Lotus 2013 Exige S User Manual

Page 1
Updated 1st October 2013
Page 2
026, 036, 045, 500....Elan
050....Elan+2
046, 054, 065, 074....Europa
075....Elite S1
076....Eclat S1
FOREWORD
This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights.
USE OF THE PARTS LIST
This parts list covers the Exige S range, 2012 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may some­times use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section.
PART NUMBERS
Part numbers used in this publication are in the format as follows:
Modification Functional Supply Route
Identifier Group (internal use)
A 138 B 1234 F
Vehicle/Engine Type Part Serial Number of First Usage Number
Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable
- refer to the remarks and option columns.
Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used.
Functional Group: A single letter indicating the functional area of the parts first use
A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim B = Body F = Transmission K = Cooling Q = Clutch V = Soft Trim C = Front Suspension G = Wheels & Tyres L = Fuel System R = Final Drive W = Standard Fixings D = Rear Suspension H = Steering M = Electrics S = Exhaust
907....4 cyl. 2.0 NA
910....4 cyl. 2.2 turbo
912....4 cyl. 2.2 NA
920....4 cyl. 2.0 turbo
918....V8 3.5 turbo
082....Esprit Turbo
083....Elite S2
084....Eclat S2
085....Esprit S3
089....Excel
100....Elan 1990
111....Elise
340....340R
117....Elise 2 (Rover)
117....Elise 2001 MY
120....Elise111R
121....Elise USA
122....Exige 2
123....Exige USA
124....Europa 2006
127....2-Eleven
128....Exige S (euro)
129....Exige S (fed)
131....Elise S (1ZZ)
132....Evora
138....Exige S
Updated 1st October 2013
Page 3
SCCGA11121HC7101234
2GR
0564901
VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER
The Vehicle Identification Number (V.I.N.) is located on the left hand side of the windscreen and stamped on the chassis in the right hand front wheelarch area, viewable with the front wheels turned to full right lock, and is also printed on a label stuck to the chassis sideframe alongside the driver’s seat.. The engine number is marked on a vertical patch at the right hand side of the rear face of the cylinder block, adjacent to the clutch housing. Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by V.I.N. or engine number. The vehicle licence number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also be changed during the car’s life. The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted
S C C L H 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Manufacturer Code
Brand
L = Lotus
Model
KH = Exige EU
HH = Exige Row
Engine
S = 2GR-FE 257 kW
Restraint
A = 3pt no SIR C = Front 3pt. Dual SIR
Check
Digit
Model Year
C = 2012 D = 2013 E = 2014 F = 2015 G = 2016 H = 2017
Plant
H = Hethel
Market Spec.
A = LHD USA B = LHD Canada C = RHD Other D = LHD Other E = Gulf States H = LHD Track J = RHD Track L = South Korea N = China
Build Type
1 = Std.
2 = Proto.
Serial Number
Updated 24th January 2013
Page 4
10.00 Body
10.01 Body: Front & Rear Clamshells & Fixings
10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead
10.04 Crash Structures
10.09 Front Services Access Panels
10.11 Tailgate & Release Mechanism
10.13 Engine Compartment, Cover, Latch Mechanism
10.15 Door Shells, Beams, Hinges
10.17 Door Latch Mechanism
10.23 Bumpers, Valences Spoilers & Aerofoils
10.25 Undertray & Diffuser
10.31 Towing Strut/ Hook
11.00 Glazing and Seals
11.01 Windscreen, Door Glass, Seals & Weather Strips
11.02 Door Window Lift Mechanism
12.00 Exterior Fittings
12.01 Wheelarch Liners
12.02 Soft Top Roof, Cant Rails, Roof Bows
12.03 Grilles and Louvres
12.04 Roof Panel, Seals & Fixings
12.05 Decals, Badges & Protective Film
12.07 Licence Plate Mountings
12.09 Exterior Driving Mirrors
13.00 Seats & Seat Belts
13.01 Seat Runners
13.02 Seat Assemblies, front
13.27 Seat Belts, front
14.00 Pedal Box & Fascia
14.01 Pedal Box, Pedals, Throttle Control
14.05 Fascia Structure & Supporting Hardware
14.10 Instrument Cowling
15.00 Interior Trim
15.05 Interior Driving Mirror & Sunvisors
15.11 Interior Trim & Stowage Provision
15.13 Front Door Trims
15.18 Interior Trim, Chassis Trim Panels
15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds
15.24 Luggage Compartment Carpet
15.30 Carpeting & Mats
16.00 Sound Insulation
16.01 Passenger Compartment Sound Insulation
17.00 Electrical
17.01 Harnesses, Leads
17.03 Horn, Inertia Switch, Modules, Fuses & Relays
17.05 Interior Switches, Auxiliary Power Socket
17.06 Engine Management & Sensors
17.07 Instruments, Tell Tales, & Displays
17.11 Exterior Lamps, Except Headlamps
17.13 Headlamps
17.17 Interior Lamps
17.21 Windscreen Wiper Motor, Wipers & Washers
17.27 In Car Entertainment
17.31 Battery, Clamps, & Cables
17.33b Security Alarm System, PFK, 2008 MY
17.35 Other Electrical, SIR: Inflator Modules, DERM & Sensors
Date: 09-May-12 Function Code List: Page 1 of 3
Page 5
18.00 Heating, Ventilation, Air Conditioning
18.01 Heater/ Air Conditioning Assemblies, Housings
18.03 AC Components, Pipes, Hoses
18.05 Heater, Pipes, Hoses
18.07a AC Interior Blower Motor
18.09a AC/Heater Driver Operated Controls
18.12 AC/Heater Air Distribution Plenum
18.13 Air Trunking, Ducts & Ventilators
18.14 AC Air Recirculation System
19.00 Labels & Literature
19.01 Labels,Certificates, Literature etc.
19.03 Owner's Handbooks & Service Notes Manuals
30.00 Chassis
30.01 Chassis, Subframes
30.02 Seat Belt Mounting Frames, Stays
31.00 Suspension
31.01 Front Suspension, Incl. Hubs
31.03 Rear Suspension, Incl. Hubs
32.00 Steering
32.01 Rack & Pinion, & Lower Column
32.05 Upper Column, Steering Wheel
33.00 Brakes
33.01 Brake Discs, Calipers, & Parking Brake Assembly
33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses
33.05 Parking Brake Mechanism
34.00 Wheels & Tyres
34.01 Wheels, Tyres & Valves
40.00 Engine
40.00 Engine Assemblies
40.01 Engine Block & Oil Pick up
40.01a Engine Mounts
40.02 Gaskets & Sealants, Top Overhaul Set
40.02a Gaskets & Sealants, Bottom Overhaul Set
40.03 Sump Assembly
40.05 Cylinder Head , Valves, Springs
40.07 Camshafts, Tappets, Cam Cover
40.08 Camshaft Drive Chain & Sprockets
40.09 Pistons, Con-rods, Liners
40.11 Crankshaft, Bearings, Flywheel
40.13 Water Pump Assembly, Thermostat
40.15 Lubrication System
40.17 Ignition System, Spark plugs & Plug Top Coils
40.19 Alternator and Starter Motor
40.21 Exhaust Manifold
40.23 AC Compressor
41.00 Belts and Pulleys
41.03 Auxiliary Drive Belts & Pulleys
42.00 Induction Systems
42.01 Airboxes, Trunking & Air Filters
42.04 Throttle Body, Mechanism & IAC Valve
42.05 Fuel Injection System
42.09 Supercharger
43.00 Emission Equipment
43.03 Vacuum System, Hoses, Pipes & Fittings
Date: 09-May-12 Function Code List: Page 2 of 3
Page 6
44.00 Fuel System
44.01 Fuel Tanks, Filler
44.03 Fuel Pump; Filter, Pipes
44.05 Charcoal Canister & Evaporative Loss System.
45.00 Exhaust
45.01 Exhaust System
45.05 Heatshields
46.00 Cooling
46.01 Engine Cooling System & Fan
46.02 Engine Cooling System
46.07 Single Oil Cooler System Engine
47.00 Transmission
47.01 Clutch & Release Mechanism
47.03 Transmission Assembly
47.05 Gearchange Mechanism, External
47.06 Gear Selector Mechanism, Internal
47.07 Gears, Shafts & Bearings
47.11 Final Drive & Bearings
47.15 Driveshafts & Seals
60.00 Special tools
60.01 Tool Kit
60.01a Diagnostic Equipment
60.02 Special Tools
80.00 Bulk Items
80.20a Touch-in Paint Pencil Range
Date: 09-May-12 Function Code List: Page 3 of 3
Page 7
10.01
2
4
3
1
10
17
6
8
9
8
28
22
21
5
10
19
20
7
40
11
11
39
12
15
14
13
16
23
35
18
27
26
11
12
25
24
31
34
30
33
32
29
36
37
38
41
Updated 27th february 2013
Page 8
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Option
01 Front Clamshell Assembly Primed
A138B0100K
1
02 Rear Clamshell Assembly Primed
C138B0127K
1
02a Rear Clamshell Assembly Primed
A138B0246J
Holes for soft top stay 1Roadster
03 'A' Panel Assembly Primed LH
A138B4115K
1
04 'A' Panel Assembly Primed RH
A138B4116K
1
05 Bracket , front clam side
A138B0121F
2
06 Bracket, front clamshell to 'A' post, LH
A120B4079F
1
07 Bracket, front clamshell to 'A' post, RH
A120B4080F
1
08 Screw, M6 x 16, hex. hd., clamshell fixing
A075W1028Z
10
09 Washer, flat, M6 x 20 x 2.5, clamshell fixing
B082W4016F
6
10 Screw, M6 x 20, hex. flg hd., clamshell fixing
A132W5004F
8
11 Screw, M8 x 25, button hd., S/S, clamshell fixing
A111W7175F
6
12 Washer, flat, M8 x 16.5 x 1.6, clamshell fixing
A111W4175F
4
13 Screw M5 x16 hex hd s/s
A111W1163F
5
14 Washer Flat 3/16 x 3/4 x 16g s/s
B075W4009Z
5
15 Speed Nut M5
B100W6372F
5
16 Shim, front clamshell alignment, 0.5mm
A116B0460K
As req.
16a Shim, front clamshell alignment, 1.0mm
A116B0461K
As req.
Function Code: 10.01, Page: 1
Updated 31st May 2013
Page 9
Dep Part Description Part NumberRemarks Qty
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Option
17 Scrivet, panel radiator shroud
A120W6848F
6
18 Boot Access Panel
A132B0121F
See 1601 for insulation 1
19 Bracket Wheelarch LH
A138B4165F
1
20 Bracket Wheelarch RH
A138B4166F
1
21 Screw, M6 x 16, hex. hd., clamshell fixing
A075W1028Z
4
22 Washer, flat, M6 x 18 x 1.0, clamshell fixing
B082W4018F
4
23 Edge Finisher, rear header
A117B6010F
1
24 Screw M5 x 12 flg btn hd, bracket assembly
A111W7183H
4
25 Nut M6, wheel arch bracket
A075W3020H
2
26 Screw M6 x 10 hex hd, wheel arch bracket
A075W1026F
2
27 Washer, flat, M6 x 18 x 1.0, wheel arch bracket
B082W4018F
2
28 Bolt M8 x 25 hex flg, bootbox to subframe
A132W5006F
1 fixing used for battery tray 5
29 Washer, flat, M8 x 25 x 1.5, bootbox to subframe
B075W4021F
1 fixing used for battery tray 5
30 Bracket Assembly, rool hoop LH
A138B4123F
1
30a Bracket Assembly, rool hoop RH
A138B4124F
1
31 Shim, 9 x 28 x 3, clamshell to subframe
A124B0255F
As req.
31a Shim, 9 x 28 x 2, clamshell to subframe
A124B0256F
As req.
