Lorentz PS4000 HR/C Manual For Installation, Operation, Service

Datos técnicos
Altura dinámica
max. 10 m
Flujo
max. 79 m³/h
> 238 V
Voc
max. 375 V
Aplicaciónes
ƒ
Abastecimiento de agua potable
ƒ
Gestión del depósito de agua
ƒ
Irigación
ƒ
Bebedero para ganado
ƒ
Sistemas de compresión
Características
ƒ
Instalación rápida, libre de fallos
ƒ
Excelente funcionalidad
ƒ
Alta confiabilidad y vida útil
ƒ
Ciclo corto del retorno de inversión (ROI)
ƒ
Costo total más bajo de operacíon (TCO)
Componentes
Controlador: PS4000
ƒ
Controlar y supervisar
ƒ
Entradas de control para protección contra operación en seco, control remoto, etc.
ƒ
Protegido contra polaridad reversa, sobre carga y temperatura execiva
ƒ
MPPT integrado
Motor: ECDRIVE 4000-C
ƒ
Motor CD sin escobillas - libre de mantenimiento
ƒ
Llenada de agua
ƒ
Sin elementos electrónicos en el motor
ƒ
Inmersión max. 250 m, IP68
Cabeza de bomba: PE C-SJ60-1
ƒ
Alta confiabilidad y vida útil
ƒ
Válvula no retorno
ƒ
Materiales Premium
ƒ
Opcional: protección contra operación en seco
Normas
2006/42/EC, 2004/108/EC, 2006/95/EC
El logo refleja la aprobación que ha sido garantizada para este producto familiar. Los productos son ordenados con la aprobaciones especificas que el mercado requiera.
BERNT LORENTZ GmbH & Co. KG
Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel +49 (0)4193 7548-0, Fax -29, www.lorentz.de
Creado por LORENTZ COMPASS 3.0 Todas las especificaciones e información estan dadas con buenas intenciones. Los errores son posibles y los productos pueden estar sujetos a cambios sin ninguna notificación.Las fotografias pueden diferenciarce de los productos actuales dependiendo de los requerimientos y regularizaciones del mercado local.
Sistema de bomba inmersa para pozos de 6"
PS4000 C-SJ60-1
Dimensiones y pesos
Plantilla de datos de la bomba
Vmp* > 238 V
H =
H2 = W1 = W2 = W3 =
D =
D1 =
595 mm 563 mm 178 mm 156 mm 116 mm 165 mm 150 mm
Controlador
A = B = C = D = E = S =
613 mm 245 mm 368 mm 96 mm 150 mm 4 in
Undidad de bomba
Peso neto
Controlador
9,0 kg
Undidad de bomba
17 kg
Motor
10 kg
Cabeza de bomba
7,0 kg
*Vmp: Voltaje máximo de carga bajo STC
BERNT LORENTZ GmbH & Co. KG
Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel +49 (0)4193 7548-0, Fax -29, www.lorentz.de
Creado por LORENTZ COMPASS 3.0 Todas las especificaciones e información estan dadas con buenas intenciones. Los errores son posibles y los productos pueden estar sujetos a cambios sin ninguna notificación.Las fotografias pueden diferenciarce de los productos actuales dependiendo de los requerimientos y regularizaciones del mercado local.
Sistema de bomba inmersa para pozos de 6"
PS4000 C-SJ60-1
Failure to follow these instructions will void the warranty.
PS4000 HR/C
SOLAR-OPERATED SUBMERSIBLE PUMP SYSTEMS
MANUAL FOR INSTALLATION, OPERATION, SERVICE
1
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
Sun. Water. Life.
1 WARNINGS
READ AND FOLLOW ALL INSTRUCTIONS!
When installing and using this electrical equip­ment, basic safety precautions should always be followed, including the following:
WARNING – To reduce the risk of injury, do not permit children to use this product unless they are closely super­vised at all times.
WARNING – To reduce the risk of electric shock, replace damaged cord immedi­ately.
WARNING – It must be assured that all grounding connections are properly made and that the resistances do meet local codes or requirements.
