
Control Power
Failure Detection
Circuit
Thermister
U,VCurrent DC Voltage
NOTE 1) If you use a DC reactor, connect to the PO and PI pins.
If you use external regenerative resistance, connect to the B+ and B pins after attaching wires of internal
regenerative resistance to “NC” hole on the case.
The XDL-L7SA050 models are cooled by a DC 24 [V] cooling fan.
3. Wiring Method
3-4
3.2 Power Wiring
3.2.1 XDL-L7 Drive Wiring Diagram [XDL-L7SA001 ­XDL-L7SA035]
U V
W
L1 L2 L3
C1 C2
B+ B BI
38
39
CN1
RA
M
E
Alarm-
Alarm+
1Ry
RA
1SK
1Ry1MC
+24V
NF
1MC
RST
서보드라이브
(200~230V)
Main OFF
Main ON
인코더
회생저항
주1)
2)
PO
PI
DC 리액터
NOTE 1) It takes approximately one to two seconds until alarm signal is output after you turn on the main
power. Accordingly, push and hold the main power ON switch for at least two seconds.
Short-circuit B and BI terminals before use. Regenerative resistance of XDL-L7SA001-XDL-L7SA004 (50
[W], 100 []), XDL-L7SA010 (100 [W], 40 []), and XDL-L7SA035 (150 [W], 13 []) exist inside. If regenerative capacity is high because of frequent acceleration and deceleration, open the short­circuit pins (B, BI) and connect external regenerative resistance to B and B+.
Remove approximately 7-10 [mm] of the sheath from the cables for the main circuit power and attach crimp
terminals. (Refer to “3.2.2 Power Circuit Electric Sub Assembly Standards.”)
Connect or remove the main circuit power unit wiring after pushing the button of the XDL-L7SA001 – XDL-
L7SA010 drive terminal. For XDL-L7SA035 drive, use a (-) slot screwdriver for connection and removal.
Servo Drive
Note 1)
DC Reactor
Encoder
Note 2) External
Regenerative Resistance
7~10
3. Wiring Method
3-5
3.2.2 XDL-L7 Drive Wiring Diagram [XDL-L7SA050]
U
V W
L1 L2 L3
C1 C2
B+ B
38
39
CN1
RA
M
E
Alarm-
Alarm+
1Ry
RA
1SK
1Ry1MC
+24V
NF
1MC
RST
(200~230V)
Main OFF
Main ON
Encoder
(Note1)
(Note2)
PO
PI
DC Reactor
external regenerative resistance
Servo Drive
NOTE 1) It takes approximately one to two seconds until alarm signal is output after you turn on the main
power. Accordingly, push and hold the main power ON switch for at least two seconds.
NOTE 2) Check status of connection of internal regenerative resistance (B+, B) before using because XDL-
L7SA050 (120[W], 6.8[]) has internal regenerative resistance. If the value of regenerative voltage is too high by frequent deceleration and acceleration, install external regenerative resistance on B, B+ terminal after attaching internal regenerative resistance connected B+, B to “NC” hole on the case.
3. Wiring Method
3-6
3.2.3 Dimensions for Power Circuit Electrical Parts
Name
XDL-
L7SA001
XDL-
L7SA002
XDL-
L7SA004
XDL-
L7SA008
XDL-
L7SA010
XDL-
L7SA020
XDL-
L7SA035
XDL-
L7SA050
MCCB(NFB)
30A Frame 5A (ABE33b/5)
30A Frame
10A
(ABE33b/10)
30A Frame 15A (ABE33b/15) 30A Frame 30A (ABE33b/30)
50A Frame
40A(ABE53b
/40)
Noise Filter
(NF)
TB6-B010LBEI(10A) TB6-B030NBDC(30A)
TB6-
B040A(40A)
DC reactor
HFN-10 (10 A) HFN-15 (15 A) HFN-30 (30 A)
HFN-
40(40A)
MC
11A / 240V
(GM-9)
18A / 240V
(GM-18)
32A / 240V
(GM-32)
50A / 240V
(GM-50)
Wire
L1,L2,L3
PO,PI,N,
B+,B,BI
U,V,W
AWG16 (1.5 )
AWG14 (2.5 )
AWG12 (4.0 )
AWG10 (6.0
)
C1 C2
AWG16(1.5 ) AWG16(1.5 ) AWG16(1.5 )
AWG16(1.5
)
Crimp terminal
UA-F1510, SEOIL
(10 mm Strip & Twist)
UA-F2010, SEOIL
(10 mm Strip & Twist)
UA-F4010, SEOIL(10 mm
Stri p & Twist)
GP110028
KET
Regenerative
resistance
(Provided by
default)
50 [W] 100
100 [W]
40
150 [W]
13
120[W]
6.8
Connector
(L1,L2...U,V,W
)
• BLF 5.08/03/180F SN BK BX
• BLF 5.08/11/180F SN BK BX
• BLZ7.62HP/03/180LR
SN BK BX SO
BLZ7.62HP/11/180LR
SN BK BX SO
Note1) Use 600V-PVC Insulated wire for wiring.
Use approved UL wire (Temp. 60 or above) for UL (CSA) Regulation.
Use approved wire for any other regulations.
Use equivalent or advanced components compare to components above for any special applications.
3. Wiring Method
3-7
( XDL-L7SA004 or below)
0.63.
5
100
(XDL-L7SA008 ~ XDL-L7SA010)
A
B
C
M4 : 1.2[N·m]
0.4~0.5[N·m]
Weidmueller’s
SD 0.6x3.5x100
Weidmueller’s
SD 0.6x3.5x100
0.4~0.5[N·m]
M4 : 1.2[N·m]
Length of strip
7~10[]
Length of strip
7~10[]
3. Wiring Method
3-8
(XDL-L7SA020 ~ XDL-L7SA035)
A
B
C
1) Refer to the drawings above for wiring with BLF 5.08 or BLZ 7.62HP Series connector.
2) Insert wire into wire-hole when upper screw is untightened and then, use appropriate (-) shaped
screwdriver with 0.4 ~ 0.5[N.m] torque to make tight completely.
3) Cut by vibration, malfunction or fire by contact could be occurred if torque of screwing was not enough.
4) After wiring, tight completely by using hooks to both side when connectors are attached to servo drive.
5) FG screw, which is located on the bottom of servo drive, has to be M4 and put on the FG screw with
1.2[N.m] torque.
6) Malfunction of drive could be occurred if torque of screwing was not enough.
7) Recommended (-) shaped screwdriver: Weidmueller’s SD 0.6x3.5x100.
M4 : 1.2[N·m]
Weidmueller’s
SD 0.6x3.5x100
0.4~0.5[N·m]
Length of strip
7~10[㎜
]
3. Wiring Method
3-9
(XDL-L7SA050)
1) Cut by vibration, malfunction or fire by contact could be occurred if torque of screwing was not enough.
TB1
L1 L2 L3 B+ B U V W FG FG
TB2
N PO P1
TB3
C1 C2
Screw : M4
Screwing torque : 1.2[N·m]
Terminal Block Signals
Screw : M4
Screwing torque : 1.2[N·m]
Screw : M4
Screwing torque : 1.2[N·m]
TB1
TB2
TB3
NC : 내부 회생저항기
리드 단자 고정용 나사
NC : Internal regenerative resistor
Screw for holding lead terminal
3. Wiring Method
3-10
3.3 Example of connecting to PLC
3.3.1 XGT PLC
1. XGF-PO1/2/3A (Open Collector)
3. Wiring Method
3-11
2. XGF-PD1/2/3A (Line Driver)
+24V
I/O Power
XGF-PD1/2/3A (Line Driver)
GND24
+24V IN
F.G(CN1 Case)
F.G
Encoder Z
phase output
Twisted
Pair
DR/INP COM 34
DR/INP 33
-10V ~ +10V
Analog
torque limit
ALARM+38
ALARM-39
(DO1)
ZSPD43
BRAKE44
INPOS
45
GND2424
ALO016
ALO115
ALO214
GND2425
VLMT**
TLMT**
(DO3)
(DO4)
(DO5)
WARN**
INSPD**
(DIA)
Analog output
AO32
/AO33
BO30
/BO31
SG36
Encoder pulse
output
CWLIM 19
EMG 18
STOP 48
(DI9)
(DI8)
CCWLIM 20
(DI7)
DIR 46
(DI6)
ALMRST 17
(DI5)
EGEAR1 **
(DI4)
EGEAR2 **
(DI3)
P_CLR **
(DI2)
SVON 47
(DI1)
PCON **
GAIN2 **
T_LMT **
MODE **
ABS_RQ **
ZCLAMP **
SPD3 21
SPD2 22
SPD1 23
RDY+ 40
RDY- 41
(DO2)
TRQCOM 1
GND 8
COM 32
OV+ 25
OV- 26
STOP 27
DOG 28
VTP 29
ECMD 30
JOG- 31
FP- 22
FP+ 21
RP- 24
RP+ 23
3.3kΩ
Digital input
HOME +5V 37
HOME COM 38
DC 24V
/ZO 5
ZO 4
PR+ 11
PF+ 9
+24V IN 50
+24V IN
CN1
PF- 10
PR- 12
Twisted
Pair
Manual pulse generator
CON 7
EMG 8
COM 10
+24V
MPG A+ 1
MPG A- 2
MPG B+ 3
MPG B- 4
5V
A
B
0V
MONIT128
MONIT229
GND37
+12VA34
-12VA35
L7S
(Servo Drive)
※ This is an example for the standard of 1 axis. To use 2, 3 axis, refer to the pin diagram of positioning module.
