LSI LS7260, LS7262-TS, LS7262-S, LS7262, LS7260-TS Datasheet

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BRUSHLESS DC MOTOR COMMUTATOR/CONTROLLER
FEATURES:
Direct drive of P-Channel and N-Channel FETs (LS7260)
Direct drive of PNP and NPN transistors (LS7262)
Six outputs drive power switching bridge directly
Open or closed loop motor speed control.
+5V to +28V operation (Vss - VDD).
Externally selectable input to output code for 60°,
Three or four phase operation
Analog Speed control
Direction control
Output Enable control
Positive Static Braking
Overcurrent Sensing
LS7260, LS7262 (DIP); LS7260-S, LS7262-S (SOIC)
LS7260-TS, LS7262-TS (TSSOP) - See Connection Diag.
DESCRIPTION:
The LS7260/LS7262 are monolithic, MOS integrated cir­cuits designed to generate the signals necessary to con­trol a three phase or four phase brushless DC motor. They are the basic building blocks of a brushless DC motor controller. The circuits respond to changes at the SENSE inputs, originating at the motor position sensors, to provide electronic commutation of the motor wind­ings. Pulse Width Modulation of outputs for motor speed control is accomplished through either the ENABLE in­put or through the Analog input (VTRIP) in conjunction with the OSCILLATOR input. Overcurrent circuitry is provided to protect the windings, associated drivers and power supply. The overcurrent circuitry causes the ex­ternal output drivers to switch off immediately upon sensing the overcurrent condition and on again only when the overcurrent condition disappears and the pos­itive edge of either the ENABLE input or the sawtooth OSCILLATOR occurs. This limits the overcurrent sense cycling to the chopping rate of the ENABLE input or the sawtooth OSCILLATOR.
A positive braking feature is provided to effect rapid de­celeration. While the LS7262 is designed for driving NPN and PNP transistors (See Fig. 2), the LS7260 is designed to drive both NMOS and PMOS Power FETs and develops a full 12V drive for both the N-Channel and P-Channel devices (See Fig. 1) when using a 12V power supply.
LSI
CS1
OUT 1
OUT 2 OUT 3
OUT 4
COMMON
OUT 5
OUT 6
BRAKE
ENABLE
CS2
FWD/REV VDD (-V)
S3 S2 S1
OSCILLATOR V TRIP
OVERCURRENT SENSE
VSS (+V)
CONNECTION DIAGRAM - TOP VIEW
1
2
3
4 5
6
7
8
9 10
20
11
12
13
14
15
16
17
18
19
INPUT/OUTPUT DESCRIPTION: COMMUTATION SELECTS (Pins 1, 20)
These inputs are used to select the proper sequence of outputs based on the electrical separation of the motor position sensors. See Table 3. Note that in all cases the external output drivers are disabled for invalid SENSE input codes. Internal pull down resistors are provided at Pins 1 and 20 causing a logic zero when these pins are left open.
FORWARD/REVERSE (Pin 19)
This input is used to select the proper sequence of Outputs for the desired direction of rotation for the Motor (See Table 3). An internal pull-up resistor holds the input high when left open.
SENSE INPUTS (Pins 15, 16, 17)
These inputs provide control of the output commutation sequence as shown in Table 3. S1, S2, S3 originate in the posi­tion sensors of the motor and must sequence in cycle code or­der. Hall Switch pull-up resistors are provided at Pins 15, 16 and
17. The positive supply of the Hall devices should be common to the chip Vss.
BRAKE (Pin 9)
For the LS7262, a high level at this input unconditionally turns OFF Outputs 1, 2 and 3 and turns ON Outputs 4, 5 and 6 (See Fig. 2). For the LS7260, a high level at this input turns ON Out­puts 1, 2 and 3 and Outputs 4, 5 and 6 (See Fig. 1). In both cases, transistors Q101, Q102 and Q103 cut off and transistors Q104, Q105 and Q106 turn on, shorting the windings together, The BRAKE has priority over all other inputs.
November 1997
7260-041100-1
LSI/CSI
LSI Computer Systems, Inc. 1235 Walt Whitman Road, Melville, NY 11747 (631) 271-0400 FAX (631) 271-0405
LS7260 LS7262
U
L
®
A3800
BRAKE (Pin 9) (Cont’d)
An internal pull-down resistor holds the input low when left open. (Center- tapped motor configuration requires a power supply disconnect transistor controlled by the BRAKE signal
- See Figure 2A).
