LPKF ProtoMat S43, ProtoMat S63, ProtoMat S103 User Manual

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Page 1

LPKF ProtoMat S

Manual

Order Code: 1000447

Page 2

Page 3

ProtoMat S

Manual

Version 0.9

English

LPKF Laser & Electronics AG

Osteriede 7

D-30827 Garbsen

Germany

Phone +49-5131-7095-0

Fax +49-5131-7095-90

Email [email protected]

Page 4

ProtoMat S

Publisher LPKF Laser & Electronics AG

Osteriede 7

D-30827 Garbsen

Germany

Phone: +49-5131-7095-0

Fax: +49-5131-7095-90

Email: [email protected]

Order code 10000447

File name ProtoMat_S_HB_V0.9_ENG.docx

Version 0.9

Creation date 28.03.2011

Print date 28.03.2011

This document and its contents in whole and in part are subject

to copyright. The reproduction, translation or duplication of the

contents as photocopy or any digital form requires written

permission of LPKF AG.

Product and brand names

Product and brand names are trademarks of LPKF Laser &

Electronics AG, registered among others at the US Patent and

Trademark Office: LPKF

and the company logo, # 2,385,062

and # 2,374,780; Solarquipment

, # 3,494,986; ProConduct®, #

3,219,251; Allegro®, # 3,514,950.

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ProtoMat S

General information

Introduction

All information about assembling, start up, operating and maintenance, respectively troubleshooting of the delivered machine are provided by this product manual. This manual is written for persons with a basic knowledge of installing and operating software controlled machines. General knowledge about safety at work as well as basic knowledge about PC handling, based on Microsoft Windows® operating system, is required.

Availability

This document must be available in complete and legible condition at the workplace near the machine. Any person, allowed to operate the machine, must read and understand this manual. The machine owner has the duty to ensure that all safety instructions, described in the manual, will be heeded by the operators.

Notation

To facilitate the reading and understanding of the document information text attributes, text notations and text structures are used. The text attributes (highlighting) inside this document are defined as follows:

Attribute Function

Bold Important information

Italic Brand name

Bold + Italic LPKF Brand name

[…] Button

\...\ Input or output field

<…> Check box

{…} Radio button

>…>…> Menu path

/…/ Pointer to a numeric character

inside an image

Images

All pictures or graphics of this document are framed. Every figure is characterized with a continuously numbered title, for example “Fig. 1: Overview“. Numeric character inside the image is used for the identification of specified components or operation steps. Sideward showing arrows inside the image are used to indicate an activity direction.

Tables

Any technical data, facts or special context will be organized in tables. Every table is characterized with a continuously numbered title, for example “Tab. 1: Scope of delivery“. The table will be created with a highlighted headline and labelled columns.

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ProtoMat S

Genral information

Procedure descriptions

For this manual step by step procedures or workflows are compiled to operation sequences. An individual operation sequence consists of at least three components Title+Step+ Result.

Component Description

■ Title

Short description of the expected result – characterized with a prefixed “■“.

1. Step A consecutively numbered order of the individual work item of the described procedure.

➨ Partial result

Partial result of an operation step. The operation sequence is continuously progressed.

♦ Result

Result of the operation sequence - characterized with a prefixed “♦“.

Symbols and signal words

Inside this document the following symbols will be used to indicate important information:

Symbol Description

Safety instruction WARNING – dangerous hazard

to people ATTENTION – a machine damage is possible

Note

The note will be used for any information about the optimal solution for a realisation of a specific function or operation.

Note

The memo will be used for any additional information about a function or operation step.

® Registered Trademark

Registered trademark

The LPKF logo and the LPKF product names are registered trademarks of LPKF Laser & Electronics AG.

Microsoft and Windows are brand names or registered trademarks of the Microsoft Corporation in USA and/or international.

All other brand names belong to the respective owner.

Standards

The following standards and guidelines had been pursued for the creation of this document:

Standard Description

DIN 5008 05-2005

Rules for writing and layouting

VDI 4500 Bl.1,2 11-2006

Technical documentation Definitions and legal basics

IEC 62079

11-2001

Preparation of instructions Structuring, content and presentation

ISO 12100-2 02-2003

Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles

DIN EN 60204

01-2006

Safety of machinery - Electrical equipment of machines - Part 1: General requirements

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ProtoMat S Content

Table of contents

1 Product description ............................................................................. 9

1.1 Product characteristics ............................................................................................. 9

1.2 Type label ............................................................................................................... 10

1.3 Scope of delivery .................................................................................................... 10

1.3.1 Accessories .................................................................................................. 11

1.3.2 Provided components of the operator .......................................................... 11

1.3.2.1 Control computer ..................................................................................... 11

1.3.2.2 Dust extraction ......................................................................................... 12

1.4 Manufacturer ........................................................................................................... 13

1.5 EC declaration of conformity ................................................................................... 14

1.5.1 ProtoMat S43 ................................................................................................ 14

1.5.2 ProtoMat S63 ................................................................................................ 16

1.5.3 ProtoMat S103 .............................................................................................. 18

2 Safety notes ....................................................................................... 21

2.1 Device safety .......................................................................................................... 21

2.2 General safety notes ............................................................................................... 23

3 Functional description ...................................................................... 25

3.1 Function .................................................................................................................. 25

3.1.1 Permitted machining materials ..................................................................... 25

3.2 Equipment design ................................................................................................... 26

3.2.1 Housing ......................................................................................................... 26

3.2.2 Working area ................................................................................................ 28

3.2.3 Mill/drill head ................................................................................................. 29

3.2.3.1 ProtoMat S43 ........................................................................................... 29

3.2.4 Mill/drill head ................................................................................................. 30

3.2.4.1 ProtoMat S63/103 .................................................................................... 30

3.3 Conditions of use .................................................................................................... 32

3.3.1 Disclaimer ..................................................................................................... 33

3.4 Technical Data ........................................................................................................ 34

3.4.1 ProtoMat S43 ................................................................................................ 34

3.4.2 ProtoMat S63 ................................................................................................ 35

3.4.3 ProtoMat S103 .............................................................................................. 36

3.5 Emissions ................................................................................................................ 37

3.5.1 Acoustic emission ......................................................................................... 37

3.5.2 Material emission .......................................................................................... 37

3.6 Protection of persons .............................................................................................. 37

3.7 Disposal of waste material ...................................................................................... 37

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Content ProtoMat S

4 Transport and storage ....................................................................... 39

4.1 Transport ................................................................................................................. 39

4.1.1 Transport lock ............................................................................................... 39

4.2 Storage ................................................................................................................... 39

5 Installation .......................................................................................... 41

5.1 Assembly conditions ............................................................................................... 41

5.2 Unpacking the device ............................................................................................. 42

5.3 Installation and commissioning ............................................................................... 42

5.3.1 Installation ..................................................................................................... 42

5.3.1.1 Remove the transport lock ...................................................................... 43

5.3.1.2 Connecting the circuit board plotter ......................................................... 44

5.3.2 Commissioning ............................................................................................. 45

5.3.3 Remove the dummy tool ............................................................................... 46

6 Operation ............................................................................................ 47

6.1 Production process ................................................................................................. 47

6.2 Start system ............................................................................................................ 48

6.2.1 Tool status monitoring .................................................................................. 49

6.2.2 Grafical user interface .................................................................................. 50

6.2.2.1 Menu bar ................................................................................................. 51

6.2.2.2 Function bar ............................................................................................. 52

6.2.3 Window Processing ...................................................................................... 53

6.2.3.1 Manual control of the mill/drill head ......................................................... 54

6.2.3.2 Select head .............................................................................................. 55

6.2.3.3 Operate .................................................................................................... 56

6.2.3.4 Move to Position ...................................................................................... 57

6.2.3.5 Head actions ............................................................................................ 58

6.3 Establish a connection ............................................................................................ 59

6.4 Place material ......................................................................................................... 61

6.5 Tool setup ............................................................................................................... 62

6.5.1 Tool colour code ........................................................................................... 64

6.6 Manual drilling ......................................................................................................... 65

6.7 Manual milling ......................................................................................................... 68

6.8 Automatic mode ...................................................................................................... 73

6.8.1 Specify production type ................................................................................ 74

6.8.2 Loading the CBF file ..................................................................................... 76

6.8.2.1 Production of the printed circuit board..................................................... 78

6.9 Dispense ................................................................................................................. 80

6.9.1 Mount dispense set ...................................................................................... 81

6.9.2 Dispense process ......................................................................................... 82

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ProtoMat S Content

6.10 Shutdown the System ............................................................................................. 85

6.10.1 Saving the CBF file ....................................................................................... 85

6.10.2 Exit CircuitPro ............................................................................................... 86

6.10.3 Switch off the circuit board plotter ................................................................ 86

6.10.3.1 Shutdown and switch off the PC ............................................................. 86

6.10.4 Switch off the dust extraction ........................................................................ 86

7 Troubleshooting ................................................................................ 87

8 Maintenance/servicing ...................................................................... 89

8.1 Regular maintenance .............................................................................................. 89

8.2 Maintenance ........................................................................................................... 90

9 Storage ............................................................................................... 91

9.1 Shutdown ................................................................................................................ 91

9.2 Storage ................................................................................................................... 91

9.2.1 Disposal ........................................................................................................ 92

10 Appendix ............................................................................................ 93

10.1 Tools and consumables .......................................................................................... 93

10.1.1 Tools ............................................................................................................. 93

10.1.1.1 Tool set 1/8“ ............................................................................................. 94

10.1.1.2 HF and micro wave tool set 1/8“ .............................................................. 95

10.1.2 Consumables ................................................................................................ 95

10.1.2.1 Base material ........................................................................................... 95

10.1.2.2 Multilayer-Material ................................................................................... 96

10.2 Glossary .................................................................................................................. 97

10.3 List of figures ........................................................................................................... 98

10.4 List of tables .......................................................................................................... 100

10.5 Index ..................................................................................................................... 101

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Content ProtoMat S

ddd

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ProtoMat S Product description

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1 Product description

This chapter provides information about the mill/drill potter system ProtoMat S.