+24V
3. Wiring Method
3-12
3. XGF-PO1/2/3/4H (Open Collector)
+24V
I/O Power
XGF-PO1/2/3/4H (Open Collector)
GND24
+24V IN
F.G(CN1 Case)
F.G
Encoder Z
phase output
1.5K
1.5K
Twisted
Pair
DR/INP COM 6A
DR 8A
-10V ~ +10V
Analog torque limit
ALARM+38
ALARM-39
(DO1)
ZSPD43
BRAKE44
ALO016
ALO115
ALO214
VLMT**
TLMT**
(DO3)
(DO4)
WARN**
INSPD**
(DIA)
Analog output
AO32
/AO33
BO30
/BO31
SG36
Encoder pulse
output
CWLIM 19
EMG 18
STOP 48
(DI9)
(DI8)
CCWLIM 20
(DI7)
DIR 46
(DI6)
ALMRST 17
(DI5)
EGEAR1 **
(DI4)
EGEAR2 **
(DI3)
P_CLR **
(DI2)
SVON 47
(DI1)
PCON **
GAIN2 **
T_LMT **
MODE **
ABS_RQ **
ZCLAMP **
SPD3 21
SPD2 22
SPD1 23
RDY+ 40
RDY- 41
(DO2)
TRQCOM 1
GND 8
COM 9A
OV+ 14A OV- 13A
DOG 12A
EMG/STOP 11A
VTP 10A
FP- 17A
FP+ 18A
RP- 15A
RP+ 16A
3.3kΩ
Digital input
HOME +5V 3A
HOME COM 2A
DC 24V
/ZO 5
ZO 4
PR- 12
PF- 10
PULCOM 49
+24V IN 50
+24V IN
CN1
MPG A+ 20A
MPG A- 20B
MPG B+ 19A
MPG B- 19B
5V
A
B
0V
Manual pulse generator
P COM 1B
24V 1C
24V 1A
P COM 1D
INPOS 45
GND 24
(DO5)
INP 7A
GND2425
MONIT128
MONIT229
GND37
+12VA34
-12VA35
L7S
(Servo Drive)
※ This is an example for the standard of 1 axis. To use 2, 3, 4 axis, refer to the pin diagram of positioning module.
+24V
+24V
3. Wiring Method
3-13
4. XGF-PD1/2/3/4H (Line Driver)
+24V
I/O Power
L7S
(Servo Drive)
XGF-PD1/2/3/4H (Line Driver)
GND24
+24V IN
F.G
(CN1 Case)
F.G
Encoder Z phase output
Twisted
Pair
DR/INP COM 6A
DR 8A
-10V ~ +10V
Analog
torque limit
ALARM+38
ALARM-39
(DO1)
(DIA)
Analog output
AO32
/AO33
BO30
/BO31
SG36
Encoder pulse
output
CWLIM 19
EMG 18
STOP 48
(DI9)
(DI8)
CCWLIM 20
(DI7)
DIR 46
(DI6)
ALMRST 17
(DI5)
EGEAR1 **
(DI4)
EGEAR2 **
(DI3)
P_CLR **
(DI2)
SVON 47
(DI1)
PCON **
GAIN2 **
T_LMT **
MODE **
ABS_RQ **
ZCLAMP **
SPD3 21
SPD2 22
SPD1 23
RDY+ 40
RDY- 41
(DO2)
TRQCOM 1
GND 8
COM 9A
OV+ 14A
OV- 13A
DOG 12A
EMG/STOP 11A
VTP 10A
FP- 17A
FP+ 18A
RP- 15A
RP+ 16A
3.3kΩ
Digital input
HOME +5V 3A
HOME COM 2A
DC 24V
/ZO 5
ZO 4
PR+ 11
PF+ 9
+24V IN 50
+24V IN
CN1
PF- 10
PR- 12
Twisted
Pair
Manual pulse generator
MPG A+ 20A
MPG A- 20B
MPG B+ 19A
MPG B- 19B
5V
A
B
0V
INPOS 45
GND24 24
(DO5)
INP 7A
ZSPD43
BRAKE44
ALO016
ALO115
ALO214
VLMT**
TLMT**
(DO3)
(DO4)
WARN**
INSPD**
GND2425
P COM 1B
24V 1C
24V 1A
P COM 1D
MONIT128
MONIT229
GND37
+12VA34
-12VA35
※ This is an example for the standard of 1 axis. To use 2, 3, 4 axis, refer to the pin diagram of positioning module.
+24V
+24V
3. Wiring Method
3-14
5. XBF-PD02A (Line Driver)
+24V
I/O Power
L7S
(Servo Drive)
XBF-PD02A (Line Driver)
GND24
+24V IN
+24V
F.G
(CN1 Case)
F.G
Encoder Z
phase output
주1, 2)
Twisted
Pair
INP COM A6
-10V ~ +10V
Analog
torque
limit
ALARM+38
ALARM-39
(DO1)
주1)
(DIA)
Analog output
AO32
/AO33
BO30
/BO31
SG36
Encoder pulse
output
CWLIM 19
EMG 18
STOP 48
(DI9)
(DI8)
CCWLIM 20
(DI7)
DIR 46
(DI6)
ALMRST 17
(DI5)
EGEAR1 **
(DI4)
EGEAR2 **
(DI3)
P_CLR **
(DI2)
SVON 47
(DI1)
PCON **
GAIN2 **
T_LMT **
MODE **
ABS_RQ **
ZCLAMP **
SPD3 21
SPD2 22
SPD1 23
RDY+ 40
RDY- 41
(DO2)
TRQCOM 1
GND 8
COM A9
OV+ A14
OV- A13
DOG A12
FP- A17
FP+ A18
RP- A15
RP+ A16
3.3kΩ
Digital input
HOME +5V A3
HOME COM A2
DC 24V
/ZO 5
ZO 4
PR+ 11
PF+ 9
+24V IN 50
+24V IN
CN1
PF- 10
PR- 12
Twisted
Pair
Manual pulse
generator
MPG A+ B20
MPG A- A20
MPG B+ B19
MPG B- A19
5V
A
B
0V
INPOS 45
GND24 24
(DO5)
INP A7
ZSPD43
BRAKE44
ALO016
ALO115
ALO214
VLMT**
TLMT**주2)
(DO3)
(DO4)
WARN**
INSPD**
GND2425
P COM 1B
24V 1C
24V 1A
P COM 1D
MONIT128
MONIT229
GND37
+12VA34
-12VA35
※ This is an example for the standard of 1 axis. To use 2 axis, refer to the pin diagram of positioning module.
+24V
3. Wiring Method
3-15
6. XBM-DN**S (Open Collector)
+24V
I/O Power
XBM-DN**S (Open Collector)
GND24
+24V IN
F.G(CN1 Case)
F.G
Encoder Z phase output
주1, 2)
1.5K
1.5K
-10V ~ +10V
Analog torque
limit
ALARM+38
ALARM-39
(DO1)
주1)
ZSPD43
BRAKE44
ALO016
ALO115
ALO214
VLMT**
TLMT**주2)
(DO3)
(DO4)
WARN**
INSPD**
(DIA)
Analog output
AO32
/AO33
BO30
/BO31
SG36
Encoder pulse
output
CWLIM 19
EMG 18
STOP 48
(DI9)
(DI8)
CCWLIM 20
(DI7)
DIR 46
(DI6)
ALMRST 17
(DI5)
EGEAR1 **
(DI4)
EGEAR2 **
(DI3)
P_CLR **
(DI2)
SVON 47
(DI1)
PCON **
GAIN2 **
T_LMT **
MODE **
ABS_RQ **
ZCLAMP **
SPD3 21
SPD2 22
SPD1 23
RDY+ 40
RDY- 41
(DO2)
TRQCOM 1
GND 8
Input
Common
COM0
HOME
P05
DOG P04
Limit L P01
P00
Output
Common
COM
Pulse P20
COM
Direction P22
3.3kΩ
Digital input
DC 24V
/ZO 5
ZO 4
PR- 12
PF- 10
PULCOM 49
+24V IN 50
+24V IN
CN1
+24V
DC24
INPOS 45
GND 24
(DO5)
GND2425
MONIT128
MONIT229
GND37
+12VA34
-12VA35
L7S
(Servo Drive)
This is an example for the standard of 1 axis. To use 2 axis, refer to the pin diagram of positioning module.
