LoLo ST-4G, ST-6G Operator's Manual

OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
Steamer
MODEL: ST-4G/6G
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt and to determine the possibility of any damage, including concealed damage. LoLo Commercial Foodservice Equipment suggests that if you are suspicious of dam­age to make a notation on the delivery receipt. It will be the responsibility of the consignee to le a claim with the carrier. We recommend that you do so at once.
Manufacturer’s Service/Questions 877-246-5656
Information contained in this document is known to be current and accurate at the time of printing/creation. LoLo Commercial Foodservice Equipment recommends referencing our product line website, www.getLoLo.com, for current product information and specifications.
PART NUMBER 156071 Rev. C (08/13)
IMPORTANT - READ FIRST - IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY/GAS AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE REAR VENTS, OR WITHIN 2 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR KETTLE.
CAUTION: LEVEL THE UNIT LEFT-TO-RIGHT, AND PITCH IT SLIGHTLY TO THE FRONT, TO AVOID DRAINAGE PROBLEMS.
WARNING: FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A UNIT TO AVOID DAMAGE OR INJURY. WIRING DIAGRAM IS LOCATED ON THE INSIDE OF THE RIGHT PANEL.
CAUTION: DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
CAUTION: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.
CAUTION: BLOCKING THE DRAIN IS HAZARDOUS.
IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.
IMPORTANT: DO NOT ALLOW ANY WATER TRAPS IN THE DRAIN LINE. A TRAP CAN CAUSE PRESSURE TO BUILD UP INSIDE THE CAVITY DURING STEAMING, WHICH WILL MAKE THE DOOR GASKET LEAK.
CAUTION: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE POWER SUPPLY. KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
CAUTION: ALLOW COOKING CHAMBER TO COOL COMPLETELY BEFORE CLEANING.
CAUTION: USE MILD CLEANING AGENTS ONLY. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH CLEANING AGENT. USE SAFETY GLASSES AND RUBBER GLOVES AS RECOMMENDED BY CLEANING AGENT MANUFACTURER.
CAUTION: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS STOPPED TURNING.
CAUTION: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANEL HAS BEEN RETURNED TO ITS PROPER LOCATION.
IMPORTANT: DO NOT USE A CLEANING AGENT THAT CONTAINS ANY SULFURIC ACID, OR ANY CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER. DO NOT USE A CLEANING OR DELIMING AGENT THAT CONTAINS MORE THAN 30% PHOSPHORIC ACID.
IMPORTANT: DO NOT USE ANY DEGREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE OR THAT IS ALKALINE.
IMPORTANT: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LOLO COMMERCIAL FOODSERVICE EQUIPMENT OR THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH CIRCUIT BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN INJURY OR DEATH.
2 OM-ST-4G/6G
IMPORTANT - READ FIRST - IMPORTANT
SAFETY PRECAUTIONS
Before installing and operating this equipment be sure everyone involved in its operation are fully trained and are aware of all precautions. Accidents and problems can result from a failure to follow fundamental procedures and precautions.
The following words and symbols, found in this manual, alert you to potential hazards to the operator, service personnel or the equipment. The words are defined as follows:
DANGER: This symbol warns of an imminent hazard which will result in serious
injury or death.
WARNING: This symbol refers to a potential hazard or unsafe practice, which could
result in serious injury or death.
CAUTION: This symbol refers to a potential hazard or unsafe practice, which could
result in minor or moderate injury, or product or property damage.
NOTICE: This symbol refers to information that needs special attention or must be
fully understood even though not dangerous.
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, SHUT OFF GAS BEFORE SERVICING THE UNIT.
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH,
CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS PRIOR TO LIGHTING. USE SOAP AND WATER SOLUTION (BUBBLES). DO NOT USE AN OPEN FLAME.
A. CHECK ALL JOINTS IN FRONT OF (BEFORE) THE GAS VALVE
BEFORE LIGHTING UNIT.
B. CHECK ALL JOINTS BEYOND THE GAS VALVE AFTER THE
UNIT IS LIT.
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, ALL GAS JOINTS DISTURBED DURING SERVICING MUST BE CHECKED FOR LEAKS. CHECK WITH A SOAP AND WATER SOLUTION (BUBBLES). DO NOT USE AN OPEN FLAME.
This product is intended for commercial use only. Not for household use.
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it comes to requirements for installation of equipment. Therefore, installation should comply with all local codes.
IMPORTANT FOR FUTURE REFERENCE
Please record this information and retain this manual for the life of the equipment. For Warranty Service and/or parts, this information is required.