1.1 Product characteristics

Using a moving speed of 150 mm/s and a motor speed of 40,000 to 100,000 min

-1

the ProtoMat S produces high-end and complex printed circuit board very

fast and professionally. With a resolution of 0.25 µm this machine provides highest precision.

The extensive equipment and the high grade of automation as e.g. automatical exchange of tools, head illumination and a camera for detection of fiducials make the ProtoMat S extremely comfortable in its operation. The modern and ergonomically shaped soundproof housing facilitates easy handling. The safe and comfortable employment of the circuit board plotter is thus possible in any working environment without any additional effort.

As an optional accessory you can easily install a camera, a vacuum table and a status light.

The ProtoMat S is controlled using the easy to operate software CircuitPro. Moreover the software is able to import several CAD formats and to generate production data from these files.

Fig. 1: ProtoMat S series

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Product description ProtoMat S

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1.2 Type label

The type label is located at the right side of the machine housing besides the mains switch.

If any questions occur concerning identification of your machine and the corresponding equipment please always quote the serial number according to the type label to the LPKF service.

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1.3 Scope of delivery

The scope of delivery of the ProtoMat S Series includes:

Tab. 1: Scope of delivery

Quantity Description

1 ProtoMat S series, inclusive sound proof housing

1 Power cable with safety plug (230 V AC), length 1,5 m

1 Power cable with US plug (115 V AC), length 1,5 m

1 USB connection cable, 5 m

1 Drill underlay material with the dimensions 229 x 305 mm (9 x 12“)

1 Base material FR4 with the dimensions 229 x 305 mm (9 x 12“)

1 Tool set with:

2 Reference hole stripes

5 Reference hole pivots (3 x 8 mm)

1 Force fitting tool for reference hole pivots

4 Fuses 10 A (T10L 250 V)

2 Reference hole drill, spiral drill 2.95 mm

1 Fixing tape (to be dissolved residual-free)

1 Maintenance and service set

1 Solder Paste cartridge for machines with dispense set

1 CD-ROM

1 Software CircuitPro

1 Set of operation manuals, consisting of

1 Operating manual CircuitPro

1 Operating manual ProtoMat S

Fig. 2: Type plate

/1/ Machine type /4/ Operating voltage

/2/ Serial number /5/ Mains frequency in Hz

/3/ Year of production /6/ Power consumption in VA

4 5

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ProtoMat S Product description

1.3.1 Accessories

The following components can be delivered as accessories:

Tab. 2: Accessories

Quantity Description

1 Tool set 1/8“

1 HF tool set 1/8“

1 Dust extraction with auto switch feature

1 Vacuum table to fix work pieces

1 Vision System for detection of fiducials

1 Measuring microscope to check milling tracks and drillings

1 Status Light

1.3.2 Provided components of the operator

The following components are not included in the delivery and have to be provided by the operator.

1.3.2.1 Control computer

A control computer with the following characteristics has to be supplied by the operator:

Tab. 3: PC data

Component Rating

CPU IBM compatible from Intel Pentium IV or higher

(comparable to Dual Core 2 GHz)

RAM At least 1 GB DDR2 RAM

Hard disk 2 GB free space on internal disk

Graphic board NVIDEA with at least 512 MB graphics memory

Screen resolution 1280 x 1024 / High Colour (16 Bit)

Monitor 17“ VGA colour monitor

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Product description ProtoMat S

1.3.2.2 Dust extraction

A dust extraction with the following characteristics has to be supplied by the operator:

Tab. 2: Data for dust extraction

Attribute Data

Exhaust power 0 - 280 m3/h

Low pressure 20,000 Pa

Connecting adapter Ø 50 mm

Sound level 62 dB (A)

Collection efficiency > 98 %

Power consumption 1.1 kW

Note

We recommend using a dust extraction unit type LPKF Air Management System.

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ProtoMat S Product description

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1.4 Manufacturer

LPKF

LPKF Laser & Electronics AG

Osteriede 7

D-30827 Garbsen

Germany

Phone +49 (0)5131 - 70 95 – 0

Fax +49 (0)5131 - 70 95 - 90

Email [email protected]

Internet http://www.lpkf.com

LPKF Service

LPKF Laser & Electronics AG

Service Rapid Prototyping

Osteriede 7

D-30827 Garbsen

Germany

Phone +49 (0)5131 - 70 95 - 0

Fax +49 (0)5131 - 70 95 - 90

Email [email protected]

Internet http://www.lpkf.de/support/index.htm

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Product description ProtoMat S

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1.5 EC declaration of conformity

1.5.1 ProtoMat S43

EC declaration of conformity in accordance with machinery directive 2006/42/EG, Appendix II A

The manufacturer/seller

LPKF Laser & Electronics AG

Osteriede 7

30827 Garbsen

Germany

hereby declares that the following product

Product name LPKF ProtoMat S43

Product type: Mill/drill plotter

conforms to the provisions of the directive identified above – including the modifications effective at the time of this declaration.

This declaration refers to the product status where the product was placed on the market. Parts or modifications installed afterwards by the operator are not taken into consideration. Any subsequent modification shall invalidate the declaration for this product.

The following harmonized standards are applied:

EN 60204-1:2007 Safety of machinery - Electrical equipment of

machines - Part 1: General requirements

The following domestic and international standards (or parts/clauses of this standards) and specifications are applied:

EN ISO 12100-2:2004 Safety of machinery - Basic concepts,

general principles for design - Part 2: Technical principles

EN ISO 12100-1:2004 Safety of machinery - Basic concepts,

general principles for design - Part 1: Basic terminology, methodology

EN ISO 14121-1:2007 Safety of machinery - Risk assessment -

Part 1: Principles (ISO 14121-1:2007)

We maintain a quality assurance system according to DIN EN ISO 9001 that has been certified by DeuZert - Certification number: A 40583 22 00 1.

Person authorized to compile the documentation: Rainer Aschenbeck

Address of the person: see manufacturer address

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ProtoMat S Product description

The following EC guidelines are applied:

• EMC guideline 2004/108/EG

• Directive 2006/95/EC relating to electrical equipment designed for use

within certain voltage limits

Location: Garbsen

Date: 28. March 2011

Bernd Lange

(CTO)

Page 18

Product description ProtoMat S

1.5.2 ProtoMat S63

EC declaration of conformity in accordance with machinery directive 2006/42/EG, Appendix II A

The manufacturer/seller

LPKF Laser & Electronics AG

Osteriede 7

30827 Garbsen

Germany

hereby declares that the following product

Product name LPKF ProtoMat S63

Product type: Mill/drill plotter

conforms to the provisions of the directive identified above – including the modifications effective at the time of this declaration.

The following harmonized standards are applied:

EN 60204-1:2007 Safety of machinery - Electrical equipment of

machines - Part 1: General requirements

The following domestic and international standards (or parts/clauses of this standards) and specifications are applied:

EN ISO 12100-2:2004 Safety of machinery - Basic concepts,

general principles for design - Part 2: Technical principles

EN ISO 12100-1:2004 Safety of machinery - Basic concepts,

general principles for design - Part 1: Basic terminology, methodology

EN ISO 14121-1:2007 Safety of machinery - Risk assessment -

Part 1: Principles (ISO 14121-1:2007)

We maintain a quality assurance system according to DIN EN ISO 9001 that has been certified by DeuZert - Certification number: A 40583 22 00 1.

Person authorized to compile the documentation: Rainer Aschenbeck

Address of the person: see manufacturer address

Page 19

ProtoMat S Product description

The following EC guidelines are applied:

• EMC guideline 2004/108/EG

• Directive 2006/95/EC relating to electrical equipment designed for use

within certain voltage limits

Location: Garbsen

Date: 28. March 2011

Bernd Lange

(CTO)

Page 20

Product description ProtoMat S

1.5.3 ProtoMat S103

EC declaration of conformity in accordance with machinery directive 2006/42/EG, Appendix II A

The manufacturer/seller

LPKF Laser & Electronics AG

Osteriede 7

30827 Garbsen

Germany

hereby declares that the following product

Product name LPKF ProtoMat S103

Product type: Mill/drill plotter

conforms to the provisions of the directive identified above – including the modifications effective at the time of this declaration.

The following harmonized standards are applied:

EN 60204-1:2007 Safety of machinery - Electrical equipment of

machines - Part 1: General requirements

The following domestic and international standards (or parts/clauses of this standards) and specifications are applied:

EN ISO 12100-2:2004 Safety of machinery - Basic concepts,

general principles for design - Part 2: Technical principles

EN ISO 12100-1:2004 Safety of machinery - Basic concepts,

general principles for design - Part 1: Basic terminology, methodology

EN ISO 14121-1:2007 Safety of machinery - Risk assessment -

Part 1: Principles (ISO 14121-1:2007)

We maintain a quality assurance system according to DIN EN ISO 9001 that has been certified by DeuZert - Certification number: A 40583 22 00 1.

Person authorized to compile the documentation: Rainer Aschenbeck

Address of the person: see manufacturer address

Page 21

ProtoMat S Product description

The following EC guidelines are applied:

• EMC guideline 2004/108/EG

• Directive 2006/95/EC relating to electrical equipment designed for use

within certain voltage limits

Location: Garbsen

Date: 28. March 2011

Bernd Lange

(CTO)

Page 22

Product description ProtoMat S

Page 23

ProtoMat S Safety notes

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2 Safety notes

The following chapter lists the most important safety notes for working with the machine and the corresponding control software.

2.1 Device safety

WARNING

Danger to life due to electrical shock!

Missing or inadequate electrical grounding may cause deadly current strokes and/or fire.

The machine must operate connected with a tested protective earth contact socket and the correct earthing must be checked.

WARNING

Danger to life due to electrical shock!

Missing or inadequate electrical fuse protection may cause deadly current strokes and/or fire.

Never bypass any fuses! Use only the fuses recommended by the manufacturer.

ATTENTION

Health hazard!

During machining of work parts harmful fine particles and gases may develop that can be inhaled!

Make sure that dust extraction is activated during machining of the work piece. Use fine particle filters exclusively.

ATTENTION

Risk of injury!