RETAIN THESE INSTRUCTIONS FOR FUTURE USE!
General Warnings
 The manual contains basic instructions which
must be observed during installation, operation and maintenance. The manual should be care­fully read before installation and start-up by the person in charge of the installation. The manual should also be read by all other technical per­sonnel/operators and should be available at the installation site at all times.
 Personnel Qualification and Training – All person-
nel for the operation, maintenance, inspection and installation must be fully qualified to perform that type of job. Responsibility, competence and the supervision of such personnel must be strictly regulated by the user. Should the available personnel be lacking the neces­sary qualification, they must be trained and instructed accordingly. If necessary, the operator may require the manufacturer/supplier to provide such training. Furthermore the operator/user must make sure that the personnel fully understands the contents of the manual.
Dangers of Ignoring the Safety Symbols – Ignor-
ing the safety directions and symbols may pose a danger to humans as well as to the environment and the equip­ment itself. Non-observance may void any warranties. Non-observance of safety directions and symbols may for example entail the following: Failure of important functions of the equipment/plant; failure of prescribed methods for maintenance and repair; endangerment of persons through electrical, mechanical and chemical effects; danger to the environment because of leakage of hazardous material; danger of damage to equipment and buildings.
 Safety Directions for Maintenance, Inspection
and Assembly Work – It is the user’s responsibility
to make sure that all maintenance, inspection and as­sembly work is performed exclusively by authorized and qualified experts sufficiently informed through careful perusal of the Operating Instructions.The accident pre­vention regulations must be observed. All work on the equipment should be done when it is not operational and ideally electrically isolated. The sequence for shut­ting the equipment down is described in the manual and must be strictly observed. Pumps or pump units handling hazardous liquids must be decontaminated. Immediately upon completion of the work, all safety and protective equipment must be restored and activated. Before restarting the equipment, all points contained in chapter “Initial Start-up” must be observed.
 Unauthorized Changes and Manufacturing of
Spare Parts – Any conversion or changes of the
equipment may only be undertaken after consulting the manufacturer. Original spare parts and accessories authorized by the manufacturer guarantee operational safety. Using non-authorized parts may void any liability on the part of the manufacturer.
Unauthorized Operation – The operational safety
of the equipment delivered is only guaranteed if the equipment is used in accordance with the directions contained in this manual. Limits stated in the data sheets may not be exceeded under any circumstances.
Cited Standards and other Documentations –
DIN 4844 Part 1 Safety marking; Safety symbols W 8, Supplement 13; DIN 4844 Part 1 Safety marking; Safety symbols W 9, Supplement 14
2
Safety-oriented Operation – The safety directions
contained in the manual, existing national regulations for the prevention of accidents as well as internal guidelines and safety-regulations for the operator and user must be observed at all times.
 General Safety Directions for the Operator/User
If hot or cold equipment parts pose a danger then
they must be protected by the operator/user against contact with people. Protective covers for moving parts (e.g. couplings) must not be removed when the equipment is running. Leaks (e.g. at the shaft seal) of hazardous pumping media (e.g. explosive, toxic, hot liquids) must be disposed of in such a way that any dan­ger to personnel and the environment is removed. All government and local regulations must be observed at all times. Any danger to persons from electrical energy must be excluded by using good installation practices and working to local regulations. (For example VDE in Germany).
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
Transportation and Intermediate Storage – Pro-
longed intermediate storage in an environment of high humidity and fluctuating temperatures must be avoided. Moisture and condensation may damage windings and metal parts. Non-compliance will void any warranty.
Specific Warnings for Installation of PS Pumps
 Do not attempt to run the motor without the PS
controller.
 Do not attempt to use the controller for any
purpose other than LORENTZ PS pump systems.
 The black rubber caps on the bottom of the
controller casing are only transportation covers and must be replaced by code compliant conduit fittings.
Sun. Water. Life.
 Submersible motors are delivered with a rubber
boot on the bottom of the motor. This is only a transportation measure and must be taken off before installation.
