Losi LOSA0095 User Manual

OWNER'S
MANUAL
NOTE: Using modified motors with any less than 15 turns of wire exceeds the
ca
pacity of the electronic speed control and voids any warranty.
Carefully read through all instructions to familiarize yourself with the parts, construction techniques, and tuning tips outlined in this manual. Being able to grasp the overall design of your new Triple-XT racing truck before beginning the construction process will ensure a smooth assembly.
Take your time and pay close attention to detail. Keep this manual for future reference.
• Service Information: Electronics (Motor/Radio/Speed Control) (877) 504 - 0233
• Chassis (All non-electric) (909) 390-9595
Team Losi, 4710 E. Guasti Rd., Ontario, CA 91761
P/N 800-0238
Welcome Team Losi Triple-XT Sport Owner!
Thank you for choosing Team Losi and the Triple-XT Sport off-road racer. This kit benefits from Team Losi’s un­equalled winning heritage as well as their World Champion design staff recognized as the leaders in innovative design and technical excellence. In fact, the Triple-XT platform that this ready-to-run was modeled after has won the ROAR National Championship the last three years. The long hours of engineering, development, and track testing result in a race truck that is easier to drive, tune, and enjoy. To ensure trouble free enjoyment of your new Triple-XT Sport we suggest that you read through these instructions. Also check out the handy tech tips for additional tuning ideas.
Good luck, and thank you for choosing Team Losi.
1. INTRODUCTION
TRIPLE-XT SPORT COMPLETED KIT DIMENSIONS
Length: 16.195" Front Width: 12.725" Rear Width: 12.875" Height: 5.505" Wheelbase: 11.050" All dimensions at ride height. Weight will vary depending on accessories.
NOTES & SYMBOLS USED
Figure 1
This is a common figure number found at the beginning of
each new illustration throughout the manual.
! Step 1. - Each step throughout the entire manual has a
check box to the left of it. As you complete each step, mark the box with a check. If you need to take a break and return to build­ing at a later time you will be able to locate the exact step where you left off.
*NOTE: This is a common note. It is used to call attention to
specific details of a certain step in the assembly.
IMPORTANT NOTE: Even if you are familiar with Team Losi kits, be sure and pay attention to these notes. They point out very important details during the assembly process. Do not ignore these notes!
! This wrench designates a performance tip. These tips
are not necessary, but can improve the performance of your Triple-XT truck.
In illustrations where it is important to note which direction parts are facing, a helmet like this one will be included in the illustration. The helmet will always face the front of the car. Any reference to the right or left side will relate to the direction of the helmet.
demanding tolerances. When screws are tightened to the point of be­ing snug, the parts are held firmly in place. For this reason it is very important that screws not be overtightened in any of the plastic parts.
To ensure that parts are not lost during construction, it is recom­mended that you work over a towel or mat to prevent parts from rolling away.
IMPORTANT SAFETY NOTES
1. Select an area for assembly that is away from the reach of
small children. Some parts in this kit are small and can be swallowed
by children, causing choking and possible internal injury.
2. The shock fluid and greases supplied should be kept out
of childrens' reach. They are not intended for human consumption!
3. Exercise care when using any hand tools, sharp instruments,
or power tools during construction.
4. Carefully read all manufacturers' warnings and cautions for any glues, chemicals, or paints that may be used for assembly and operating purposes.
KIT/MANUAL ORGANIZA TION
For your convenience, an actual-size hardware identification guide is included with each step. To check a part, hold it against the silhouette until the correct part is identified. In some cases extra hard­ware has been supplied for parts that may be easy to lose.
The molded parts in the Triple-XT Sport are manufactured to
i
TOOLS REQUIRED
Team Losi has supplied all necessary Allen wrenches and a special wrench that is needed for assembly and adjustments. The following common tools will also be required: Needle-nose pliers, regular pliers, hobby knife, scissors or other body cutting/trimming tools. 3/16", 1/4", and 3/8" nut drivers are optional.
RADIO/ELECTRICAL
The XXX-T Sport's radio layout is well proven. Your high-performance R/C center should be consulted regarding specific questions pertaining to radio/electrical equipment changes.