The machine is heavy and bulky, thus it cannot be carried, be lifted or transported by only one person!

Lift and transport the machine always with two persons.

ATTENTION

Risk of injury!

Any accidental starting of the motor and moving of the mill/drill head during repairs and servicing may cause considerable injuries.

Make sure that only one person operates the machine. Secure the machine during servicing and repair activities appropriate.

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Safety notes ProtoMat S

ATTENTION

Risk of injury!

During the machining process the used tools and the collet chuck heat up so that direct contact may cause burn-ups.

Use safety gloves and a pair of tweezers during manual exchange of tools during operation.

ATTENTION

Risk of injury!

The employed tools are sharp-edged and cause cuts and stab wounds whenever used improperly.

Always store the tools in their toolbox and protect the toolbox against unauthorised usage.

ATTENTION

Risk of injury!

The opened soundproof cover may close accidentally and jam fingers or the complete hand.

Always lift the soundproof cover up to the latching position and secure the machine against any shocks.

ATTENTION

Risk of injury!

An instable level surface can collapse and hurt the operator during machining of a work piece due to vibrations and the machine powers.

The machine must be placed on a solid surface.

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ProtoMat S Safety notes

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2.2 General safety notes

General safety notes

Observe any legal accident prevention and labour

protection regulations.

Observe the accident prevention and labour protection

regulations given by the employer or the industrial union.

Read the operation manual before start up the machine and

any usage of the machine. Contact the LPKF service if any problems occur!

The machine must exclusively be operated, repaired and

serviced by qualified and authorised staff.

Please wear adequate work clothes respective protective

clothing when working at the machine.

Use the machine only according to intended usage.

Never operate the machine in an environment with danger

of fire or explosions.

Only operate the machine in proper condition. Make a

visual check before any usage and replace faulty cables and tubes at once.

Only operate the machine with correct operating protective

devices.

Only operate the machine with tools and accessories

licensed by LPKF.

Perform the required service and repair procedure

according to the described periods.

Separate the machine from mains power supply whenever

you have to perform repairs or servicing.

Always remove damages or functional disturbances at the

machine at once. Put the machine out of service and secure it against further usage whenever the damage cannot be removed.

Remove dust and remains of material using a paint brush

or draw off any machining remains. Never use compressed air to clean the machine!

Dispose of machining remains according to legal

regulations.

Make sure that your work space is always clean.

Always keep children away from the work space.

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Safety notes ProtoMat S

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ProtoMat S Functional description

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3 Functional description

In the following chapter the function of the circuit board plotter is described in detail.

3.1 Function

The circuit board plotter ProtoMat S is employed for processing of electrical printed circuit boards. Printed circuit boards can consist of several layers (multilayer) and may have up to six layers. In addition the ProtoMat S can be employed for processing of signs or housing components (front plate).

The circuit board plotter can be used for the following machining processes:

● Milling and drilling of single or double sided base material

● Milling and drilling of multilayer materials

● Milling of SMD soldering paste stencils

● Milling of solder resist masks

● Engraving of signs or housing plates

● Milling of cut-outs and outlines

● Perforating of planar materials

3.1.1 Permitted machining materials

For reliable and safe operation of the circuit board plotter ProtoMat S we recommend original LPKF consumables. These articles are available with good value as multilayer sets or they are sold as single material for the different applications.

Tab. 4: Machining materials

Designation Contents Usage

FR4 base material, copper-clad

FR4 base material 1,5 mm, 229 x 305 mm (9 x 12“), with or without protective foil, 3 mm reference hole drillings

Production of single or double sided circuit boards

Multilayer set Base material, surface laminate,

prepreg, seal rings

Production of multilayer circuit boards i.e. further processing with the LPKF multilayer press Multipress S

Drilling underlay Drilling underlay, format DIN A4, 2

Protection of the working table during drilling or during material penetrating drilling

Sinter plate Air permeable sinter plate for

vacuum table (optional)

Work plate or drilling underlay for the vacuum table (optional)

Cleaning pad Metal-free cleaning pads Removal of oxidation remains on

copper coatings

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Functional description ProtoMat S

3.2 Equipment design

ProtoMat S series circuit board plotters are constructed equally in principle to facilitate upgrades as simple as possible.

3.2.1 Housing

Fig. 3: Front view

/1/ Soundproof housing /2/ Cover knob

/3/ Soundproof cover

Page 29

ProtoMat S Functional description

Fig. 4: Back view

/1/ Interfaces /2/ Suction pipe with connector for

extraction tube

Fig. 5: Interfaces

/1/ USB port /2/ LPKF ports (4 x SUB-D, 25 pin.)

Page 30

Functional description ProtoMat S

3.2.2 Working area

Fig. 6: Working table

/1/ Mill/drill head /2/ Working table

Fig. 7: Vacuum table

/1/ Mill/drill head /4/ Connector

/2/ Vacuum table /5/ Pressure meter

/3/ Vacuum control unit

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ProtoMat S Functional description

3.2.3 Mill/drill head

3.2.3.1 ProtoMat S43

Fig. 8: Mill/drill head ProtoMat S43

/1/ Status LED /4/ Milling depth adjustment (manual)

/2/ Manual Z direction adjustment /5/ Open/close collet chuck (manual)

/3/ Tool holder

Tab. 5: LED signalling ProtoMat S43

LED Signal

ON The circuit board plotter is ready for operation.

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Functional description ProtoMat S

3.2.4 Mill/drill head

3.2.4.1 ProtoMat S63/103

Fig. 9: Mill/drill head ProtoMat S63/S103

/1/ Status LED /2/ Tool holder

/3/ Camera

Tab. 2: LED signalling ProtoMat S63/ S103

LED Signal

ON The circuit board plotter is ready for operation.

Flash The collet chuck is moving.

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ProtoMat S Functional description

Fig. 10: Tool holder unit

/1/ Tool holder /2/ Tool (e. g. Spiral drill 0.2 mm)

Fig. 11: Camera

/1/ Camera /3/ Connector for dispenser

/2/ Ring light /4/ Objective

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Functional description ProtoMat S

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3.3 Conditions of use

The circuit board plotter can be used for production of single and multi-sided circuit boards. Processing of signs as well as housing parts e.g. back or front plates are acceptable likewise.

Permitted machining processes are:

● Milling and drilling of single and double sided base material

● Milling and drilling of multilayer material

● Milling of SMD soldering paste stencils

● Milling of solder resist mask

● Engraving of signs or housing plates

● Perforation of flat materials

● Milling of cut-outs and outlines

The following materials are permitted for this circuit board plotter:

● GFK or CFK base material

● PTFE or ceramic-filled base material

● Wood

● Nonferrous materials as:

- Aluminium acc. to DIN EN 573:EN AW-6012

- Brass acc. to DIN EN 1412: CW603N

● Plastics as:

- Polyoxymethylen

- ABS-Copolymere

The circuit board plotter may only be operated for the machining processes and materials listed in this chapter.

The circuit board plotter may only be operated using the delivered control software CircuitPro.

Note

Please contact the LPKF service at once if you wish to use an other control software as the delivered item!

The circuit board plotter may only be start up with a sufficient dust extraction and a fine particle filtering.

Memo

We recommend the LPKF dust extraction system with integrated HEPA filter.

Note

Please contact the LPKF service first if you plan to use an other dust extraction system.

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ProtoMat S Functional description

The circuit board plotter may not be used for processing of highly combustible materials, closed containers, hollow articles, textiles and foods. Any processing of bodily parts (e.g. fingernails) is not allowed.

Note

Always contact the LPKF service first if you are not sure if the used materials can be processed with the circuit board plotter.

3.3.1 Disclaimer

The circuit board plotter was developed and produced according to state of the art technology and approved safety-related regulations. However improper use or application may cause hazards for body and life of the operator or third persons or impairments of the device or other material assets.

The manufacturer is not liable for damages that occur by improper use or the following type of handlings:

● Improper handling, inclusive any applications not mentioned in this manual

● Applications in improper environments

● Installation and operation with insufficiently trained and informed staff

or unauthorised persons

● Nonobservance of legal safety and work protection regulations

● Nonobservance of technical information

● Incorrect installation

● Insufficient mains power supply

● Unimplemented or insufficient maintenance

● Unauthorised technical modifications

● Employment of components or materials or spare parts that are not

specially licensed for this circuit board plotter

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Functional description ProtoMat S

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3.4 Technical Data

3.4.1 ProtoMat S43

Technical data circuit board plotter type ProtoMat S43:

Tab. 6: Technical data ProtoMat S43

Data Values

Mains power supply Voltage range from 110 to 240 V AC, 50 - 60 Hz

Power consumption 200 W

Weight Appr. 58 kg

Dimension 670 x 540 x 760 mm (W x H x D)

Permissible ambient temperature Range from 15 to 25 °C

Permissible atmospheric humidity Up to 60 %

Workplace noise level 71 dB (A), devoid of noise level dust extraction

Motor mill/drill head Three phase motor

Range of speeds Up to 40,000 min-1 (variable)

Processing speed 150 mm/s

Drilling capacity 150 strokes per minute

Tool change mechanism Manually

Number of tools Up to 15, software limit

Tool collet base 3.175 mm (1/8“)

Motor X-axis Three phase stepping motor

Motor Y-axis Three phase stepping motor

Motor Z-axis Two phase stepping motor

Milling depth adjustment Manually

Working area for work table 305 x 229 x 5 mm (X x Y x Z)

Working area for vacuum table 305 x 229 x 25 mm (X x Y x Z)

Resolution (X/Y) +/- 1 µm (0.04 Mil)

Repeat accuracy +/- 5 µm (0.2 Mil)

Exactness reference hole system +/- 20 µm (0.8 Mil)

Minimal drill diameter 0.2 mm

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ProtoMat S Functional description

3.4.2 ProtoMat S63

Technical data circuit board plotter type ProtoMat S63:

Tab. 7: Technical data ProtoMat S63

Data Values

Mains power supply Voltage range from 110 to 240 V AC, 50 - 60 Hz

Power consumption 200 W

Weight Appr. 58 kg

Dimension 670 x 540 x 760 mm (W x H x D)