 Motor cable strain relief: Submersible motors
must use a safety rope or cable to act as a strain relief for the motor cable and to avoid losing the pump in the well if the pipe breaks.
 Solar pumps run at low flow rates, and have
closer tolerances than conventional pumps. Extreme sand or silt concentration (greater than 2 % by volume) may cause the pump to stop, or the pipe to fill with sand. Do not use the pumps to clean out a dirty well.
 Helical rotor pumps are sensitive to heat.
Protect the pump from sunshine or other source of heat, or it may lock temporarily. If the water source is, or will be warmer than 72° F (22° C), a special model may be required.
 Undersized wire will cause failure to start.
Specific Warnings for PS4000
 Open circuit (no-load) voltage above 375 V will destroy
the PS4000 controller. This may occur if the solar array is wired incorrectly. (See section Wiring, section 7.)
Failure to follow these instructions will void the warranty.
Before beginning installation proce­dures, these installation and operating instructions should be studied carefully.
The installation and operation should also be in accordance with local regulations and accepted codes of good practice.
 Do not touch the controller input or pump wires
together to test for a spark.
 Do not run the pump dry.
Exception: to test direction of rotation, for not longer than 15 seconds.
 Test the direction of motor rotation before
installing the pump (counter-clockwise looking down). If direction is reversed, exchange the connection of any two of the three power wires to the pump.
 When pump is stopped by a shadow or by ac-
tion of a float switch, it will restart after a 120 seconds.
 The low water probe must be submersed, or the
pump will stop for 20 minutes. If no probe is used, connect the probe terminals in the control­ler box.
 Helical rotor models (without “C” in the model
number) are not self-draining. If drainage is re­quired for freeze-protection, install a weep hole or draining device below freeze level.
3
 Install this system in accordance with local
regulations and accepted codes of professional practice.
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
Sun. Water. Life.
2 ELECTRICAL INSTALLATION
Motor cable strain relief: Submersible motors must use a safety rope or cable to act as a strain relief for the motor cable and to avoid losing the pump in the well if the pipe breaks.
Do not run the motor without the controller.
To be installed, connected and serviced by qualified personnel only. Ensure all
power sources are disconnected when making connections to this unit. Follow all appropriate electrical codes. There are no user serviceable parts inside the motor or the controller.
Install proper grounding for safety and
lightning protection.
Do not touch the controller input or
motor wires together to test for a spark.
Protection from solar heatElectronic devices are most
reliable when they are protected from heat. Mount the controller in the shade of the midday sun. An ideal location is directly under the solar array, on the North side of the mounting pole. If no shade is available, cut a piece of sheet metal and bolt it behind the top of the controller. Bend it over the controller to provide shade. This is especially important in extremely hot locations. Extreme heat may trigger a thermal switch in the controller and cause it to turn off.
Location of controller Mount the controller vertically to keep out rainwater. It is preferable to mount it on the North side of a pole or other structure to help reduce solar heating. This may also allow easiest access without hitting your head on the lower (South) edge of the array.
Electrical conduit is recommended We urge you to use electrical conduit (pipe) to protect outdoor wiring from the weather, from human activities, and from chewing animals. If you do not use conduit, use strong, high-quality outdoor cable. Where cables enter the junction box, install sealed strain-relief cable clamps.
Keep the controller box sealed Unused holes must be sealed to keep out small animals, insects, water and dirt. Each hole is supplied with a rubber plug that can be kept in place for this purpose.
WARNING! TEST THE VOLTAGE before connecting power to the controller. Voltage (open circuit) must not
exceed 375 V for PS4000 systems. (Even in cloudy weather, the open circuit voltage will be near maximum.)
WARNING! No disconnect switches must be installed in power wires between motor pump controller.
Connecting the motor wire to the switched-on controller might irreparably damage it. Such damages are excluded from the warranty.
WARNING! Do not apply a direct
connection or an amp meter
between + and – when the controller
is connected. A short circuit here will cause a strong discharge.
WARNING! Solar-direct systems only
— Do not connect any electrical load
to the solar array if it is not part of
the LORENTZ PS system. Connection of active solar tracker controller, electric fence charger, or other load simultaneously with LORENTZ PS systems may “confuse” the controller and prevent proper operation.