Model Number Serial Number Date Purchased
OM-ST-4G/6G 3
Table of Contents
Important Warnings & Safety Precautions ........................................... 2-3
References.............................................................................................. 4
Equipment Description........................................................................... 5
Inspect for Shipping Damage .................................................................. 6
Uncrating ................................................................................................ 6
Installation Instructions ..................................................................... 7-10
Initial Start-Up........................................................................................ 11
Operation – General Steamer Use ...................................................... 1 2
Cleaning .........................................................................................13- 1 4
Maintenance ........................................................................................ 1 5
User Troubleshooting Guide ............................................................... 1 6
Parts Lists & Diagrams ................................................................... 17-2 6
Wiring Diagram .................................................................................... 2 7
References
NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy, Massachusetts 02269
NFPA/70 The National Electrical Code
NFPA/54 The National Fuel Gas Code
NSF INTERNATIONAL 789 N. Dixboro Rd. Ann Arbor, Michigan 48113-0140
INTERTEK (ETL) 1950 Evergreen Blvd, Suite 100 Duluth, GA 30096
4 OM-ST-4G/6G
Equipment Description
Congratulations on your purchase of LoLo commercial cooking equipment. LoLo takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. To ensure best results, it is important that you read and follow the instructions in this manual carefully.
LoLo ST-4G and ST-6G gas-heated pressureless and boilerless steamers are designed to be simple to use, steam foods quickly and provide years of trouble-free service. These steamers have a boilerless steam system that uses two efficient infrared burners to generate steam inside the cooking compartment, with an auto-fill water system and free venting drain, which allows cooking compartment access at any time.
LoLo Steamers come standard with a rugged solid door with a continuous piano hinge and easy-open hands-free latch; and a removable condensate drip pan mounted below the door.
Simple operating controls include: a power-ON/OFF switch; (steamer) READY light; 60-minute mechanical timer that initiates steaming, with a continuous-steaming non­timed (ON) position. A simple valve/handle drains water from the reservoir at day’s end. Hidden door-OPEN cutoff switch, upper and lower water fill-level valves, a high­limit switch and automatic gas valve & pressure regulator ensure safe and trouble­free operation.
The ST-4G model will hold up to four 2-1/2” deep steamer pans or two 4”deep pans. The ST-6G model will hold up to six 2-1/2” deep steamer pans or three 4” deep pans.
KEY UNIT DIMENSIONS
US/metric
Dimension Model ST-4G Model ST-6G
Unit Width
Height
Unit Depth
Ship. Weight
20.4” 518 mm 20.4” 518 mm
24.6” 625 mm 31.5” 800 mm
29.5” 749 mm 29.5” 749 mm
220 lbs 100 kg 275 lbs 125 kg
Water & Drain Requirements
Water connection via:
Min. Water Pressure
Max. Water Pressure
Volume Minimum
Drain connection via
3/4" NH (hose)
30 PSI
60 PSI
1.5 gallon/min.
1.5” (38 mm) ID
POWER REQUIREMENTS
Electric Gas Service (via ½” NPT Fitting )
15 Amp Service Type: Natural Propane
Voltage
Phase
Hz
Amp Load
120
BTU/hr Firing Rate
1
Minimum pressure
60
2.5
Maximum pressure
Operating pressure
Model
ST-4G ST-6G ST-4G ST-6G
42,000 52,000 42,000 52,000
5” WC 12” WC 5” WC 12” WC
14” WC 14” WC 14” WC 14” WC
3.5” WC 4.25” WC 10.5” WC 10.5” WC
OM-ST-4G/6G 5
Inspect for Shipping Damage
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If the equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.
1. Apparent damage or loss must be noted on the freight bill at the time of
delivery. It must then be signed by the carrier representative (driver). If this is not done, the carrier may reject the claim. The carrier can supply the necessary claim forms.
2. Concealed damage or loss if not apparent until after the equipment is uncrated,
can also be claimed. However, a request for inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to retain all contents and packaging material.
USE CAUTION WHEN UNCRATING LOLO EQUIPMENT. METAL AND PLASTIC BANDING IS UNDER TENSION AND CAN SNAP BACK WHEN CUT. WOOD PALLETS OR SKIDS CAN CONTAIN SPLINTERS AND NAILS. SHIPPING CARTONS CAN CONTAIN LARGE STAPLES. WEAR GLOVES AND PROTECTIVE EYEWEAR WHEN OPENING, MOVING AND DISPOSING OF SHIPPING CONTAINERS.
THE LOLO STEAMERS ARE HEAVY, WEIGHING 220 OR 275 POUNDS (100-125 KG), DEPENDING ON MODEL. OBTAIN HELP OR USE APPROPRIATE MATERIALS-HANDLING EQUIPMENT; AND USE CAUTION WHEN REMOVING THE STEAMER FROM THE WOOD PALLET.
Uncrating
1. Cut strapping or banding that closes the top of the cardboard shipping carton
and secures it to the wood pallet.
2. Lift carton straight up and off the steamer. Obtain help if needed.
3. Remove any Styrofoam blocking or wood bracing that protects unit from
shipping damage.
4. Cut strapping or banding that secures steamer to the wood pallet or skid.
5. Obtain help as needed, or use materials handling equipment, to lift the steamer
off and clear of wood pallet.
6. Remove any banding or tape used to secure the compartment door.
7. Pull off any grey/white plastic from stainless steel surfaces. This adhesive-
backed plastic protects surfaces for scratches during fabrication and shipping.
8. Dispose of cardboard carton, Styrofoam and wood pallet/skid by recycling.
6 OM-ST-4G/6G
THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
THE UNIT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.
