LS Control ES 10 User Manual

Industrivej 12, Gelsted DK-4160 Herlufmagle Tel. +45 5550 5550 Fax +45 5550 2265 www.lscontrol.dk lsc@lscontrol.dk
ES 10
flow regulator
Contents
Contents ............................................................................................................................................. 2
1 Description ...................................................................................................................................... 3
2 Diagram ........................................................................................................................................... 3
3 Functions ......................................................................................................................................... 4
3.1 Main menu ............................................................................................................................... 4
3.2 Setpoint menu .......................................................................................................................... 4
3.4 Alarm control ........................................................................................................................... 5
3.5 Outdoor temperature compensation ......................................................................................... 7
4 Setpoint menu table ......................................................................................................................... 9
5 Mounting ....................................................................................................................................... 10
6 Technical specifications ................................................................................................................ 11
7 Product codes ................................................................................................................................ 12
8 Applicable standards ..................................................................................................................... 12
9 Document versions ........................................................................................................................ 12
1 Description
The ES10 is a constant pressure (Pa) or a constant flow (m/s) regulator designed for
use in ventilation plants.
The ES10 is equipped with a 0-10VDC output and an on/off relay for control of a
frequency converter or a triac controller.
3 different operation modes and related setpoints are available; day operation mode,
night operation mode and max operation mode.
The ES10 may be equipped with a temperature sensor for outdoor temperature
compensation.
The ES10 is compatible with all pressure and flow sensors with a 0-10VDC output
signal.
As standard the ES10 is equipped with a voltage free contact for connection to the
BMS system or other type of alarm systems.
2 Diagram
Fig. 2.1.
3 Functions
3.1 Main menu
The main menu in the display consists of two lines. In the first line the following information is shown: Current operation mode (Stop, Day, Night, Max) and whether outdoor temperature compensation is active (Temp Komp). In the second line the following information is shown:
1) Current pressure (Pa) or current air velocity (m/s).
2) Press ”arrow down” and the outdoor temperature will be shown, if this sensor is mounted. If an outdoor temperature sensor is not mounted, -40.0C will be displayed.
3) Press ”arrow down” again and the current motor speed in % will be shown (0%=0VDC og 100%=10VDC).
4) Press ”arrow down” again and ”MENU press enter” will be shown. Press “enter” until the setpoint menu appears. See description below.
3.2 Setpoint menu
The individual setpoints are explained in section 3.3 and onwards and in the setpoint table in section 4. Access to menu. Press ”arrow down” several time in the main menu, until ”MENU press enter” appears in the display. Keep the “enter” button down until the setpoint menu appears. A password is required. The display shows ”MENU enter passw”. Use ”arrow up” and ”arrow down” to select the first numbers in the password, and the ”enter” button to continue to the next figure. When the figure has been entered, press the “enter” button to access the setpoint menu. The password is ”1234”. The first line in the display will show: ”Edit setp no: 1”.
Edit setpoint. The individual setpoint number is selected by pressing ”arrow up” and ”arrow
down”. Press enter to access and edit the required setpoint. Now the display shows ”Setpoint no: ?” and ”Value: ?”. The values of the individual setpoints are changed by pressing ”arrow up” and ”arrow down”.
Save setpoint. Press “enter” to save the new value and return to the setpoint menu again. If “esc” is activated, the new value will not be saved.
Exit from menu. To exit the setpoint menu, press ”arrow up” until ”Edit setp no: 0”, ”Enter for exit” is displayed. Now press ”enter” to exit the setpoint menu.
Timeout from menu. If none of the buttons are activated, the program will automatically exit the setpoint menu after 30 seconds. Note that the pressure/flow regulation is not active when the setpoint menu is active.
3.3 Air pressure / adjustment of air flow It is possible to set the ES10 to maintain a constant air pressure or a constant air flow.
This is done in setpoint menu no. 15. If this setpoint is set to ”0”, the ES10 will maintain a constant air pressure (measured in Pa, Pascal). If the setpoint is set to ”1”, the ES10 will maintain a constant air flow (measured in m/s, meter per sec). The 3 operation mode setpoints described below changes automatically between Pa and m/s depending on the selected operation mode.
ES10 comes with 4 different operation modes:
1) Off mode. The ES10 is off, and there is 0VDC on the motor output (cl12,13) and the motor relay (cl16,17) is open. In off mode the alarm surveillance is not active.
2) Day mode. The ES10 is adjusting in accordance with the day mode setpoint. This is set in setpoint menu no. 1. This setpoint is adjustable from 0Pa to 5000Pa (in air pressure adjustment mode) or from 0.00m/s to 50.00m/s (in air flow adjustment mode). The motor relay (cl16,17) is closed and the motor output (cl12,13) receives a voltage signal. In day mode the alarm surveillance is active. See alarm description in section 3.4.