Permissible ambient temperature Range from 15 to 25 °C

Permissible atmospheric humidity Up to 60 %

Workplace noise level 71 dB (A), devoid of noise level dust extraction

Motor mill/drill head Three phase motor

Range of speeds Up to 60,000 min-1 (variable)

Processing speed 150 mm/s

Drilling capacity 150 strokes per minute

Tool change mechanism Automatically

Number of tools Up to 15 tool holder positions, software limit

Tool collet base 3.175 mm (1/8“)

Motor X-axis Three phase stepping motor

Motor Y-axis Three phase stepping motor

Motor Z-axis Two phase stepping motor

Milling depth adjustment Automatically

Working area work table 305 x 229 x 38 mm (X x Y x Z)

Working area vacuum table 305 x 229 x 25 mm (X x Y x Z)

Resolution (X/Y) +/- 0.25 µm (0.01 Mil)

Repeat accuracy +/- 5 µm (0.2 Mil)

Exactness reference hole system +/- 20 µm (0.8 Mil)

Minimal drill diameter 0.2 mm

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Functional description ProtoMat S

3.4.3 ProtoMat S103

Technical data circuit board plotter type ProtoMat S103:

Tab. 8: Technical data ProtoMat S103

Data Values

Mains power supply Voltage range from 110 to 240 V AC, 50 - 60 Hz

Power consumption 300 W

Weight Appr. 60 kg

Dimension 670 x 540 x 760 mm (W x H x D)

Permissible ambient temperature Range from 15 to 25 °C

Permissible atmospheric humidity Up to 60 %

Workplace noise level 71 dB (A), devoid of noise level dust extraction

Motor mill/drill head Three phase motor

Range of speeds Up to 100,000 min-1 (variable)

Processing speed 150 mm/s

Drilling capacity 150 strokes per minute

Tool change mechanism Automatically

Number of tools Up to 15 tool holder positions, software limit

Tool collet base 3.175 mm (1/8“)

Motor X axis Three phase stepping motor

Motor Y axis Three phase stepping motor

Motor Z axis Two phase stepping motor

Milling depth adjustment Automatically

Working area work table 305 x 229 x 38 mm (X x Y x Z)

Working area vacuum table 305 x 229 x 25 mm (X x Y x Z)

Resolution (X/Y) +/- 0.25 µm (0.01 Mil)

Repeat accuracy +/- 5 µm (0.2 Mil)

Exactness reference hole system +/- 20 µm (0.8 Mil)

Minimal drill diameter 0.2 mm

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ProtoMat S Functional description

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3.5 Emissions

3.5.1 Acoustic emission

The permanent acoustic noise and vibration values of the circuit board plotter do not exceed the legal compulsory acoustic exposition level of 85 dB (A).

Max. noise level (without soundproof hood and dust extraction)

71 dB (A)

The noise level depends on the processing material. At a permanent heavy noise level the operator has to wear an ear protection (one way ear protection or circumaural headphones).

3.5.2 Material emission

During machining of circuit boards or materials dust or fine particles occur. These fine particles are, depending on the material, more or less hazardous to health and must not be expired to the environment. Thus a dust extraction has to be activated during operation of the circuit board plotter that extracts fine particles in a fine particle filter.

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3.6 Protection of persons

Any effective legal and internal work protection measures have to be obeyed.

According to the application and the material to be processed the operator has to wear appropriate protective clothing, this includes:

● Safety glasses

● Safety gloves

● Ear protection (one-way ear protection or earmuffs)

● Respirator mask

The safety instruction in chapter 2 (see Page 21) have to be obeyed in any case.

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3.7 Disposal of waste material

Local laws, directions and regulations as well as company directions concerning waste of material (fine particles and rest materials) have to be obeyed.

Check disposal with the responsible employee of your company e.g. your environmental protection representative.

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Functional description ProtoMat S

Page 41

ProtoMat S Transport and storage

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4 Transport and storage

The following chapter gives some information concerning transport and storage of the circuit board plotter.

4.1 Transport

ATTENTION

Risk of injury!

The machine is heavy and bulky and cannot be transported or lifted by one person!

Lift and transport the machine always with two persons.

For transports at large distances the circuit board plotter has to be stored in the delivered covering box. The covering box has to be placed and fixed on an euro pallet.

For transports at short distances the circuit board plotter can be take out of the covering box to be carried by two persons to the working desk.

4.1.1 Transport lock

Fix the mill/drill head with a transport protection band and place a foam mat under the mill/drill head.

4.2 Storage

Note

The circuit board plotter has to be stored in its covering box in a cool and dry environment.

At longer down or storage times, transport locks have to be installed and the circuit board plotters has to be stored in its covering box. Store the circuit board plotter in a cool and dry location. Use a protective cover to protect it from dust and humidity.

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Transport and storage ProtoMat S

Page 43

ProtoMat S Installation

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5 Installation

In this chapter installation and start up procedure of the circuit board plotter is described in detail.

5.1 Assembly conditions

ATTENTION

Risk of injury!

An instable underground that crashes may harm operators due to vibrations and machine powers that may occur during processing of a work piece.

The machine must be placed on a solid surface.

The circuit board plotter has to be installed on a solid work desk with a size of at least 800 x 900 mm.

Fig. 12: Required space

/1/ Dust extraction /3/ PC

/2/ Circuit board plotter

The areas marked in red are safety zones that must not be blocked with objects.

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Installation ProtoMat S

5.2 Unpacking the device

ATTENTION

Risk of injury!

The machine is heavy and bulky and cannot be transported or lifted by one person!

Lift and transport the machine with two persons.

NOTE

The graphic unpacking instruction is to be found in the covering box. After having removed the cover of the box you can take the unpacking instruction and proceed as described.

■

Unpacking the circuit board plotter

1. Transport the euro pallet with a lift truck to the work desk.

2. Remove the adhesive tape from the box cover.

3. Lift the paper cover from the box.

4. Take the unpacking instruction and follow the instructions step by step.

♦ Now the circuit board plotter is unpacked and ready for installation.

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5.3 Installation and commissioning

Note

Prerequisite for installation and start of operation is that the PC and the dust extraction are available at the work place. PC and dust extraction must be ready for operation.

Note

The control software CircuitPro has to be installed on the PC.

5.3.1 Installation

The installation of the circuit board plotter must be done in four steps:

I. Removal of the transport locks

II. Connection of the mains cable

III. Connection of the dust extraction

IV. Connection of the PC

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ProtoMat S Installation

5.3.1.1 Remove the transport lock

Fig. 13: Transport lock

/1/ Foam mat /2/ Security tape

■ Removal of the transport locks

1. Take a side cutter and open the security tape /2/.

2. Remove the security tape /2/ and dispose it.

3. Remove the foam mat /1/.

♦ The transport locks are removed.

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Installation ProtoMat S

5.3.1.2 Connecting the circuit board plotter

Note

The machine must be switched off before any cable can be connected to the interfaces.

Fig. 14: Connections

■ Connecting the circuit board plotter

1. Take the delivered USB cable and connect the circuit board plotter to the

PC (free USB slot).

2. If the camera unit is installed take the pre-installed USB cable of the

camera and connect it to the PC (free USB slot).

3. Take the RS232 cable and connect the circuit board plotter to the dust

extraction.

4. Open the soundproof hood of the circuit board plotter.

5. Insert the delivered mains cable into the AC power socket below the main switch.

6. Guide the mains voltage cable alongside the machine through the gap of the machine housing.

7. Connect the circuit board plotter with the mains power supply.

8. Connect the PC with the mains power supply.

9. Connect the monitor with the mains power supply.

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ProtoMat S Installation

10. Connect the dust extraction with the mains power supply.

11. Plug the tube of the dust extraction into the suction pipe of circuit board plotter (rear side).

12. Plug the other side of the tube on the coupler of the dust extraction.

♦ Now the circuit board plotter is connected.

Note

Do not connect any UBB hub to the USB interfaces of the machine. The USB interface do not support this configuration at all.

5.3.2 Commissioning

Always activate the system in the same sequence:

I. Switch on the PC (control unit)

II. Switch on the dust extraction and set the operation mode to automatic

or constant operation

III. Switch on the circuit board plotter

■ System start up

1. Switch on the PC.

2. Edit the user name and password.

3. Wait until the OS has booted up completely.

4. Switch on the dust extraction.

5. Turn the operation mode switch into the automatic position.

6. Adjust the desired extraction power.

7. Open the cover of the circuit board plotter.

8. Activate the circuit board plotter by setting the main switch to position I (ON).

9. Close the cover.

10. Start CircuitPro.

➨ The CircuitPro start-up logo is displayed:

Fig. 15: Start-up Logo

♦ The circuit board plotter is ready.

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Installation ProtoMat S

5.3.3 Remove the dummy tool

Fig. 16: Dummy tool automatically or mechanic lock

/1/ Dummy tool /3/ Tool holder

/2/ Tweezers

■ System start up

1. Take a tweezers and clamp the dummy tool.

2. For machines with mechanically lock:

- Turn the adjustment screw of the collet chuck.

For machines with automatic lock:

- The software open the collet chuck automatically.

➨ The tool holder release the dummy tool.

3. Remove the dummy tool.

♦ Now the circuit board plotter is ready for operation.

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ProtoMat S Operation

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6 Operation

The following chapter describes production processes that you can carry out with the circuit board plotter.

CircuitPro basic knowledge is required.

6.1 Production process

The production process has always three phases:

Phase I System start

The circuit board plotter, the PC and the dust extraction have to be activated and the control software CircuitPro has to be started.

Phase II Execute the production mode

Corresponding to the requirements for production of the material the machining mode, e.g. manual drilling, manual milling or automatically operation has to be selected. During automatically mode the individual production phases are selected manually and will be executed by the circuit board plotter.

Phase III System shut down

The control software CircuitPro has to be terminated and the circuit board plotter, the PC and the dust extraction must switched off.

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Operation ProtoMat S

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6.2 Start system

Always proceed in the same sequence when starting the system.

Note

The dust extraction is connected to the circuit board plotter via a control cable and is operating automatically. The dust extraction will be activated and deactivated by the circuit board plotter.