ENABLE (Pin 10)
A high level at this input permits the output to sequence as in Table 3, while a low disables all external output drivers. An internal pull-up resistor holds the input high when left open. Positive edges at this input will reset the overcurrent flip-flop.
OVERCURRENT SENSE (Pin 12)
This input provides the user a way of protecting the motor winding, drivers and power supply from an overload condi­tion. The user provides a fractional-ohm resistor between the negative supply and the common emitters of the NPN drivers or common sources of N-Channel FET drivers. This point is connected to one end of a potentiometer (e.g. 100K ohms), the other end of which is connected to the positive supply. The wiper pickoff is adjusted so that all outputs are disabled for currents greater than the limit. The action of the input is to disable all external output drivers. When BRAKE exists, OVERCURRENT SENSE will be overridden. The overcurrent circuitry latches the overcurrent condition. The latch may be reset by the positive edge of either the saw­tooth OSCILLATOR or the ENABLE input. When using the ENABLE input as a chopped input, the OSC input should be held at VSS. When the ENABLE input is held high, the OSC­must be used to reset the overcurrent latch.
VTRIP (Pin 13)
This input is used in conjunction with the sawtooth OSC in­put. When the voltage level applied to VTRIP is more neg­ative than the waveform at the OSC input, the Outputs will be enabled as shown in Table 3. When VTRIP is more pos­itive than the sawtooth OSCILLATOR waveform the external output drivers are disabled.
The sawtooth waveform at the OSC input typically varies from .4 Vss to Vss-2V. The purpose of the VTRIP input in conjunction with the OSCILLATOR is to provide variable speed adjustment for the motor by means of PWM.
OSCILLATOR (Pin 14)
An R and C connected to this input (See Figure 6) provide the timing components for a sawtooth OSCILLATOR. The signal generated is used in conjunction with VTRIP to pro­vide PWM for variable speed applications and to reset the overcurrent condition.
OUTPUTS 1, 2, 3 (Pins 2, 3, 4)
For the LS7262, these open drain Outputs are enabled as shown in Table 2 and provide base current to PNP tran­sistors or gate drive to P-Channel FET drivers when COM­MON is floating. If COMMON is held at Vss, these Outputs can provide drive to NPN transistors or N-Channel FET drivers. For the LS7260, these Outputs provide drive to P-Channel FET drivers if COMMON is held at VSS.
OUTPUTS 4, 5, 6 (Pins 6, 7, 8)
These open drain Outputs are enabled as in Table 2 and provide base current to NPN transistors or gate drive to N-Channel FET drivers.
COMMON (Pin 5)
The COMMON may be connected to Vss when using a center-tapped motor configuration or when using all NPN or N-Channel drivers. For the LS7260, the COMMON is tied to VSS.
Vss (Pin 11)
Supply voltage positive terminal.
VDD (Pin 18)
Supply voltage negative terminal (ground).
MAXIMUM RATINGS:
PARAMETER SYMBOL VALUE UNIT
Storage Temperature TSTG -65 to +150 °C Operating Temperature TA -25 to +85 °C TA (1) -40 to +125 °C Voltage (any pin to Vss) VMAX -30 to +.5 V
(1) Available on special order. Contact factory for details.
DC ELECTRICAL CHARACTERISTICS:
(All Voltages Referenced to VDD, TA = 25°C unless otherwise specified)
SYMBOL MIN TYP MAX UNIT
Supply Voltage VSS 5 - 28 V Supply Current (Outputs not loaded) IDD - 4.5 6 mA
7260-111297-2
Input Specifications: BRAKE, ENABLE, CS1, CS2 RIN - 150 - K S1, S2, S3, FWD/REV Voltage (Logic "1") VIH VSS-1.5 - VSS V (Logic "0") VIL 0 - VSS-4.0 V OVERCURRENT SENSE (See Note) Threshold Voltage VTH (VSS/2)-.25 - (VSS/2)+.25 V
TABLE 1
OUTPUT CURRENT LIMITING RESISTOR SELECTION TABLE
POWER OUTPUT CURRENT
SUPPLY (VOLTS) 20 15 10 7.5 5 2.5 mA
6 ** ** ** ** ** .24 9 ** ** ** .43 .86 2.2 12 .20 .33 .62 .91 1.5 3.3 15 .36 .56 .91 1.3 2.2 4.3 Resistance 18 * .75 1.2 1.6 2.7 5.1 (k) 21 * * 1.5 2.0 3.3 6.2 24 * * 1.8 2.3 3.6 7.5 28 * * * 2.7 4.3 9.1
*causes excessive power dissipation **exceeds max current possible for this voltage
TABLE 2
For Power Supply 5V-28V
R1 (k ohms) Output Voltage
10 Vss -0.5
4.0 Vss -1.0
1.5 Vss -2.0
TYPICAL CIRCUIT OPERATION:
The oscillator is used for motor speed control as explained under VTRIP. Both upper and lower motor drive transistors are pulse width modulated (See Fig. 1 or 2) during speed control. For the LS7262, the outputs turn on in pairs (See Table 3). For example (See dotted line, Fig. 2): Q8 and Q4 are on, thus ena­bling a path from the positive supply through the emitter-base junction of Q101, Q8, Q4, R5, the base emitter junction of Q105 and the fractional-ohm resistor to ground. The current in the above described path is determined by the power supply voltage, the voltage drops across the base-emitter junctions of Q101 and Q105 (1.4V for single transistor or 2.8V for Darling­ton pairs), the impedance of Q8 and Q4 and the value of R5. Table 1 provides the recommended value for R5. R4 and R6 are the same value.