System Wiring Diagram for solar-direct systems, refer
to the system diagram in this manual (section 7) and wire accordingly.
POWER IN Ensure that the solar array DISCONNECT SWITCH (or circuit breaker) is OFF. In case no disconnect switch is used, make shade or cover the solar array. Con­nect the power from the solar array to the input terminals in the controller box. Observe polarity. If your wires are not clearly marked +/–, test them using a DC voltmeter or multitester.
WARNING! To be installed, connected
and serviced by qualified personnel
only. Ensure all power sources are
disconnected when making connections to the controller. Follow all appropri­ate electrical codes. No user serviceable parts inside the motor or the controller!
CAUTION! Loose connections are the
most common cause of system
failures. Pull on each connection to
confirm that it is secure.
3 WIRING ORDER FOR
CORRECT ROTATION
The power wires of the pump have a marking to allow cor­rect wiring. Connect the power wires using this sequence:
 L1  L2  L3  Ground
CAUTION! When splicing the pump cable, carefully take a note of the markings of the cables you have connected.
Testing the pump for direction Helical rotor pumps
will produce water flow only if they are rotating in the right direction. If you place it in a water tank or a bucket, you will observe flow if the rotation is correct. Submerge at least 75% to observe full flow.
Alternative, dry test If you do not have a water vessel to test the pump in, you can test it dry by watching the pump shaft and running it for only a few seconds. The metal label on the pump has an arrow to indicate the proper direction of rotation. It can be run dry safely for about 5 seconds. This gives more than enough time to observe the direction of the shaft.
If you did not write down the colour match (or the wind blew your note away) connect the three power wires to the controller in any random order. Apply power. Observe the pump shaft rotation, then turn the power off. If the direction is wrong, exchange any two of the power wires at the controller. In any case, when you are finished connect­ing the pump to the controller, test it to assure the proper direction.
Did you install the pump in the well without check­ing the wiring order or the direction? OR – Is it running but not pumping?
HELICAL ROTOR pump (no “C” in the model number) Turn the pump on. Observe if air is rising from
the pipe. If it is not, reverse any two motor wires and ob­serve again. If you cannot observe air rise, chose whichever direction is quieter (less vibration). There is risk of dry-run damage if it runs too long in reverse. If the pump is new from the factory, it is lubricated so it can run dry for about 90 seconds without risk. If the pump has been used, it must not be run for more than about 15 seconds. In many cases, a pump that is reversed will turn off due to overload.
CENTRIFUGAL pump (with “C” in the model number) In reverse, it will produce no flow (or very little).
This will not damage the pump. If the flow is not normal, reverse any two motor wires.
4
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
Sun. Water. Life.
4 OPERATING THE PUMP
Question The motor shaft is hard to turn by hand and
moves in a bumpy manner. Is this normal?
Answer YES. This is caused by permanent magnets in the motor. It is especially hard to turn when it is connected to the controller, or if the pump wires are connected together.
WARNING!If the pump wires are in the wrong order, the motor will run in reverse and the pump will not
function. Damage may result. Check the direction BEFORE installing the pump. The proper direction is COUNTER-CLOCKWISE when viewed from above.
WARNING! When testing for
direction, do not run the pump dry
for more than 15 seconds.
 SOURCE LOW (red) The water source has dropped
below the level of the low-water probe. After the water level recovers, the pump will restart, but this light will slowly flash until the sun goes down, power is interrupted, or the POWER switch is reset. This indicates that the water source ran low at least once since the previous off/on cycle.
 TANK FULL (red) Pump is turned off by action
of the remote float switch (or pressure switch or manual switch, whichever is wired to the “remote float switch” terminals.)
Starting the pumpBe sure there is not a closed valve or other obstruction in the water line. Switch on the array disconnect switch in the junction box and toggle the power switch on the controller. It is normal to leave the switches on at all times, unless you desire to have the system off.