32 Screw M6 x 25, clamshell to header
A075W1031F
2
33 Washer Shakeproof M6, clamshell to header
A075W4046F
2
34 Washer, flat, M6 x 20 x 2.5, clamshell to header
A075W4016F
2
35 Screw M6 x 14 flg hd, access panel
A116W5233F
6
Function Code: 10.01, Page: 2
Updated 31st May 2013
Page 10
Dep Part Description Part NumberRemarks Qty
Function Code 10.01 Body: Front & Rear Clamshells & Fixings
Option
36 Grommet Blanking 15.9mm, unused tailgate release cable
hole
A138W6011F
1
37 Screw, M6 x 16, hex flg. hd. wheel arch bracket
A132W5003F
2
38 Blanking Patch, 20 mm dia
A111V0206F
4
39 Washer, flat, M8 x 25 x 1.5, clamshell fixing
B075W4021F
2
40 Washer, flat, M6 x 25 x 1.4, clamshell fixing
A075W4017F
4
41 Shim, front clamshell alignment, 1.6mm
A116B0985F
4
Function Code: 10.01, Page: 3
Updated 31st May 2013
Page 11
10.02
5
4
7
6
1
2
3
See 10.04
8
8
10
9
12
11
13
13
14
Updated 17th August 2012
Page 12
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.02 Body: Bodysides, Windscreen Frame & Rear Bulkhead
Option
01 Windscreen Frame Assembly Painted
A138B0222K
1
02 Gutter Windscreen
B138B0080F
1
03 Bodyside Assmbly Primed LH
C138B4105K
1
04 Bodyside Assmbly Primed RH
C138B4106K
1
05 Panel Rear Bulkhead
B138B0095F
1
06 Side Intake Assembly LH
A138B4127K
1
07 Side Intake Assembly RH
A138B4128K
1
08 Bondnut M6
A117B0299F
6
09 Finisher Panel, front sill recess, LH
B117U0169F
1
09a Finisher Panel, front sill recess, RH
B117U0168F
1
10 Plastic Fastener, panel fix.
A100W6479F
4
11 Screw, M6 x 16, hex. flg hd., side intake
A126W1215F
6
12 Washer Flat M6, side intake
A126W4213F
6
13 Edge Finisher, 'B' post
A117U0462F
2
14 Grommet Blanking 35.9mm,
A138W6009F
1
Function Code: 10.02, Page: 1
Updated 31st May 2013
Page 13
10.04
1
2
11
10
6
9
5
4
3
8
7
12
13
14
Updated 1st July 2013
Page 14
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.04 Crash Structures
Option
01 Front Crash Structure Assembly
B138B0058K
1
02 Panel Assembly, front undershield
A138B0226F
1
03 Screw M6 x 12 hex flg
A111E6007F
3
04 Screw M5 x 16 hex
A111W1163F
6
05 Washer Flat 3/6 x 3/4 x16g
B075W4009Z
6
06 Speed Nut M5
B100W6372F
6
07 Setscrew M6 x 25 hex flg hd
A132W5014F
4
08 Washer M6 x 25 x 1.4 s/s
B075W4017F
4
09 Speed Nut M5
B100W6372F
5
10 Side Impact Foam, LH
A138B4063F
1
11 Side Impact Foam, RH
A138B4064F
1
12 Screw M5 x16 hex hd s/s
A111W1163F
5
13 Washer Flat 3/16 x 3/4 x 16g s/s
B075W4009Z
5
14 Edge Finisher
A111V6034V
275mm
Function Code: 10.04, Page: 1
Updated 1st July 2013
Page 15
10.09
1
5
10
16
2
6
9
7
25
24
21
4
22
12
15
17
11
14
8
18
19
23
13
3
20
26
27
28
Updated 4th April 2013
Page 16
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.09 Front Services Access Panels
Option
01 Front Access Cover Primed
B138B0097K
1
02 Pin, access cover
A138B0120F
2
03 Grommet
X036B6010F
2
04 Latch, front access cover
A132U6088F
1
05 Bracket Assembly, access pin
B138B0107F
2
06 Grommet
A138W6004F
3
07 Shim
A132U0340F
4
08 Bracket, latch striker
C138B0039F
1
09 Nut M6 hex flg
A117W3180F
2
10 Washer M6 x 20 x 2.5
A075W4016F
4
11 Lever, access cover release
B138B0044F
1
12 Knob, taper female
A138W2012F
1
13 Bush Flanged
A138W4000F
1
14 Screw M6 x 16 btn cap s/s black
A082W7105F
1
15 Nut Nyloc M6
A075W3009F
1
16 Nut M6 hex flg
A117W3180F
4
17 Washer M6 x 15 x 1.5 s/s black
A082W4133F
1
18 Mounting Block Assembly
A120B0325F
2
Function Code: 10.09, Page: 1
Updated 31st May 2013
Page 17
Dep Part Description Part NumberRemarks Qty
Function Code 10.09 Front Services Access Panels
Option
19 Screw M4 x 20 pozi csk
A100W5156F
8
20 Shim, 1.5mm, mounting block to clamshell
A120B0323F
As req.
21 Screw M8 x 25 btn cap
A111W7175F
2
22 Screw M6 x 35 btn cap s/s black
A132W7004F
1
23 Washer M6 x 15 x 1.5 s/s black
A082W4133F
2
24 Pin, access cover latch
A138B0212F
1
25 Washer
A132U6081F
1
26 Screw M5 x 16 pan pozi
A082W5184F
1
27 Washer M8 x 25 x 1.5 s/s
B075W4021F
2
28 Buffer,alarm switch
A138W6007F
To be confirmed 1
Function Code: 10.09, Page: 2
Updated 31st May 2013
Page 18
10.11
1
5
18
12
6
22
21 20 19
14
4
2
3
24
23
9 8
11
9
8
7
15 16
17
13
25
26
27
28
29
30 31
32
33
36
35
34
37
Updated 1st October 2013
Page 19
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.11 Tailgate & Release Mechanism
Option
01 Tailgate Assmbly Primed
B138B0122K
Holes for rear wing 1
01a Tailgate Assmbly Primed
A138B0262S
Without holes for rear wing 1
02 Latch Assembly, tailgate
A082U6087F
1
03 Cable, tailgate release LHD/RHD
A138B0088F
1
04 Plate, tailgate striker
A138B0156F
1
05 Seal Boot Box
B138B0074F
1
06 Hinge Assembly, tailgate
A122B0084F
2
07 Screw, M6 x 18, hex. hd., hinge to clamshell
A075W1029Z
4
08 Washer, spring, M6, hinge to clamshell/tailgate
A075W4035Z
8
09 Washer, flat, M6 x 20, hinge to tailgate
A075W4016Z
4
10 Washer, flat, M6 x 12, hinge to clamshell
A100W4127F
4
11 Screw, M6 x 25, hex. hd., hinge to tailgate
A075W1031F
4
12 Shim, hinge rotor to tailgate
A122B0199F
As req.
13 Striker Pin
A116B0468F
1
14 Nutplate, M10, floating, striker pin fixing
B111U0032F
1
15 Nut, striker pin
A120B0379F
1
16 Spring, striker pin
A111U6023F
1
17 Spring Retainer Cup
A120B0378F
1
Function Code: 10.11, Page: 1
Updated 1st October 2013
Page 20
Dep Part Description Part NumberRemarks Qty
Function Code 10.11 Tailgate & Release Mechanism
Option
18 Strut, tailgate
A138B0165F
2With Wing
18a Strut, tailgate
A138B0164F
2
Without Wing
19 Rubber Buffer
X046B6113Z
4
20 Screw, M6 x 25, hex. flg. hd., tailgate stop
A132W5014F
4
21 Nut, flg. M6, tailgate stop
A117W3180F
4
22 Washer, flat, M6 x 18 x 1, tailgate stop
B082W4018F
4
23 Bracket, release handle to chassis, LH
B122B0151F
1
23a Bracket, release handle to chassis, RH
B122B0152F
1
24 Handle Assembly, tailgate release, LHD
A122B0251S
1
24a Handle Assembly, tailgate release, RHD
A122B0252S
1
25 Striker Cover, bootbox
A138V0110F
1
26 Anti Tamper Bracket
B138B0228F
1
27 Solderless Nipple
A116W6762F
1
28 Washer M10 x 20.5 x 1.5
A075W4023F
1
29 Bush, cable retaining
A111U6049F
2
30 Screw M8 x 25 skt btn s/s
A111W7175F
2
31 Washer M8 x 25 x 1.5, s/s
B075W4021F
2
32 Spacer, slider
A138B0278F
2
33 Grommet, tailgate release cable
A138W6004F
2
34 Cover, release handle bracket, LHD
B122U0015F
1
34a Cover, release handle bracket, RHD
B122U0016F
1
Function Code: 10.11, Page: 2
Updated 1st October 2013
Page 21
Dep Part Description Part NumberRemarks Qty
Function Code 10.11 Tailgate & Release Mechanism
Option
35 Fir Tree
A116U0201F
1
36 Double Sided Tape
B075U6070V
1
37 Bracket, slider protection
A128U0027F
1
Function Code: 10.11, Page: 3
Updated 1st October 2013
Page 22
10.13
13
6
7
5
8
9
4
1
10
3
11
2
12
14
15
16
18
17
19
Updated 27th September 2012
Page 23
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.13 Engine Compartment, Cover, Latch Mechanism
Option
01 Engine bay panel Assembly, LH
A138B0140F
1
02 Engine bay panel Assembly, RH
A138B0141F
1
03 Bracket Assembly, engine bay panels
B138B0138F
2
04 Engine Cover Front
C138E0014F
1
05 Engine Cover Rear
C138E0015F
1
06 Engine Cover Bracket LH
B138E0017F
1
07 Engine Cover Bracket RH
B138E0018F
1
08 Stud Special M6, cam cover mounting
A138W6001F
2
09 Isolator, front cover mounting
B120B0291F
3
10 Screw M6 x 20 hex flg
A132W5004F
4
11 Screw, M6 x 20, dome hd., s/s black
A100W7096F
7
12 Washer M6 x 15 x 1.5 s/s black
A082W4133F
7
13 Tower Clip, engine cover
A132W6019F
3
14 Bolt, special, cover retention
A120E7232S
3
15 Supercharger Pulley Cover
A138E0022F
1
16 Bracket, supercharger pulley cover
A138E0023F
1
17 Screw M8 x 16 hex flg
A132W5013F
2
18 Screw M6 x 16 hex flg
A132W5003F
2
Function Code: 10.13, Page: 1
Updated 27th September 2012
Page 24
Dep Part Description Part NumberRemarks Qty
Function Code 10.13 Engine Compartment, Cover, Latch Mechanism
Option
19 Screw M6 x 20 skt cap hd
A138W5007F
2
Function Code: 10.13, Page: 2
Updated 27th September 2012
Page 25
10.15
28
29 1 31
32
18 33 17 19 16 15 3 30 20 25 13 14 21 10 26 11 12
27 2
4 5 6 9 8 21 9 10 11 7 23 22 9 21 24
Updated 27th february 2013
Page 26
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.15 Door Shells, Beams, Hinges
Option
01 Door Shell, LH
A138B0192K
1
01a Door Shell, RH
A138B0197K
1
02 Door Beam Assembly, LH
A138B4175F
1
02a Door Beam Assembly, RH
A138B4176F
1
03 Hinge, chassis to door beam
A111U0055F
2
04 Setscrew, M6 x 20, hex. hd., beam to door fix.
A075W1030Z
4
05 Washer, shakeproof, M6
A075W4046Z
4
06 Washer, flat, M6 x 1.5
A075W4015Z
4
07 Shim, door hinge, 1.0mm
A111B0316F
As req
07a Shim, door hinge, 1.25mm
A116B0388F
As req.