■ System start

1. Check all connection cables and tubes.

➨ Exchange damaged cables or tubes at once.

2. Open the soundproof hood of the soundproof housing.

3. Switch on the circuit board plotter by setting the main switch to position 1 (ON).

4. Start the PC by setting the main switch to position 1 (ON).

5. Enter user name and password. Wait until the operation system has booted the user interface.

6. Go to the task bar and click on Start>Programs>LPKF Laser & Electronics>CircuitPro.

➨ The CircuitPro start-up logo is shown:

Fig. 17: Startup image

♦ CircuitPro starts and establish the connection to the circuit board plotter.

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ProtoMat S Operation

6.2.1 Tool status monitoring

Note

Only printed board plotter with automatically tool exchange support this function.

It is possible that the mill/drill head is equipped with a tool, used by a production process in the past. This tool can eject or must placed in the tool holder. CircuitPro is checking the tool status.

■ Eject tool

➨ When the connected circuit board plotter is detected by CircuitPro the

following message is shown:

Fig. 18: Check active tool

1. Click {None} if no tool is clamped into the collet chuck.

1. Click {Tool From Tool Holder ID} and edit the tool position into the

input field \Tool Holder ID\.

2. Click on [Ok].

➨ The tool is placed in the tool holder according to the edit tool position.

Note

The drill/mill head moves to the zero position, if the value “0“ is entered in the input field \Tool holder ID\. The message “Open collet chuck“ is shown. Click [OK] to eject the tool.

♦ The tool is placed in the tool holder.

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Operation ProtoMat S

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6.2.2 Grafical user interface

The CircuitPro user interface consists of several windows.

Fig. 19: User interface

Tab. 9: User interface

Nr. Display Function

/1/ Menu bar The individual program menus can be accessed via the

menu bar.

/2/ Function bar The function bar contains several functions for the control

of the circuit board plotter and modification of the machining process.

/3/ Window Layer The window “Layer” lists the individual project layers.

/4/ Function bar

Insert

The function bar “Insert” contains several objects which can be inserted into the project data.

/5/ Window

Navigation

The window “Navigation“ displays the actual working area.

/6/ CAM View

The window “CAM View“ shows the project data. The individual objects are highlighted in user defined colours.

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ProtoMat S Operation

6.2.2.1 Menu bar

The CircuitPro program functions can be accessed via the menu bar.

Fig. 20: Menu bar

/1/ Menu File /7/ Menu Select

/2/ Menu Edit /8/ Menu Wizards

/3/ Menu Insert /9/ Menu Machining

/4/ Menu Toolpath /10/ Menu Camera

/5/ Menu Modify /11/ Menu Extras

/6/ Menu View /12/ Menu Help

Tab. 10: Menus

Menu Short description

File The menu “File“ provides program functions to open, store,

import and export work files.

Edit The menu “Edit“ provides program functions to create work data

as well as files, e.g. placing of new objects on the base material.

Insert The menu “Insert“ provides program functions to insert tool

paths or work areas.

Toolpath The menu “Toolpath“ includes the functions isolate tool path and

process contours.

Modify The menu “Modify“ offers program functions to process tool

paths.

View The menu “View“ allows the operator to activate/deactivate the

possible program windows.

Select Use the functions of the menu “Select“ to select certain zones of

the working area.

Wizards The menu “Wizards” is using to open several wizards.

Machining Use the functions of the menu “Operate“ to control the

machining process.

Camera The menu “Camera” offers program functions to set the installed

camera.

Extras The menu “Extras” offers functions to customize CircuitPro.

Help The menu “Help“ gives information about this program.

1 2 3 4 5 6

8 9 10

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Operation ProtoMat S

6.2.2.2 Function bar

Tab. 11: Function bars

Function Description

Processing Starts the wizards and opens several tool change functions.

Layouts Change the main window. The user can switch over from

CAM view to machining view.

Insert Several object functions.

Edit Several tool path functions.

Standard General program functions e.g. Open, Save, Import/Export

and Print.

Fig. 21: Function bar

/1/ Processing /4/ Edit

/2/ Layouts /5/ Standard

/3/ Insert

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6.2.3 Window Processing

The connected circuit board plotter is controlled via the menu window “Processing“:

Fig. 22: Window Processing

/1/ Mill/drill head manual control functions /4/ Register

/2/ Select head /5/ Moving to determined positions

/3/ Processing functions /6/ Mill/drill head control

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Operation ProtoMat S

6.2.3.1 Manual control of the mill/drill head

Fig. 23: Control of mill/drill head

/1/ Manual control X/Y direction /4/ Input field \Z step range\

/2/ Input field \X/Y step range\ /5/ Display motor speed

/3/ Manual control Z direction /6/ Display X/Y/Z coordinates

The individual buttons have the following functions:

No. Description

/1/, /2/ Type a value into the entry box \X/Y step size\ and click [-X] to move

the mill/drill head to the left side or click [+X] to move the mill/drill head to the right side.

Type a value into the input field \X/Y step size\ and click [-Y] to move the mill/drill head forward or click [+Y] to move the mill/drill backward.

/3/, /4/ Type a value into the input field \X/Y step size\ and click [-Z] to lift

down the mill/drill head or click [+Z] to lift up the mill/drill head.

/5/ The output field \R:\ displays the current spindle rotation speed of the

mill/drill head.

/6/ The output fields \X:\, \Y:\ and \Z:\ show the current position of the

mill/drill head.

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ProtoMat S Operation

6.2.3.2 Select head

Fig. 24: Select head

/1/ Mill/drill head /3/ Dispenser

/2/ Camera

The individual buttons have the following functions:

No. Description

/1/ Click [Mill/drill head] to move the mill/drill head (with mounted tool) to

the current camera position.

/2/ Click [Camera] to move the mill/drill head (with camera) to the current

tool position.

/3/ Click [Dispenser] to move the mill/drill head (with Dispenser) to

2 1

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Operation ProtoMat S

6.2.3.3 Operate

Fig. 25: Operate

/1/ Start processing /3/ Start processing select area

/2/ Selection field \Phase\ /4/ Stop processing

The input field has the following function:

No. Description

/2/ Click the selection field \Phase\ and select a machining phase.

The individual buttons have the following functions:

No. Description

/1/ Click [Start processing] to start the complete machining process.

/3/ Select a machining phase and mark the machining area with the

mouse. Click [Start processing select area] to start processing of the machining phase within the selected area.

/4/ Click [Stop processing] to stop the current machining process.

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ProtoMat S Operation

6.2.3.4 Move to Position

Fig. 26: Move to Position

/1/ Home position /3/ Pause position

/2/ Move by mouse position /4/ Zero position

The individual buttons have the following functions:

No. Description

/1/ Click [Home Position] to move the mill/drill head to the home position.

/2/ Click [Move by mouse position] and the mill/drill head follows the

current mouse position.

/3/ Click [Pause Position] to move the mill/drill head to the pause position.

/4/ Click [Zero Position] to move the mill/drill head to the zero position

(reference point).

4 3

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Operation ProtoMat S

6.2.3.5 Head actions

Fig. 27: Various

/1/ Lift mill/drill head up/down /3/ Exhaust unit on/off

/2/ Motor on/off

The individual buttons have the following functions:

No. Description

/1/ Click [Lift head up/down] to lower the mill/drill head.

/2/ Click [Motor on/off] to start or stop the motor.

The symbol changes correspondingly from a green triangle (90° position) to a red rectangle.

/3/ Click [Exhaust unit on/off] to activate/deactivate the exhaust unit by

operator.

The symbol changes correspondingly from a green triangle (90° position) to a red rectangle.

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6.3 Establish a connection

As a first step a connection between the PC and the circuit board plotter has to be established.

■ Establish a connection

Fig. 28: Select circuit board plotter

1. Go to the menu “Machining“ and click “Connect…”.

➨ The following window is shown:

Fig. 29: Connect

2. Click on the selection box \Machine type\ and select the type of the connected machine.

3. Click [Connect].

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Operation ProtoMat S

➨ The connection to the circuit board plotter is established and the following

message appears:

Fig. 30: Connection

➨ After the circuit board plotter was detected and its data will be transmitted,

the CircuitPro user interface opens:

Fig. 31: User interface

♦ Now the circuit board plotter is ready for operation.

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6.4 Place material

Before any machining process the material has to be placed and fixed on the working table.

■ Apply material

Fig. 32: Control

1. Click on [Move to pause position].

➨ The mill/drill head moves to pause position.

2. Open the soundproof hood.

3. Clean the working table and remove material rest with a smooth paint brush or a slightly damp cloth.

4. Place the underlay on the working table so that the pivots fit into the reference holes.

5. Place the production material on the underlay in a way that the pivots fit into the reference holes.

6. Check the production material. The head of the reference hole pivots must be lower than the production material surface.

For machines without vacuum table:

7. Fix the production material with a tape on the underlay. The tape has to be removable without remains. The tape has to be guided alongside the edges.

♦ The production material is fixed.

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Operation ProtoMat S

6.5 Tool setup

Note

Any change of tools is performed manually for circuit board plotters without tool exchange appliance.

The tool magazine of the circuit board plotter can house up to 15 different tools. The position of each tool is displayed in the window “Machining view“.

Fig. 33: Machining view

/1/ Tool position /3/ Axis of refexion

/2/ Machining area /4/ Current mill/drill head position

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ProtoMat S Operation

■ Tool setup

1. Insert a new tool into a free position of the tool exchange appliance.

Fig. 34: Tool exchange

2. Click [Change tool].

➨ The following window is displayed:

Fig. 35: Tool setup

3. Select a free position of the entry field \Tools\ and specify the tool.

Note

A selection of supported tools can be found in the list “required tools“.

4. Click [Apply].

♦ Now the tool is configured.