Output
Common
Limit H
3. Wiring Method
3-16
7. XBC/XEC-DNxxH (Open Collector)
+24V
I/O Power
XBC/XEC-DNxxH (Open Collector)
GND24
+24V IN
F.G(CN1 Case)
F.G
Encoder Z phase output
1.5K
1.5K
-10V ~ +10V
Analog
torque limit
ALARM+38
ALARM-39
(DO1)
ZSPD43
BRAKE44
ALO016
ALO115
ALO214
VLMT**
TLMT**
(DO3)
(DO4)
WARN**
INSPD**
(DIA)
Analog output
AO32
/AO33
BO30
/BO31
SG36
Encoder pulse output
CWLIM 19
EMG 18
STOP 48
(DI9)
(DI8)
CCWLIM 20
(DI7)
DIR 46
(DI6)
ALMRST 17
(DI5)
EGEAR1 **
(DI4)
EGEAR2 **
(DI3)
P_CLR **
(DI2)
SVON 47
(DI1)
PCON **
GAIN2 **
T_LMT **
MODE **
ABS_RQ **
ZCLAMP **
SPD3 21
SPD2 22
SPD1 23
RDY+ 40
RDY- 41
(DO2)
TRQCOM 1
GND 8
Input
Common
COM0
HOME
P0D
%QX0.0.13
DOG
P0C
%QX0.0.12
Limit H
P09
%QX0.0.9
P08
%QX0.0.8
Output
Common
COM
Pulse
P20
%QX0.0.0
COM
Direction
P22
%QX0.0.2
3.3kΩ
Digital input
DC 24V
/ZO 5
ZO 4
PR- 12
PF- 10
PULCOM 49
+24V IN 50
+24V IN
CN1
+24V P
INPOS 45
GND 24
(DO5)
GND2425
MONIT128
MONIT229
GND37
+12VA34
-12VA35
L7S
(Servo Drive)
※ This is an example for the standard of 1 axis. To use 2 axis, refer to the pin diagram of positioning module .
Output
Common
Limit L
3. Wiring Method
3-17
3.4 Timing Diagram
3.4.1 Timing Diagram During Power Input
For XDL-L7 Series, connect single-phase power to the C1 and C2 terminals to supply power to the control circuit, and three-phase power to L1, L2, and L3 to supply power to the main circuit.
The servo signal becomes Ready after the maximum time of 120 [ms] that is required to reset the inside of the device. If you change the signal to ON, the servo operates in 40 [ms].
Control power establishment 5 [V]
Control program reset
Main power establishment
Alarm (Normally On)
Servo Ready
Servo On
Clear DB
PWM output (motor rotation
)
150 ms
50 ms
120 ms
10 ms
10 ms
5 ms
40 ms
Main power, control power supply
200 ms
2 ms
3. Wiring Method
3-18
3.4.2 Timing Diagram at the Time of Alarm Trigger
When the alarm triggered in the servo drive, it blocks the PWM and the motor stops.
Caution
After solving the problem that triggered the alarm, and changing the command signal (Servo
ON) to OFF, reset the alarm.
200 ms
Control power establishment
5
[V]
Control program
Reset
Main power establishment
Alarm (Normally On)
Servo RDY
Servo On
Clear DB
PWM (Motor rotation)
RESET
150 ms
40 ms
10 ms
5 ms
2 ms
30 ms
Alarm triggered by an anomaly
Remove causes that triggered alarm
Main power, control power supply
3. Wiring Method
3-19
3.5 Control Signal Wiring
3.5.1 Contact Input Signal
Caution
1. There are two input contacts based on the characteristics of individual signals: contact A and
contact B. They can be set by [P2-08] and [P2-09].
2. It is possible to turn each contact on or off forcibly with [Cn-07]. Take extra caution because each contact is automatically turned off when power is off.
3. The signal definition of each contact can be modified by [P2-00], [P2-01], [P2-02], [P2-03], and [P2-04].
R1: 3.3 K, R2: 680
3. Wiring Method
3-20
3.5.2 Contact Output Signal
Caution
1. There are two output contacts based on the characteristics of individual signals: contact A and
contact B. They can be set by [P2-10].
2. It is possible to turn each contact on or off forcibly with [Cn-08]. Take extra caution because each contact is automatically turned off when power is off.
3. The signal definition of each contact point can be modified by [P2-05], [P2-06], and [P2-07].
4. Overvoltage and overcurrent may cause damage because a transistor switch is used internally.
Rated voltage and current: DC 24 [V] ±10%, 120 [㎃]
NOTE 1) For alarm and READY output signals, the GND24 terminal is separated.
3. Wiring Method
3-21
3.5.3 Analog Input/Output Signals
1. Keep GND as 0 [V] of control power.
2. Keep the input signal command voltage within ±10 [V], and input impedance at 22 [].
3. Output signal voltage for Monitor 1 (No. 28) and Monitor 2 (No. 29) is ±10 [V].
Configure wiring as shown in the following image when you adjust analog input with parameter resistance by using power supplied by the drive.
Do not exceed the maximum output capacity of 30 [㎃].
<Servo Drive >
<Analog Input Example>
<Analog output>
<Analog input>
3. Wiring Method
3-22
3.5.4 Pulse Train Input Signal
(1) Line Driver (5 [V]) Pulse Input
(2) Open Collector (24 [V]) Pulse Input
(3) 12 [V] or 5 [V] NPN Open Collector Pulse Command
NOTE 1) When using 5 [V] power: Resistance R = 100-150 [], 1/2 [W]
When using 12 [V] power: Resistance R = 560-680 [], 1/2 [W] When using 24 [V] power: Resistance R = 1.5 [k], 1/2 [W]
Servo Drive
Upper level controller
PF
PR
PF+
PF-
PR+
PR-
Line driver
Line receiver
FG
Twisted Pai
r
Shield Wire
Servo Drive
Upper level controller
+24
[V]
GND24
GND24
Pulse COM
PR-
FG
Shield Wire
PF-
Upper level controller
Servo Drive
PR+ PF+
PF-
PR-
GND12
Power note 1
)
NPN
R
R
FG
3. Wiring Method
3-23
(4) PNP Open Collector Pulse Command
NOTE 1) When using 24 [V] power: Resistance R = 1.5 [k], 1/2 [W]
When using 12 [V] power: Resistance R = 560-680 [], 1/2 [W] When using 5 [V] power: Resistance R = 100-150 [], 1/2 [W]
3.5.5 Encoder Output Signal
Connect the GND terminal of the upper level controller and the GND terminal of CN1 because encoder signals are output based on the GND of control power.
Encoder signals for the servo motor received from CN2 are pre-scaled, according to the ratio defined by [P0-14] and output in line driver mode.
Set “1” on the 3
rd
bit in the menu [P0-17] ‘Function Select Bit',
It outputs open collector A,B,Z phases through existing AL0, AL1 and AL2 contact points.
(Output voltage 40mA and below, Maximum frequency 100Khz)
Servo Drive
Upper level controller
P
A
A
O
/AO
GND
Line driver Line receiver
SG
SG
3. Wiring Method
3-24
3.6 Quadrature Encoder Signaling Unit (CN2) Wiring
3.6.1 XLCS-EAS Cable
3.6.2 XLCS-EBS Cable
3. Wiring Method
3-25
3.7 Serial Encoder Signaling Unit (CN2) Wiring
3.7.1 XLCS-ECS Cable
3.7.2 XLCS-EDS Cable
3. Wiring Method
3-26
3.7.3 XLCS-EES Cable
Servo Drive Servo Motor
인코더
1 6 2 7
9 4
5
MA
/MA
SL
/SL
5V
GND
SHD
Cable
Connector(CN2)
Maker - 3M
10314-52A0-008
10114-3000VE
Connecto
r
Tyco Connector (7Ciruits)
Encoder
3 4 5 6
14
7
Frame
3. Wiring Method
3-27
3.8 Multi Turn Encoder signal unit(CN2) wiring
3.8.1 XLCS-ECS1 Cable
3.8.2 XLCS-EDS1 Cable
Servo Drive Servo Motor
A B C D E F
H G
J
MA
/MA
SL
/SL BAT+ BAT-
5V
GND
SHD
A
WG24 4Pair Twist
Shield Wire
Cable
Connector(CN2)
Maker - 3M
10314-52A0-008
10114-3000VE
Cable Connector
MS3108S20-29S
Encode
3 4 5 6
14
7
Frame
1 2 3 4 5 6
7 8
9
MA
/MA
SL
/SL BAT+ BAT-
5V
GND
SHD
Cable
Connector (CN2)
Maker - 3M
10314-52A0-008
10114-3000VE
Cable Connector
MS3108S20-29S
Encoder
3 4 5 6
14
7
Frame
A
WG24 4Pair Twist
Shield Wire
Servo Drive
Servo Motor
3. Wiring Method
3-28
3.8.3 XLCS-EES1 Cable
Servo Drive Servo Motor
인코더
1 6 2 7 8 3
9 4
5
MA
/MA
SL
/SL BAT+ BAT_
5V
GND
SHD
Cable
Connector(CN2)
Maker - 3M
10314-52A0-008
10114-3000VE
Connector
Tyco Connector
Encoder
3 4 5 6
14
7
Frame
3. Wiring Method
3-29
3.9 Transmission of Absolute Encoder Data
3.9.1 Transmission of Absolute Encoder Data
Upon the absolute encoder's request for absolute data, the data of the absolute encoder are transmitted to the upper level controller in the form of quadrature pulses through the output of the encoder output signals, AO and BO.