07b Shim, door hinge, 1.5mm
A111B0317F
As req
07c Shim, door hinge, 2.0mm
B111B0314F
As req.
08 Screw, M8 x 30, cap hd.
A089W7052F
8
09 Washer, flat, M8 x 16.6 x 1.4
A075W4020Z
18
10 Screw, M6 x M20, hex. hd.
A075W1030Z
4
11 Washer, flat, M6
A075W4013Z
8
12 Nut, M6, Nyloc
A075W3009Z
4
13 Spring Plate, door check
C111B0174F
Fit follower, item 25 to plate 2
Function Code: 10.15, Page: 1
Updated 27th february 2013
Page 27
Dep Part Description Part NumberRemarks Qty
Function Code 10.15 Door Shells, Beams, Hinges
Option
14 Support Plate, door check spring
C111B0175F
2
15 Bearing, door hinge
A111U6025F
4
16 Bush, door hinge
A111U0057F
4
17 Screw, M10 x 30, cap hd.
A075W7030F
4
18 Dust Cap, door hinge
A111U6024F
2
19 Door Stop Buffer Strip
B111B0177V
Cut to fit, 135mm, 2 off As req.
20 Setscrew, M8 x 20, hex. hd., beam to door fix.
A075W1038Z
4
21 Washer, shakeproof, M8
A075W4048Z
10
22 Nutplate, door hinges
A111U0056F
Fitted in chassis 4
23 Bolt, M8 x 45, hex,hd.,beam to rear bracket, upper
A075W2040Z
2
24 Setscrew, M8 x 25, hex hd thin, beam to rear bracket,
lower
A075W1081Z
2
25 Follower, door check spring
A116B0418F
Fit to item 13 2
26 Finisher Ring, door drainholes
A075P6064F
2
27 Bump Stop Scrivet
A116U0137F
2
28 Door Reinforcement, inner, LH
A117B0663F
Bonded inside doorshell 1
28a Door Reinforcement, inner, RH
A117B0664F
Bonded inside doorshell 1
29 Cover, door hinge
A116B6006F
2
30 Blanking Grommet, door rear
A082B6057F
2
31 Blanking Grommet, 40mm, door front
A116W6730F
Unused door harness hole 2Non CDL cars
32 Nutplate, door to beam, upper
B111B0082K
Bonded inside doorshell 2
Function Code: 10.15, Page: 2
Updated 27th february 2013
Page 28
Dep Part Description Part NumberRemarks Qty
Function Code 10.15 Door Shells, Beams, Hinges
Option
33 Nutplate, door to beam, lower
A111B0081K
Bonded inside doorshell 2
34 Door Curtain, weather sealing
A117U0152F
Not illustrated 2
Function Code: 10.15, Page: 3
Updated 27th february 2013
Page 29
10.17
45 9 8 2 10 15 14 44 16 36 7 6 57 5 4 7 6 4 7 4 21 53 43 17 11 18 12 37 20 19 42 6 4 3 41 30 4 13 34 24 31 31 23 25 29 30
26 35 33 11
35
47 27 22 28 48 32
50 40 39 38/38a
46
49
54
55
52
1
51
Updated 31st May 2013
Page 30
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.17 Door Latch Mechanism
Option
01 Vehicle Lock Set, door, boot, steering, fuel & 2 key blades
A120H0006F
(L-code) Order fuel cap & transmitter fob (see section
17.33a)
1
02 Blanking Grommet, linkage access hole
A082B6057F
2
03 Nyloc Nut, M6, support bracket fix.
A075W3009Z
2
04 Washer, flat, M6 x 12.1 x 1.4, support brkt fix
A075W4013Z
12
05 Support Bracket, release button, LH
A117U0001F
1
05a Support Bracket, release button, RH
A117U0002F
1
06 Washer, wavy, 0.25", support brkt. fix.
A075W4087F
6
07 Setscrew, M6 x 16, support brkt. fix.
A075W1028Z
6
08 Screw, M5 x 10, pozi, cover plate fix
A111W5223F
2
09 Reflector/Cover
A117M6026F
2
10 Fixing Strap, cover plate
A111U0095F
2
11 Nylon Clip, linkage retention
A082U6267F
6
11a Bush, nylon
A120U6012F
Not illus., fits clip 11 into handle 22/22a see SB 2008/15
2
12 Lever, door latch release
B111U0122F
2
13 Roll Pin, door latch lever to spindle retention
A111U6560F
2
14 Shim, expanded stainless, door striker attachment
A111U0215F
2
15 Shim, 2mm, door striker pin
A111U0220F
2
Function Code: 10.17, Page: 1
Updated 1st October 2013
Page 31
Dep Part Description Part NumberRemarks Qty
Function Code 10.17 Door Latch Mechanism
Option
16 Shim, 4mm, door striker pin
A111U0219F
2
17 Front Collar, door striker pin
A111U0138F
2
18 Finisher, door striker pin
A111U0137K
2
19 Washer, striker
A111U0136F
2
20 Washer, flat, M12 x 24 x 1.6, door striker pin
A075W4071F
2
21 Striker Pin, door latch
A111U6003F
2
22 Release, door latch, interior, LH
A111U6005F
Includes handle 1
22a Release, door latch, interior, RH
A111U6004F
Includes handle 1
23 Screw, No. 8 x 3/4", pozi., door release fix.
A117W5274F
8
24 Spire Nut, No.8, captive, door release fix.
A075W6016Z
6
25 Plastic Clip, interior release rod guide
A075J6027Z
4
26 Rod, interior release to latch, LH
B117U0137F
See SB 2008/15 1
26a Rod, interior release to latch, RH
B117U0138F
See SB 2008/15 1
27 Foam Strip, 19 x 3mm
A082U6067F
As req.
28 Latch mechanism, LH
A111U0389S
1
28a Latch mechanism, RH
A111U0388S
1
29 Rod, latch to lever assy.
A111U0134F
2
30 Screw, M6 x 12, pozi., door latch/ bracket fix.
A111W5214F
10
31 Washer, shakeproof, M6, door latch fix.
A075W4046Z
6
32 Bracket, door beam attachment, LH
B116B0179F
1
32a Bracket, door beam attachment, RH
B116B0180F
1
Function Code: 10.17, Page: 2
Updated 1st October 2013
Page 32
Dep Part Description Part NumberRemarks Qty
Function Code 10.17 Door Latch Mechanism
Option
33 Spindle/Lever, door latch release, LH
A116U0035F
1
33a Spindle/Lever, door latch release, RH
A116U0036F
1
34 Rod, latch to release button
A117U0003F
2
35 Bush, lever/spindle assy.
A111U6018F
4
36 Door Pull, exterior, LH
C117B0135F
1
36a Door Pull, exterior, RH
C117B0136F
1
37 Screw, M4 x 16, csk, cap hd., exterior door pull fix.
A117W7208F
Black dacromet finish 4
38 Transmitter Fob
A120M0049F
PFK alarm, see 17.33b, excludes blade
2
38a Key, uncut
A120H0008S
PFK alarm, see 17.33b, excludes transmitter fob
2
38b Key, cut
A120H0009S
PFK alarm, Order from Bolton Lock, excludes transmitter fob
2
39 Actuator, central door locking
B116M6039F
2
40 Screw, No.8 x 3/4" flg. hd. pozi. CDL Actuator to door
A075W5074Z
Black finish 4
41 Rod, CDL to sill button
A117U0329F
2
42 Grommet, button through sill
X036L6004Z
2
43 Button, door locking
A117U0330F
2
44 Cover, door latch, LH
A117U0425F
Latch security 1
44a Cover, door latch, RH
A117U0426F
Latch security 1
45 Screw, No. 8 x 0.75", flg. hd. pozi., cover to door
A075W5074Z
6
46 Spirenut, No. 8, cover to door
A075W6016Z
6
Function Code: 10.17, Page: 3
Updated 1st October 2013
Page 33
Dep Part Description Part NumberRemarks Qty
Function Code 10.17 Door Latch Mechanism
Option
47 Washer, top hat, latch to door
A117W4192K
Bonded to door, outer fixings only 2
48 Bracket, latch mounting, LH
A116B0247F
Bonded to inner door 1
48a Bracket, latch mounting, RH
A116B0248F
Bonded to inner door 1
49 Cover, door release rod, LH
A117U0321F
1
49a Cover, door release rod, RH
A117U0320F
1
50 Clip, release rod to cover
A082W6457F
6
51 Washer, ABS, reflector to door
A116B0978K
2
52 Rivet, door release lever pivot
A117H6006S
4
53 Sleeve, door release button
A117H6005S
2
54 Nut M5
A100W3113F
4
55 Washer M5
A075W4011F
4
56 Lock Lubricant
A117U6019S
25ml
57 Washer M5 Neoprene, reflector to door
A082W4115F
2
NOTE: For full information on all Lotus Security Sytems, see LSL483e
Function Code: 10.17, Page: 4
Updated 1st October 2013
Page 34
10.23
6
7
15
18
18
14
10
9
16
8
17
18
11
13
12
19
1
3
5
2
4
20
22
21
18
Updated 27th february 2013
Page 35
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils
Option
01 Splitter Front flexible
A138B0214F
1
02 Reinfocement Plate, splitter front
A138B0215F
1
03 Screw M5 x18 skt hd flg
A138W5001F
9
04 Nut Speed Fix M5
B100W6372F
9
05 Screw M6 x16 csk cap hd
A082W7180F
8
06 Wing Chord, painted
A138B0104K
1
07 Cap Rear Wing LH primed
A138B4135K
1
07a Cap Rear Wing RH primed
A138B4136K
1
08 Upright Rear Wing
B138B0137F
2
09 Bracket, wing to upright LH
B138B4109F
1
09a Bracket, wing to upright RH
B138B4110F
1
10 Plate Rear Wing
B138B0087F
2
11 Gasket, rear wing
A138B0166F
2
12 Screw M8 x 20 hex flg, upright to tailgate
A120W5278F
4
13 Washer M8 x 21 x 1.6 s/s blk upright to tailgate
A111W4159F
Forward fixings only 2
14 Screw M6 x 8 btn hd bracket to wing
A138W5006F
4
15 Barrel Nut M6 x 12 btn hd
A138W3004F
4
16 Screw M6 x 8 btn hd
A138W5006F
4
Function Code: 10.23, Page: 1
Updated 27th february 2013
Page 36
Dep Part Description Part NumberRemarks Qty
Function Code 10.23 Bumpers, Valences Spoilers & Aerofoils
Option
17 Screw M6 x 16 torx pan hd
A117W2213F
4
18 Decorative Washer M6 s/s
A138B0112F
16
19 Panel Undertray Flat LH
A138B4137F
1
19a Panel Undertray Flat RH
A138B4138F
1
20 Nut Captive M6
A117W6715F
8
21 Rivet Pop
A075W6068Z
2
22 Washer Flat 3/16 x 1/2 x 16g
A075W4000Z
2
Function Code: 10.23, Page: 2
Updated 27th february 2013
Page 37
10.25
1
11
3
4
5
4
7
8
9
10
12
13
14
15
16
17
19
20
21
18
22
2
22
25
24
26
27
17
29
28
31
30
5
6
32
33
21
34
35
32
4
7
36
23
37
Updated 1st September 2013
Page 38
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 10.25 Undertray & Diffuser
Option
01 Undertray Panel Assembly, rear
C138U0002J
1
02 Diffuser Finisher
A132U0616K
without reversing sensors holes 1
02a Diffuser Finisher
A132U0639F
with reversing sensors holes 1
03 Naca Duct
A132U0167F
3
04 Screw M8 x 14 hex flg hd
A132W5012F
6
05 Washer Flat M8 x 20 x 2.5 s/s
A079W4019F
9
06 Screw M8 x 20 hex flg
A132W5005F
6
07 Spacer, rear diffuser
A132W4002F
3
08 Screw M5 x 12 hex flg hd
A132W5002F
6
09 Washer Flat M5 x 25 x 1.5
A082W4098F
6
10 Bracket Assembly rear diffuser mounting LH
A138U4001F
1
10a Bracket Assembly rear diffuser mounting RH
A138U4002F
1
11 Screw M8 x 20 hex flg
A132W5005F
4
12 Screw M6 x 16 hex flg
A132W5003F
2
13 Nut M6 hex flg
A117W3180F
2
14 Diffuser Panel Assembly rear
B132U0629J
1
15 Diffuser Grille Surround Assembly
A132U0626F
1
16 Duct, rear diffuser rear
A132U0904F
2
Function Code: 10.25, Page: 1
Updated 1st August 2013
Page 39
Dep Part Description Part NumberRemarks Qty
Function Code 10.25 Undertray & Diffuser
Option
17 Speed Nut M6
A117W6715F
12
18 Screw M6 x 20 hex flg
A132W5004F
4
19 Screw M6 x 16 hex flg
A918W5208F
8
20 Screw M6 x 16 skt btn hd
A122W5282F
6
21 Washer M6 x 15 x 1.5 s/s blk
A082W4133F
12
22 Nut Nyloc M6 thin
A907E6285F
6
23 Washer M5 x 25 x 1.4
A082W4098F
5
24 Screw M6 x 20 skt btn hd
A100W7096F
4
25 Washer M6 x 15 x 1.5
A082W4133F
8
26 Rivet
A132A6022H
6
27 Bracket, central diffuser mounting
B138B0159F
1
28 Speed Nut, M5
B100W6372F
5
29 Screw M5 x 16 hex flg
A132W5003F
2
30 Screw M8 x 20 skt btn hd
A075W7022F
11
31 Washer M8 x 25 x 1.5
A075W4021F
11
32 Threaded Adaptor
A120A0183F
3
33 Foam, self adhesive
A100B0431F
1
34 Speed Nut, M5, undertray fixing
B100W6372F
6
35 Edge Finisher
A117B6010V
1 x 105mm 2 x 40mm As req.