Installation Instructions
Install the steamers in a well-ventilated room positioned under a Type I ventilation hood. Remove any items that might obstruct or restrict the flow of air for combustion or ventilation. Clear all combustible material from the area directly around the unit.
MINIMUM CLEARANCES
LoLo steamer requires the following minimum clearances to any surface, combustible or non-combustible:
2” (51 mm) on both sides
6” (152 mm) on rear/back
Steam Free Zone: The steamer can be damaged by steam from external sources. Do not install the steamer over a steam venting drain. Ensure that steam is not present in an area bounded by the footprint of the steamer and a circle 18 inches in radius around the right rear corner of the steamer (See Diagram 7-1 at left).
DO NOT INSTALL THE UNIT WITH THE REAR VENTS BLOCKED OR WITHIN 2 INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FAT FRYER, CHARBROILER OR KETTLE.
18 -inch
radius
mm
457
STEAM FREE ZONE
TOP VIEW
FRONT OF UNIT
Diagram 7-1
Install and operate this gas appliance in a well ventilated area. Adequate air must be supplied to replenish the air used for combustion. The ventilation system must employ a vent hood and exhaust fan with no direct connection between the duct and the steamer flue. Installation must conform with local codes and/or with the National Fuel Gas Code, ANSI Z223.1/NFPA-54 (latest edition) or the National Gas and Propane Code CSA B149.1 as applicable.
Any item which might obstruct or restrict the flow of air for combustion and ventilation must be removed. Do not obstruct the flue cover or rear vents after installation.
ELECTRICAL SUPPLY CONNECTION
Provide 115 VAC, 60 HZ, 1 PH, 15 AMP service. Bring supply line in through hole in the lower left back panel. Each steamer requires a separate electric supply connection.
Local codes and/or the National Electrical Code should be observed in accordance with ANSI/NFPA 70. IMPORTANT: AN ELECTRICAL GROUND IS REQUIRED. The wiring diagram is located in the service compartment and on page 27 of this manual. Maxi­mum load is 2.5 AMPs.
In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA C22.2 Part 1 and/or local codes.
THE AREA DIRECTLY AROUND THE APPLIANCE MUST BE CLEARED OF ALL COMBUSTIBLE MATERIAL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE BODILY INJURY AND/OR PROPERTY DAMAGE.
OM-ST-4G/6G 7
Installation Instructions
IMPORTANT
IN CANADA, THE INSTALLATION MUST CONFORM TO THE CANADIAN GAS CODE, CAN 1-B149, INSTALLATION CODES FOR GAS BURNING APPLIANCES AND EQUIPMENT AND/ OR LOCAL CODES.
GAS SUPPLY CONNECTION
Connection to the gas supply shall be in accordance with the charts and instructions below.
Model NPT Pipe Size Required
ST-4G 1/2”
ST-6G 1/2”
Pressure Ratings for Gas (measured on top of gas valve)
Model BTU/hr. Operating
Pressure
ST-4G NG
ST-4G LP
ST-6G NG
ST-6G LP
NG = Natural Gas, LP = Liquid Petroleum Gas
42,000 3.5” WC 5” WC 14” WC
42,000 10” WC 12” WC 14” WC
52,000 3.5” WC 5” WC 14” WC
52,000 10” WC 12” WC 14” WC
After the unit has been connected to the gas supply, all pipe joints must be checked for leaks. Do NOT use a flame checking for leaks. A thick soap solution or other suit­able leak detector should be used.
Minimum
Incoming Gas
Feed Rate
Maximum
Incoming Gas
Feed Rate
For a Unit on casters:
1. The installation shall be made with a connector that complies with the standard for connectors for movable gas appliances; ANSI Z21.69.CSA 6.16, and a quick­disconnect device that complies with the standard for quick-disconnect devices for use with gas fuel, ANSI Z21.41.CSA 6.9.
2. Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its as­sociated piping to limit the appliance movement.
3. The location where the restraining device may be attached to the appliance shall be in accordance with specifications for the device.
WATER CONNECTION(S)
Install a check valve to prevent back flow into the incoming cold water line, as re­quired by local plumbing codes. Water pressure in the line should be between 30 and 60 PSI. If pressure is above 60 PSI, a pressure regulator should be installed. These pressures must provide a delivery rate of 1.5 gallons per minute, which is required for proper steamer operation.
A 3/4 inch female NH connector (garden hose type) is used to attach the water supply to the inlet valve. Minimum inside diameter for the water feed line is 1/2 inch. Use a rubber washer in the hose connection. Do not allow the connection to leak, no matter how slowly. IMPORTANT: Do not over-tighten hose connections.
8 OM-ST-4G/6G
This equipment must be installed to comply with the basic plumbing code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Installation Instructions
DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN. BLOCKING THE DRAIN IS HAZARDOUS.
DO NOT USE PLASTIC PIPE FOR THE DRAIN LINE.. DRAIN MUST BE RATED FOR BOILING WATER FOR THE DRAIN LINE..