In this case, pulses are output at the speed of 500 [Kpps].
Among absolute data, multi-turn data are transmitted first, followed by single-turn data. (Refer to “4.1.6 External Input Signal and Logic Definition" for information on the allocation of the sequence input signal and ABS-RQ signal.)
Transmission Sequence of Absolute Data
1. When the servo is OFF, change the ABS_RQ signal on the upper level controller to ON.
2. The servo drive checks the ABS_RQ signal for 10 [ms].
3. The servo drive prepares the transmission of multi-turn data for 100 [ms].
4. The servo drive transmits multi-turn data for up to 140 [ms] (based on 16-bit multi-turn data).
5. The servo drive prepares the transmission of single-turn data for 100 [ms].
6. The servo drive transmits single-turn data with the pre-scaler ratio applied for up to 1100 [ms]
(based on 19-bit single-turn data).
7. The servo drive operates with normal encoder output signals 100 [ms] after the single-turn data are completely transmitted.
A
bsolute data transmission
Pre-scaler pulse output
4. Parameters
4-1
4 Parameters
4.1 How to Use the Loader
4.1.1 Names and Functions of Each Parts
Display 5-digit FND data.
Digit 5 Digit 4 Digit 3 Digit 2 Digit 1
[MODE]: Change display mode.
[/LEFT]: Move to another data digit.
[UP]: Increase displayed data.
[DOWN]: Decrease displayed data.
[SET]: Confirm displayed data.
[/RIGHT]: Move to another data digit.
Displays the decimal point.
E.g.) 123.4
In the case of 16 bits, the minus symbol is used.
In the case of 32 bits, a dot is used.
E.g.) -123.4
4. Parameters
4-2
4.1.2 Status Summary Display
(1) Status Summary Display in Speed Mode
Example of the OFF status of the servo in speed control mode
Example of the ON status of the servo in speed control mode
DIGIT 3-1: Displays the current status of the servo.
bb - Servo OFF run - Servo ON Pot - CCW Limit not - CW Limit
DIGIT 4_High: ZSPD
DIGIT 4_Medium: INSPD or INPOS
DIGIT 4_Low: Command (speed or torque)
DIGIT 4_DOT: READY
DIGIT 5: Displays the current control mode.
P - Position control S - Speed control T - Torque control
DIGIT 5_DOT: Servo ON
4. Parameters
4-3
(2) Servo Operation Status Summary Display List
The following list explains the operation status summary display of different modes of the servo.
Operation Status
Screen
Function Notes
Displays the servo's OFF status when in the position mode.
Displays the servo's ON status when in position mode.
Displays CCW status when in position mode.
Displays CW status when in position mode.
Displays the servo's OFF status when in speed mode.
Displays the servo's ON status when in speed mode.
Displays CCW status when in speed mode.
Displays CW status when in speed mode.
Displays the servo's OFF status when in torque mode.
Displays the servo's ON status when in torque mode.
Displays CCW status when in torque mode.
Displays CW status when in torque mode.
4. Parameters
4-4
4.1.3 Parameter Handling
(1) Parameter Movement
Example of changing speed control mode to position control mode ([P0-03]: 00001 -> 00002)
If the alarm does not go off at the starting operation, the speed operation mode [S=bb] indicating
operation status is displayed.
Editable parameters are from [P0-00] to [Cn-15]. Press [SET] when a parameter number is
displayed and you can see and edit the parameter data.
In the initial parameter edit status, the number on the far right flickers (ON and OFF for 0.5 seconds
respectively) and becomes editable.
4. Parameters
4-5
(2) Example of changing speed control mode to position control
mode ( [P0-03]: 00001 -> 00002 )
Ord
er
Loader Displays Keys to Use What to Do
1
Displays the speed control mode with main power and control power permitted.
2
Press [MODE] to move to [P0-00].
3
Press [UP] or [DOWN] to move to [P0­03].
4
Press [SET] to go to the parameter edit window. The parameter is displayed as
00001.
5
Press [UP] or [DOWN] at the blinking cursor to change the number to 00002.
6
Press and hold [SET] for approximately one second. After two flickers, the number will be saved as 00002 in the parameter.
7
Press and hold [MODE] for approximately one second to return to the P0-03 parameter.
8
Press [MODE] to change status to position operation [P= bb] status which is the summary display of the current status.
NOTE 1) “ ” indicates flickering.
If you hold down [UP] / [DOWN] at the current cursor in the parameter window, the number continues to
increase/decrease.
4. Parameters
4-6
(3) Example of changing speed proportional gain 2
([P1-07]: 200 [rad/s] -> 500 [rad/s])
Ord
er
Loader Displays Keys to Use What to Do
1
Displays the speed control mode with main power and permitted control power.
2
Press [MODE] to move to [P1-00].
3
Press [UP] or [DOWN] to move to [P1­07].
4
Press [SET] to enter parameter edit mode. The parameter is displayed as
00200.
5
Press [/LEFT] or [/RIGHT] at the blinking cursor to move to the desired digit, DIGIT 3.
6
Press [UP] or [DOWN] at the blinking DIGIT 3 position to change the number to 00500.
7
Press and hold [SET] for approximately one second. After two flickers, the number will be saved as 00500 in the parameter.
8
Press and hold [MODE] for approximately one second to return to [P1-07].
NOTE 1) “ ” indicates flickering.
If you hold down [UP] / [DOWN] at the current cursor in the parameter window, the number continues to
increase/decrease.
4. Parameters
4-7
(4) Example of changing DAC output offset 1
([P0-19]: 0 [Unit/V] -> -500 [Unit/V])
Ord
er
Loader Displays Keys to Use What to Do
1
Displays the speed control mode with main power and control power permitted.
2
Press [MODE] to move to [P0-00].
3
Press [UP] or [DOWN] to move to [P0­19].
4
Press [SET] to enter parameter edit mode. The parameter is displayed as
00000.
5
Press [/LEFT] or [/RIGHT] at the blinking cursor to move to the desired digit, DIGIT 3.
6
Press [UP] or [DOWN] at the blinking DIGIT 3 position to change the number to -0500.
7
Press and hold [SET] for approximately one second. After two flickers, the number will be saved as -0500 in the parameter.
8
Press and hold [MODE] for approximately one second to return to [P0-19].
NOTE 1) “ ” indicates flickering.
If you hold down [UP] / [DOWN] at the current cursor in the parameter window, the number continues to
increase/decrease.
4. Parameters
4-8
4.1.4 Data Display
(1) Binary
Minimum (0b00000) ② Maximum (0b11111)
(2) Hex
Minimum (0x0000) ② Maximum (0xFFFF)
(3) 16-bit Unsigned Integer
E.g.) 0 ② E.g.) +1234
(4) 16-bit Signed Integer
E.g.) -1234 ② E.g.) +5678
E.g.) -1234 ② E.g.) +5678
(5) 16-bit Decimal Point Display
E.g.) -123.4 ② E.g.) +123.4
E.g.) -123.4 ② E.g.) +123.4
4. Parameters
4-9
(6) 32-bit Signed Integer Data Display
Minimum (-2147483648)
Display upper two digits Display middle four digits Display lower four digits
Maximum (2147483647)
Display upper two digits Display middle four digits Display lower four digits
E.g.) [St-16]: Displayed as Upper = 0, Middle = 0012, and
Lower = 2071
Order Loader Displays Keys to Use What to Do
1
Displays the speed control mode with main power and control power permitted.
2
Press [MODE] to move to [St-00].
3
Press [UP] or [DOWN] to move to [St­16].
4
Press [SET] to display lower digit data.
5
Each time you press [/LEFT] or [/RIGHT]
lower, middle, and upper data is displayed.
6
Each time you press [/LEFT] or [/RIGHT]
lower, middle, and upper data is displayed.
7
Press and hold [MODE] for approximately one second to return to [St-16].
NOTE 1) “ ” indicates flickering.
4. Parameters
4-10
4.1.5 External Input Contact Signal Display [St-14]
You can check whether the ON/OFF status of digital input/output signals that access the servo drive are on or off.
(1) External Input Signal Display
The positions of the seven segment LEDs and CN1 connector pins correspond as follows.
If an LED that corresponds to a pin is turned on/off, it indicates ON/OFF accordingly.