3) Night mode. The ES10 is adjusting in accordance with the night mode setpoint. This is set in setpoint menu no. 2. This setpoint is adjustable from 0Pa to 5000Pa (in air pressure adjustment mode) or from 0.00m/s to 50.00m/s (in air flow adjustment mode). The motor relay (cl16,17) is closed and the motor output (cl12,13) receives a voltage signal. In night mode the alarm surveillance is active. See alarm description in section 3.4.
4) Max mode. The ES10 is adjusting according to the max mode setpoint. This is set in setpoint menu no. 3. This setpoint is adjustable from 0Pa to 5000Pa (in air pressure adjustment mode) or from 0.00m/s to 50.00m/s (in air flow adjustment mode). The motor relay (cl16,17) is closed and the motor output (cl12,13) receives a voltage signal. In max mode the alarm surveillance is partially activated, as the surveillance does not alarm at ”too low pressure”. See alarm description in section 3.4.
In setpoint menu no. 23 it is possible to set the max mode input (cl8,9) to operate inverted. If this setpoint is set at 0, the ES10 goes into max mode if cl8,9 is shortened. If the setpoint is set to 1, the function is inverted.
Selection of operation mode:
Operation mode
On/off in
(Clamps 10,11)
Night reduct in
(Clamps 1,2)
Full speed in (Clamps 8,9)
Off
OFF
OFF/ON
OFF/ON
Day
ON
OFF
OFF
Night
ON
ON
OFF
Max
ON
OFF/ON
ON
3.4 Alarm control
The ES10 is equipped with 3 different alarm modes:
1) Motor error alarm. If the connection between clamps 14 and 15 is disconneted, the display will show ERROR! motor”, and the alarm relay will change state (Clamps 18, 19,
20). The pressure regulation continues as normal. If the motor error disappears (clamps 14 and 15 are connected), the motor error in the display will disappear automatically.
2) Pressure/flow alarm above setpoint. If the measured pressure/flow exceeds the desired regulation setpoint plus an alarm threshold (pressure/ flow setpoint + alarm threshold), the following alarm will be displayed ERROR! To high”, and the alarm relay will change state (Clamps 18, 19, 20). The alarm threshold is set in setpoint menu no. 4. This setpoint is adjustable from 0Pa to 1000Pa (In air pressure adjustment mode) or from 0.00m/s to
10.00m/s (in air flow adjustment mode). The alarm is, however, only activated if this condition has been present for a given period of time. The alarm time is adjusted in setpoint menu no. 5. The time can be set from 0 to 1000 sec. If the pressure/air flow falls below this treshold again, the alarm will automatically be deactivated. See example in fig 3.1.
3) Pressure/air flow alarm below setpoint. If the measured pressure/ flow falls below the desired regulation setpoint less an alarm threshold (pressure/air flow setpoint – alarm threshold), the following alarm will be displayed ERROR! To low”, and the alarm relay will change state (Clamps 18, 19, 20).The alarm threshold is set in setpoint menu no. 4. This setpoint is adjustable from 0Pa to 1000Pa (in air pressure adjustment mode) or from
0.00m/s to 10.00m/s (in air flow adjustment mode). The alarm is, however, only activated if this condition has been present for a given period of time. This alarm time is adjusted in setpoint menu no. 5. The time is adjustable from 0 to 1000 sec. If the pressure/flow exceeds this threshold again, the alarm will automatically be deactivated.
Fig 3.1.
3.5 Outdoor temperature compensation
The ES10 is equipped with an outdoor temperature compensation function. The outdoor temperature is measured with a temperature sensor fitted in clamps 3, 4. The measuring range of the sensor is -40,0 to +60,0C. The outdoor temperature compensation function is activated by setting setpoint no. 6 in the setpoint menu to the value ”1”. If the outdoor temperature falls below the outdoor temp. comp. max value (Setpoint no. 7 in the setpoint menu is adjustable from -10C til +15C), the reduction of the pressure/flow setpoint will start. This reduction will continue until the value temp comp min is reached (setpoint no. 8 in the setpoint menu is adjustable from -25C to 0C). The size of the reduction is set in setpoint no. 9 in the setpoint menu. This value is adjustable from 0Pa to 500Pa or from 0m/s to 5.00m/s. Note that the outdoor temperature compensation only is active in day mode and max mode, and not in night mode. See fig. 3.2.
Fig. 3.2.
3.6 Motor control
Connection. The ES10 has a 0-10VDC output (cl 12,13) for control of a frequency converter or a triac controller. Furthermore the ES10 has a operation relay (cl 16,17), which will be closed when the unit is in day, night or max mode operation. In case of an error message from the frequency converter, the triac controller or the motor, the ES10 is equipped with an error input on clamps 14 and 15. These clamps are to be shortened for fault free operation. See section 3.4 for further information on alarm control. The current motor speed is displayed in the main menu. See section 3.1.