HARDWARE IDENTIFICATION
When in question, use the hardware identification guide in each step. For screws, the prefix number designates the screw size and number of threads per inch (i.e., 4-40 is #4 screw with 40 threads per inch). The second number or fraction designates the length of the screw. For cap-head and button-head screws, this number refers to the length of the threaded portion of the screw. For flat-head screws, this number refers to the overall length of the screw. Bearings and bushings are referenced by the inside diameter x outside diameter. Shafts and pins are referred to by diameter x length. Washers are described by inside diameter or the screw size that will pass through the inside diameter. E-clips are sized by the shaft diameter that they attach to.
MOTORS AND GEARING
The Triple-XT Sport includes an 88-tooth, 48-pitch spur gear. The overall internal drive ratio of the Triple-XT is 2.43:1. The pinion gear that is used will determine the final drive ratio. To calculate the final drive ratio, first divide the spur gear size by the pinion gear size. For example, if you are using a 20-tooth pinion gear, you would divide 88 (spur gear size) by 20 (pinion gear size). tells you that 4.4 is the external drive ratio. Next, multiply the internal drive ratio (2.43) by the external drive ratio (in this case 4.4).
2.43 x 4.4 = 10.692
10.692:1. Consult your high-performance shop for recommendations to suit your racing style and class. The chart below lists some of the
more common motor types and a recommended initial gearing for that motor. Ratios can be adjusted depending on various track layouts, tire sizes, and battery types.
. This means that by using a 20-tooth pinion gear with the standard 88-tooth spur gear, the final drive ratio is
88/20 =4.4
. This
RECOMMENDED INITIAL GEARING FOR COMMON MOTORS
TYPE OF MOTOR PINION SPUR
24o Stock 2 0 8 8 15-Turn Modified 19 88 16-Turn Modified 19 88 17-Turn Modified 20 88
TABLE OF CONTENTS
1. INTRODUCTION............................................................i
Completed Kit Dimensions ........................................... i
Notes & Symbols .........................................................i
Kit Manual Organization ...............................................i
Important Safety Notes ................................................i
Tools Required............................................................. ii
3. BAG B ........................................................................3-7
4. BAG C ......................................................................8-11
5. BAG D .................................................................... 12-19
6. BAG E ....................................................................20-23
7. BAG F.......................................................................... 24
8. BAG G .................................................................... 25-29
Radio/Electrical ........................................................... ii
Hardware Identification ................................................ ii
Recommended Gearing ............................................... ii
2. BAG A ........................................................................ 1-2
Team Losi is continually changing and improving designs; therefore, the actual part may appear slightly different than the illustrated part. Illustrations of parts and assemblies may be slightly distorted to enhance pertinent details.
9. Checklist Before Y our First Run ................................30
10. Tips From the T eam .............................................. 30-32
11. Spare Parts List .................................................... 33-35
12. Completed Setup Sheet .............................................36
ii
BAG A
Figure 1
6
Step 1. Place the servo saver bottom (1) over the servo saver
!
post (2) and slide the servo saver bottom all the way against the hex at the opposite end. Be sure that the hex on the servo saver post (2) is inserted into the hex in the servo saver bottom (1).
! Step 2. Slide the servo saver top (3) down over the servo
saver post (2) so that the 'V' area of the servo saver top (3) rests in the 'V' area of the servo saver bottom (1). The arm on the servo saver top (3) and the arm on the servo saver bottom (1) should point in opposite directions as shown in Figure 1.
! Step 3. Slide the servo saver spring (4) over the servo saver
post (2) and push it into the recessed area of the servo saver top (3). Install the servo saver spring cap (5) and thread the 6-40 locknut (6) onto the end of the servo saver post (2).
! Step 4. Tighten the 6-40 locknut (6) all the way down and
then loosen it two full turns (e.g. 360o x 2). This is a good starting point for the adjustment. Once assembly is complete, if you wish, the servo saver can be adjusted tighter or looser.
Figure 2
6
5
4
3
1
2
Figure 1
7
11
! Step 5. Insert a 4-40 mini locknut (7) into the outer hex area
in the servo saver bottom (1) and steering idler arm (8) as shown in Figure 2. Thread a 3/16" ball stud (11) through the outside hole in each arm, into the nuts (7), and tighten. Insert a 4-40 mini locknut (7) into the hex area in the servo saver top (3). Thread a 3/16" ball stud (11) through the hole in the arm, into the nut (7), and tighten.
! Step 6. Insert a 4-40 mini locknut (7) into the hex areas in
the rear of the servo saver bottom (1) and the steering idler arm (8) as shown in Figure 2. Thread a 3/16" ball stud (11) through the arms, into each nut (7), and tighten.