Input Contact Display
Number (A) (9) (8) (7) (6) (5) (4) (3) (2) (1)
Contact
Number
DIA DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
CN1
Pin number
48 18 19 20 46 17 21 22 23 47
Allocated
default
Signal name
STOP EMG CWLIM
CCWLI
M
DIR
ALMR
ST
SPD3 SPD2 SPD1 SVON
4. Parameters
4-11
4.1.6 External Input Signal and Logic Definition
The following describes how to allocate input signals and how to view them.
(1) Input Signal Allocation
XDL-L7 Drive allows for the allocation of a total of 19 input contact functions to 10 hardware contacts.
Each of the input contact functions is located at the designated digit of parameter [P2-00], [P2-01], [P2-02], [P2-03], or [P2-04]. Changing the value of the digit allows allocation to pins DI1 through DIA
The default input signal allocation is as follows:
One number can be allocated to two input signals such as N (input signal): 1 (input allocation number).
E.g.) If SVON and SPD1 are allocated to DI #01, you can use both the SVON signal and the SPD1 signal when entering DI #01.
Caution
If you change the input contact function, Since it is an immediate effect on the drive, you need to be careful for the operation.
Before change, recommended to be set ‘EEPROM save no use’ in DIGIT 5 of [P0-17] parameter ..
Input Signal
Input Allocation Number
4. Parameters
4-12
Signal Name
Input
Signal
Alwa
ys
Alloc
ated
CN1 Pin Default Allocation Number No
Allo
cati
on
Input
Signal
Definition
Default
setting
Parameter Allocation
48 18 19 20 46 17 21 22 23 47
Servo ON
[P2-00].Set Digit 1
SVON F A 9 8 7 6 5 4 3 2
10
[P2-00] 0x4321
Multi-speed 1
[P2-00]. Set Digit 2
SPD1 F A 9 8 7 6 5 4 3
21 0
Multi-speed 2
[P2-00]. Set Digit 3
SPD2 F A 9 8 7 6 5 4
3 2 1 0
Multi-speed 3
[P2-00]. Set Digit 4
SPD3 F A 9 8 7 6 5
4 3 2 1 0
Alarm reset
[P2-01]. Set Digit 1
ALMRST F A 9 8 7 6
5 4 3 2 1 0
[P2-01] 0x8765
Select rotation
direction
[P2-01]. Set Digit 2
DIR F A 9 8 7 6 5 4 3 2 1 0
Forward rotation
prohibited
[P2-01]. Set Digit 3
CCWLIM F A 9 8 7 6 5 4 3 2 1 0
Reverse rotation
prohibited
[P2-01]. Set Digit 4
CWLIM F A 9 8 7 6 5 4 3 2 1 0
Emergency stop
[P2-02]. Set Digit 1
EMG F A
9 8 7 6 5 4 3 2 1 0
[P2-02] 0x00A9
Stop
[P2-02]. Set Digit 2
STOP F
A 9 8 7 6 5 4 3 2 1 0
Electronic gear
ratio 1
[P2-02]. Set Digit 3
EGEAR1 F A 9 8 7 6 5 4 3 2 1 0
Electronic gear
ratio 2
[P2-02]. Set Digit 4
EGEAR2 F A 9 8 7 6 5 4 3 2 1
0
P control action
[P2-03]. Set Digit 1
PCON F A 9 8 7 6 5 4 3 2 1
0
[P2-03] 0x0000
Select gain 2
[P2-03]. Set Digit 2
GAIN2 F A 9 8 7 6 5 4 3 2 1
0
Error pulse clear
[P2-03]. Set Digit 3
P_CLR F A 9 8 7 6 5 4 3 2 1
0
Torque limit
[P2-03]. Set Digit 4
T_LMT F A 9 8 7 6 5 4 3 2 1
0
Change operation
modes
[P2-04]. Set Digit 1
MODE F A 9 8 7 6 5 4 3 2 1
0
[P2-04] 0x0000
Absolute encoder
data request
[P2-04]. Set Digit 2
ABS_RQ F A 9 8 7 6 5 4 3 2 1 0
Zero clamp
[P2-04]. Set Digit 3
ZCLAMP F A 9 8 7 6 5 4 3 2 1
0
Reset absolute
encoder data
[P2-04]. Set Digit 4
ABS_RS
T
F A 9 8 7 6 5 4 3 2 1 0
NOTE 1) CN1 connector pin is not allocated when the default value is "0".
NOTE 2) For ABS_RST Signal, hold “High” for 500ms or longer in order to reset absolute encoder data.
4. Parameters
4-13
(2) Example of Changing Input Signal Allocation
The input signal definition can be changed in [P2-00], [P2-01], [P2-02], [P2-03], and [P2-04].
The input signal logic definition can be changed in [P2-08] and [P2-09].
Allocate input signals as shown in the following table:
Input Signal
Input Allocation Number
4. Parameters
4-14
Signal Name
Input
Signal
Alwa
ys
Alloc
ated
CN1 Pin Default Allocation Number
No Alloc ation
Input
Signal
Definition
Value
After
Changing
Parameter
Allocation
48 18 19 20 46 17 21 22 23 47
Servo ON
[P2-00].Set Digit 1
SVON F A 9 8 7 6 5 4 3 2
10
[P2-00] 0x0321
Multi-speed 1
[P2-00]. Set Digit 2
SPD1 F A 9 8 7 6 5 4 3
21 0
Multi-speed 2
[P2-00]. Set Digit 3
SPD2 F A 9 8 7 6 5 4
3 2 1 0
Multi-speed 3
[P2-00]. Set Digit 4
SPD3 F A 9 8 7 6 5 4 3 2 1
0
Alarm reset
[P2-01]. Set Digit 1
ALMRST F A 9 8 7 6
5 4 3 2 1 0
[P2-01] 0x0765
Select rotation
direction
[P2-01]. Set Digit 2
DIR F A 9 8 7
6 5 4 3 2 1 0
Forward rotation
prohibited
[P2-01]. Set Digit 3
CCWLIM F A 9 8
7 6 5 4 3 2 1 0
Reverse rotation
prohibited
[P2-01]. Set Digit 4
CWLIM F A 9 8 7 6 5 4 3 2 1 0
Emergency stop
[P2-02]. Set Digit 1
EMG F A 9 8 7 6 5 4 3 2 1
0
[P2-02] 0x0080
Stop
[P2-02]. Set Digit 2
STOP F A 9
8 7 6 5 4 3 2 1 0
Electronic gear
ratio 1
[P2-02]. Set Digit 3
EGEAR1 F A 9 8 7 6 5 4 3 2 1 0
Electronic gear
ratio 2
[P2-02]. Set Digit 4
EGEAR2 F A 9 8 7 6 5 4 3 2 1
0
P control action
[P2-03]. Set Digit 1
PCON F A 9 8 7 6 5 4 3 2 1
0
[P2-03] 0x9000
Select gain 2
[P2-03]. Set Digit 2
GAIN2 F A 9 8 7 6 5 4 3 2 1
0
Error pulse clear
[P2-03]. Set Digit 3
P_CLR F A 9 8 7 6 5 4 3 2 1
0
Torque limit
[P2-03]. Set Digit 4
T_LMT F A
9 8 7 6 5 4 3 2 1 0
Change operation
modes
[P2-04]. Set Digit 1
MODE F
A 9 8 7 6 5 4 3 2 1 0
[P2-04] 0x000A
Absolute encoder
data request
[P2-04]. Set Digit 2
ABS_RQ F A 9 8 7 6 5 4 3 2 1 0
Zero clamp
[P2-04]. Set Digit 3
ZCLAMP F A 9 8 7 6 5 4 3 2 1
0
Reset absolute
encoder data
[P2-04]. Set Digit 4
ABS_RS
T
F A 9 8 7 6 5 4 3 2 1
0
NOTE 1) CN1 connector pin is not allocated when the default value is "0".
NOTE 2) For ABS_RST Signal, hold “High” for 500ms or longer in order to reset absolute encoder data.
4. Parameters
4-15
Examples of Changing Input Signal Allocation
The following is an example of changing input signal allocation.
The allocation signals of SVON (CN1-47) and STOP (CN1-48) can be switched in the following sequence.
Before Changing After Changing
[P2-00]:
[P2-02]:
Order Loader Displays Keys to Use What to Do
1
Press [MODE] to move to [P2-00].
2
Press [SET] to enter parameter edit mode. The parameter is displayed as
04321.
3
Press [UP] or [DOWN] at the blinking cursor to change the number to 0432A.
4
Hold down [SET] for approximately one second. After two flickers, the number is saved as 0432A for the parameter.
5
Hold down [MODE] for approximately one second to return to [P2-00].
6
Press [UP] or [DOWN] at the blinking cursor to change the number to P2-02.
7
Press [SET] to enter parameter edit mode. The parameter is displayed as 000A9.
8
Press [/LEFT] or [/RIGHT] at the blinking cursor to move to the desired digit, DIGIT 2.
9
Press [UP] or [DOWN] at the blinking cursor to change the number to
00019.
10
Hold down [SET] for approximately one second. After two flickers, the number is saved as 00019 for the parameter.