A solar-direct pump should start under the following conditions:
1. clear sunshine at an angle of about 20° or more from the surface of the solar array;
2. under cloudy conditions if the sunshine is bright enough to cast some shadow;
3. low-water probe submersed in the water source (or bypassed in the controller) – water-low light OFF;
4. full-tank float switch is not responding to a full tank – tank-full light OFF; and
5
This chapter explains the function of the switch and the indicator lights on the pump controller.
POWER ON/OFF SWITCH
When switched off/on during operation, it resets the system.
INDICATOR LIGHTS
 SYSTEM (green) The controller is switched on and
the power source is present. In low-power conditions, the light may show even if there is not enough power to run the pump.
 PUMP ON (green) Motor is turning. Sequence of
flashing indicates pump speed. Pump speed (RPM) can be read off by the flashing sequence of the Pump ON LED:
LED ON > 900
1 flash > 1,200
2 flashes > 1,600
3 flashes > 2,000
4 flashes > 2,400
5 flashes > 2,800
When sunshine is insufficient When sunshine on the array is present, but too weak for the pump to run, it will attempt to start about every 90 seconds. During each attempt, you will see the PUMP ON light come on.
When pump runs slowly (PUMP ON) under weak sun conditions:
1. for centrifugal pumps (with “C” in the model number) – in weak sun, the pump may spin without lifting water all the way to the outlet. This is normal;
2. for helical rotor pumps (without “C” in the model number) – if the pump is turning, even slowly, water will be delivered at a slow rate.
When pump stops from a sudden shadow on the solar array If a shadow suddenly passes over the array,
e.g. if you walk in front if it, the controller will lose track of the input voltage. It may make rapid on/off noises and a high-pitched noise, then stop. This does not indicate a problem. The pump will attempt to restart after the normal delay.
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
If the PUMP OVERLOAD, green changes to red.
Sun. Water. Life.
5 TROUBLE SHOOTING
Time delays
1. After pump stops due to insufficient sunshine – 120 seconds;
2. After full-tank float switch resets – 2 to 3 seconds;
3. After low-water probe regains contact with water in the source – 20 minutes, but the indicator light will slowly flash for the rest of the solar day, or until power is disrupted or the controller is turned off/on;
To force a quick start To test or observe the system, you can bypass the normal time delays. Switch the POWER switch off then on again. The pump should start immedi­ately if sufficient power is present.
Pump vibration Most PS pump models use a helical ro­tor pump end (without “C” in the model number.) A slight vibration is normal with these pumps. If noise is disturbing, try changing the position of the pump. PS pump models that have a “C” in the model number use a CENTRIFUGAL pump end, similar to conventional pumps. They should produce no significant vibration.
PUMP OVERLOAD (PUMP ON light shows red instead of green) The system has shut off due to an
overload. This can happen if the motor or pump is blocked or very difficult to turn and is drawing excessive current (hard to turn). Overload detection requires at least 250W output of the solar array. This can be caused by a high con­centration of solids in the pump, high water temperature, excessive pressure due to high lift or a restriction in the pipe, or a combination of these factors. The controller will make 3 start attempts before shutting down the system. The System ON LED will be OFF and the red OVERLOAD LED ON. The system will not reset until the ON/OFF switch is turned OFF and ON again.
Please read this section before calling for help. If you call for help, please refer to the model and serial numbers.
If the pump does not run Most problems are caused by wrong connections (in a new installation) or failed connections, especially where a wire is not secure and falls out of a terminal. The System ON light will indicate that the system is switched on and connected to the controller. It indicates that VOLTAGE is present but (in a solar-direct sys­tem) there may not be sufficient power to start the pump. It should attempt to start at intervals of 120 seconds.
Pump attempts to start every 120 seconds but does not runThe controller makes a slight noise as it tries to
start the pump. The pump will start to turn or just vibrate a little.
1. There may be insufficient power reaching the control­ler. A solar-direct (non-battery) system should start if there is enough sun to cast a slight shadow.
2. If the pump was recently connected (or reconnected) to the controller, it may be running in reverse direc­tion due to wiring error.