36 Washer M8 x 16 x 1.4
A127W4000F
4
37 Screw M5 x 16 btn hd
A111W7156F
5
Function Code: 10.25, Page: 2
Updated 1st August 2013
Page 40
10.31
1
3
2
4
5
Page 41
Dep Part Description Part NumberRemarks Qty
Function Code 10.31 Towing Strut/ Hook
Option
01 Assembly Towing Front
A138U0010F
1
02 Setscrew M8 x 25 hex
A120W1000F
4
03 Washer M8 x 21 x 1.6 s/s blk
A111W4159F
4
04 Nutplate, bonded, upper towing strut
A120B0203F
Bonded to crash structure 1
05 Nutplate, bonded, lower towing strut
A121B0102F
Bonded to crash structure 1
Function Code: 10.31, Page: 1
Page 42
11.01
1 7
2
15
5
3
4
8
10
11
6
14
9
12
12
13
Part of item 5/6
Updated 24th January 2013
Page 43
Dep Part Description Part NumberRemarks Qty
Function Code 11.01 Windscreen, Door Glass, Seals & Weather Strips
Option
01 Windscreen & Finisher Assembly
A117B0094F
1
01a Windscreen & Finisher Assembly, solar
A128B0156F
No green tinted band 1Option
02 Door Glass Assembly, RH
F116B0186F
1
03 Door Glass Assembly, LH
F116B0185F
1
04 Rear Window, glass
A117B0138F
Bonded to bulkhead 1
05 Seal Assembly, door waist, RH
B117U0010F
Includes plastic fastener 1
06 Seal Assembly, door waist, LH
B117U0009F
Includes plastic fastener 1
07 Door Front/Roof Seal Assembly
A116V0273F
1
08 Door Rear/Roof Seal Assembly
A116V0098F
1
09 Door Cheater Seal, RH
B117U0134F
1
10 Door Cheater Seal, LH
B117U0133F
1
11 Plastic Fastener, cheater seal fix.
A079W6195F
2
12 Nyloc Nut, M6, glass to lift channel
A907E6285F
6
13 Plastic Fastener, header seal fix.
A116W6722F
2
14 Secondary Door Seal, 600mm, front
A117U0429V
Front inside face of door 2
15 Glass Tailgate
A138B0024F
1
16 Loctite 382 Adhesive, cheater/waist seals to door
A111B6098V
Not illustrated 20gm
Function Code: 11.01, Page: 1
Page 44
11.02
8
2
17
3 8 5 4 18 3
1 7 15 6 7 3 11 12 5 14 4 3
7 6 10 7 18 13 12
9
15
16
Updated 4th April 2013
Page 45
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 11.02 Door Window Lift Mechanism