11
Hold down [MODE] for approximately one second to return to [P2-02].
12 ** Modification is not possible with the servo on &. Reset the parameter.
In case of exiting
without saving the set
value
Hold down [MODE] for approximately one second to return to the parameter.
NOTE 1) “ ” indicates flickering.
4. Parameters
4-16
(3) Input signal logic definition
XDL-L7 Drive allows for defining the logic of input signals for 10 hardware contacts from DI1 to DIA through parameters [P2-08] and [P2-09].
The logic of input signals as set in the factory is as follows.
Signal Name Input
Signal
(Initial name)
CN1 Pin Default Allocation Number
Contact B
Input
signal
logic
setting
Default setting
Parameter
Allocation
48 18 19 20 46 17 21 22 23 47
Servo ON
[P2-08].Set Digit 1
SVON
1 0
[P 2 -08 ] 0x 11111
Multi-speed 1
[P2-08]. Set Digit 2
SPD1
1 0
Multi-speed 2
[P2-08]. Set Digit 3
SPD2
1 0
Multi-speed 3
[P2-08]. Set Digit 4
SPD3
1 0
Alarm reset
[P2-08]. Set Digit 5
ALMRST
1 0
Select rotation
direction
[P2-09]. Set Digit 1
DIR 1 0
[P2-09] 0x10001
Forward rotation
prohibited
[P2-09]. Set Digit 2
CCWLIM 0
Reverse rotation
prohibited
[P2-09]. Set Digit 3
CWLIM 0
Emergency stop
[P2-09]. Set Digit 4
EMG
0
Stop
[P2-09]. Set Digit 5
STOP
1 0
NOTE 1) For the purpose of the input signal logic definitions, Contact A is 1 and Contact B is 0.
Input signal logic definition
Input signal logic definition number
4. Parameters
4-17
(4) Example of Changing Input Signal Logic Definitions
Input signal logic definitions can be changed in [P2-08] and [P2-09].
When input signals are allocated as below, settings will be done as shown in table below.
Signal Name
Input
Signal
CN1 Pin Default Allocation Number
Cont
act B
Input
signal
logic
definition
Default setting
Parameter Allocation
48 18 19 20 46 17 21 22 23 47
Servo ON
[P2-08].Set Digit 1
SVON
1 0
[P 2 -08 ] 0x 11111
Multi-speed 1
[P2-08]. Set Digit 2
SPD1
1 0
Multi-speed 2
[P2-08]. Set Digit 3
SPD2
1 0
Multi-speed 3
[P2-08]. Set Digit 4
SPD3
1 0
Alarm reset
[P2-08]. Set Digit 5
ALMRST
1 0
Select rotation
direction
[P2-09]. Set Digit 1
DIR 1 0
[P2-09] 0x11101
Forward rotation
prohibited
[P2-09]. Set Digit 2
CCWLIM 0
Reverse rotation
prohibited
[P2-09]. Set Digit 3
CWLIM 1 0
Emergency stop
[P2-09]. Set Digit 4
EMG
1 0
Stop
[P2-09]. Set Digit 5
STOP
1 0
NOTE 1) For the purpose of the input signal logic definition, Contact A is 1 and Contact B is 0.
Input signal logic definition
Input signal logic definition number
4. Parameters
4-18
Examples of changing input signal logic definitions
The table below shows examples of changing input signal logic definitions.
The sequence of changing logic signal contact A of SVON (CN1-47) to contact B and logic signal contact B of CCWLIM (1-20) to contact A is as follows.
Before changing After changing
[P2-08]:
[P2-09]:
Order Loader Displays Keys to Use What to Do
1
Press [UP] or [DOWN] at the blinking cursor to move to [P2-08].
2
Press [SET] to enter parameter edit mode. The parameter is displayed as
11111.
3
Press [UP] or [DOWN] at the blinking cursor to change the number to 11110.
4
Hold down [SET] for approximately one second. After two flickers, the number is saved as 11110 for the parameter.
5
Hold down [MODE] for approximately one second to return to [P2-08].
6
Press [UP] or [DOWN] at the blinking cursor to change the number to [P2­09].
7
Press [SET] to enter parameter edit mode. The parameter is displayed as
10001.
8
Press [/LEFT] or [/RIGHT] at the blinking cursor to move to the desired digit, DIGIT 2.
9
Press [UP] or [DOWN] at the blinking cursor to change the number to
10011.
10
Hold down [SET] for approximately one second. After two flickers, the number is saved as 10011 for the parameter.
11
Hold down [MODE] for approximately one second to return to [P2-09].
12 ** Modification is not possible with the servo on &. Reset the parameter.
In case of exiting
without saving the set
value
Hold down [MODE] for approximately one second to return to the parameter.
NOTE 1) “ ” indicates flickering.
4. Parameters
4-19
4.1.7 External Output Contact Signal Display [St-15]
You can check whether the ON/OFF status of digital input/output signals that access the servo drive are on or off.
(1) External Output Signal Display
The positions of the seven segment LEDs and CN1 connector pins correspond as follows.
If an LED that corresponds to a pin is turned on/off, it indicates ON/OFF accordingly.
Output Contact Display
Number (5) (4) (3) (2) (1)
Contact
Number
DO5 DO4 DO3 DO2 DO1
CN1
pin number
45 44 43 40/41 38/39
Allocated default
signal name
INPOS BRAKE ZSPD READY ALARM
4. Parameters
4-20
4.1.8 External Output Signal and Logic Definition
The following explains output signal allocation and the method of checking allocation status.
(1) Output Signal Allocation
Output signal definition: [P2-05], [P2-06], [P2-07]
Output signal logic definition: [P2-10]
The default output signal allocation is as follows:
Signal Name
Output
Signal
Alwa
ys
Alloc
ated
CN1 Pin Default Allocation Number
Not
Alloc
ated
Internal
Parameter
Default
Value
Parameter Allocation 45 44 43 40/41 38/39
Alarm
[P2-05].Set Digit 1
ALARM F 5 4 3 2
1 0
[P2-05] 0x4321
Servo Ready
[P2-05]. Set Digit 2
READY F 5 4 3
2 1 0
Zero speed achieved
[P2-05]. Set Digit 3
ZSPD F 5 4
3 2 1 0
Brake
[P2-05]. Set Digit 4
BRAKE F 5
4 3 2 1 0
Position reached
[P2-06]. Set Digit 1
INPOS F
5 4 3 2 1 0
[P2-06] 0x0005
Torque limit reached
[P2-06]. Set Digit 2
TLMT F 5 4 3 2 1
0
Speed limit reached
[P2-06]. Set Digit 3
VLMT F 5 4 3 2 1
0
Speed achieved
[P2-06]. Set Digit 4
INSPD F 5 4 3 2 1
0
Warning
[P2-07]. Set Digit 1
WARN F 5 4 3 2 1
0 [P2-07] 0x0000
NOTE 1) CN1 connector pin is not allocated when the default value is "0".
Output Signal
Output Allocation Number
4. Parameters
4-21
(2) Examples of Changing Output Signal Allocation
The output signal definition can be changed in [P2-05], [P2-06], and [P2-07].
The output signal logic definition can be changed in [P2-10].
Allocate output signals as in the following table:
Signal Name
Output
Signal
Alwa
ys
Alloc
ated
CN1 Pin Default Allocation Number
Not
Alloc
ated
Internal
Parameter
Value
After
Changing
Parameter Allocation 45 44 43 40/41 38/39
Alarm
[P2-05].Set Digit 1
ALARM F 5 4 3 2
1 0
[P2-05] 0x0301
Servo Ready
[P2-05]. Set Digit 2
READY F 5 4 3 2 1
0
Zero speed achieved
[P2-05]. Set Digit 3
ZSPD F 5 4
3 2 1 0
Brake
[P2-05]. Set Digit 4
BRAKE F 5 4 3 2 1
0
Position reached
[P2-06]. Set Digit 1
INPOS F 5 4 3 2 1
0
[P2-06] 0x5400
Torque limit reached
[P2-06]. Set Digit 2
TLMT F 5 4 3 2 1
0
Speed limit reached
[P2-06]. Set Digit 3
VLMT F 5
4 3 2 1 0
Speed achieved
[P2-06]. Set Digit 4
INSPD F
5 4 3 2 1 0
Warning
[P2-07]. Set Digit 1
WARN F 5 4 3
2 1 0 [P2-07] 0x0002
NOTE 1) CN1 connector pin is not allocated when the default value is "0".
Output Signal
Output Allocation Number
4. Parameters
4-22
Example of Changing Output Signal Allocation
The following is an example of output signal allocation change.
The sequence of switching the allocation signals of ALARM (CN1-38/39) and ZSPD (CN1-
43) is as follows:
Before Changing After Changing
[P2-05]:
Order
Loader Window
Display Result
Keys to Use What to Do
1
Press [MODE] to move to [P2-05].
2
Press [SET] to enter parameter edit mode. The parameter is displayed as 04321.
