LONGER BT100-2J Operating Manual

Page 1

IMPORTANT INFORMATION：

Please read operation manual carefully before operation.

WARNING：

Tubing breakage may result in fluid sprayed from pump. Use appropriate measures to protect operator and equipment. Please check the tubing frequently and changing the tubing in time.

If the power line or the plug are worn or damaged please pull out

the plug (Hold the plug not the power line when pulling out).

Please shut down the power supply and pull out the plug when you

think the pump needs to be maintained or repaired.

Shut down the power supply of the pump when connecting to

external control equipment.

BT100-2J OPERATING MANUAL

Introduction

Basic Operation

Acceptable Pump Heads and Tubing

Maintenance

Warranty

Technical Specifications

Start/Stop

Direction

Prime Key

External Control Function

Key

Speed Increase/decrease Key

Changing the Pump Head

TableofContents

BT100-2J OPERATING MANUAL

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1 2

Prime Key

Speed Decrease Key

OP1

Direction Key

Start/Stop Key

Press the Start/Stop Key to start or stop the pump. This key is invalid in prime state when pump runs at full speed.

Direction Key

Press the Direction Key to change the rotating direction of the pump and the Direction Indicator lights at the same time. This keyisinvalidinprimestate.

Speed Increase/decrease Key

Press the Speed Increase Key or Decrease Key one time to increase or decrease the speed in step of 0.1 rpm. Continuously press the increase key or decrease key to change the speed rapidly. The Speed Increase Key and Decrease Key are invalid in prime state.

Prime Key

In common state, press the Prime Key to enter prime state when the pump runs at full speed (that is 100 rpm) and the LED displays “---” for empting, filling and rinsing operation; Press the Prime Key again to return to common state.

LED Display

Speed Increase Key

Start/Stop Key

Introduction

Acceptable pump heads for BT100-2J are YZ1515x, YZ2515x, YZII15, YZII25, DG-1 and DG-2. The pump delivers flow rates from 0.002 to 380 mL/min. The speed can be adjusted manually or automatically through external control interface. Store the running parameter automatically. Easy to operate.

S Standard Configuration S1 Pump Head S2 Drive

OP Optional Fittings OP1 External Control Module

Reference:

Make sure the power line of the pump is grounded reliably to protect the operator in humid condition.

For detail information about external control function please see page 4.

PParts P1 Power Switch P2 P3 P4 External Control Interface

Power Socket Build-in Fuse

Basic Operation

Direction Indicator

External Control Indicator

BT100-2J OPERATING MANUAL

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YZ1515x

YZ 15

YZ2515x

YZ 25

DG-1

DG-2

Ⅱ

0.8-1

≤

1Inner Diameter

Wall Thickness

3. 7mm mm

1.7 - 150

0.0025-48（6 ）

0.002-32（10 ）

0.0025-48（6 ）

0.002-32（10 ）

Rollers

13 14 19 16 25 17

######18#

0.07 - 380

13 14 19 16 25 17

######18#

0.07 - 380

Inner Diameter

Wall Thickness

3. 7mm

≤ 1

0.8-1

Analog Control

External Control DB15

Communication Control RS485

Communication Control Please contact Longer Company for communication protocol.

BT100-2J OPERATING MANUAL

Acceptable Pump Heads and Tubing

Pump Head Tubing Flow Rates

(mL/min)

Changing the Pump Head

The pump head has been installed on drive before leaving the factory. Please follow below procedure when changing a new pump head is needed.

1. Loose the tightening screws which connecting the pump head and thedrive.Takedownthepumphead.

2. Insert the flat end of the new pump head's shaft to the slot of the

drive's coupling. Make the positioning hole of the pump head match the positioning pin of the drive.

3. Tighten the screws which connecting the pump head and the

drive. Try your best to tighten the screws in the same degree. Do not over-tighten the screws to prevent the housing from deforming. (Please reference the pump head operating manual for details.)

Note:Shut down the power supply before changing a new pump head.

Load the tubing in pump head and insert one side of tubing in water and blow to the other side. There should be no air bubble in water. If there is air bubble in water, that's because the wall thickness of the tubing is too thin to be used in this pump head.