Control signal. In setpoint menu no. 10 it is possible to set the max voltage on the 0-10VDC output during operation. This setpoint is adjustable from 50% to 100% (50%=5,0VDC, 100%=10,0VDC). In setpoint menu no. 11 it is possible to see the min voltage on the 0-
10VDC output during operation. This setpoint is adjustable from 0% to 50% (0%=0,0VDC, 50%=5,0VDC).
Inverted operation. It is possible to invert the 0-10VDC output on the ES10, i.e. when the requirement for air volume is low, the 0-10VDC output voltage is increased instead of decreased. This is set in the setpoint menu no. 14. The value ”0” = Normal output, the value ”1” = Inverted output.
Frequency converter / Triac controller. The choice of frequency converter or triac controller as motor controller is set in the setpoint menu no. 16. The value ”0” = Frequency converter, the value ”1” = Triac controller. If triac controller” is selected in setpoint menu no. 16, the setpoint menu no. 17 must be adjusted. In this setpoint the size of the sudden pressure increases that may occur in the ventilation system are to be set. This value is adjustable from 0 to 1000Pa or from 0.00m/s to 10.00m/s.
3.7 Pressure or flow transducer
Standard. The ES10 is able to control air pressure or air flow by means of the associated air pressure or air flow transducer. This transducer is fitted on clamp 5 (0VDC), clamp 6 (+24VDC), and clamp 7 (0-10VCD pressure/air flow input). An optional pressure transducer ES11 is available as accessory to the ES10. If the ES11 is used, it is not necessary to adjust the setpoints concerning the pressure sensor as these have been set at the factory. The measuring range of the ES11 is 0Pa to 500Pa.
Other transducers. If a different air pressure or air flow transducer is chosen, the setpoint menu no. 12 and no. 13 are to be set. In setpoint menu no. 12, the pressure or airflow which the chosen sensor measures, is adjusted when the sensor output is 10VDC. This setpoint is adjustable from 0Pa to 5000Pa or from 0.00m/s to 50.00m/s. Example: If a pressure transducer at an output of 10VDC measures 500Pa, then 500Pa must be entered in the setpoint menu no. 12. In setpoint menu no. 13, the voltage output of the air pressure or the air flow transducer at 0Pa respectively 0m/s is adjusted. This setpoint is adjustable from 0.0V to 10.0V. Example: If a pressure transducer measures 0Pa at 1.0V. This value must be entered in setpoint menu no. 13.
3.8 Language
The menu language is available in Danish and English. The language is set in setpoint menu no. 18. Value ”0” = Danish and value ”1” = English.
3.9 PID controller
Air pressure or air flow adjustment is controlled by a PID controller. The PID controller is equipped with 4 setpoints in the setpoint menu.
1) Setpoint no. 19. PID KP. The amplification of the PID controller.
2) Setpoint no. 20. PID TI. The integration time of the PID controller.
3) Setpoint no. 21. PID H. The sampling time of the PID controller.
4) Setpoint no. 22. The adjustment frequency in seconds of the PID controller.
3.10 Factory settings
The ES10 can be reset to factory settings in setpoint menu no. 24. Set the value to ”1” and press enter. The unit will now return to factory settings and restart. See section 4 for factory setting values.
4 Setpoint menu table
Setpoint number
Display text
Description
Min value
Max value
Factory settings
1
Pressure day Flow day
Setpoint day mode operation
0Pa
0.00m/s
5000Pa
50.00m/s
200Pa
2.00m/s
2
Pressure night Flow night
Setpoint night mode operation
0Pa
0.00m/s
5000Pa
50.00m/s
150Pa
1.50m/s
3
Pressure max Flow max
Setpoint max mode operation
0Pa
0.00m/s
5000Pa
50.00m/s
400Pa
4.00m/s
4
Pressu error +/­Flow error +/-
Pressure/flow +/­threshold before alarm activation
0Pa
0.00m/s
1000Pa
10.00m/s
100Pa
1.00m/s
5
Time delay alarm
Time delay for pressure/flow before alarm is activated.
0sek
1000sek
300sek
6
Temp comp.
Outdoor temperature compensation OFF or ON
0=OFF
1=ON
0=OFF
7
Temp comp max.
Max temperature when compensation is activated
-10.0C
15.0C
5.0C 8
Temp comp min
Min temperature when compensation is at max.
-25.0C
0.0C
-10.0C
9
Temp pres reduce Temp flow reduce
Pressure/flow value to be compensated for
0Pa
0.00m/s
500Pa
5.00m/s
50Pa
0.50m/s
10
Motor out max.
Max voltage on 0-10VDC motor output
50%
100%
100%
11
Motor out min.