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Operation ProtoMat S

6.5.1 Tool colour code

All LPKF tools are equipped with a distance ring, colour coded accordingly to the tool applications:

Tab. 12: Tool colour coding

Colour Tool application

Red MicroCutter

Orange UniversalCutter

Blue EndMill (RF)

Purple EndMill

Olive-green EndMill (long)

Yellow ContourRouter

Green SpiralDrills

The tool position display of the window “machining view” is corresponding to the colour coding definitions:

Tab. 13: Tool position display code

Display Definition

Filled coloured circle The tool position is equipped with a mill or drill tool. The

displayed colour is according to the tool application (see Tab. 12: Tool colour coding)

Unfilled coloured circle The tool is removed.

Unfilled black circle The tool position is not equipped.

Example:

Fig. 36: Tool holder

/1/ not assembled /9/ not assembled /2/ MicroCutter /10/ not assembled /3/ SpiralDrill /11/ not assembled /4/ SpiralDrill /12/ EndMill /5/ SpiralDrill /13/ EndMill /6/ SpiralDrill /14/ ContourRouter /7/ SprialDrill /15/ ContourRouter /8/ not assembled

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

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6.6 Manual drilling

Note

Every individual tool for the PCB production must be clamped into the mill/drill head manually, if a circuit board plotter without automatic tool change function is used.

For the process “manual drilling“ the corresponding drill is inserted into the collet chuck of the mill/drill head and the drilling position will be reached via mouse movement. The motor is activated/deactivated by a clicking the start button as well.

Note

The tools available allow drilling of round holes with a max. diameter of 3 mm.

ATTENTION

Health hazard!

During machining process of work pieces harmful fine particles and gases may occur which can be inhaled!

Make sure that the dust extraction is activated during machining of the work piece. Be sure to use fine particle filters exclusively.

ATTENTION

Risk of injury!

During the machining process the used tools and the collet chuck heat up, direct contact may cause burnings.

Wear protective gloves and tweezers for manual change of tools during operation.

ATTENTION

Risk of injury!

The used tools are sharp-edged and cause cut or stab wounds when used improperly.

Store the tools always in the toolbox and secure the toolbox against unauthorised utilisation.

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Operation ProtoMat S

■ Produce a drill hole

1. The preparative activities are described in detail on page 61.

➨ The PCB material is fixed on the working table.

Fig. 37: Machining view select tool

2. Select a drilling tool.

3. Move the mill/drill head to the start position:

Fig. 38: Adjust position

Type a value into the input filed \X/Y step size\ and click[+X], [-X], [+Y] or

[-Y] until the drilling position is reached.

The exact position is displayed in the output fields \X:\ and \Y:\.

Fig. 39: Control milling/drilling head

4. Click on [motor on/off].

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➨ The drilling spindle rotates and the dust extraction is activated.

5. Click on [Lift head up/down ].

➨ The mill/drill head is lowered and the corresponding drilling hole is created.

After this process the mill/drill head returns to the rest position.

6. Click on [Motor on/off].

➨ The drilling spindle stops and the dust extraction is deactivated.

7. Repeat steps 3 to 6 if you wish to create further drilling holes.

♦ The drilling hole is created.

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6.7 Manual milling

Note

Every individual tool for the PCB production must be clamped into the mill/drill head manually, if a circuit board plotter without automatic tool change function is used.

For the process “manual milling“ the milling tool has to be inserted into the collet chucks of the mill/drill head. The mill/drill head will be moved to start position and then the motor is to be started. Afterwards the mill/drill head is lift down and the milling track will be accessed. The milling depth is adjusted automatically.

The production result depends directly on the depth of penetration of the used milling tool. An insufficient material removal between the PCB tracks may cause malfunctions of the printed circuit board. For the conical milling tools like UniversalCutter and MicroCutter the milling depth is determinate by the depth of penetration of the milling tool.

Always mill a test track on the PCB material and check the milling depth using a measuring microscope. Change the milling depth setting if required and repeat the milling process until you have the result required.

Note

Using the milling depth limiter depth of penetration can be exactly adjusted to the required result in 2-µm steps.

ATTENTION

Health hazard!

During machining process of work pieces harmful fine particles and gases may occur which can be inhaled!

Make sure that the dust extraction is activated during machining of the work piece. Be sure to use fine particle filters exclusively.

ATTENTION

Risk of injury!

During the machining process the used tools and the collet chuck heat up, direct contact may cause burnings.

Wear protective gloves and tweezers for manual change of tools during operation.

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ProtoMat S Operation

ATTENTION

Risk of injury!

The used tools are sharp-edged and cause cut or stab wounds when used improperly.

Store the tools always in the toolbox and secure the toolbox against unauthorised utilisation.

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Operation ProtoMat S

■ Manual setting of milling depth

Note

Only for circuit board plotters with manual setting of the milling depth the milling depth has to be adjusted using a micrometer screw.

1. Preparative activities are described in detail on page 61.

➨ The PCB material is fixed on the working table.

Fig. 40: Mill/drill head

2. Adjust the milling depth with the micrometer screw /1/.

3. Produce a test track.

4. Check the result using a measuring microscope.

Fig. 41: Optimal milling depth

5. Repeat the process in necessary until a sufficient amount of material has been removed.

♦ The milling depth is now adjusted.

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■ Produce a milling track

1. Preparative activities are described in detail on page 61

➨ The PCB material is fixed on the working table.

Fig. 42: Machining view select tool

2. Select a milling tool.

3. Move the mill/drill head to start position:

Fig. 43: Set position

Click[+X], [-X], [+Y] or [-Y] until the start position is reached.

The exact position is displayed in the output field \X:\ and \Y:\.

Fig. 44: Milling/drilling head control

4. Click on [Motor on/off].

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Operation ProtoMat S

➨ The drilling spindle rotates and the dust extraction is activated.

5. Click on [Lift head up/down ].

➨The mill/drill head is lowered according to the milling depth setting.

6. Click [+X], [-X], [+Y] or [-Y] until the final position is reached.

➨ Now the milling track is produced.

7. Click on [Lift up/down head].

➨ The mill/drill head will be lift up.

8. Click on [Motor on/off].

➨ The drilling spindle stops and the dust extraction will be deactivated.

9. For further milling tracks you have to repeat the steps 3 to 8.

♦ Now the milling path is produced.

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6.8 Automatic mode

Note

Every individual tool for the PCB production must be clamped into the mill/drill head manually, if a circuit board plotter without automatic tool change function is used.

During automatic operation single or multilayer PCBs are produced semiautomatically. According to the prepared CBF file the tools are selected and the drill holes and milling paths are produced.

ATTENTION

Health hazard!

During machining of work pieces harmful fine particles and gases may occur which can be inhaled!

Make sure that the dust extraction is activated during machining of the work piece. Be sure to use fine particle filters exclusively.

ATTENTION

Risk of injury!

During the machining process the used tools and the collet chuck heat up, direct contact may cause burnings.

Wear protective gloves and tweezers for manual change of tools during operation.

ATTENTION

Risk of injury!

The used tools are sharp-edged and cause cut or stab wounds when used improperly.

Store the tools always in the toolbox and secure the toolbox against unauthorised utilisation.

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Operation ProtoMat S

6.8.1 Specify production type

Production data is assembled using the “Process Planning Wizard“.

■ Generate production data

Fig. 45: Start wizard

1. Click Wizards>Process planning wizard….

➨ The following window is shown:

Fig. 46: Process planning wizard

2. Edit the required setting for the production process and click [Next].

3. Follow the instructions of the assistant.

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➨ If all settings have been made the following window is shown:

Fig. 47: Summary

4. Click [Done] and the window will be closed.

♦ Now the production process is configured.

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Operation ProtoMat S

6.8.2 Loading the CBF file

A CBF file contains all data required for the production of printed circuit boards. You can either open an existing CBF file to rework it or create a new file.

Note

CircuitPro processes always one CBF file. Whenever you open a additional file, all data is overwritten.

■ Open a CBF file

1. Click File>Open.

➨ The window “Open” is shown:

Fig. 48: Window Open

2. Click the selection field \Search in:\ and select a destination folder.

3. Click on the CBF file.

➨ The file name appears in the selection field \File name\.

4. Click [Open].

➨ The CBF file is loaded and the projects contained are placed on the working

area.

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ProtoMat S Operation

Fig. 49: Working area

/1/ Working area /2/ PCB data

♦ Now the CBF file is loaded.

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Operation ProtoMat S

6.8.2.1 Production of the printed circuit board

The production process can start when all settings for the PCB production have are entered completely.

■ Production process

Fig. 50: Start wizard

1. Click Wizard>Board Production Wizard.

➨ The following window is shown:

Fig. 51: Process planning wizard

2. Follow the instructions and click [Start].

➨ The next production step is shown.

3. Follow the instructions and click [Next].

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ProtoMat S Operation

➨ The PCB production is finished, when all productions steps a run through and

the following window is shown:

Fig. 52: Process planning wizard

4. Click [Finish] to stop the board production process.

5. Demount the board.

6. Clean the board and make a visual check.

♦ The board production is finished.

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6.9 Dispense

The dispense device is used to apply solder paste on the printed circuit board before the placement of SMD parts starts. With compressed air the solder paste will be applied point by point with precision and in small quantity. Also applying SMD glue or other materials which can be filled into cartridges is called dispensing.

Note

The dispensing device is included in the delivery for all mill/drill plotters with automatic tool change function.

The dispense set consists of:

Fig. 53: Complete dispense set

/1/ Dispense adapter /3/ Dispensing tip

/2/ Empty cartridge /4/ Solder Paste cartridge

A plastic hose to connect the dispense device to the compressed air system is also included in the delivery.

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6.9.1 Mount dispense set

Note

Keep the solder paste stored in a cool place until consumption. Before starting the dispense process the solder paste must be warmed up to room temperature.

Note

The installation of the dispense set will be guided by an intuitive wizard. Start the installation of the dispense set when requested by the wizard.

■ Assembling the dispense set

Fig. 54: Dispense adapter

1. Take the dispense adapter and loosen the upper fastening nut /3/. Pull out the empty cartridge.

2. Take the empty cartridge and unscrew the dispensing tip.

3. Take the solder paste cartridge and unscrew the lower end cap. Screw the dispensing tip on the outlet opening of the solder paste cartridge.