Option
01 Guide Rail, door glass, front, LH
C116U0007F
1
01a Guide Rail, door glass, front, RH
C116U0006F
1
02 Guide Rail, door glass, rear, RH
D116U0004F
1
02a Guide Rail, door glass, rear, LH
D116U0005F
1
03 Screw, No,8 x 0.75", flg. pozi, hd., block fixing
A075W5074Z
16
04 Adjuster Block, guide rail LH thread
A116U0020F
4
05 Adjuster Block, guide rail RH thread
A116U0021F
4
06 Stud, rail adjusting
A116U0022F
4
07 'O' Ring
A116U0023F
8
08 Screw, M5 x 12, csk. cap hd., rail to door
A117W7207F
Black dacromet finish 4
09 Window Lift Mechanism, electric, LH
B117U0389F
1
09a Window Lift Mechanism, electric, RH
B117U0390F
1
10 Studplate Adaptor, mechanism to glass
B117U0391H
2
11 Screw, M6 x 20, hex. hd., mechanism to door
A075W1030Z
6
12 Washer, flat, M6 x 15 x 1.5, mechanism to door
A075W4015Z
10
13 Nyloc Nut, M6, thin, motor to door
A907E6285F
4
14 Spacer, 4mm, lift channel to door
A117W4194F
6
15 Nyloc Nut, M6, thin, studplate to mechanism
A907E6285F
4
Function Code: 11.02, Page: 1
Updated 4th April 2013
Page 46
Dep Part Description Part NumberRemarks Qty
Function Code 11.02 Door Window Lift Mechanism
Option
16 Washer, flat, M6 x 15 x 1.5, studplate to mechanism
A075W4015Z
2
17 Plate, adjuster block to door rear
A116B0437F
2
18 Washer, flat,,M6 x 20 x 2.5
A075W4016F
2
19 Downstop, door glass
A116B0314F
Not illustrated, bonded to door 2
20 Tape, self adhesive, downstop to door
A100B6142V
Not illustrated 0.25M
Function Code: 11.02, Page: 2
Updated 4th April 2013
Page 47
12.01
1
2
7
5
6
9
8
4
3
11
15
12
15
13
14
17
16
18
12
19
20
21
10
Updated 27th february 2013
Page 48
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 12.01 Wheelarch Liners
Option
01 Panel Front Wheelarch Liner LH
A138B4015F
1
02 Panel Front Wheelarch Liner RH
A138B4016F
1
03 Panel Rear Wheelarch Liner LH
A138B4019F
1
04 Panel Rear Wheelarch Liner RH
A138B4020F
1
05 Panel Headlamp Access LH
A138B4017F
1
06 Panel Headlamp Access RH
A138B4018F
1
07 Support Bracket, front wheel arch liner support
A138B0096F
2
08 Mud Guard LH
A138B4043F
1
09 Mud Guard RH
A138B4044F
1
10 Cup Washer, black. mud guard
A082W6482F
4
11 Speed Nut M6, front wheelarch liner
A130W6813F
2
12 Screw M6 x 16 hex flg, front wheelarch liner/bracket
A132W5003F
6
13 Speed Nut M5, front wheelarch liner
B100W6372F
2
14 Screw M5 x 18 skt btn s/s, front wheelarch liner
A138W5001F
2
15 Scrivet, front wheelarch liner/headlamp acces panel
A120W6848F
20
16 Scrivet, mud guard
A120W6848F
8
17 Rivet, mud guard
A075W6092Z
4
18 Scrivet, rear wheelarch liner
A120W6848F
8
Function Code: 12.01, Page: 1
Updated 27th february 2013
Page 49
Dep Part Description Part NumberRemarks Qty
Function Code 12.01 Wheelarch Liners
Option
19 Washer M6 x 25 x 1.4 s/s black
A082W4131F
2
20 Fixing Fir Tree, rear wheelarch liner
A116U0201F
2
21 Edge Finisher
A117B6010V
1
Function Code: 12.01, Page: 2
Updated 27th february 2013
Page 50
12.02
1
25
23 11 6 24 4 9
10 18
2 12 20 19 8 3 13 7 16 21 15
25 22
5 16 15 17 8 14 26
25 x 2
27
Page 51
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows
Option
01 Soft Top Roof Assembly, lined
A138B0241F
1
02 Trim Panel, cant rail, RH
D116V0004H
3 off-set 'fir tree' fixings on panel 1
03 Trim Panel, cant rail, LH
D116V0003H
3 off-set 'fir tree' fixings on panel 1
04 Weatherseal, RH
A116V0092H
1
05 Weatherseal, LH
A116V0091H
1
06 Seal Carrier, RH
B116V0088F
1
07 Seal Carrier, LH
B116V0089F
1
08 Pop Rivet, seal carrier to cant rail
A116V0090H
12
09 Pocket, stay to header rail, RH
A116B0184F
Bonded to windscreen frame 1
10 Pocket, stay to header rail, LH
A116B0183F
Bonded to windscreen frame 1
11 Latch Plate, front, RH
A116B0002F
Bonded to windscreen frame 1
12 Latch Plate, front, LH
A116B0001F
Bonded to windscreen frame 1
13 Latch Plate, with tongue, rear, RH
C116B0466F
Also fixing for hard top 1
14 Latch Plate, with tongue, rear, LH
C116B0467F
Also fixing for hard top 1
15 Dowel Pin, plate to roll-over bar
A116W6659F
2
16 Screw, M6 x 20, cap hd., black, latch plate to roll-over bar
A082W7041F
2
17 Washer, wavy, 1/4", latch plate to roll-over bar
A075W4087F
2
18 Latch Assembly, front, RH
B117B0154H
1
Function Code: 12.02, Page: 1
Updated 21st November 2012
Page 52
Dep Part Description Part NumberRemarks Qty
Function Code 12.02 Soft Top Roof, Cant Rails, Roof Bows
Option
18a Latch Assembly, front, LH
B117B0155H
1
19 Latch Assembly, rear, RH
B117B0156H
1
19a Latch Assembly, rear, LH
B117B0157H
1
20 Stay, soft top supporting
B116V0095H
2
21 Pocket, stay to rear window shroud
A116B0182F
2
22 Spacer, pocket to shroud
B117B0480K
2If fitted
23 Cable, soft top tensioning, front
A138U0026H
1Side adjusting
23a Cable, soft top tensioning, rear
C116V0064H
1Centre adjusting
24 Screw, cables to soft to assy.
A111W7150F
4
25 End Cap, latching pin
A116V0150H
See item 27 4
26 Soft Top Stowage Bag
A120V0314H
1
27 End Cap Kit (per side)
A120B0470S
Includes item 25, set supplied per side
2
28 Soft Top Care Kit, hood cleaner & hood protector
A117U6021S
Not illustrated 2 x
500ml
Function Code: 12.02, Page: 2
Updated 21st November 2012
Page 53
12.03
1
19
2
3
4
5
6
7
9
8
10
11
12
13
15
14
17
16
18
26
21
27
33
18
23
20
20
22
30
29
28
28
28
28
24
24
25
29
31
32
Updated 31st May 2013
Page 54
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 12.03 Grilles and Louvres
Option
01 Grille Front Centre Intake
A138B0011F
1
02 Grille Side intake Front LH
A138B4025F
1
03 Grille Side intake Front RH
A138B4026F
1
04 Grille Outlet
A138B0010F
1
05 Grille Outlet LH
A138B4087F
1
06 Grille Outlet RH
A138B4088F
1
07 Grille 'A' Panel Upper LH
A138B4027F
1
08 Grille 'A' Panel Upper RH
A138B4028F
1
09 Grille 'A' Panel Lower LH
A138B4111F
1
10 Grille 'A' Panel Lower RH
A138B4112F
1
11 Grille Side Intake LH
A138B4055F
1
12 Grille Side Intake RH
A138B4056F
1
13 Grille Tailgate Centre
A138B0031F
1
14 Grille Tailgate LH
A138B4039F
1
15 Grille Tailgate RH
A138B4040F
1
16 Grille Transom LH
A138B4089F
1
17 Grille Transom LH
A138B4090F
1
18 Screw M5 x 18 skt btn flg blk, grille side
A138W5001F
10
Function Code: 12.03, Page: 1
Updated 1st August 2013
Page 55
Dep Part Description Part NumberRemarks Qty
Function Code 12.03 Grilles and Louvres
Option
19 Screw 50 x 10 torx flg s/s, grille front side
A138W5000F
4
20 Washer M6, grille frt ctr, side
A120B0310F
10
21 Screw M5 x 18, grill side intake
A117W5277F
4
22 Nut, self threading
A121W3185F
4
23 Screw no.8 x 3/8 pan pozi, grille outlet LH, RH
A082W5187F
8
24 Nut, self threading, tailgate grilles
A121W3185F
10
25 Grub Screw M5 x 35 skt btn blk, tailgate grilles
A138W1001F
6
26 Screw 50 x 25 torx flg s/s, grille front exit
A124W5289F
4
27 Easyboss
A124W3193F
8
28 Double Sided Tape, grille 'A' panel upper & transom
C075U6071V
100mm
29 Screw M5 x 18 skt btn flg blk, tailgate grille side
A138W5001F
4
30 Nut M5 hex flg, tailgate side grille
A138W3003F
6
31 Spacer, side grille
A138W6024F
4
32 Foam
A054B6110V
4 x 20mm As req.
33 Easyboss
A124W3193F
4
Function Code: 12.03, Page: 2
Updated 1st August 2013
Page 56
1 7
9 7
15 10 12
13 8
11 4 5 16 19 14 20 2 3 22
21 17 18
14
22
12.04
14
6
23
29
30
31
32
28
Updated 31st May 2013
Page 57
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 12.04 Roof Panel, Seals & Fixings
Option
01 Hard Top Roof Assembly
A138B0209J
Quote Lotus Paint Code with order
1Painted, trimmed
02 Seal, hard top to side glass, LH
A116V0249F
1
02a Seal, hard top to side glass, RH
A116V0248F
1
03 Double Sided Tape, 5mm, seal to carrier
A117B0362V
Cut to fit As req.
04 Seal Carrier, LH
A116V0241F
1
04a Seal Carrier, RH
A116V0240F
1
05 Double Sided Tape, 12mm, carrier to hard top
C075U6071V
Cut to fit, 2 strips per side As req.
06 Pop Rivet, seal carrier to hard top
A116W6707F
12
07 Hard top seal
B116U0211F
8mm thick As req.
08 Edging Strip, hard top sides
A120U0097F
2
09 Trim/Clamp Panel, front, hard top to screen header
A116B1078J
1
10 Trim Panel, bracket rear RH covering
A116B1076J
1
11 Trim Panel, bracket rear LH covering
A116B1077J
1
12 Spacer, plastic, panel to header
B116V0221F
3
13 Screw, M8 x 20, button hd. torx, clamps & frontcover fixing
A116W5258F
Black finish 3
14 Washer, flat, M8 x 21 x 1.6, clamps & front cover fixing
A111W4159F
Black finish 3
15 Retainer, nylon, screws to clamps & front cover
A116W4189F
5
16 Pin Clamp, hard top front
A116V0350F
2
Function Code: 12.04, Page: 1
Updated 31st May 2013
Page 58
Dep Part Description Part NumberRemarks Qty
Function Code 12.04 Roof Panel, Seals & Fixings
Option
16a Sleeve, pin clamp to latch plate
A117U0507F
2
17 Bracket Assembly, clamp to hard top rear LH
B116V0177F
1
17a Bracket Assembly, clamp to hard top rear RH
B116V0178F
1
18 Hook Clamp, hard top rear, LH
B116V0349J
1
18a Hook Clamp, hard top rear, RH
B116V0348J
1
19 Screw, M6 x 16, pan hd. torx, rear brackets to hard top
A116W5260F
Black finish 8
20 Washer, flat, M6 x 12 x 1.5, rear brackets to hard top
B100W4127F
Black finish 8
22 Screw M8 x 20, pn torx btn hd, tamper proof fixing
A138W5008F
4
23 Clamp, rear retention
A120V0296J
1
23a Clamp Kit, rear retention
A120V0347S
Includes fixings items 24-26 1
24 Screw M8 x 32, centre clamp rr
A120V0348S
2
25 Washer M8 x 21x 1.6, s/s blk, centre clamp rr
A111W4159F
2
26 Captive Washer M8, centre clamp rr
A116W4189F
2
27 Insert M8
A117W6718F
2
28 Seal, hard top to rollhoop
A120B6084F
1
29 Hard Top Stowage Bag
A116V0228F
Not illustrated 1
Function Code: 12.04, Page: 2
Updated 31st May 2013
Page 59
/
2
7
8
6
12.05
1
5
2
4
3
6
8
7
7a
9
10
13a
16a
11a
16
11
13
12a 12
1517
1415a 17a
14a
18
Updated 1st July 2013
Page 60
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 12.05 Decals, Badges & Protective Film
Option
01 Nose Badge, Lotus logo
A117U0170F
1
02 Badge, L O T U S, 'raised chrome' letters
B124B0326F
On rear transom 1
03 Badge 'S'
A132U0608F
1
04 Badge Exige, rear clam
B138B0176F
1
05 Badge Supercharger
A138E0016F
1
06 Screw M5 x 12 cap hd, badge to supercharger
A138W5002F
4
07 Chip Protection Rear Wheelarch rear front LH
B138B4145F
1
07a Chip Protection Rear Wheelarch rear front RH
B138B4146F
1
08 Chip Protection Kit
B138B0185S
1Option
09 Decal Side Air Duct LH
A138U4009F
1
09a Decal Side Air Duct RH
A138U4010F
1
10 Decal Mirror Plinth LH
A138B4183F
1
10a Decal Mirror Plinth RH
A138B4184F
1
11 Chip Protection, rear bumper LH
A138B4147H
1
11a Chip Protection, rear bumper RH
A138B4148H
1
12 Chip Protection, lower front sill LH
A138B4149H
1
12a Chip Protection, lower front sill RH
A138B4150H
1
13 Chip Protection, full sill rwheelarch LH
A138B4151H
1
Function Code: 12.05, Page: 1
Updated 1st July 2013
Page 61
Dep Part Description Part NumberRemarks Qty
Function Code 12.05 Decals, Badges & Protective Film
Option
13a Chip Protection, full sill wheelarch RH
A138B4152H
1
14 Chip Protection, front clamshell inner LH
A138B4153H
1
14a Chip Protection, front clamshell inner RH
A138B4154H
1
15 Chip Protection, door mirror LH
A138B4167H
1
15a Chip Protection, door mirror RH
A138B4168H
1
16 Chip Protection, headlamp LH
A138B4171H
1
16a Chip Protection, headlamp RH
A138B4172H
1
17 Chip Protection, front splitter LH
A138B4203H
1
17a Chip Protection, front splitter RH
A138B4204H
1
18 Chip Protection, front clamshell upper
A138B0186H
1
Function Code: 12.05, Page: 2
Updated 1st July 2013
Page 62
12.07
1
2
4
3
5
5
10
7
8
6
9
9
6
Updated 4th April 2013
Page 63
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 12.07 Licence Plate Mountings
Option
01 Plinth Assembly, front license plate
B138B0013F
1
02 Plinth Assembly, front license plate
A138B0157F
1Japan
03 Plinth, rear license plate
A138B0213F
Unpainted 1Euro
04 Bracket Assembly, rear license plate
A138B0155F
1Japan
05 Scrivet
A120W6848F
2
06 Bolt M6 x 16, hex flg
A918W5208F
2
07 Screw M5 x 16, pan pozi
A082W5184F
3
08 Rawnut M5
A075W6074F
3
09 Screw M6 x 16 pan torx
A117W2213F
4
10 Double Sided Tape
A117B6043V
1
Function Code: 12.07, Page: 1
Updated 1st May 2013
Page 64
12.09
3
1
4
2
9
6
8
5
7
10
9
Updated 1st July 2013
Page 65
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 12.09 Exterior Driving Mirrors