Diagram 9-1 Improper Drain Line Connection
DRAIN CONNECTION
Model Drain ID Hose Size Required
ST-4G 1.5”
ST-6G 1.5”
Level the steamer left-to-right, and pitch it slightly to the front (maximum 1/4”) by adjusting the optional legs or the bullet feet on the optional stand.
There must be a free air gap between the end of the drain hose and the building drain. The air gap should be as close as possible to the unit drain. There should be no other elbows or other restrictions between the unit drain and the air gap.
Install the drain line with a constant downward pitch (See Diagram 9-1 at left).
IMPORTANT: Do not allow water traps in the line. A trap can cause pressure build-up in the cooking compartment, which may cause the door gasket to leak.
For a proper drain line connection, the drain must have a constant downward pitch of at least 1/4” per foot. Observe local code regarding air gap spacing and drain connec­tions.
STAND-STACKED UNITS
This section is applicable only if you are installing two steamers on the optional LoLo support stand. Installation of stand-stacked steamers is similar to installing a single unit. The steamers are positioned on the top and bottom shelf provided with LoLo steamer stands.
Diagram 9-2
1. Water Connections Separate water supply connections must be provided for each unit. At each wa-
ter inlet valve a 3/4” female NH connector (garden hose type) is used for each water supply.
2. Electrical Supply Connections Separate electrical connections are required for each steamer on the stand.
Each steamer unit must have its own branch circuit protection.
3. Gas Connection Separate gas connections are required for each steamer. Gas supply must be
adequate for both units as listed on page 8.
4. Drain Connection Steamers must be leveled left-to-right, and pitched to the front (maximum 1/4”)
by adjusting the bullet feet on the stand. Make sure both steamer drain connec­tions are free-venting and slope continuously to the floor drain.
OM-ST-4G/6G 9
Installation Instructions
DO NOT PLACE A LOLO STEAMER ON A CONVENTIONAL UNDERCOUNTER REFRIGERATOR. THEY ARE NOT DESIGNED TO SUPPORT THE WEIGHT OR INSULATED AGAINST THE HEAT PRODUCED BY THE STEAMER. FAILURE TO USE A PURPOSE­BUILT REFRIGERATED EQUIPMENT STAND COULD RESULT IN REFRIGERATOR FAILURE, UNSAFE OR SPOILED FOOD AND EVEN MELTED PLASTIC COMPONENTS IN THE REFRIGERATOR.
5. Stacked Flue Kit IMPORTANT: If two LoLo Gas Steamers are to be “stacked” on the same
(optional) stainless steel support stand, the LoLo Stacked Flue Kit (P/N 156599) must be supplied and installed. Failure to install the Flue Kit can result in heat or steam damage to the upper Steamer.
The LoLo Stacked Flue Kit (P/N 156599) is designed to shield and divert flue
gases and heat from the bottom steamer past the top steamer toward the ventilation hood. A compartment steam vent extension is also provided, to divert lower unit (compartment venting) steam past the upper unit rear panel vents.
NOTE: For Stacked Flue Kit Installation, follow step-by-step instructions pro-
vided with the (P/N 156599) Kit.
COUNTER-MOUNTED UNITS
This section is applicable if the steamer will be flush mounted to a counter. All four edges of the bottom of the steamer must be sealed with RTV silicon sealant to the counter if optional 4 inch legs are not used. Counter must be made of a noncom­bustible material such as metal or tile.
REFRIGERATED STAND-MOUNTED STEAMERS
IMPORTANT: Do not mount a LoLo Steamer on a conventional undercounter refrigera-
tor. Steamers must be placed on a refrigerated equipment stand, such as the LoLo LRES Series, which are specifically designed to support the weight of heavy cooking equipment; and heavily insulated to resist the heat generated by a working steamer.
10 OM-ST-4G/6G
Initial Start-Up
WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN CAUSE BURNS.
Photo 11-1
Drain valve handle in CLOSED position.
After the LoLo steamer has been installed, test it to ensure that the unit is operating correctly.
1. Remove all literature and packing materials from the interior of the unit.
2. Make sure the water supply line is open and the drain valve handle is in the closed position (6:00 o’clock).
3. Make sure that the gas supply line is open and that the manual knob on the main gas shutoff valve is turned to the ON position. This valve is at the rear on the right side of the unit.
4. Turn on electrical service to the unit. The steamer will not operate without electrical power. IMPORTANT: Do not attempt to operate the unit during a power failure.
5. To turn unit on, press the ON/OFF switch to the ON position. The green light in the switch will come on.
6. When the steam generating reservoir has filled with water, the main burners will ignite, only when the timer is in the ON position or in the TIMING position. Within 15 minutes or less, the READY light will come on, indicating that the water has reached its standby temperature. When the READY light comes on, you may take one of the following steps:
Set the timer knob to the desired steaming time.
Leave timer knob in the ON position for continuous steaming.
Set the timer knob to the OFF position to put the steamer into idle mode.
Photo 11-2
7. To shut down the unit, press the ON/OFF switch to the OFF position. Wait 30 minutes and rotate the drain valve handle to 9:00 o’clock (open) position to drain the water reservoir.