3
Press [UP] or [DOWN] at the blinking cursor to change the number to 04323.
4
Press [/LEFT] or [/RIGHT] at the blinking cursor to move to the desired digit, DIGIT 3.
5
Press [UP] or [DOWN] at the blinking cursor to change the number to 04123.
6
Hold down [SET] for approximately one second. After two flickers, the number will be saved as 04123 for the parameter.
7
Hold down [MODE] for approximately one second to return to [P2-05].
8 ** Modification is not possible with the servo on & Reset the parameter.
In case of exiting without
saving the set value
Hold down [MODE] for approximately one second to return to the parameter.
NOTE 1) “ ” indicates flickering.
If two output signals are allocated to a number, the output contact setting error [AL-72] alarm will be triggered.
4. Parameters
4-23
(3) Output Signal Logic Definition
Output signal logic definition: [P2-10]
The logic of output signals as shipped from the factory is as follows.
Signal Name
Input Signal (Initial Name)
CN1 Pin Default Allocation Number
Contact B
Output
Signal
Logic
Definition
Default Setting
Parameter Allocation 45 44 43 40 /41 38 /39
Alarm
[P2-10].Set Digit 1
ALARM
0
[P2-10] 0x10110
Servo Ready
[P2-10]. Set Digit 2
READY
1 0
Zero speed achieved
[P2-10].Digit 3
ZSPD
1 0
Brake
[P2-10].Digit 4
BRAKE
0
Position reached
[P2-10].Digit 5
INPOS
1 0
NOTE 1) For the purpose of the input signal logic definition, Contact A is 1 and Contact B is 0
Output signal logic definition number
Output signal logic definitions
DO1(Contact A/Contact B) DO2(Contact A/Contact B) DO3(Contact A/Contact B) DO4(Contact A/Contact B) DO5(Contact A/Contact B)
4. Parameters
4-24
(4) Examples of Changing Output Signal Logic Definition
Output signal logic definitions can be changed at [P2-10]
Set output signals as shown in the table below when they are allocated as below.
Signal Name
Input Signal (Initial Name)
CN1 Pin Default Allocation Number
Contact B
Output
Signal
Logic
Definition
Default Setting
Parameter Allocation 45 44 43 40 /41 38 /39
Alarm
[P2-10].Set Digit 1
ALARM
0
[P2-10] 0x11110
Servo Ready
[P2-10]. Set Digit 2
READY
1 0
Zero speed achieved
[P2-10].Digit 3
ZSPD
1 0
Brake
[P2-10].Digit 4
BRAKE
1 0
Position reached
[P2-10].Digit 5
INPOS
1 0
For the purpose of the input signal logic definition, Contact A is 1 and Contact B is 0
Output signal logic definitions
Output signal logic definition number
DO1(Contact A/Contact B) DO2(Contact A/Contact B) DO3(Contact A/Contact B) DO4(Contact A/Contact B) DO5(Contact A/Contact B)
4. Parameters
4-25
Example of Changing Output Signal Allocation
The following is an example of output signal allocation change.
The sequence of switching the allocation signals of ALM (CN1-38/39) and ZSPD (CN1-43) is as follows:
Before Changing After Changing
[P2-05]:
Order
Loader Window
Display Result
Keys to Use What to Do
1
Press [MODE] to move to [P2-05].
2
Press [SET] to enter parameter edit mode. The parameter is displayed as 04321.
3
Press [UP] or [DOWN] at the blinking cursor to change the number to 04323.
4
Press [/LEFT] or [/RIGHT] at the blinking cursor to move to the desired digit, DIGIT 3.
5
Press [UP] or [DOWN] at the blinking cursor to change the number to 04123.
6
Hold down [SET] for approximately one second. After two flickers, the number will be saved as 04123 for the parameter.
7
Hold down [MODE] for approximately one second to return to [P2-05].
8 ** Modification is not possible with the servo on & Reset the parameter.
In case of exiting without
saving the set value
Hold down [MODE] for approximately one second to return to the parameter.
NOTE 1) “ “indicates flickering.
If two output signals are allocated to a number, the output contact setting error [AL-72] alarm will be triggered.
4. Parameters
4-26
4.2 Parameter Description
4.2.1 Parameter System
There are a total of eight groups of parameters. Each group is explained in the following table:
Move to Another
Parameter
Parameter
Number
Initial Screen
Parameter
Group Name
Details
MODE Key
-
E.g.) In speed mode
Status Summary
Display
Displays the status summary of the servo.
St-00 - St-26 Status
Displays the operation status of the servo.
P0-00 - P0-27 System
Saves system configuration information.
P1-00 - P1-29 Control
Save control-related parameters.
P2-00 - P2-22 IN / OUT
Saves parameters related to analog and digital input/output.
P3-00 - P3-20
Speed
Operation
Saves speed operation parameters.
P4-00 - P4-14
Position
Operation
Saves position pulse operation parameters.
Cn-00 - Cn-18 Command
Performs operation handling.
The following explains the acronyms related to application mode in the parameter.
P: Use in position control mode.
S: Use in speed control mode.
T: Use in torque control mode.
Press [MODE] once to move to the next display mode.
4. Parameters
4-27
4.2.2 Operation Status Display Parameter
For detailed information, refer to "4.3 Operation Status Display."
“**” Modification is not possible with the servo on & Power reset parameter.
“*” Parameter that cannot be modified with the servo on
Parameter Unit Initial
Details
Applic ation mode
Code Name Minimum Maximum
St-00
Current operation
status
- -
Displays the current operation status. DIGIT 5: Operation Mode
DIGIT 4: ZSPD, INPOS/INSPD, Command, READY
DIGIT 3-1: Run Status
(Details: Refer to "4.1.2 Status Summary Display.")
PST
Operation status 0 0
St-01
Current operation
speed
[RPM] 0
Displays the current operation speed.
(Details: Refer to “4.3.2 Speed Display.”)
PST
Current speed -10000 10000
St-02
Current command
speed
[RPM] 0
Displays the current command speed.
(Details: Refer to “4.3.2 Speed Display.”)
ST
Command speed -10000 10000
St-03
Follow position
pulse
[pulse] 0
Displays the accumulated number of tracked position command pulses.
Displays the accumulated number of position
command pulses that followed as a result of the rotation of the servo motor because the servo was turned on.
If a number is lower than the minimum or higher
than the maximum, it is displayed as the minimum or maximum.
(Details: Refer to “4.3.3 Position Display.”)
P
Feedback pulse -2^30 2^30
St-04
Position
command pulse
[pulse] 0
Displays the accumulated number of position command pulses.
Displays the accumulated number of position
command pulses that have been entered since the servo turned on.
(Details: Refer to “4.3.3 Position Display.”)
P
Command pulse -2^30 2^30
St-05
Remaining
position pulse
[pulse] 0
Displays the remaining position pulses that the servo has to operate.
This is the difference between command pulse and
tracking pulse, and displays the remaining position pulses for the servo to operate.
The remaining position pulses, which are displayed
when the servo is off, are ignored when the servo turns on.
(Details: Refer to “4.3.3 Position Display.”)
P
Pulse error -2^30 2^30
St-06
Input pulse
frequency
[Kpps] 0.0
Displays input pulse frequency.
P
Input Pulse
frequency
-1000.0 1000.0
St-07
Current operation
torque
[%] 0.0
Displays the current load factor against the rated load factor.
Displays the load currently output by the servo motor as a percentage against the rated output.
T
Current torque -300.0 300.0
St-08
Current command
torque
[%] 0.0
Displays the command load factor against the rated load factor.
Displays the load currently output by the servo
motor as a percentage against the rated output.
(Details: Refer to “4.3.4 Torque and Load Display.”)
T
Command torque -300.0 300.0
4. Parameters
4-28
Parameter Unit Initial
Details
Applic ation mode
Code Name Minimum Maximum
St-09
Accumulated overload rate
[%] 0.0
Displays the currently accumulated load factor against the maximum accumulated load factor as a percentage.
(Details: Refer to “4.3.4 Torque and Load Display.”)
PST
Accumulated
overload
-300.0 300.0
St-10
Instantaneous
maximum load
factor
[%] 0.0
Displays the instantaneous maximum load factor against the rated load factor.
Displays, as a percentage, the maximum
overload between the current time and the start of control set off when the servo turned on.
(Details: Refer to “4.3.4 Torque and Load Display.”)
PST
Maximum load -300.0 300.0
St-11
Torque limit [%] -
Displays the torque limit value.
Displays, as a percentage, the maximum torque
that the servo motor can output, against the rated torque.
(T_LMT contact ON: Analog torque input. T_LMT contact OFF: [P1-13] and [P1-14] values)
PST
Torque limit -300.0 300.0
St-12
DC link voltage [V] 0.0
Displays the current DC link voltage of the main power.
The DC link voltage of the standard drive that
uses 220 [V] is approximately 300 [V].
The maximum DC link voltage allowed for the
standard drive that uses 220 [V] is 405 [V].