4. Insert the solder paste cartridge into the dispense adapter and tighten the upper fastening nut carefully.

Fig. 55: Installed dispense set

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Operation ProtoMat S

5. Remove the upper closure cap of the solder paste cartridge and plug in the coupling of the plastic hose /3/. Turn the coupling to fix it on the solder paste cartridge.

6. Loosen the lower fastening nut and plug the dispense adapter into the fixing device on the right side of the mill/drill head.

7. Plug the dispense adapter connection cable into the jack on the camera lighting system /1/.

♦ The dispense device is ready to operate.

6.9.2 Dispense process

Note

A production file with the prepared solder paste layer must be created before the dispense process can start.

■ Dispense process

1. Click on File>Open to open the project file.

➨ The project file will be loaded and the project data is displayed in the window

“CAM view”.

2. Click on Toolpath>Dispense.

➨ The following window is shown:

Fig. 56: Window Dispense

3. Use the default values or enter new dispense parameters for the current

project.

4. Click [Run].

➨ The program is assigning the solder paste points.

5. Click on Wizards>Dispense preparation wizard.

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➨ The wizard is starting and the following window is shown:

Fig. 57: Start Dispense preparation wizard

6. Follow the instructions and click [Next].

➨ After all processing steps have been carried out the following window is

shown:

Fig. 58: Dispense preparation wizard finished

7. Click [Done].

➨

The dispense preparation is finished.

8. Click on Wizards>Dispensing wizard.

➨ The wizard is starting and the following window is shown:

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Operation ProtoMat S

Fig. 59: Start Dispensing wizard

9. Follow the instructions and click [Next].

➨ After all processing steps have been carried out the following window is

shown:

Fig. 60: Dispensing wizard finished

10. Click [Finish].

♦ The dispensing process is finished.

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6.10 Shutdown the System

Always proceed in the same sequence when shutdown the system:

I Save the current CBF file

II Exit CircuitPro

III Switch off the circuit board plotter

IV Shutdown and switch off the PC

V Switch off the dust extraction

6.10.1 Saving the CBF file

Note

Always save the current production data.

It is possible to save the current production data under the same file name or under a new file name as well.

■ Saving the CBF file

Note

All existing data will be overwritten!

1. Click File>Save.

♦ The production data was saved by using the current file name.

■ Saving a new CBF file

1. Click File>Save as….

➨ The window “Save as…” is shown:

Fig. 61: Save as…

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Operation ProtoMat S

2. Click the input field \Save in\ and select the destination folder.

3. Click the input field \File name\ and edit the new file name.

4. Click [Save].

♦ The production data is saved in a new file.

6.10.2 Exit CircuitPro

When exit CircuitPro the mill/drill head and the working table are moving to the zero position.

■ Exit CircuitPro

1. Click File>Exit.

♦ CircuitPro is terminated.

6.10.3 Switch off the circuit board plotter

Note

Always wait until the mill/drill head and the working table have reached their reference position.

■ Switch off the circuit board plotter

1. Open the soundproof hood.

2. Set the main switch of the circuit board plotter to position 0 (OFF).

3. Close the soundproof hood.

♦The circuit board plotter is switched off.

6.10.3.1 Shutdown and switch off the PC

Note

Of course the PC can be left in action whenever the PC is used for other applications.

■ Shutdown the PC

1. Click Start>Shut down.

2. Wait until the PC is completely shut down and set the main switch of the PC in position OFF (0).

♦ The PC is switched off.

6.10.4 Switch off the dust extraction

Note

The dust extraction has only to be switched off if the system operates in continuous running mode.

In automatic mode the dust extraction is switched on/off via the circuit board plotter.

■ Switch off the dust extraction

1. Turn the main switch of the dust extraction to position OFF (0).

♦ The dust extraction is switched off.

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ProtoMat S Troubleshooting

7 Troubleshooting

This chapter gives some information concerning correction of small faults that may occur during operation of the circuit board plotter.

Note

Please contact the LPKF service if the measures described in this chapter do not provide the desired success. LPKF is not liable for improper repairs!

Tab. 14: Trouble shooting

Fault Cause Remedy

No connection No power supply Check the mains cable and insert the

mains plug into the socket if necessary. Click [Connect].

Main switch of the circuit board plotter is in position OFF

Set the switch to position ON.

Click [Connect].

No data transmission Check the USB cable between plotter and

PC. Fix the connector plug or exchange the USB cable.

Click [Connect].

Check the USB settings of the operating system.

Click [Connect].

No dust extraction No power supply Check the mains cable and insert the

mains plug into the socket if necessary.

Main switch of the dust extraction is in position OFF

Set the operation mode switch to either ON or AUTOMATIK.

Fuse triggered

Press the Reset Button of the dust extraction.

No data transmission Check the USB cable between circuit

board plotter and dust extraction. Fix the connector plug or exchange the cable.

Tool uptight Position of the tool holder is

incorrect

Import the tool holder position again.

Tool was not correctly inserted into the tool holder

Insert the tool with its top down into the tool holder until it stops.

Tool holder soiled Clean the tool holder.

Collet chuck soiled Clean the collet chuck.

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8 Maintenance/servicing

This chapter lists the most important maintenance and servicing activities.

8.1 Regular maintenance

Regular maintenance of the circuit board plotter includes a visual inspection before any start of operation and regular careful cleaning.

■ Visual inspection

1. Check the mains cable of the circuit board plotter, the USB cable to the PC, the connection cable and the tube to the dust extraction.

➨ Replace damaged cables or tubes at once.

2. Check the soundproof hood for visible damages.

3. Open the hood and check the mill/drill head and the working table for visible damages.

➨ Contact the LPKF service immediately whenever you find a damage and

make sure that the circuit board plotter is not used until the damage is removed.

♦ The visual inspection is successfully terminated and the circuit board plotter

can be set to operation.

■ Cleaning the circuit board plotter

Note

Clean the circuit board plotter with a dry and antistatic cloth and a paintbrush. To remove heavy soiling use a slightly damp cloth.

1. Disconnect the circuit board plotter from the mains power supply.

2. Clean the soundproof hood using a dry and antistatic cloth.

3. Open the hood and clean the working table with a paintbrush and slightly damp cloth.

4. Close the hood after cleaning.

5. Connect the circuit board plotter to the mains power supply.

♦ Now the circuit board plotter is cleaned.

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8.2 Maintenance

For proper function of the circuit board plotter maintenance activities have to be carried out in certain intervals.

ATTENTION

Risk of injury!

Unintended starting of the motor and moving of the mill/drill head during repairs or maintenance may cause severe injuries.

Make sure that only one person operates the machine. Protect the machine against unauthorised usage during maintenance and repair activities.

ATTENTION

Risk of injury!

The opened hood of the soundproof housing may shutdown and crush finger or the whole hand.

Open the hood of the soundproof housing always up to the latching position and protect the machine against shocks.

Tab. 15: Maintenance and service plan

Component Interval/Control Maintenance activity

Milling depth limiter after 100 operating

hours

cleaning

Chucks after 100 operating

hours

cleaning

Tool position Tool is not put down

correctly

Configure tool position

Dust extraction Extraction power

decreases perceptible

Exchange fine particle filter

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9 Storage

This chapter describes the storage of the circuit board plotter.

9.1 Shutdown

Before storage set the circuit board plotter out of operation.

■ Disassembly of the circuit board plotter

1. Switch off the circuit board plotter and the dust extraction.

2. Unplug the mains cable from the electrical safety socket.

3. Remove the tube from the dust extraction.

4. Remove the connection cable from the dust extraction.

5. Remove the USB cable from the PC.

6. Open the hood and remove the mains cable.

7. Install the transport locks.

8. Place all the connection cables on the working table and close the hood.

♦ Now the circuit board plotter is disassembled.

Note

The PC and the dust extraction have to be disassembled accordingly. The systems can be used for other machines or they can be stored as well. The appropriate information concerning disassembly and storage can be found in the respective operation manuals.

9.2 Storage

Note

The circuit board plotter has to be stored in the covering box in a cool and dry location.

ATTENTION

Risk of injury!

The machine is heavy and bulky and cannot be transported or lifted by one person!

Lift and transport the machine always with two persons.

■ Packaging the circuit board plotter

1. Place the covering box besides the work desk.

2. Open the box cover and take the unpacking instruction.

3. Follow the unpacking instruction step by step in reverse direction.

♦ Now the circuit board plotter is packed.

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Storage ProtoMat S

■ Storing the circuit board plotter

1. Select an adequate location (cool and dry) for storage.

2. Place the covering box on an euro pallet.

3. Transport the euro pallet with a lift truck to the storage location.

4. Protect the covering box with a foil or a suitable tarpaulin.

♦ Now the circuit board plotter is stored.

9.2.1 Disposal

Note

Legal regulations and directives concerning disposal of electric devices and machines have to be observed.

Dispose of the circuit board plotter must be done according to legal directives.

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10 Appendix

10.1 Tools and consumables

10.1.1 Tools

Any tool for the circuit board plotter can be ordered individually:

Tab. 16: Tools

Tool specification Length

(mm)

Order code.