8. If the steamer operates as described, the unit is functioning correctly and ready for use.
NOTE: For operation at high altitudes of 2000 feet above sea level and higher, please consult the LoLo Commercial Foodservice Equipment Engineering Department.
OM-ST-4G/6G 11
Operation – General Steamer Use
WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN CAUSE BURNS.
Photo 12-1
CONTROLS
Operator controls are on the front, just right of compartment door. The control panel includes the following:
1. The POWER ON/OFF switch activates the steamer, filling it with water and turning on the gas burners to heat the water. It also shuts the steamer OFF. (See Photo 11-2 on page 11)
2. The READY indicator light shows that the steam generating reservoir is at standby temperature and the cavity is hot enough to begin steaming.
3. The Timer which is used in three ways:
In the OFF position the steamer stays READY for steaming.
When a cook time is set (between 1-60 minutes), the unit steams until
the timer times down to DONE. At that time, steaming stops and a beeper sounds until the user turns the knob to another position.
With the timer turned to the ON position, the unit steams continuously.
OPERATING PROCEDURES
1. Press the ON/OFF switch located on the control panel. The steam generating reservoir will fill. Rotate timer knob to the ON position. In approximately 10-15 minutes the READY light above the timer will come on.
2. Load food into pans in uniform layers. Pans should be filled to about the same level and should be level on top. This will help ensure consistent pan-to-pan cooking consistency.
Slide steamer pans on to pan supports (Model ST-4G shown)
Photo 12-2
3. Open the door and slide the pans onto the supports. TIP: If you will only be steaming one pan, put it in the middle support rail position.
4. Close the door. With the READY indicator lit, you can initiate:
TIMED STEAMING: If you want to steam the food for a certain length of
time, set the timer for that period. The timer will automatically run the steamer for the set time and a beeper will sound when the cook time is complete. Steam production stops when the timer is turned to OFF.
CONTINUOUS STEAMING: If you want to steam continuously, turn the
timer to the ON position. The unit will continue steaming until you stop it by turning the timer to OFF. IMPORTANT: When steaming continuously, YOU MUST CONTROL STEAMING TIME.
5. At the end of the cook time, open the door. Remove the pans from the steamer, using hot pads or oven mitts, to protect your hands from the hot pans.
NOTE: You can open the door at any time to check progress, season or stir
food. When the compartment door is opened, a switch will cut power to the steam generator, but steam will still roll out of the compartment. IMPORTANT: Open the door a crack and allow steam to vent before fully opening the compartment door.
6. To shut down the unit, press the ON/OFF rocker switch to OFF.
NOTE: The steamer was designed to drain only when the manual drain is
opened.
12 OM-ST-4G/6G
7. At end of day or if the steamer will not be needed, open the steamer drain valve handle to the 9:00 o’clock position, to drain the water from the steam generator. (See Page 13 for CLEANING INSTRUCTIONS)
Cleaning
DISCONNECT THE POWER SUPPLY BEFORE CLEANING THE OUTSIDE OF THE STEAMER.
KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
AVOID CONTACT WITH ANY CLEANERS, DELIMING AGENT OR DEGREASER AS RECOMMENDED BY THE SUPPLIER. MANY ARE HARMFUL. READ THE WARNINGS AND FOLLOW THE DIRECTIONS!
EVEN WHEN THE UNIT HAS BEEN SHUT OFF, DON’T PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL IT HAS COOLED.
IMPORTANT
DON’T USE ANY CLEANING AGENT THAT CONTAINS ANY SULFURIC AGENT OR ANY CHLORIDE, INCLUDING HYDROCHLORIC ACID (HCL). TO CHECK FOR CHLORIDE CONTENT SEE ANY MATERIAL SAFETY DATA SHEETS PROVIDED BY THE CLEANING AGENT MANUFACTURER.
To keep your steamer in proper working condition, use the following procedures to clean the unit. This regular cleaning will reduce the effort required to clean the steam generator and cavity.
SUGGESTED CLEANING SUPPLIES
1. Mild detergent
2. Stainless steel exterior cleaner Spray DeGreaser
3. Cloth or sponge
4. Brush with soft bristles
5. Spray bottle
6. Measuring cup
7. Nylon pad
8. Towels
9. Plastic disposable gloves
10. Funnel
CLEANING PROCEDURES
1. Exterior Cleaning A. Prepare a warm solution of mild detergent as instructed by the supplier.
Wet a cloth with this solution and wring it out. Use the moist cloth to clean the outside of the unit. Do not allow freely running liquid to touch the controls, the control panel, any electrical part, or any louver on the rear panels.
B. To remove material which may be stuck to the unit, use a fiber brush or a
plastic or rubber scraper with a detergent solution.
C. Stainless steel surfaces may be polished with a recognized stainless
steel cleaner.
2. Cooking Compartment Cleaning
Daily cleaning must be done in order to enhance performance and prolong the
life of your steamer.