7260-111397-3
Oscillator:
Frequency Range Fosc 0 1/RC 100 kHz External Resistor Range Rosc 22 - 1000 k
NOTE: Theoretical switching point of the OVERCURRENT SENSE input is one half of the power supply determined by an internal bias network in manufacturing. Tolerances cause the switching point to vary plus or minus .25V. After manufacture, the switching point remains fixed within 10mV over time and temperature. The input switching sensivity is a maximum of 50mV. There is no hysteresis on the OVERCURRENT SENSE input.
TABLE 3. OUTPUT COMMUTATION SEQUENCE FOR THREE PHASE OPERATION
SEQUENCE SELECT CS1 CS2 CS1 CS2 CS1 CS2 CS1 CS2 FWD/REV=1 FWD/REV=0
0 0 0 1 1 0 1 1
ELECTRICAL SEPARATION (-60°-) (-120°-) (-240°-) (-300°-) OUTPUTS DRIVERS OUTPUTS DRIVERS SENSE INPUTS S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S3 ENABLED A B C ENABLED A B C
0 0 0 0 0 1 0 1 0 0 1 1 O1, O5 + - Off O2, O4 - + Off 1 0 0 1 0 1 1 1 0 1 1 1 O3, O5 Off - + O2, O6 Off + - 1 1 0 1 0 0 1 0 0 1 1 0 O3, O4 - Off + O1, O6 + Off ­ 1 1 1 1 1 0 1 0 1 1 0 0 O2, O4 - + Off O1, O5 + - Off 0 1 1 0 1 0 0 0 1 0 0 0 O2, O6 Off + - O3, O5 Off - + 0 0 1 0 1 1 0 1 1 0 0 1 O1, O6 + Off - O3, O4 - Off +
0 1 0 0 0 0 0 0 0 0 1 0 ALL DISABLED ALL DISABLED 1 0 1 1 1 1 1 1 1 1 0 1 ALL DISABLED ALL DISABLED
The OVERCURRENT input (BRAKE low) enables external output drivers in normal sequence when more negative than Vss/2 and disables all external output drivers when more positive than Vss/2. The OVERCURRENT is sensed continuously, and sets a flip flop which is reset by the rising edge of the ENABLE input or the sawtooth OSCILLATOR. (See description under OVERCURRENT SENSE.)
The VTRIP Input (BRAKE low) enables the outputs in normal sequence when more negative than the OSC input and disables all outputs when more positive than the OSC input. The VTRIP input may be disabled by connecting it to VDD and the OSC input to VSS. (See description under VTRIP)
For the LS7260, (See Fig. 1) the external drivers also turn on in pairs. Internal operation is somewhat different than the LS7262. For example, external transistors Q101 and Q105 will turn on when internal transistor Q8 turns off and Q4 turns on enabling full power supply drive on Q101 and Q105. Since Pin 5 is tied to VSS, the gate of P- channel Driver Q101 is brought to ground by R1 and the Gate of N-Channel driver Q105 is brought to VSS by Q4. Other external output pairs turn on similarly and the com­mutation sequence is identical to that of the LS7262 (Ta­ble 3). Table 2 indicates the minimum value of R1 (=R2=R3=R4=R5=R6) needed as a function of output drive voltage for Fig. 1.
* * *
*
*
See Figures 1 and 2. For the LS7260, Outputs O1,O2,O3 are the logical inversions of the corresponding Out­puts of the LS7262.
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