3. If the motor shaft vibrates, but does not turn, it may be getting power on only two of the three motor wires. This might happen if there is a broken con­nection or if you accidentally exchanged one of the power wires with the ground wire.
4. The pump or pipe may be packed with mud, clay, sand or debris.
5. Helical rotor models only: The pump may have run dry. Remove the pump stator (outer body) from the motor, to reveal the rotor. If there is some rubber stuck to the rotor, the pump end must be replaced.
CAUTION! DO NOT REMOVE THE CHECK VALVE from the pump. If you want to look for dirt stuck inside the
pump, it is preferable to unbolt the pump body and pull it from the pump. IF YOU MUST REMOVE THE CHECK VALVE, use a hardening adhesive sealant on the screw threads when you replace it. Epoxy glue is good. The threads are not tapered. They will leak if a hardening sealant is not used. Teflon tape will make a good seal, but it may not prevent the joint from unscrewing.
6
6. Helical rotor models only: The check valve on the pump may be faulty or stuck, allowing downward leakage when the pump is off. This can prevent the pump from starting.
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
Sun. Water. Life.
6 WIRING DIAGRAMS
6.1 Wiring Solar-direct System
4 strings of 7 PV-modules of 175 Wp = 4.9 kWp Vmp > 230 V DC, max. Voc 375 V DC
PV disconnect
switch
Before connecting the array to the controller measure the open-circuit voltage. It must be below 375 V DC
WARNING No disconnect switches may be installed in power wires between motor and pump controller!
The connection of the motor cable to switched-on controller might cause irreparable damages which are excluded from warranty!
pump controller
terminals
earth
ground
POWER IN
Low-water sensor
probes connect
to bypass
to any ground terminal at controller
If you are not using the
low water probe, install a
jumper wire between
terminals 1 and 2.
If you are not using a float switch
or sun switch, install a jumper
wire between terminals 4 and 5.
If you are using a battery system,
install a jumper wire between
terminals 6 and 7.
float switch
Min. Max.
7
To reverse direction, reverse any two wires
Connect for
battery mode
PUMP
NO
Com
NC
Remote
Float
Switch
Max.RPM setting
Factory setting: Maximum
OPTION
float switch kit makes contact on
rise to stop pump. Connect termins 3 (NO) and 4 (COM) and connect terminals 4 and 5 with jumper wire.
L1, L2 and L3 must match the numbers on pump leads. Other combinations
disconnect
may cause reverse rotation!
For wire size, refer to sizing table.
PP4000
AC PowerPack
LT AU F
NORMAL
   Y
PP4000
low water level probe
240 V DC, 20 A
submersible
No user-servicable parts inside. Contact qualified service personnel for assistance. Application of excessive input voltage or a short circuit at the output will damage the unit and void the warranty. This unit, the controller and the solar array support structure must be bonded and grounded for safety and resistance to lightning. See instruction Manual.
AC Input Voltage: DC Output: DC Output Current:
PIN1: AC380 PIN10: OUT+ PIN2: AC380 PIN11: OUT PIN3: AC380 NOTICE: DON’T CONNECT PIN4,5,6,7,8,9,12
Serial Number
380V AC 15%,
21
45Hz-65Hz 180-286V DC
34
20A
ELECTRIC SHOCK HAZARD DANGEROUS VOLTAGES
65
AND CURRENTS
87
IP42
10 9
12
11

www.Lorentz.de
cable splice
pump
1 23
sun switch
G
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
diesel generator
motor
380 V AC, 3-phase
Sun. Water. Life.
6 WIRING DIAGRAMS
6.2 Pump System Layout
PS4000 Controller max. Voc 375 V DC
disconnect
PV Input Voltage: PV Max. Open circuit: or Battery Input Voltage: Low Voltage Disconnect: Restart Voltage: Output:
ON
OFF
36
Serial Number
Pump Model
ELWCTRIC SHOCK HAZARD
DANGEROUS VOLTAGES
No user-serviceable parts inside. contact qualified service personnel for assistance. Application of excessive input voltage will damage the controller and void the warranty. This controller and the solar array support structure must be bonded and grounded for safety and resistance to lighting. See Instruction Manual. Do not restrict pump outlet (HR models).