Option
01 Plinth Mirror Assembly LH, bonded
A138U4013F
Not painted 1
01a Plinth Mirror Assembly RH, bonded
A138U4014F
Not painted 1
02 Bellows, mirror to plinth
A111U6032F
2
03 Mirror Housing
A138U0030F
Not painted 2RH & LH
04 Glass, convex
B111U6046F
2RH & LH
05 Blanking Plug, dia 9.5 black, door holes covering
A124W6857F
2
06 Screw, M5 x 16, cap hd.
A117W7216F
4Forward fixings
07 Screw, M5 x 12, cap hd., plinth to door
A111W7183F
2Rearward fixings
08 Blanking Decal, 20mm, door holes covering
A111V0206F
4
09 Washer, internal shakeproof, M5, plinth to door
A075W4046Z
6
10 Washer, flat, M5, plinth to door
A075W4011Z
8
Function Code: 12.09, Page: 1
Updated 1st October 2013
Page 66
2
3
8 7
1 3 5 6
4
13.01
Page 67
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 13.01 Seat Runners
Option
01 Seat Runners, driver, RHD, LHD
A120B0155F
1
02 Seat Mounting Frame, passenger, RHD
A120B0168F
1
02a Seat Mounting Frame, passenger, LHD
A120B0169F
1
03 Screw, M8 x 20, cap hd., runner rear/mtg. frame front fix.
A111W7130F
4
04 Stop, seat runner
A138V0324F
2
05 Screw, M8 x 25, hex. hd. black, runner front fix.
B075W1039F
2
06 Washer, flat, M8 x 16.6 x 1.4, runner front fix.
A075W4020Z
2
07 Screw, M8 x 16, cap hd., mounting frame rear fix.
A111W7125F
2
08 Screw, M8 x 12, button hd., side brackets to seat
A111W7131F
4
09 Seat Mounting Bracket set, fixed seats, FIA approved
A128U0047S
Track only option 2
Function Code: 13.01, Page: 1
Updated 27th September 2012
Page 68
13.02
2
1
3
Coupe
Roadster
Updated 1st May 2013
Page 69
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 13.02 Seat Assemblies, front
Option
01 Front Seat Assembly, base
A120V0508S
2Black cloth
01a Front Seat Assembly, base, heated
A138V0447S
2Black cloth
02 Front Seat Assembly, sport/premium
A138V0456S
Black stitching 2Black leather
02a Front Seat Assembly, sport/premium, heated
A138V0457S
Black stitching 2Black leather
02b Front Seat Assembly, sport
A138V0458S
Red stitching 2Black leather
02c Front Seat Assembly, sport, heated
A138V0459S
Red stitching 2Black leather
02d Front Seat Assembly, sport
A138V0460S
Yellow stitching 2Black leather
02e Front Seat Assembly, sport, heated
A138V0461S
Yellow stitching 2Black leather
02f Front Seat Assembly, sport
A138V0462S
Silver stitching 2Black leather
02g Front Seat Assembly, sport, heated
A138V0463S
Silver stitching 2Black leather
02h Front Seat Assembly, sport
A138V0448S
Black stitching 2Suedetex/black leather
02i Front Seat Assembly, sport, heated
A138V0449S
Black stitching 2Suedetex/black leather
02j Front Seat Assembly, sport
A138V0450S
Red stitching 2
Suedetex/black leather
02k Front Seat Assembly, sport, heated
A138V0451S
Red stitching 2Suedetex/black leather
02l Front Seat Assembly, sport
A138V0452S
Yellow stitching 2Suedetex/black leather
02m Front Seat Assembly, sport, heated
A138V0453S
Yellow stitching 2Suedetex/black leather
02n Front Seat Assembly, sport
A138V0454S
Silver stitching 2Suedetex/black leather
02o Front Seat Assembly, sport, heated
A138V0455S
Silver stitching 2Suedetex/black leather
Function Code: 13.02, Page: 1
Updated 27th february 2013
Page 70
Dep Part Description Part NumberRemarks Qty
Function Code 13.02 Seat Assemblies, front
Option
02p Front Seat Assembly, premium
A138V0464S
2Ivory white leather
02q Front Seat Assembly, premium, heated
A138V0465S
2
Ivory white leather
02r Front Seat Assembly, premium
A138V0466S
2Cognac brown leather
02s Front Seat Assembly, premium, heated
A138V0467S
2Cognac brown leather
02t Front Seat Assembly, premium
A138V0468S
2Venom red leather
02u Front Seat Assembly, premium, heated
A138V0469S
2Venom red leather
02v Front Seat Assembly, premium
A138V0470S
2Imperial blue leather
02w Front Seat Assembly, premium, heated
A138V0471S
2Imperial blue leather
02x Front Seat Assembly, premium
A138V0472S
2Cocoa brown leather
02y Front Seat Assembly, premium, heated
A138V0473S
2Cocoa brown leather
02z Front Seat Assembly, premium
A138V0474S
2Ash gray leather
02az Front Seat Assembly, premium, heated
A138V0475S
2Ash gray leather
03 Front Seat Assembly, sport/premium
A138V0476S
Quilted, Black stitching 2Black leather
03a Front Seat Assembly, sport/premium, heated
A138V0477S
Quilted, Black stitching 2Black leather
03b Front Seat Assembly, sport
A138V0478S
Quilted, Red stitching 2
Black leather
03c Front Seat Assembly, sport, heated
A138V0479S
Quilted, Red stitching 2Black leather
03d Front Seat Assembly, sport
A138V0480S
Quilted, Yellow stitching 2Black leather
03e Front Seat Assembly, sport, heated
A138V0481S
Quilted, Yellow stitching 2Black leather
03f Front Seat Assembly, sport
A138V0482S
Quilted, Silver stitching 2Black leather
03g Front Seat Assembly, sport, heated
A138V0483S
Quilted, Silver stitching 2Black leather
03h Front Seat Assembly, sport
A138V0484S
Quilted, Black stitching 2Suedetex/black leather
Function Code: 13.02, Page: 2
Updated 27th february 2013
Page 71
Dep Part Description Part NumberRemarks Qty
Function Code 13.02 Seat Assemblies, front
Option
03i Front Seat Assembly, sport, heated
A138V0485S
Quilted, Black stitching 2Suedetex/black leather
03j Front Seat Assembly, sport
A138V0486S
Quilted, Red stitching 2
Suedetex/black leather
03k Front Seat Assembly, sport, heated
A138V0487S
Quilted, Red stitching 2Suedetex/black leather
03l Front Seat Assembly, sport
A138V0488S
Quilted, Yellow stitching 2Suedetex/black leather
03m Front Seat Assembly, sport, heated
A138V0489S
Quilted, Yellow stitching 2Suedetex/black leather
03n Front Seat Assembly, sport
A138V0490S
Quilted, Silver stitching 2Suedetex/black leather
03o Front Seat Assembly, sport, heated
A138V0491S
Quilted, Silver stitching 2Suedetex/black leather
03p Front Seat Assembly, premium
A138V0492S
Quilted 2Ivory white leather
03q Front Seat Assembly, premium, heated
A138V0493S
Quilted 2Ivory white leather
03r Front Seat Assembly, premium
A138V0494S
Quilted 2Cognac brown leather
03s Front Seat Assembly, premium, heated
A138V0495S
Quilted 2Cognac brown leather
03t Front Seat Assembly, premium
A138V0496S
Quilted 2Venom red leather
03u Front Seat Assembly, premium, heated
A138V0497S
Quilted 2Venom red leather
03v Front Seat Assembly, premium
A138V0498S
Quilted 2Imperial blue leather
03w Front Seat Assembly, premium, heated
A138V0499S
Quilted 2
Imperial blue leather
03x Front Seat Assembly, premium
A138V0500S
Quilted 2Cocoa brown leather
03y Front Seat Assembly, premium, heated
A138V0501S
Quilted 2Cocoa brown leather
03z Front Seat Assembly, premium
A138V0502S
Quilted 2Ash gray leather
03az Front Seat Assembly, premium, heated
A138V0503S
Quilted 2Ash gray leather
Function Code: 13.02, Page: 3
Updated 27th february 2013
Page 72
13.27
1
4
2
6
7
5
8
9
3
Updated 6th June 2012
Page 73
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 13.27 Seat Belts, front
Option
01 Seat Belt Assembly, retractor, airbag, driver
B121B0013F
1
01a Seat Belt Assembly, retractor, airbag, passenger
B121B0014F
1
02 Buckle, seat belt
A120B0026F
2Common
02a Buckle, seat belt, switched
A120B0025F
With lead and connector 2Japan + airbag driver
03 Spacer Block, belt to bracket
A121U0008F
2
04 Cover Assembly, upper anchorage
A116U6007S
2
05 Bolt, 7/16" UNF, csk., skt., hd., seat belt buckle
B121W2209F
2
06 Spacer, stepped, seat belt buckle
A121B0045F
2
07 Spring, seat belt buckle
A111U6016F
2
08 Bolt, shoulder, 7/16", seat belt fixing
B121W2210F
2
09 Spacer, 19.0 dia. x 12.5mm, seat belt fixing
A121W6782F
2
Function Code: 13.27, Page: 1
Updated 21st November 2012
Page 74
See 47.01
14.01
2
26
10
13
12
14
15
19
18
19
24
27
8
21
4
5
6
7
20
22
11
24
25
17
28
9
3
23
16
30
31
1
32
33
34
35
29
37
36
38
39
Updated 1st August 2013
Page 75
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 14.01 Pedal Box, Pedals, Throttle Control
Option
01 Assembly Pedal box LHD
A138J0105J
Includes clutch master cylinder 1
01a Assembly Pedal box RHD
A138J0106J
Includes clutch master cylinder 1
02 Bracket Pedal box
A138J0023F
1
03 Brake Shaft Fixing Plate
A116J0042H
1
04 Brake TMC Plate
A138J0025F
1
05 Screw M5 x 30 hex flg
A120J6017F
1
06 Nut M5 hex flg
A138W3003F
1
07 Shaft Pedal
A116J0043H
1
08 Clutch Pedal Assembly
A138Q0016F
Includes pad and clevis bearing 1
09 Brake Pedal Assembly LHD
A138J4075K
Includes pad 1
09a Brake Pedal Assembly RHD
A138J4076K
Includes pad 1
10 Electronic Throttle
A116J0003L
1
11 Bearing 20mm flanged
A116J6021F
4
12 Screw M6 x 16 hex flg
A132J6025F
6
13 Bolt M8 x 40 hex flg
A138W2008F
3
14 Nut M8 hex flg
A132W3006F
3
15 Pedal Pad Throttle
A120J0013H
1
16 Stop Brake
A120J6020F
2
Function Code: 14.01, Page: 1