The overvoltage alarm [AL-41] triggers when the
DC link voltage threshold is exceeded because there is either too much or too little regenerative resistance.
The normal DC link voltage in the regenerative
section is 385 [V] or below.
(Details: Refer to “4.3.4 Torque and Load Display.”)
PST
DC link voltage 0.0 500.0
St-13
Regenerative
overload
[%] 0.0
Displays the regenerative overload rate.
PST
Regeneration
overload
0.0 20.0
St-14
Input contact
status
- -
Displays the input contact status that the servo recognizes.
(Details: Refer to “4.1.5 External Input Contact Signal
Display.”)
PST
Input Status - -
St-15
Output contact
status
- -
Displays the output contact status that the servo outputs.
(Details: Refer to “4.1.6 External Input Contact Signal Display.”)
PST
Output status - -
St-16
Single-turn data
(Single-turn data)
[pulse] 0
Displays the single-turn data of the encoder in pulses.
PST
Single-turn data 0 2^30
St-17
Single-turn data
(Degrees)
[˚] 0.0
Displays the single-turn data of the encoder in degrees.
PST
Single-turn data
(Degrees)
0.0 360.0
St-18
Multi-turn data [rev] 0
Displays the multi-turn data of the encoder.
PST
Multi-turn data -32768 32767
4. Parameters
4-29
Parameter Unit Initial
Details
Applic
ation
mode
Code Name Minimum Maximum
St-19
Internal temperature
[]
0
Displays the internal temperature sensor value.
PST
Room temperature
-40 200
St-20
Rated motor speed
[RPM] 0
Displays the rated speed of the currently installed motor.
PST
Rated RPM 0 10000
St-21
Maximum motor speed
[RPM] 0
Displays the maximum speed of the currently installed motor.
PST
Maximum RPM 0 10000
St-22
Rated motor current
[A] 0.00
Displays the rated current of the currently installed motor.
PST
Rated current 0.00 655.35
St-23
U phase current offset
[mA] 0
Displays the U phase current offset.
PST
U Phase current
offset
-200 200
St-24
V phase current offset
[mA] 0
Displays the V phase current offset.
PST
V phase current
offset
-200 200
St-25
Program version - -
Displays the version of the currently installed program.
(Details: Refer to “4.3.7 Software Version Display.”)
PST
Software version - -
St-26
FPGA Version - -
Displays the version of the currently installed FPGA version.
PST
FPGA Version - -
St-27
Analog Torque Command
% 0
Displays the values of the current analog torque command
T
Analog Tq CMD -3000 3000
4. Parameters
4-30
4.2.3 System Setting Parameter
For detailed information, refer to "4.4.1 System Parameter Setting."
“**” Modification is not possible with the servo on & Power reset parameter. “*” Parameter that cannot be modified with the servo on
Parameter Unit Initial
Details
Appli cation mode
Code Name Minimum Maximum
**P0-00
Motor ID - 999 Set Motor ID.
If the attempt to read motor data fails, the initial
value is set to 999.
(Details: Refer to “4.4.1 System Parameter Setting.")
PST
Motor ID 0 999
**P0-01
Encoder type - 0
0: Quadrature Type encoder. 1: Single turn Serial encoder. 3: Multi turn Serial encoder
(Details: Refer to “4.4.1 System Parameter Setting.")
PST
Encoder type 0 5
**P0-02
Encoder pulse [ppr] 3000 Serial Type encoder: Set the number of bits per
turn from the encoder.
Quadrature Type encoder: Sets the number of
encoder pulses.
(Details: Refer to “4.4.1 System Parameter Setting.")
PST
Enc resolution 1 30000
*P0-03
Select operation
mode
- 1
Sets operation mode. (0: Torque operation. 1: Speed operation. 2: Position operation. 3: Speed/position operation. 4: Torque/speed operation. 5: Torque/position operation.)
(Details: Refer to “4.4.1 Speed Operation Parameter Setting.")
PST
Operation mode 0 5
**P0-04
RS422
communication
speed
[bps] 0
Sets communication speed for RS-422 communication.
0 : 9600 [bps] 1 : 19200 [bps] 2 : 38400 [bps] 3 : 57600 [bps]
(Details: Refer to “4.4.1 System Parameter Setting.")
PST
RS422 baud rate 0 3
**P0-05
System ID - 0 Sets drive ID for communication.
An ID can be given to the servo if USB
communication, RS422 communication and BUS communication are used for communication with the servo.
A unique ID can be given to the servo and used
for individual communication with it.
(Details: Refer to “4.4.1 System Parameter Setting.")
PST
System ID 0 99
4. Parameters
4-31
Parameter Unit Initial
Details
Applica tion mode
Code Name Minimum Maximum
P0-06
Main power
input mode
- 0b00000
Sets main power input. DIGIT 1-> 0: Single-phase power
1: 3-phase power input
Caution: Using single-phase power may
lower motor output. DIGIT2 -> 0: Alarm in case of phase loss 1: Warning in case of phase loss
PST
Power fail mode 0b00000 0b11111
P0-07
RST checking
time
[ms] 20
Sets the time to check main power phase loss.
PST
RST check time 0 5000
P0-08
Displays
parameter upon start.
- 0
Sets the number for the operation status parameter that is displayed at the start.
(Details: Refer to “4.4.1 System Parameter
Setting.")
PST
Start up
parameter
0 26
*P0-09
Regenerative
overload derating
[%] 100
Sets derating factor for checking of regenerative resistance overload. The overload alarm triggers quickly when the derating value is set to 100% or below.
PST
Regeneration
derating
1 200
**P0-10
Regenerative
resistance value
[] 0
Sets the resistance value for regenerative
braking resistance. If set to 0, the default resistance value of the drive is used.
PST
Regeneration brake resistor
0 1000
**P0-11
Regenerative
resistance
capacity
[W] 0
Sets the capacity for the current regenerative resistance. If set to 0, a default resistance capacity embedded in the drive is used.
PST
Regeneration
brake capacity
0 30000
*P0-12
Overload check
Base load factor
[%] 100
Indicates the load factor for starting continuous overload checks. If set to 100 or below, an overload check starts early and the overload alarm triggers early.
PST
Overload check
base
10 100
P0-13
Continuous
overload
warning level
[%] 50
Indicates the level of continuous overload warning signal output. Outputs the warning signal when the percentage value against alarm trigger load factor is reached.
PST
Overload
Warning Level
10 100
*P0-14
Encoder output
scaling
- 12000
Sets the encoder output pulses per a rotation, when the servo outputs an encoder output signal to the outside.
(Details: Refer to “4.4.1 System Parameter
Setting.")
PST
Pulse out per
rotation.
-2^21 2^21
*P0-15
PWM OFF delay
time
[ms] 10
Sets the time to delay until the PWM signal
actually goes off after the servo is turned off.
(Details: Refer to “4.4.1 System Parameter
Setting.")
PST
PWM OFF
delay
0 1000
4. Parameters
4-32
Parameter Unit Initial
Details
Applica tion mode
Code Name Minimum Maximum
*P0-16
DB control mode - 0x0 Sets DB control mode.
0: Hold after DB stop 1: Release after DB stop 2: Release after free run stop 3: Hold after free run stop
(Details: Refer to “4.4.1 System Parameter
Setting.")
PST
DB control mode 0x0 0x3
*P0-17
Function setting
bit
- 0b00000
Sets drive function per digit. DIGIT 1 -> Sets the direction of the servo
rotation.
0: Forward (CCW), Reverse (CW) 1: Forward (CW), Reverse (CCW)
DIGIT 2 -> Sets the lock of the servo motor when the value of analog speed command is 0 in speed operation mode.
0: Not for use 1: Use (Torque improvement when
analog command stops)
DIGIT 3 -> Sets the open collector contacts for encoder pulse output.
0: Not for use 1: Use(ALO0-> A Phase, ALO1->B
Phase, ALO2-> Z Phase)
DIGIT 4 -> Sets the range of monitor output voltage.
0: -10V~+10V 1: 0~10V
DIGIT 5 -> Sets EEPROM save function in communication.
0: Enable to save parameter data when
writing through communication.
1: Unable to save parameter data when
writing through communication.
(Details: Refer to “4.4.1 System Parameter
Setting.")
PST
Function select
bit
0b00000 0b11111
P0-18
DAC output
mode
- 0x3210
Sets output mode for 1-2 analog output channels.
Sets CH0-CH3 from the bottom, HEX Code, in order.
Output CH0 and CH1 as MONIT1 and
MONIT2.
0 : Speed Feedback [RPM] 1 : Speed Command [RPM] 2 : Torque Feedback [%] 3 : Torque Command [%] 4 : Position Command Frequency [0.1
Kpps]
5 : Following Error [pulse] 6 : DC Link Voltage [V] D: Speed command (User) [RPM] E: Torque command (User) [%]
(Details: Refer to “4.4.1 System Parameter
Setting.")
PST
DAC mode (F) 0x0000 0xFFFF
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