POWER
SYSTEM
PUMP ON
RED:PUMP OVERLOAD
SOURCE LOW
LIGHT SLOWLY FLASHES IF SOURCE RECOVERS SWITH OFF/ON TO RESET
TANK FULL
BATTERY LOW
for battery systems only
TANK LIGHT FLASHES
In total: 4 strings of 7 PV modules of 175 Wp = 4.9 kWp
Vmp > 230 V DC, max. Voc 375 V DC
2 strings of 7 PV-modules of 175 Wp = 2.45 kWp
ETATRACK
active 2000
144-180DC, nominal
375V DC
192V DC, nomainal
176V DC 192V DC
60-190V EC PWM 3-phase
AND CURRENTS
N13499
PV disconnect
2 strings of 7 PV-modules of 175 Wp = 2.45 kWp
PV disconnect
ETATRACK
active 2000
tank height
PP4000
240 V DC
20 A
diesel
generator
380 V AC
3-phase
G
riser pipe diameter
well probe
pump intake depth
cable length
safety rope
static level
drawdown
depth of well
well to tank
trans. pipe length
8
trans. pipe diameter
Calculation of Total Dynamic Lift (TDH)
+ static level . . . . . . . m
+ draw down . . . . . . . m
+ well to tank . . . . . . . m
+ pressure losses in pipes . . . . . . . m
= total dynamic lift . . . . . . . m
well diameter
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
Note: depth of well or depth of pump setting has NO influence on the lift the pump has to produce! Only the above parameters influence the pump lift.
Sun. Water. Life.
7 SYSTEM AND COMPONENTS 8 INSTALLATION REPORT
System voltage V
Date of purchase
Purchased from
Battery system yes no
if not: Quantity of solar modules
Solar module brand
Module model #
Controller model PS4000
Controller serial #
Pump end model #
Pump end serial #
Motor model ECDRIVE 4000
Motor serial #
Temperature Range
×
×
×
Installation date
by
Well depth m | ft
Pump depth m | ft
Additional vertical lift (to top of tank) m | ft
Static water level m | ft
Drawdown level m | ft
Drop pipe (vertical from the pump)
Size mm2 | inch
Type
Length m | ft
Additional pipe length (to tank)
Size mm2 | inch
Type
9
Helical rotor pumps (without “C” in the model number) work optimally only in a specific temperature range. Last digit of pump end model # indicates temperature class. If a special temperature range was not specified, the last digit of model number will be 1.
Class 0 32 °F to 54 °F 0 °C to 12 °C
Class 1 46 °F to 72 °F 8 °C to 22 °C (Class 1 is thestandard class)
Class 2 64 °F to 90 °F 18 °C to 32 °C
Class 3 82 °F to 108 °F 28 °C to 42 °C
Class 4 100 °F to 126 °F 38 °C to 52 °C
Bernt Lorentz GmbH & Co. KG Kroegerskoppel 7 24558 Henstedt-Ulzburg Germany
Tel +49 (0) 4193 7548-0 Fax +49 (0) 4193 7548-29
This manual is the property of LORENTZ pump owner. Please give it to the owner or maintenance personnel when you are finished.
Request copies from your pump supplier or download from www.lorentz.de
Length m | ft
Submersible pump cable
Wire size mm2 | AWG
Length (controller to pump) m | ft
Max. RPM control Factory setting is maximum. yes no
If this setting was reduced, enter setting here:
Copyright ©2012 BERNT LORENTZ GmbH & Co. KG All rights reserved.
www.lorentz.de
BERNT LORENTZ GmbH & Co. KG Kroegerskoppel 7, 24558 Henstedt-Ulzburg, Germany, Tel. +49 (0) 4193 7548 - 0, Fax - 29, www.lorentz.de
v120917
All specifi cations and information are given with good intent, errors are possible and products may be subject to change without notice. Pictures may differ from actual products depending on local market requirements and regulations.
Sun. Water. Life.
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