Updated 1st August 2013
Page 76
Dep Part Description Part NumberRemarks Qty
Function Code 14.01 Pedal Box, Pedals, Throttle Control
Option
17 Clip, clevis pin retention
A116Q6006H
1
18 Pop Rivet
A116W6654F
6
19 Pedal Pad
A120J0014H
2
20 Bracket, clutch pedal potentiometer
A138Q0015F
1
21 Potentiometer, clutch
A132J0107H
1
22 Screw, M4 x 10, cap hd., potentiometer to bracket
A126W5320F
1
23 Pop Rivet, bracket to pedal box
A132W6024F
2
24 Spring, brake pedal return
A120J6006F
2
25 Clevis Pin, brake pedal to pushrod LHD
A138J0093F
1
25a Clevis Pin, brake pedal to pushrod RHD
A138J0094F
1
26 Clevis Pin, clutch pedal to pushrod
A120Q0008H
1
27 Spacer, brake pedal
A138J0090F
2 off LHD 1
28 Bracket, switch
A116J0072K
1
29 Clip, clevis pin retention
A132J6031F
1
30 Bracket, clutch/brake return springs to chassis
D116Q0014F
1
31 Pop Rivet, bracket to chassis
A075W6068Z
2
32 Switch. Stoplight
A116J6034F
1
33 Pop Rivet
A075W6068Z
2
34 Push Rod Assembly, brake booster
A138J0089F
1
35 Locknut M10
A075W3024F
1
36 Passenger Footrest, RHD
A120U0008F
1
Function Code: 14.01, Page: 2
Updated 1st August 2013
Page 77
Dep Part Description Part NumberRemarks Qty
Function Code 14.01 Pedal Box, Pedals, Throttle Control
Option
36a Passenger Footrest Assembly, LHD
B111A0102J
Includes velcro & foam 1
37 Driver Footrest, RHD
C120U0007F
1
37a Driver Footrest, LHD
A111A0104F
Not illustrated, bonded to chassis 1
38 Pop Rivet, footrest RHD to chassis
A111W6613F
4
39 Clevis Pin Bearing, pin to clutch pedal
A138Q0018H
1
Function Code: 14.01, Page: 3
Updated 1st August 2013
Page 78
47
14.05
1 34 2 36 12 30 37 29 38 6 3 13 9 5 4 46 42 40 31 14 23 43 32
11 7 15 33 41
16 44
27 17
8 20 10 21 22 19
18 28
26
35
39
24
25
45
5
Updated 1st July 2013
Page 79
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 14.05 Fascia Structure & Supporting Hardware
Option
01 Fascia Top Panel
B124U0124F
1
01a Fascia Top Panel
A138V0375S
1Black leather
01b Fascia Top Panel
A138V0376S
1Ash grey leather
01c Fascia Top Panel
A138V0377S
1Imperial blue leather
01d Fascia Top Panel
A138V0378S
1Venom red leather
01e Fascia Top Panel
A138V0379S
1Cocoa brown leather
02 Column Cowl, upper, senosoft, black
C121U0173F
1
02a Column Cowl, upper
A138V0380S
1Black leather
02b Column Cowl, upper
A138V0381S
1Ash grey leather
02c Column Cowl, upper
A138V0382S
1Imperial blue leather
02d Column Cowl, upper
A138V0383S
1Venom red leather
02e Column Cowl, upper
A138V0384S
1Cocoa brown leather
03 Column Cowl, lower, with exh valve button, senosoft, black
A138V0099F
1
03a Column Cowl, lower, with exh valve button
A138V0385S
1Black leather
03b Column Cowl, lower, with exh valve button
A138V0386S
1Ash grey leather
03c Column Cowl, lower, with exh valve button
A138V0387S
1Imperial blue leather
03d Column Cowl, lower, with exh valve button
A138V0388S
1Venom red leather
03e Column Cowl, lower, with exh valve button
A138V0389S
1Cocoa brown leather
Function Code: 14.05, Page: 1
Updated 1st July 2013
Page 80
Dep Part Description Part NumberRemarks Qty
Function Code 14.05 Fascia Structure & Supporting Hardware
Option
04 Screw, self tap., No. 8 x 3/4", lower cowl to bracket
A075W5074Z
2
05 Screw, self tap., No. 6 x 0.5", lower to upper cowl
A075W5020Z
4
06 Spirenut, No. 8, lower to upper cowl
A075W6016Z
2
07 Panel, heater control mounting, senosoft, black
A138V0221F
1
07a Panel, heater control mounting
A138V0390S
1Black leather
07b Panel, heater control mounting
A138V0391S
1Ash grey leather
07c Panel, heater control mounting
A138V0392S
1Imperial blue leather
07d Panel, heater control mounting
A138V0393S
1Venom red leather
07e Panel, heater control mounting
A138V0394S
1Cocoa brown leather
08 Support, heater control panel mounting
A121U0071F
1
09 Mounting Assembly, centre FLV, senosoft, black
A138V0113F
1
09a Mounting Assembly, centre FLV
A138V0395S
1Black leather
09b Mounting Assembly, centre FLV
A138V0396S
1Ash grey leather
09c Mounting Assembly, centre FLV
A138V0397S
1Imperial blue leather
09d Mounting Assembly, centre FLV
A138V0398S
1
Venom red leather
09e Mounting Assembly, centre FLV
A138V0399S
1Cocoa brown leather
10 Dash Panel Upper, LHD
G121U0041F
1
10a Dash Panel Upper, RHD
F121U0042F
1
11 Dash Panel Lower/Stowage Shelf, LHD
B121U0115F
1
11a Dash Panel Lower/Stowage Shelf, RHD
B121U0116F
1
12 Bracket, instrument pack mounting
C121U0101F
1
Function Code: 14.05, Page: 2
Updated 1st July 2013
Page 81
Dep Part Description Part NumberRemarks Qty
Function Code 14.05 Fascia Structure & Supporting Hardware
Option
13 Mounting Bracket, column shroud, LH
B121U0087F
1
14 Mounting Bracket, column shroud, RH
A121U0088F
1
15 Chute, PAB aperture, LH
B121U0141K
1
16 Chute, PAB aperture, RH
B121U0142K
1
17 Captive Plastic Nut
A120W3186F
16
18 Radio Support Extrusion
A121U0081F
1
19 Bracket, radio support, rear
B121U00100F
1
20 Pop Rivet, bracket to extrusion
A100W6397F
2
21 Screw, No. 10 x 1/2", extrusion to chassis
A075W5040Z
2
22 Screw, No. 10 x 1/2", support to panel
A075W5040Z
2
23 Screw, M6 x 25, hex. hd., dash panel upper to body
A075W1031F
4
24 Washer, spring, M6, dash panel upper to body
A075W4035Z
4
25 Washer, flat, M6 x 12.1 x 1.4, dash panel upper to body
A075W4013F
4
26 Pop Rivet, dash panel lower to chassis
A085W6259F
4
27 Closing Panel, stowage shelf, LH
A121U0051F
1
28 Closing Panel, stowage shelf, RH
A121U0052F
1
29 Screw, self tap., No. 8 x 3/4", bracket fixing
A075W5074Z
4
30 Washer, M6 x 12.1 x 1.4, bracket fixing
A075W4013F
4
31 Screw, self tap., No. 8 x 3/4", top panel fixing
A075W5074Z
4
32 Screw, self tap., No. 8 x 3/4", mount FLV fixing
A075W5074Z
3
33 Pop Rivet, domed, black, chute to panel
A082W6512F
12
Function Code: 14.05, Page: 3
Updated 1st July 2013
Page 82
Dep Part Description Part NumberRemarks Qty
Function Code 14.05 Fascia Structure & Supporting Hardware
Option
34 Grille, demist, LH outer
A121U0125H
1
35 Grille, demist, LH inner
A121U0127H
1
36 Grille, demist, LH centre
A121U0129H
1
37 Grille, demist, RH centre
A121U0130H
1
38 Grille, demist, RH inner
A121U0128H
1
39 Grille, demist, RH outer
A121U0126H
1
40 Screw, self tap., No. 8 x 3/4", shroud brackets fixing
A075W5074Z
2
41 Cover Assembly, passenger airbag, senosoft, black
A138V0151F
Also see 17.35 1
41a Cover Assembly, passenger airbag
A138V0400S
Also see 17.35 1Black leather
41b Cover Assembly, passenger airbag
A138V0401S
Also see 17.35 1Ash grey leather
41c Cover Assembly, passenger airbag
A138V0402S
Also see 17.35 1Imperial blue leather
41d Cover Assembly, passenger airbag
A138V0403S
Also see 17.35 1Venom red leather
41e Cover Assembly, passenger airbag
A138V0404S
Also see 17.35 1Cocoa brown leather
42 Insert, dash panel to body, LH
A121U0103F
1
42a Insert, dash panel to body, RH
A121U0104F
1
43 Closing Panel, column cowl, LH
A121U0107F
1
44 Closing Panel, column cowl, RH
A121U0108F
1
45 Clip, FLV centre panel retention
A121U0156S
1
46 Grommet, ignition barrell to column shrouds
B100V6061F
1
47 Plug, dome black, cowl without exh valve button
A138W6008F
1
Function Code: 14.05, Page: 4
Updated 1st July 2013
Page 83
14.10
1
2
Page 84
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 14.10 Instrument Cowling
Option
01 Instrument Cowling,, black paint
A138V0217F
1
01a Instrument Cowling
A120V0363S
1Black leather
01b Instrument Cowling
A138V0406S
1Ash grey leather
01c Instrument Cowling
A138V0407S
1Imperial blue leather
01d Instrument Cowling
A138V0408S
1Venom red leather
01e Instrument Cowling
A138V0409S
1Cocoa brown leather
02 Clip, cowling retention
A121U0156S
Also for FLV panels (five clips total)
4
Function Code: 14.10, Page: 1
Updated 24th January 2013
Page 85
15.05
6
5
2
4
4
1
5
3
3
6
8
7
Page 86
Dep Part Description Part NumberRemarks Qty
Function Code 15.05 Interior Driving Mirror & Sunvisors
Option
01 Sun Visor, driver, RHD
C117V0710J
1
01a Sun Visor, driver, LHD
C117V0711J
1
02 Sun Visor, passenger, RHD
C117V0712J
1
02a Sun Visor, passenger, LHD
C117V0713J
1
03 Pivot Pin, M8, sun visor
A117U0468F
2
04 Bracket, visor to header rail
B117U0419F
2
05 Nut, M8, Kaylock, visor to bracket
A100C6022F
2
06 Washer, M8, shakeproof, pin to bracket
A075W4048Z
2
07 Mirror, interior rear view, 22 cm wide
A120U6009F
1
08 Mounting Plinth, interior mirror
A120U6010F
1
09 Adhesive Kit, mirror mounting plinth
A116U0194F
Not illustrated 1
10 Betaclean 3900, glass preparation
A100B6008V
Not illustrated 1
Function Code: 15.05, Page: 1
Page 87
15.11
1
2
5
7
3
4
8
9
10
6
11
12
13
Updated 1st July 2013
Page 88
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 15.11 Interior Trim & Stowage Provision