IMPORTANT
DO NOT USE ANY METAL MATERIAL (SUCH AS METAL SPONGES) OR METAL IMPLEMENTS (SUCH AS A SPOON, SCRAPER OR WIRE BRUSH) THAT MIGHT SCRATCH ANY STAINLESS STEEL SURFACE. SCRATCHES CAN MAKE THE SURFACE HARDER TO CLEAN AND PROVIDES PLACES FOR BACTERIA TO GROW. DO NOT USE STEEL WOOL, WHICH MAY LEAVE PARTICLES EMBEDDED IN THE SURFACE, WHICH COULD EVENTUALLY CAUSE CORROSION AND PITTING.
A. Press POWER switch to turn steamer OFF and open steamer door. IMPORTANT: Allow the steamer to cool completely before cleaning.
B. Remove optional water grate, if used. It can be washed in a dish ma-
chine.
C. Remove left and right pan supports by lifting rack up and pulling away
from cavity wall. They can be washed in a dish machine.
D. Use a mild detergent to wipe down the entire steamer cavity to remove
food and water scale particles. Carefully clean float probes if food resi­due or loose scale is present. NOTE: A thin layer of tightly bound scale is normal and will not affect steamer performance. If scale is excessive, then refer to deliming instructions that follow.
E. Clean right front drain opening thoroughly to remove any build-up of
debris.
F. Replace pan supports and water grate, if used. Steamer is now cleaned
and ready to use.
OM-ST-4G/6G 13
Cleaning
ALLOW THE STEAMER TO COOL COMPLETELY BEFORE CLEANING. HOT SURFACES CAN CAUSE SEVERE BURNS.
IMPORTANT
FAILURE TO CLEAN THE STEAMER AS SPECIFIED COULD DEGRADE THE PERFORMANCE OF THE STEAMER.
HIGH WATER FLOAT
(SWINGS UP)
3. Cooking Compartment Deliming
When using a Water Treatment System use vinegar as a deliming agent. LoLo
Commercial Foodservice Equipment approved delimer may be used to remove excessive scale build-up.
a. Following all Cooking Compartment cleaning steps A through E on page
13, turn steamer on and allow water to enter steamer compartment.
b. Pour 1 cup of white vinegar or delimer into steamer compartment and
shut door.
c. Set timer to 30 minutes and allow steam cleaning to occur.
d. After the 30 minute cleaning cycle is complete, turn OFF steamer and
allow it to cool completely.
e. Open steamer door and wipe down the entire steamer cavity to remove
any loose scale particles. Carefully clean float probes if loose scale is present. (See Diagram 14-1, at left)
f. Replace pan supports and water grate. Steamer is now descaled and
ready to use.
LOW WATER FLOAT
(SWINGS DO WN)
Diagram 14-1
Inside view of steamer cavity with no water present. NOTE: High level float probe swings up.
14 OM-ST-4G/6G
Maintenance
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LOLO COMMERCIAL FOODSERVICE EQUIPMENT OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT
SERVICE PERFORMED BY OTHER THAN FACTORY­AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
NOTE: The steamer must be disconnected
from the gas supply system during any pressure testing of that system which tests pressures in excess of 1/2 PSI (3.45 kPa).
The LoLo steamer is designed for minimum maintenance and no user adjustments should be necessary. Certain parts may need replacement after prolonged use. If there is a need for service, only LoLo Authorized Service Agents should perform the work.
STEAM LEAK-DOOR ADJUSTMENT
If steam or condensate is seen leaking from around the door, take the following steps:
1. Check the door gasket. Replace it if it is cracked or split.
2. Inspect the cooking chamber drain to be sure it is not blocked.
3. Check drain line to ensure it is free-venting, not clogged, kinked or restricted in any way.
4. Adjust the door latch pin to allow for changes that might occur as the gasket ages. To adjust door:
Loosen the lock nut at the base of the latch pin, then turn the latch pin
1/4 turn clockwise, and tighten the lock nut.
After adjustment, run the unit to test for steam leakage.
If there is still leakage, repeat the adjustment.
Continue adjusting the pin clockwise until the door fits tightly enough to
prevent leakage. The door hinge may also be adjusted.
Photo 15-1 Latch pin is threaded to change depth. Lock nut secures it at that depth.
OM-ST-4G/6G 15
User Troubleshooting Guide
Your LoLo steamer is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the right side service access panel. If an item on the check list is marked with and (X), it means that the work should be done by an a LoLo Authorized Service Agent. CAUTION: USE
OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LOLO COMMERCIAL FOODSERVICE EQUIPMENT OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
SYMPTOM WHO WHAT TO CHECK or DO
No power. User a. Check wall outlet circuit breaker.
b. Disconnect power, then check fuses inside steamer. X c. Call service technician.
Unit overlls with water at start-up. User a. Clean probes in unit.
b. Check oat probe orientation. c. Clean drain strainer. d. Call service technician.
Steamer does not ll with water. User a. Is the ON switch depressed?
b. Is the water supply connected? c. Is the water turned on? d. Is the water supply hose kinked or obstructed? e. Check for low water pressure (less than 30 PSI) or low water ow (less than 1.5 gpm). f. Is the screen at the water connection clogged?