! Once assembly of your new Triple-X is complete, you
may notice that the tires toe in slightly as the suspension com­presses. We have found this setting to yield the best performance. Should you prefer to change this so that the tires do not toe in, you can add one ball stud washer under the ball studs on the outside of the servo saver assembly and steering idler arm. To accomplish this, you will want to replace the 3/16" ball studs with 1/4" ball studs.
Figure 3
8
3
11
7
1
Figure 2
3
! Step 7. Snap one end of the steering drag link (12) to the rear
ball stud (11) on the servo saver bottom (3). Snap the other end to the rear ball stud (11) on the steering idler arm (8).
*NOTE: Be sure to snap the rod onto the correct ball studs as shown!
11
8
12
1
Figure 3
BAG A (Continued)
Figure 4
13
16
17
! Step 8. Insert a 3/32" x 3/16" plastic bushing (13) into the
two large, angled holes in the bottom of the front kickplate (14). Insert the other two bushings (13) into the two outer holes in the steering brace (15).
! Step 9. Insert a 3/32" x .930" hinge pin (16) through the hole
in the steering idler arm (8) and center the pin (16) in the idler arm (8). Place the servo saver assembly and the steering idler arm (8) into the bushings (13) in the kickplate (14) so that the installed drag link is to the front as shown in Figure 4.
! Step 10. Place the steering brace (15) on top of the servo
saver assembly and steering idler arm (8) ensuring that the bush­ings (13) slide over the pins.
! Step 11. Secure the steering brace (15) to the kickplate (14)
using two 4-40 x 3/8" cap-head screws (17).
Figure 5
17
15
13
16
14
Figure 4
18
18
! Step 12. Install a threaded insert (18) into the top of each of
the two forward holes in the main chassis (19). The inserts should be installed with the hex-side up as shown in Figure 5. Press the threaded inserts (18) all the way into the holes in the chassis (19), lining up the hex on the inserts (18) with the hex in the holes.
Figure 6
17
! Step 13. Attach the front kickplate (14) to the bottom of the
main chassis (19). Align the four holes in the kickplate (14) with the four holes in the main chassis (19). Secure the kickplate (14) to the chassis (19) by threading two 4-40 x 3/8" cap-head screws (17) through the forward holes and into the threaded inserts (18). Thread two more 4-40 x 3/8" cap-head screws through the two rear holes of the kickplate (14) and into the chassis (19).
IMPORTANT NOTE: Ensure that the hex of the threaded insert remains seated in the hex area on top of the chassis.
19
Figure 5
14
19
Figure 6
2
17
Figure 7
BAG B
21
54
! Step 1. Position the front bulkhead (20) on top of the front
kickplate (14) and main chassis (19) as shown in Figure 7. Secure the front bulkhead (20) to the chassis (19) by threading two 4-40 x 3/8" button-head screws (21) through the hole in the top of the bulkhead (20) and into the chassis (19).
! There is a short thread-cutting screw included in the
wrench bag. This screw can be used to tap threads in the holes in the main chassis. Pre-tapping these holes makes it easier to in­stall the screws during assembly.
! Step 2. Secure the front kickplate (14) to the front bulkhead
(20) by threading a 4-40 x 3/8" flat-head screw (54) through the center hole in the front of the kickplate (14) and into the bulk­head (20).
Figure 8
Figure 7
14
19
21
20
54
23
25
44
! Step 3. Insert two 4-40 x 7/8" cap-head screws (23) — one on
each side — through the second hole out in the top of the front shock tower (24). Secure the screws (23) to the shock tower (24) by threading a 4-40 nut (25) over each screw (23) and tightening.
! Use the included Team Losi wheel wrench/nut-driver
to secure the 4-40 nuts.
! Step 4. Press a 4-40 mini locknut (7) into the hex area in the
top, rear of each side of the front shock tower (24). Insert a 4-40 x 1/2" flat-head screw (44) into each of the two front body mounts (56) from the side with the recess for the head of the screw (44)
! Step 5. Attach a front body mount (56) to the front of each
side of the front shock tower (24) so that the posts point up as shown in Figure 8. Secure the body mounts (56) by threading the screws (44) through the tower (24) and into the locknuts (7).
56
7
23
24
25
44
Figure 8
3
Figure 9
41
71
34
30
29
36
32
BAG B (Continued)
9
17
26
! Step 6. Attach the front shock tower (24) to the front bulk-
head (20) with four 4-40 x 3/8" cap-head screws (17). The screws (17) thread into the top-most and bottom-most holes in the bulk­head (20). The center holes are not used.