Min voltage on 0-10VDC motor output
0%
50%
0%
12
Sensor max.
Pressure/flow value which the sensor measures at output of 10VDC
0Pa
0.00m/s
5000Pa
50.00m/s
500Pa
5.00m/s 13
Sensor V 0Pa/ms
Voltage of pressure/flow sensor at 0Pa or 0m/s
0.0V
10.0V
0.0V
14
Inverted output
0-10VDC motor output in inverted operation
0=OFF
1=ON
0=OFF
15
Pressure/flow
Setting of control of pressure or flow
0=Pres
1=Flow
0=Pres
Setpoint number
Display text
Description
Min value
Max value
Factory settings
16
Freqconver/Triac
Setting of frequency converter or triac controller
0=
Frequency converter
1=Triac
0=
Frequency converter
17
Triac press Triac flow
Pressure/flow value indicating a sudden pressure/flow change
0Pa
0.00m/s
1000Pa
10.00m/s
50Pa
0.50m/s
18
Language 0:DK 1:UK
Language choice for menus
0=DK
1=UK
0=DK
19
PID kp
PID controller amplification
0
250
10
20
PID ti
PID controller integration time
0
4000
3000
21
PID h
PID controller sampling frequency
0
2000
600
22
PID period
PID controller is called every time the set value is reached
0.0sec
25.0sec
1.0sec 23
Max. in invert
Max mode input inverted function
0=OFF
1=ON
0=OFF 24
Factory setting
Reset to factory setting
0=OFF
1=Reset
0=OFF
5 Mounting
The ES10 constant pressure/air flow regulator is to be mounting according to applicable mounting regulations. The ES10 is to mounted on a flat and stable surface on which the ES10 is fixed with screws in the 4 corner holes. The ES10 is not to be mounted on moving or vibrating surfaces. Cables are run through cable gland and tightened.
Accessory: The ES11 pressure transduer is to be mounted according to applicable regulations. The ES11 must be mounted on a flat and stable surface on which the ES11 is fixed with screws in the 4 corner holes. The ES11 is not to be mounted on moving or vibrating surfaces. The cable is run trough the cable gland and tightened. The air connection piece is mounted on the ventilation duct in the measuring point. The air connection piece is connected via a piece of tubing, for + or – connection piece on the ES11 pressure transducer for measuring of either positive or negative pressure. If the ES11 is mounted in a pressure neutral area, it is not necessary to connect the other connection piece on the ES11. In this case a piece of tubing must be run to the neutral pressure area.
6 Technical specifications
Power supply : 230V AC +10% -10%, 50Hz (Kl21, 22, 23) Power consumption : Max 15VA Mains fuse : 13A Enclosure : IP 54 Dimensions (hxbxd) : 120 x 170 x 60 mm Weight : 620g Op. temperature : -20 - 50 C, Display 0 - 50 C PG cable glands : 1 pcs. PG13,5 and 4 pcs. PG7
Alarm relay : 250VAC, 8A AC1. (Cl18, 19, 20) Motor relay : 250VAC, 3A AC1. (Cl16, 17) Motor error input : Pull-down input, broken = error. (Cl14, 15) 0-10VDC out to motor : 0-10VDC 8bit. Max 20mA. (Cl12, 13) On/off input : Pull-down input, broken = off. (Cl10, 11) Full speed input : Pull-down input, shortened = Fullsp. (Cl8, 9) Pressure input : 0-10VDC in, 4,7Kohm, 10bit. (Cl7, 5) +24VDC supply : +24VDC out, +50%, -20%, Max 80mA. (Cl6, 7) NTC temperature sensor: 22Kohm NTC, +/- 0,5C, -40 to 60C Max. 20 meters cable not shielded. (Cl3, 4) Night set-back input : Pull-down input, shortened = night. (C1, 2)
Pres. transducer ES11 : 0-500Pa, 15VDC to 38VDC, 15VAC to 28VAC, 20mA IP54, op. Temp -20 - 50C Max 40 meters cable between ES10 and ES11. 3x0.25 mm2 cable.
Day setpoint : 0-5000Pa or 0,00-50,00m/s Night setpoint : 0-5000Pa or 0,00-50,00m/s Full speed setpoint : 0-5000Pa or 0,00-50,00m/s
7 Product codes
ES10 constant pressure or air flow regulator: Product code: 40630 Accessory: ES11 pressure transducer 0-500Pa: Product code: 40740
8 Applicable standards
EN 61000-6-1 and EN 61000-6-2 Electromagnetic Compatability (EMC) EN-60-60730-1 The Low Voltage Directive
9 Document versions
Ver 0.4. 26/9-2006 MJ Ver. 1.0 JEH 13-04-2011 Ver. 1.1 JEH 14-01-2016
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