No steam. User a. Is the ON switch depressed?
b. Is the water supply connected? c. Is the water turned on? d. Is steamer door completely closed? e. Is timer set to either ON position or TIMING position?
Any unusual operation. User a. Press ON/OFF switch to turn steamer o. Momentarily turn
circuit breaker o and then turn unit back on.
Door pops open. User a. Ensure drain and vent are not plugged. No more than two
units should be attached to a single drain line. b. Check door pin adjustment. The door pin is threaded and can be backed out to catch latch. (See Maintenance Section on page 15) c. Call service technician.
16 OM-ST-4G/6G
Parts List & Diagram
6
6
2
6
6
11
13
11
6
4-Pan Cabinet & Flue Assembly
Item
no.
1
2
3
4
Description
RACK, LID SUPPORT LEFT PAN
PANEL, LEFT SIDE WELDMENT
PANEL, RIGHT SIDE WELDMENT
WELDMENT, TOP COVER
Part
number
156340
156503
156502
156396
5 TRAY, DRIP 094151
SCREW, TRS HEAD
11
6
10-32 x 3/8 (QTY 18)
SHOULDER SCREW -
7
DRIP TRAY (QTY 2)
RACK, LID SUPPORT
8
RIGHT PAN
WELDMENT, CAVITY
9
VENT NO VACUUM
WELDMENT, FLUE STACK
004173
070467
156339
145297
156429
13 COVER, FLUE 156426
4
6
6
7
5
7
6
3
6
6
11
13
2
6
6
6
11
6
OM-ST-4G/6G 17
Parts List & Diagram
6 6
6
6
9
2
12
13
6
6-Pan Cabinet & Flue Assembly
Item
no.
1
Description
RACK, LID SUPPORT LEFT PAN
Part
number
156357
2 PANEL SIDE LEFT 156152
3 PANEL SIDE RIGHT 156151
WELDMENT, TOP
4
COVER
156396
5 TRAY DRIP 094151
SCREW, TRS HEAD
11
6
10-32 x 3/8 (QTY 18)
SHOULDER SCREW -
7
DRIP TRAY (QTY 2)
RACK, LID SUPPORT
8
RIGHT PAN
WELDMENT, CAVITY
9
VENT NO VACUUM
BRACKET, FLUE (QTY
2)
004173
070467
156358
145297
142810
12 COVER, FLUE 156473
13
WELDMENT, FLUE STACK
156472
4
6
6
7
5
3
7
6
6
6
6
6
13
12
6 6
9
6
2
6
18 OM-ST-4G/6G
6
Parts List & Diagram
6
7
1
5
5
8
2 3
4
5
5
5
5
9
A
A
4-Pan Door Assembly
Item
no.
1
Description
PANEL FRONT DOOR ASSY
Part
number
156392
2 LATCH, ASM 156390
GASKET, DOOR
3
SILICONE
156388
4 PANEL, DOOR INSIDE 156387
SCREW TRUSS HEAD
5
MACHINE (QTY 6)
SCREW, HEX HEAD
6
CAP, 1/4” - 20 (QTY 2)
005764
005608
7 HANDLE ASSY DOOR 070123
8 HINGE, DOOR 130868
CAM DOOR UNLATCH
10
9
LIFT
SCREW 8-32 x .375 LG PHILLIPS (QTY 2)
074252
129732
2 3
5
A
5
9
1
7
4
5
8
5
A
5
6
5
10
10
SECTION A-A
SCALE 1 : 2
OM-ST-4G/6G 19
7
15
10
9
11
12
14
3
1
4
2
TORQUE 18-20 IN. Lbs TYP. ALL SCREWS
ITEM NO. QTY. PART NO. DESCRIPTION
B
B
SECTION B-B
SEE NOTE 1
8
6
9
ITEM (13) APPLIED ON CA M AS SHOWN AND BETWEEN CAM AND INNER SIDE OF FRONT DOOR
4
HINGE AND PIN TO BE COATED WITH ITEM 13 (NEVER SEEZ GREASE)
5 15
Parts List & Diagram
SECTION B-B
SEE NOTE 1
8
6
9
ITEM (13) APPLIED ON CA M AS SHOWN AND BETWEEN CAM AND INNER SIDE OF FRONT DOOR
4
SEE NOTE 1
8
6
9
ITEM (13) APPLIED ON CA M AS SHOWN AND BETWEEN CAM AND INNER SIDE OF FRONT DOOR
4
HINGE AND PIN TO BE COATED WITH ITEM 13 (NEVER SEEZ GREASE)
5
15
6-Pan Door Assembly
Item
no.