End Mill RF, special tool, cylindrical, 1/8“ 36 0,15 115 832

End Mill RF, special tool, cylindrical, 1/8“ 36 0,25 115 833

End Mill RF, special tool, cylindrical, 1/8“ 36 0,40 115 834

Universal Cutter, conical, 1/8“ 36 0,2/0,5 115 835

Micro Cutter, Fine Line, conical, 1/8“ 36 0,1/0,15 115 836

End Mill long, cylindrical, PCB/aluminium 1/8“ 38 1,00 115 837

End Mill long, cylindrical, PCB/aluminium 1/8“ 38 2,00 115 838

End Mill, cylindrical, PCB/aluminium, 1/8“ 36 0,80 115 839

End Mill, cylindrical, PCB/aluminium, 1/8“ 36 1,00 115 840

End Mill, cylindrical, PCB/aluminium, 1/8“ 36 2,00 115 841

End Mill, cylindrical, PCB/aluminium, 1/8“ 36 3,00 115 842

Contour Router, special tool, cylindrical, 1/8“ 38 1,00 115 844

Contour Router, special tool, cylindrical, 1/8“ 38 2,00 115 845

Spiral Drill, cylindrical, 1/8“ 38 0,20 115 846

Spiral Drill, cylindrical, 1/8“ 38 0,30 115 847

Spiral Drill, cylindrical, 1/8“ 38 0,40 115 848

Spiral Drill, cylindrical, 1/8“ 38 0,50 115 849

Spiral Drill, cylindrical, 1/8“ 38 0,60 115 850

Spiral Drill, cylindrical, 1/8“ 38 0,70 115 851

Spiral Drill, cylindrical, 1/8“ 38 0,80 115 852

Spiral Drill, cylindrical, 1/8“ 38 0,85 115 853

Spiral Drill, cylindrical, 1/8“ 38 0,90 115 854

Spiral Drill, cylindrical, 1/8“ 38 1,00 115 855

Spiral Drill, cylindrical, 1/8“ 38 1,10 115 856

Spiral Drill, cylindrical, 1/8“ 38 1,20 115 857

Spiral Drill, cylindrical h, 1/8“ 38 1,30 115 858

Spiral Drill, cylindrical, 1/8“ 38 1,40 115 859

Page 96

ppendix ProtoMat S

Tab. 16: Tools

Tool specification Length

(mm)

Order code.

Spiral Drill, cylindrical, 1/8“ 38 1,50 115 860

Spiral Drill, cylindrical, 1/8“ 38 1,60 115 861

Spiral Drill, cylindrical, 1/8“ 38 1,70 115 862

Spiral Drill, cylindrical, 1/8“ 38 1,80 115 863

Spiral Drill, cylindrical, 1/8“ 38 1,90 115 864

Spiral Drill, cylindrical, 1/8“ 38 2,00 115 865

Spiral Drill, cylindrical, 1/8“ 38 2,10 115 866

Spiral Drill, cylindrical, 1/8“ 38 2,20 115 867

Spiral Drill, cylindrical, 1/8“ 38 2,30 115 868

Spiral Drill, cylindrical, 1/8“ 38 2,40 115 869

Spiral Drill, cylindrical, 1/8“ 38 2,95 115 870

Spiral Drill, cylindrical, 1/8“ 38 3,00 115 871

Furthermore LPKF offers tool sets.

10.1.1.1 Tool set 1/8“

Order code: 115 909

Tab. 17: Tool set 1/8“

Tool specification Length

(mm)

Quantity

End Mill, cylindrical, PCB/Aluminium, 1/8“ 36 1,00 2

End Mill, cylindrical, PCB/Aluminium, 1/8“ 36 2,00 1

Contour Router, special tool, cylindrical, 1/8“ 38 1,00 1

Contour Router, special tool, cylindrical, 1/8“ 38 2,00 1

Spiral Drill, cylindrical, 1/8“ 38 0,60 5

Spiral Drill, cylindrical, 1/8“ 38 0,70 5

Spiral Drill, cylindrical, 1/8“ 38 0,80 5

Spiral Drill, cylindrical, 1/8“ 38 1,00 5

Spiral Drill, cylindrical, 1/8“ 38 1,10 2

Spiral Drill, cylindrical, 1/8“ 38 1,20 2

Spiral Drill, cylindrical, 1/8“ 38 1,50 2

Spiral Drill, cylindrical, 1/8“ 38 3,00 2

Page 97

ProtoMat S Appendix

10.1.1.2 HF and micro wave tool set 1/8“

Order code: 116 394

Tab. 18: HF-Tool set 1/8“

Tool specification Length

(mm)

Quantity

End Mill RF, special tool, cylindrical, 1/8“ 36 0,15 3

End Mill RF, special tool, cylindrical, 1/8“ 36 0,25 5

End Mill RF, special tool, cylindrical, 1/8“ 36 0,40 3

End Mill long, cylindrical, PCB/aluminium 1/8“ 38 2,00 2

End Mill, cylindrical, PCB/aluminium, 1/8“ 36 1,00 5

End Mill, cylindrical, PCB/aluminium, 1/8“ 36 2,00 2

10.1.2 Consumables

10.1.2.1 Base material

Tab. 19: Base material

Material Dimensions

(mm)

Copper (µm)

Quantity

Order code.

Base material FR4 420 x 297 x 1,5 18/18 10 106 398

Base material FR4 420 x 297 x 1,5 -/35 10 106 400

Base material FR4 420 x 297 x 1,5 35/35 10 106 401

Base material FR4 with protective foil

420 x 297 x 1,5 5/5 10 112 059

Base material FR4 reference holes 3 mm

229 x 305 x 1,5 18/18 10 115 967

Base material FR4 reference holes 3 mm

229 x 305 x 1,5 -/18 10 115 968

Base material FR4 reference holes 3 mm

229 x 305 x 1,5 -/35 10 115 969

Base material FR4 reference holes 3 mm

229 x 305 x 1,5 35/35 10 115 970

Base material FR4 reference holes 3 mm and protective foil

229 x 305 x 1,5 5/5 10 115 971

Page 98

ppendix ProtoMat S

10.1.2.2 Multilayer-Material

Tab. 20: Multilayer material

Material Dimensions

(mm)

Copper (µm)

Quantity

Order code.

Thin laminate 104 ML with protective foil for galvanics

229 x 305 x 0,2 -/5 1 119 571

Prepeg Typ 2125 275 x 200 x 0,1 / 2 119 572

Base material FR4 229 x 305 x 1,0 18/18 1 119 574

Base material 104 ML 229 x 305 x 0,36 18/18 1 119 575

Thin laminate 104 ML without protective foil for ProConduct

229 x 305 x 0,2 -/18 1 119 818

Pressing plate with reference holes

229 x 205 x 1,6 / 1 120 345

Press cushion with reference holes

229 x 305 x 1,7 / 1 120 999

Page 99

ProtoMat S Appendix

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10.2 Glossary

Base copper Copper foil single or double sided fixed on the insulating

substrates for PCB.

Base material The isolated material applied with the copper circuit

structures (conductor tracks and annular rings). The base material can be either inflexible or flexible (bendable).

Dielectric A dielectric is an electrically nonconductive, insulating

material.

Dispense A dispenser applies tiny amounts of the solder paste kept

in a cartridge on a printed circuit board.. The application of SMD adhesive and other materials, which can be filled into cartridges is called dispensing, too.

Fiducial Optical labelling on the surface of the printed circuit board

for correct arrangement. It is designates as OS as well.

Lamination A cathode-quality electrolytic copper deposition as a thin,

continuous sheet on rotating drums direct from refinery electrolytes. Used as a conductor for printed circuits, copper foil readily bonds to insulating substrates, accepts the printed resists, and etches out to make printed circuits.

Multilayer A product consisting of alternate layers of conductive

patterns and insulating materials bonded together, with conductive patterns in mote than two layers, and with the conductive patterns interconnected as required.

Prepreg Prepregs are epoxy impregnated and pre-polymerised

glass cloth laminates for the construction of multilayer PCB. Due to the good flow behaviour all clearances are filled up free from air thus producing a perfect interpass fusion and adhesion of the prepreg layers as well as the copper foils.

Resist Coating material used to mask or to protect selected areas

of a pattern from the action of an etchant solder, or plating

Rubout area Defined copper-free areas on the multilayer PCB will be

labelled as rubout area. Only the conductor tracks and the annular rings are included.

Soldering stop mask

Coatings which mask off and surface insulate those areas of a circuit where soldering is not desired.

Throughplating An electrical connection between conductive patterns on

opposite sides of an insulating base, e.g. plated-through hole or clinched jumper wire.

Page 100

ppendix ProtoMat S

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10.3 List of figures

Fig. 1: ProtoMat S series ..................................................................................... 9

Fig. 2: Type plate ............................................................................................... 10

Fig. 3: Front view ............................................................................................... 26

Fig. 4: Back view ................................................................................................ 27

Fig. 5: Interfaces ................................................................................................ 27

Fig. 6: Working table .......................................................................................... 28

Fig. 7: Vacuum table .......................................................................................... 28

Fig. 8: Mill/drill head ProtoMat S43 .................................................................... 29

Fig. 9: Mill/drill head ProtoMat S63/S103 .......................................................... 30

Fig. 10: Tool holder unit ..................................................................................... 31

Fig. 11: Camera ................................................................................................. 31

Fig. 12: Required space..................................................................................... 41

Fig. 13: Transport lock ....................................................................................... 43

Fig. 14: Connections .......................................................................................... 44

Fig. 15: Start-up Logo ........................................................................................ 45

Fig. 16: Dummy tool automatically or mechanic lock ........................................ 46

Fig. 17: Startup image ....................................................................................... 48

Fig. 18: Check active tool .................................................................................. 49

Fig. 19: User interface ....................................................................................... 50

Fig. 20: Menu bar ............................................................................................... 51

Fig. 21: Function bar .......................................................................................... 52

Fig. 22: Window Processing .............................................................................. 53

Fig. 23: Control of mill/drill head ........................................................................ 54

Fig. 24: Select head ........................................................................................... 55

Fig. 25: Operate ................................................................................................. 56

Fig. 26: Move to Position ................................................................................... 57

Fig. 27: Various .................................................................................................. 58

Fig. 28: Select circuit board plotter .................................................................... 59

Fig. 29: Connect ................................................................................................ 59

Fig. 30: Connection ............................................................................................ 60

Fig. 31: User interface ....................................................................................... 60

Fig. 32: Control .................................................................................................. 61

Fig. 33: Machining view ..................................................................................... 62

Fig. 34: Tool exchange ...................................................................................... 63

Fig. 35: Tool setup ............................................................................................. 63

Fig. 36: Tool holder ............................................................................................ 64

Fig. 37: Machining view select tool .................................................................... 66

Fig. 38: Adjust position ...................................................................................... 66

Fig. 39: Control milling/drilling head .................................................................. 66

Fig. 40: Mill/drill head ......................................................................................... 70

Fig. 41: Optimal milling depth ............................................................................ 70

Fig. 42: Machining view select tool .................................................................... 71

Fig. 43: Set position ........................................................................................... 71

Fig. 44: Milling/drilling head control ................................................................... 71