IMPORTANT NOTE: The screws in the top of the shock tower must be pointing forward as shown in Figure 9.
! Step 7. Place a ball stud washer (9) over each of the two 3/8"
ball studs (26). Thread a 3/8" ball stud (26) into the center hole on each side of the front bulkhead (20).
Figure 10
24
26
17
9
20
Figure 9
32
41
71
! Step 8. Insert a front axle (30) into each of the front spindles
[left (28), right (29)] as shown. The hole in the axle (30) should line up with the hole in the spindle (28), (29).
! Step 9. Attach the right spindle (29) to the right spindle car-
rier (34) by aligning the holes in each part and inserting a 1/8" x
1.250" hinge pin (71) from the bottom. Do not insert the pin all the way through both parts yet.
! Step 10. Insert a front spindle spacer (36) between the top of
the spindle (29) and the spindle carrier (34) as shown in Figure
10. Once the spacer (36) is in place, insert the hinge pin (71) through the spacer (36) and the top of the spindle carrier (34).
! Step 11. Center the hinge pin (71) and secure it with two 1/
8" E-clips (41). With the hinge pin (71) still centered, thread a 5­40 setscrew (32) into the back side of the axle (30) and tighten.
! Step 12. Repeat Steps 8-11 for the left spindle (28) and left
spindle carrier (33).
Note: When replacing the
Carrier #34, this
shim must be
used
Figure 10
4
Figure 11
BAG B (Continued)
7
10
26
! Step 13. Insert a 3/8" ball stud (26) into the middle hole on
top of each spindle carrier (33), (34) from the front as shown, and tighten.
IMPORTANT NOTE: Do not overtighten the ball studs!
! Step 14 . Insert a 4-40 mini locknut (7) into the hex area in
the top of each spindle (28), (29). Thread a 1/4" ball stud (10) into the nut from the bottom of the spindle (28), (29) and tighten.
Figure 12
7
10
26
34
Figure 11
35
40
41
! Step 15. Attach the right spindle and carrier assembly to a
front suspension arm (38) as shown in Figure 12. Note that the spindle arm faces the side of the suspension arm (38) with the shock mount holes (rear) and the ball stud (26) pointing forward. Line up the holes in the spindle carrier (34) with the holes in the front arm (38), insert a 1/8“ x .960"" hinge pin (35) and attach a 1/8” E-clip (41) to both sides of the hinge pin (35).
! Step 16. Attach the arm (38) to the right side of the front
pivot block (39) by inserting a 1/8" x 1.42" hinge pin (40), from the front, through the arm (38) and pivot block (39) as shown in Figure 12.
! Step 17. Insert a 1/8" E-clip (41) in the groove in the rear of
the hinge pin (40) only.
! Step 18. Repeat Steps 15-17 for the left spindle and carrier
assembly and remaining front suspension arm (38).
! Step 19. Slide the front hinge pin brace (42) over the front of
both inner hinge pins (40). The brace (42) should be installed so that the thin groove is to the top and faces the front as shown in Figure 12. The E-clip grooves in both hinge pins (40) should be exposed in front of the brace (42). Secure the brace (42) by at­taching a 1/8" E-clip (41) to the front of each hinge pin (40).
34
35
38
41
39
42
41
40
Figure 12
5
BAG B (Continued)
Figure 13
150
! Step 20. Hold the chassis assembly upside down. Place the
front pivot block (39) over the front edge of the front kick plate (14) as shown in Figure 14. The front edge of the front bulkhead (20) should be positioned between the front pivot block (39) and the hinge pin brace (42).
! Step 21. While holding the front suspension assembly in
place, position the front bumper (43) on the bottom of the front pivot block (39) so that the four holes in the bumper (43) are aligned with the four holes in the pivot block (39). The bumper (43) should be attached as shown so that the edges curve towards the top of the chassis. Secure the bumper (43) and pivot block (39) to the front bulkhead (20) and kick plate (14) by threading four 4-40 x 5/8" flat-head screws (150) through the bumper and pivot block and tightening.
Figure 14
150
43
39
14
20
Figure 13
46
45
46
! Step 22. Thread a plastic rod end (45) onto each end of a
2-14" turnbuckle (46). Tighten both rod ends (45) equally until the rod is the same length as the rod in Figure 14A. Make two of these camber link assemblies.