Check the Pump Head Occlusion

External Control Function

4-20mAspeedcontrol

0-5Vspeedcontrol

0-10Vspeedcontrol

pulse input speed control0-10KHz

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Terminal Definition of Standard External Control Module

4 20 mA, 0 - 5V, 0 10V analog input control the speed

0 5V, 0 10V, 4 20mA

External Control Input Module Connection Diagram

-- -

1# is analog input in 4 - 20 mA, 0 5 V, 0 10 V external control

modules. Control the speed of the pump.

2# is external control start/stop input. When connected to COM, the

pump runs; When connected to high level (5 10 V), the pump stops.

3# is external control cw/ccw input. When connected to COM, the

pump rotates clockwise; When connected to high level, the pump rotates counter clockwise.

4# is analog ground (AGND) in 4 20 mA, 0 5 V, 0 10 V external

control modules; 4# is pulse input in pulse input external control modules. Control the speed of the pump. 10 KHz is corresponding to the max.speed.

5# is the COM of external control direction and start/stop signal

input; It's also the COM of pulse signal input in pulse input external control module.

---

CC/CCW Signal (5V TTL)

Start/Stop Signal (5V TTL)

0 10 kHz Pulse Signal Input Connection Diagram-

0 - 10 kHz pulse input control the speed

Analog Control

Show as below for external control module. If you need external control function you just insert the external control module to the external control interface which is on the rear panel of the pump. Connect the corresponding control signal wire.

Note: Four kinds of standard external control module need to be ordered

separately according to special requirements.

External Control Model

5 4 3 2 1

BT100-2J OPERATING MANUAL

CC/CCW Signal (5V TTL)

Start/Stop Signal (5V TTL)

Maintenance

When the pump is idle, we recommend you to release the tubing from pressure. This helps to protect the tubing from unnecessary strain and prolongs its service life

Keep rollers clean and dry. This will prolong the service lives of tubing and pump head.

The surface of drive and the pump head are not organic solvent and aggressive liquids resistant. Please pay attention when using.

Note:

If a trouble happens, please contact us or our dealers.

Warranty

The warranty period for this product is one year. If repair or adjustment is necessary within the warranty period, the problem will be corrected at no charge if it is not due to misuse or abuse on your part, as determined by the manufacturer. Repair costs outside the warranty period, or those resulting from product misuse or abuse, may be invoiced to you.

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BT100-2J OPERATING MANUAL

Functions

Specifications

Acceptable Pump Heads:

YZ1515x, YZ2515x, YZII15, YZII25, DG-1, DG-2

External Control: Start/stop, cw/ccw control and speed control

(0-5V,0-10V,4-20mAand0-10KHzoptional)

Prime: Fast filling and empting

Speed Control: The speed can be adjusted manually or

automatically through external control interface

Display: Display current rpm, direction and running status

Direction Control: CW and CCW reversible

Communication Function: RS485

Memory Function: Storing the running parameter automatically

(the running status must stay at lease 5 seconds)

Speed: 0.1 - 100.0 rpm

Speed Precision: 0.1 rpm

Speed Adjusting: Membrane keypad continuous adjusting

Display Mode: 3 digital LED displays current rpm

Applicable Power: AC 90 - 260V 50/60Hz

Power Consumption: W

Operating Condition: Temperature 0 - 40

Relative humidity < 80%

DriveDimensions(L×W×H):232×142×149(mm)

Drive Weight: 2.3 Kg

IP Rating: IP 31

≤

℃

Technical Specifications

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BT100-2J Longer Peristaltic Pump

BT100-2J PERISTALTIC PUMP

OPERATING MANUAL

BaodingLongerPrecisionPumpCo.,Ltd.

Building A, Chuangye Center Baoding National

High - Tech Industrial Development Zone

Baoding, Hebei, China 071051

Tel: 86 - 312 - 3110087

Fax: 86 - 312 - 3168553

E - mail: [email protected]

Http://www.longerpump.com

Baoding Longer Precision Pump Co.,Ltd.