Option
01 Rear Bulkhead Trim Panel, speakers
A120B0384F
1
02 Stowage Net Assembly
A117U6011F
Includes finisher plugs, Also fitted to battery cover
1
03 Pop Rivet, net to panel
A082W6512F
5
04 Washer, flat, 1/8" x 0.75", net to panel
A075W4001Z
5
05 Cup Holder Assembly
A120U0065J
1Optional
06 Screw, M4 x 12, pan pozi., cup holder to chassis
A075W5132F
2Optional
07 Divider, stowage tray
A120U0060F
2Optional
08 Plastic Fastener, trim panel fixing
A100W6391F
6
09 Trim Panel Rear Header
B121U0111F
1
10 Fixing, trim panel rear header
A100W6481F
5
11 Stowage Tray Mat Set, RHD
A120V0240F
1
11a Stowage Tray Mat Set, LHD
A120V0241F
1
12 Edge Finisher
A111U6034V
1.1m
13 Anti Squeak Tape
A132V6050V
1.8m
Function Code: 15.11, Page: 1
Updated 1st July 2013
Page 89
15.13
1
2
3
9
4
7
5
6
8
10
Updated 16th July 2012
Page 90
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 15.13 Front Door Trims
Option
01 Assembly Door Trim Panel LH
A138V4175S
Black stitching 1Black leather
01a Assembly Door Trim Panel RH
A138V4176S
Black stitching 1Black leather
01b Assembly Door Trim Panel LH
A138V4177S
Red stitching 1Black leather
01c Assembly Door Trim Panel RH
A138V4178S
Red stitching 1Black leather
01d Assembly Door Trim Panel LH
A138V4179S
Yellow stitching 1Black leather
01e Assembly Door Trim Panel RH
A138V4180S
Yellow stitching 1Black leather
01f Assembly Door Trim Panel LH
A138V4181S
Silver stitching 1Black leather
01g Assembly Door Trim Panel RH
A138V4182S
Silver stitching 1Black leather
01h Assembly Door Trim Panel LH
A138V4183S
1Ivory white leather
01i Assembly Door Trim Panel RH
A138V4184S
1Ivory white leather
01j Assembly Door Trim Panel LH
A138V4185S
1Venom red leather
01k Assembly Door Trim Panel RH
A138V4186S
1Venom red leather
01l Assembly Door Trim Panel LH
A138V4187S
1
Cognac brown leather
01m Assembly Door Trim Panel RH
A138V4188S
1Cognac brown leather
01n Assembly Door Trim Panel LH
A138V4189S
1Cocoa brown leather
01o Assembly Door Trim Panel RH
A138V4190S
1Cocoa brown leather
01p Assembly Door Trim Panel LH
A138V4191S
1Ash gray leather
01q Assembly Door Trim Panel RH
A138V4192S
1Ash gray leather
Function Code: 15.13, Page: 1
Updated 27th february 2013
Page 91
Dep Part Description Part NumberRemarks Qty
Function Code 15.13 Front Door Trims
Option
01r Assembly Door Trim Panel LH
A138V4193S
1Imperial blue leather
01s Assembly Door Trim Panel RH
A138V4194S
1
Imperial blue leather
01t Assembly Door Trim Panel LH
A138V4195S
Black stitching 1Suedetex
01u Assembly Door Trim Panel RH
A138V4196S
Black stitching 1Suedetex
01v Assembly Door Trim Panel LH
A138V4197S
Red stitching 1Suedetex
01w Assembly Door Trim Panel RH
A138V4198S
Red stitching 1Suedetex
01x Assembly Door Trim Panel LH
A138V4199S
Yellow stitching 1Suedetex
01y Assembly Door Trim Panel RH
A138V4200S
Yellow stitching 1Suedetex
01z Assembly Door Trim Panel LH
A138V4201S
Silver stitching 1Suedetex
01az Assembly Door Trim Panel RH
A138V4202S
Silver stitching 1Suedetex
02 Assembly Door Trim Panel Insert LH
A138V4203S
Black stitching 1Black leather
02a Assembly Door Trim Panel Insert RH
A138V4204S
Black stitching 1Black leather
02b Assembly Door Trim Panel Insert LH
A138V4205S
Red stitching 1Black leather
02c Assembly Door Trim Panel Insert RH
A138V4206S
Red stitching 1Black leather
02d Assembly Door Trim Panel Insert LH
A138V4207S
Yellow stitching 1
Black leather
02e Assembly Door Trim Panel Insert RH
A138V4208S
Yellow stitching 1Black leather
02f Assembly Door Trim Panel Insert LH
A138V4209S
Silver stitching 1Black leather
02g Assembly Door Trim Panel Insert RH
A138V4210S
Silver stitching 1Black leather
02h Assembly Door Trim Panel Insert LH
A138V4211S
1Ivory white leather
02i Assembly Door Trim Panel Insert RH
A138V4212S
1Ivory white leather
02j Assembly Door Trim Panel Insert LH
A138V4213S
1Venom red leather
Function Code: 15.13, Page: 2
Updated 27th february 2013
Page 92
Dep Part Description Part NumberRemarks Qty
Function Code 15.13 Front Door Trims
Option
02k Assembly Door Trim Panel Insert RH
A138V4214S
1Venom red leather
02l Assembly Door Trim Panel Insert LH
A138V4215S
1
Cognac brown leather
02m Assembly Door Trim Panel Insert RH
A138V4216S
1Cognac brown leather
02n Assembly Door Trim Panel Insert LH
A138V4217S
1Cocoa brown leather
02o Assembly Door Trim Panel Insert RH
A138V4218S
1Cocoa brown leather
02p Assembly Door Trim Panel Insert LH
A138V4219S
1Ash gray leather
02q Assembly Door Trim Panel Insert RH
A138V4220S
1Ash gray leather
02r Assembly Door Trim Panel Insert LH
A138V4221S
1Imperial blue leather
02s Assembly Door Trim Panel Insert RH
A138V4222S
1Imperial blue leather
02t Assembly Door Trim Panel Insert LH
A138V4239S
1Suedetex
02u Assembly Door Trim Panel Insert RH
A138V4240S
1Suedetex
02v Assembly Door Trim Panel Insert LH
A138V4245S
Quilted 1Black leather
02w Assembly Door Trim Panel Insert RH
A138V4246S
Quilted 1Black leather
02x Assembly Door Trim Panel Insert LH
A138V4247S
Quilted 1Ivory white leather
02y Assembly Door Trim Panel Insert RH
A138V4248S
Quilted 1
Ivory white leather
02z Assembly Door Trim Panel Insert LH
A138V4249S
Quilted 1Venom red leather
02az Assembly Door Trim Panel Insert RH
A138V4250S
Quilted 1Venom red leather
02bz Assembly Door Trim Panel Insert LH
A138V4251S
Quilted 1Cognac brown leather
02cz Assembly Door Trim Panel Insert RH
A138V4252S
Quilted 1Cognac brown leather
02dz Assembly Door Trim Panel Insert LH
A138V4253S
Quilted 1Cocoa brown leather
02ez Assembly Door Trim Panel Insert RH
A138V4254S
Quilted 1Cocoa brown leather
Function Code: 15.13, Page: 3
Updated 27th february 2013
Page 93
Dep Part Description Part NumberRemarks Qty
Function Code 15.13 Front Door Trims
Option
02fz Assembly Door Trim Panel Insert LH
A138V4255S
Quilted 1Ash gray leather
02gz Assembly Door Trim Panel Insert RH
A138V4256S
Quilted 1
Ash gray leather
02hz Assembly Door Trim Panel Insert LH
A138V4257S
Quilted 1Imperial blue leather
02iz Assembly Door Trim Panel Insert RH
A138V4258S
Quilted 1Imperial blue leather
03 Bezel, door release LH
A138V4051J
1
03a Bezel, door release RH
A138V4052J
1
04 Screw Pozi, no.8 x 3/4 flg hd
A075W5074F
2
05 Clip, trim panel insert
A116U0200F
2
06 Drivelock Rivet
A138W6018F
2
07 Screw M5 x 20 btn cap hd.
A082W7173F
4
08 Washer Flat M5 x 10 x 0.8
A075W4011F
4
09 Screw Pozi, no.5 x 1/2
A057W5020F
8
10 Trim Panel, interior door pull recess, LH
A117B0371F
Bonded to inner door 1
10a Trim Panel, interior door pull recess, RH
A117B0372F
Bonded to inner door 1
10b Trim Panel, interior door pull recess, LH
A120V4045S
Bonded to inner door 1Black leather
10c Trim Panel, interior door pull recess, RH
A120V4046S
Bonded to inner door 1Black leather
10d Trim Panel, interior door pull recess, LH
A138V4131S
Bonded to inner door 1Ivory white leather
10e Trim Panel, interior door pull recess, RH
A138V4132S
Bonded to inner door 1Ivory white leather
10f Trim Panel, interior door pull recess, LH
A138V4133S
Bonded to inner door 1Venom red leather
10g Trim Panel, interior door pull recess, RH
A138V4134S
Bonded to inner door 1Venom red leather
10h Trim Panel, interior door pull recess, LH
A138V4135S
Bonded to inner door 1Cognac brown leather
Function Code: 15.13, Page: 4
Updated 27th february 2013
Page 94
Dep Part Description Part NumberRemarks Qty
Function Code 15.13 Front Door Trims
Option
10i Trim Panel, interior door pull recess, RH
A138V4136S
Bonded to inner door 1Cognac brown leather
10j Trim Panel, interior door pull recess, LH
A138V4137S
Bonded to inner door 1
Cocoa brown leather
10k Trim Panel, interior door pull recess, RH
A138V4138S
Bonded to inner door 1Cocoa brown leather
10l Trim Panel, interior door pull recess, LH
A138V4139S
Bonded to inner door 1Ash gray leather
10m Trim Panel, interior door pull recess, RH
A138V4140S
Bonded to inner door 1Ash gray leather
10n Trim Panel, interior door pull recess, LH
A138V4141S
Bonded to inner door 1Imperial blue leather
10o Trim Panel, interior door pull recess, RH
A138V4142S
Bonded to inner door 1Imperial blue leather
10p Trim Panel, interior door pull recess, LH
A138V4143S
Bonded to inner door, red stitching 1Black leather
10q Trim Panel, interior door pull recess, RH
A138V4144S
Bonded to inner door, red stitching 1Black leather
10u Trim Panel, interior door pull recess, LH
A138V4145S
Bonded to inner door, yellow stitching
1Black leather
10v Trim Panel, interior door pull recess, RH
A138V4146S
Bonded to inner door yellow stitching
1Black leather
10w Trim Panel, interior door pull recess, LH
A138V4147S
Bonded to inner door, silver stitching
1Black leather
10x Trim Panel, interior door pull recess, RH
A138V4148S
Bonded to inner door, silver stitching
1
Black leather
10y Trim Panel, interior door pull recess, LH
A138V4149S
Bonded to inner door, red stitching 1Suedetex
10z Trim Panel, interior door pull recess, RH
A138V4150S
Bonded to inner door, red stitching 1Suedetex
10az Trim Panel, interior door pull recess, LH
A138V4151S
Bonded to inner door yellow stitching
1Suedetex
10bz Trim Panel, interior door pull recess, RH
A138V4152S
Bonded to inner door yellow stitching
1Suedetex
Function Code: 15.13, Page: 5
Updated 27th february 2013
Page 95
Dep Part Description Part NumberRemarks Qty
Function Code 15.13 Front Door Trims
Option
10cz Trim Panel, interior door pull recess, LH
A138V4153S
Bonded to inner door, silver stitching
1Suedetex
10dz Trim Panel, interior door pull recess, RH
A138V4154S
Bonded to inner door, silver stitching
1
Suedetex
Function Code: 15.13, Page: 6
Updated 27th february 2013
Page 96
15.18
8
7
10
1
6
3
13
2
5
4
11
14
12
12
9
15
15
16
Updated 1st July 2013
Page 97
Service Parts List
Dep Part Description Part NumberRemarks Qty
Function Code 15.18 Interior Trim, Chassis Trim Panels
Option
01 Sill Trim Panel, LH, senosoft, black
A138V4111F
1
01a Sill Trim Panel, LH
A138V4155S
1Black leather
01b Sill Trim Panel, LH
A138V4157S
1Ash grey leather
01c Sill Trim Panel, LH
A138V4159S
1Imperial blue leather
01d Sill Trim Panel, LH
A138V4161S
1Venom red leather
01e Sill Trim Panel, LH
A138V4163S
1Cocoa brown leather
02 Sill Trim Panel, RH, senosoft, black
A138V4112F
1
02a Sill Trim Panel, RH
A138V4156S
1Black leather
02b Sill Trim Panel, RH
A138V4158S
1Ash grey leather
02c Sill Trim Panel, RH
A138V4160S
1Imperial blue leather
02d Sill Trim Panel, RH
A138V4162S
1Venom red leather
02e Sill Trim Panel, RH
A138V4164S
1Cocoa brown leather
03 'A' Post Trim Panel, LH,senosoft, black
A138V4113F
1
03a 'A' Post Trim Panel, LH
A138V4165S
1Black leather
03b 'A' Post Trim Panel, LH
A138V4167S
1Ash grey leather
03c 'A' Post Trim Panel, LH
A138V4169S
1Imperial blue leather
03d 'A' Post Trim Panel, LH
A138V4171S
1Venom red leather
03e 'A' Post Trim Panel, LH
A138V4173S
1Cocoa brown leather
Function Code: 15.18, Page: 1
Updated 1st July 2013
Page 98
Dep Part Description Part NumberRemarks Qty
Function Code 15.18 Interior Trim, Chassis Trim Panels
Option
04 'A' Post Trim Panel, RH, senosoft, black
A138V4114F
1
04a 'A' Post Trim Panel, RH
A138V4166S
1Black leather
04b 'A' Post Trim Panel, RH
A138V4168S
1Ash grey leather
04c 'A' Post Trim Panel, RH
A138V4170S
1Imperial blue leather
04d 'A' Post Trim Panel, RH
A138V4172S
1Venom red leather
04e 'A' Post Trim Panel, RH
A138V4174S
1Cocoa brown leather
05 Cover, 'A' post trim panel aperture, senosoft, black
A138V0165F
1
05a Cover, 'A' post trim panel aperture
A138V0410S
1Black leather
05b Cover, 'A' post trim panel aperture
A138V0411S
1Ash grey leather
05c Cover, 'A' post trim panel aperture
A138V0412S
1Imperial blue leather
05d Cover, 'A' post trim panel aperture
A138V0413S
1Venom red leather
05e Cover, 'A' post trim panel aperture
A138V0414S
1Cocoa brown leather
06 Bracket, trim to chassis
A121U0033F
2
07 Pop Rivet, bracket to chassis
A075W6071Z
2
08 Screw, self tap. No. 6 x 3/4", panels to bracket
A075W5028Z
4
09 Spirenut, No. 6, panels to bracket
A075W6014Z
Also in pocket 8
10 Screw, self tap. No. 8 x 3/4", panel to dash upper
A075W5074Z
4
11 Screw, self tap. No. 8 x 3/4", switch panel & cover fixing
A075W5074Z
4
12 Clip, 'A' post trim panel retention
A121U0156S
4
13 Switch Panel Housing, sport, senosoft, black
A138V0002F
1
13a Switch Panel Housing, sport
A138V0415S
1Black leather
Function Code: 15.18, Page: 2
Updated 1st July 2013
Page 99
Dep Part Description Part NumberRemarks Qty
Function Code 15.18 Interior Trim, Chassis Trim Panels
Option
13b Switch Panel Housing, sport
A138V0416S
1Ash grey leather
13c Switch Panel Housing, sport
A138V0417S
1
Imperial blue leather
13d Switch Panel Housing, sport
A138V0418S
1Venom red leather
13e Switch Panel Housing, sport
A138V0419S
1Cocoa brown leather
14 Grommet Blanking 35.9mm, unused USB hole
A138W6009F
1
15 Mat, 'A' post pocket
A121V0005K
Requires double sided tape sourced locally to secure it
2
16 Screw, No.6 x 0.5", flg. hd. S/S black,sill trim panel
A089W5138F
2
Function Code: 15.18, Page: 3
Updated 1st July 2013
Page 100
15.19
3
21
19
17
18
16
1
15
14
13
2
22
20
7
11
6
4
5
9
10
12
11
8
2a
23
24
25
26
27
28
29
Updated 1st July 2013
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