*NOTE: Each end of the turnbuckle is threaded opposite. One end has left-hand threads, the other right-hand threads. This allows the length of the rods, once installed, to be adjusted without removing them.
Figure 15
! Step 23. Place a "foam thing" (47) over the ball studs (26) in
each of the spindle carriers (33), (34) and the ball studs (10) in the front bulkhead (20). Next, attach one side of a camber link assembly to the ball stud (10) on the right side of the bulkhead (20). Attach the other side of the camber link assembly to the ball stud (26) in the spindle carrier (34).
! Step 24. Attach the second camber link assembly to the left
side of the truck.
! Try to mount all of the camber links so that the threads
adjust in the same direction. This allows for much easier adjust­ments later.
45
Figure 14
Figure 14A
20
26
10
47
34
6
Figure 15
Figure 16
BAG B (Continued)
46
45
46
! Step 25. Thread a plastic rod end (45) onto each end of a
2-1/4" turnbuckle (46). Tighten both rod ends (45) equally until the rod is the same length as the rod in Figure 16A. Make two of these tie-rod assemblies.
*NOTE: Each end of the turnbuckle is threaded opposite. One end has left-hand threads, the other right-hand threads. This allows the length of the rods, once installed, to be adjusted without removing them.
Figure 17
45
Figure 16
Figure 16A
! Step 26. Snap one end of a completed tie rod assembly to
the ball stud (11) in the steering idler arm (8). Snap the other end to the ball stud (10) in the right spindle (29). Attach the other tie rod assembly to the ball studs in the servo saver assembly and the left spindle (28).
! Once again, assure that all turnbuckles are mounted
with the threads in the same direction for easier adjustment later.
8
11
Figure 17
7
29
10
BAG C
52
Figure 18
! Step 1. Insert a 1/8" x 1/4" washer (48) into the recessed area
on each side of the rear pivot block (49).
! Step 2. Place one of the rear suspension arms (50) over the
right side of the rear pivot block (49). Line up the holes in the arm (50) with the holes in the pivot block (49) and assemble the two parts by inserting an inner rear hinge pin (52) all the way through both parts. Install a 1/8" E-clip (41) to the rear end of the hinge pin (52).
! Step 3. Attach a 1/4" shock mount ball (122) to the inside
hole of the shock mount bracket (51) with a 4-40 x 3/8" cap-head screw (17) as shown in Figure 18. Secure the shock mount bracket (51) to the front side of the rear suspension arm (50) with two 4-40 x 3/8" cap-head screws (17).
41
17
48
54
122
165
IMPORTANT NOTE: Ensure that the shock mount bracket is attached correctly. The outside holes should be higher than the inside holes. The shock mount ball should be to the rear side of the bracket.
! Step 4. Repeat Steps 1-3 for the left suspension arm (50). ! Step 5. Slide the rear hinge pin brace (164) over the front of
both inner hinge pins (52). Secure the brace (164) by attaching a 1/8" E-clip (41) to the front of each hinge pin (52).
! Step 6. Place a small anti-squat shim (165) under front of
each side of the rear of the pivot block (49) as shown in Figure
18. Attach the rear pivot block (49) and shims (165) to the rear pivot plate (53) with four 4-40 x 3/8" flat-head screws (54).
! Removing the shims results in 2
is 4o with the shims in place. See the anti-squat section of the tips.
IMPORTANT NOTE: Ensure that the pivot block is installed with the wider end to the rear as shown in Figure 18.
o
anti-squat. Anti-squat
! Step 7. Install the rear pivot plate (53) so that the pivot plate
(53) is flush with the chassis (19). Make sure that the four holes in the chassis (19) line up with the holes in the pivot plate (53). Secure the pivot plate (53) to the chassis (19) using four 4-40 x 3/8" flat-head screws (54).
Figure 19
19
164
54
17
122
25
51
49
165
53
Figure 18
55
17
50
52
41
48
23
25
26
! Step 8. Insert two 4-40 x 7/8" cap-head screws (23) — one on
each side — through the second hole out on the top of the rear shock tower (55) as shown in Figure 19. Secure the screws (23) to the shock tower (55) by threading a 4-40 nut (25) over each screw (23) and tightening.
! Use the included Team Losi wheel wrench/nut-driver
to secure the 4-40 nuts.
! Step 9. Thread a 3/8" ball stud (26) into the center hole on
each side of the rear shock tower (55). Place a “foam thing” (47) over each of the two ball studs (26).
23
26
47
Figure 19
8
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