1
Description
PANEL, FRONT DOOR ASSEMBLY
Part
number
140750
2 GASKET 140748
3 PANEL, DOOR INSIDE 140751
SCREW, 8-32 X 3/8”
4
PHIL HEAD (QTY 8)
SCREW, HEX HEAD
5
CAP, 1/4”-20 (QTY 2)
127179
005608
6 HANDLE 129723
7 HINGE, DOOR 140755
CAM, DOOR
8
UNLATCH LIFT
074252
9 LATCH ASSEMBLY 140752
10
SPACER FOR DOOR (QTY 4)
071206
11 INSULATOR BOARD 140754
12
BLOCK AND MAGNET ASSEMBLY
069762
7
20 OM-ST-4G/6G
Water & Drain Systems
RIGHT SIDE VIEW
Diagram
OM-ST-4G/6G 21
Parts List
Water & Drain Systems
Item
no.
1 COMMON ELECTRICAL ASSY 156467
2 WELDMENT, DRAIN MANIFOLD ASSY 156483
3 HOSE, SHORT VENT 147566
4 CLAMP, HOSE, CONSTANT TENSION (QTY 2) 127525
5 HOSE, SHORT STEAM INLET 140164
6 CLAMP, CONSTANT TENSION CTB-27 (QTY 4) 138457
7 VALVE WATER FEED 3/4” R 071235
8 NUT HEXHEAD KEPS 10-32 071256
9 CLAMP HOSE LOW PRESSURE (QTY 6) 093482
10 HOSE BLACK RUBBER 3/8” ID X 10” LG 505090
11 TEE, 1/2” NPT - BRASS 013650
12 ELBOW, 90 DEG 1/2 MPT X 3/8 139126
Description Part number
13 ELBOW 1/2” NPT TO 3/4 HOSE BARB 90 DEG 142548
15 NUT, HEXAGON 3/8-24 012809
16 HANDLE, SHAFT 141668
17 SHAFT, DRAIN ACTUATOR 156479
18 BRACKET, DRAIN VALVE CONNECTION GVR-0002
19 HOSE, STEAM UNIT 18” LONG 125954
20 CLEAR 3/8 HOSE 092124
21 REDUCER, WATER FLOW, .110 ID 144481
22 REDUCER, FLOW 147371
23 DRAIN THERMOSTAT 156487
24 NUT HEXAGON KEPS 4-40 (QTY 2) 071297
22 OM-ST-4G/6G
Parts List & Diagram
2
2
13
12
14
14
14
15
15
7
6
9
17
18
DETAIL C
SCALE 1 : 3
16
16
19
2
2
13
11
10 8
12
14
14
14
15
15
7
6
9
3
1
4
5
5
8
7
6
33
C
11
10 8
12
14
14
14
15
15
7
6
9
17
18
DETAIL C
SCALE 1 : 3
16
16
19
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 156404 CONTROL PANEL ASSEMBLY GAS 1 2 069789 SCREW HEX SLOTTED HD W/WASHER #8-32 X 3/8" 2 3 144110 SCREW, #8 X 1/2 HEX HD SLOT MACHINE SELF ZINC 5
2
2
13
Common Electrical System Components
Item
no.
1
Description
CONTROL PANEL ASSEMBLY GAS
Part
number
156404
SCREW HEX SLOTTED
2
HD W/WASHER #8-32
069789
X 3/8” (QTY 2)
SCREW, #8 X 1/2 HEX
3
HD SLOT MACHINE
144110
SELF ZINC (QTY 5)
4 SWITCH, DOOR 096857
SCREW #4-40 X 1/4”
5
HEX MS (QTY 2)
096841
6 FLAME SENSOR 156501
IGNITER, HOT
7
8
SURFACE
TIMER STEAMER (ATMOSPHERIC)
143559
096826
POWER SWITCH,
9
WITH GREEN
155548
INDICATOR LIGHT
10 KNOB, TIMER 123100
11
12
13
14
15
16
LIGHT, INDICATOR AMBER
FAN, 24VDC MUFFIN 80MM
GUARD, 80MM FAN, PLASTIC
NUT, 6-32 LOCK INSERT (QTY 4)
SCREW, 6-32 X 2 LG HEX HD SLOT (QTY 4)
PROBE, FLOAT BLACK (QTY 2)
116384
153505
143664
119855
140182
149880
17 THERMOSTAT 144484
18
19
20
PLATE, READY SENSOR
THERMOSTAT, CLOSE 180 DEG F
COVER, VIEW PORT, COMBUSTION CHAMBER
156400
156491
145035
RIGHT SIDE VIEW
REAR VIEW
OM-ST-4G/6G 23
Parts List & Diagram
10 1
Electric Control Panel Assembly
Item
no.
1
Description
PANEL, HIGH VOLTAGE ASSEMBLY
Part
number
156404
2 TERMINAL BLOCK 2P 069789
40VA TRANSFORMER,
3
120VAC PRI, 24VAC
144110
SEC
4 FUSEBLOCK 1 POLE 096857
MECHANICAL LUG,
5
GROUND, #2-#8
096841
6 RELAY, 24 VAC DPST 156501
7 RELAY, 24 VAC DPDT 143559
SCREW ROUND HEAD
8
8-32 1-1/4”
096826
SCREW HEX SLOTTED
9
HD W/WASHER #8-32
155548
X 3/8” (QTY 9)
10 SCREW, 6-32 (QTY 2) 123100
11 IGNITION MODULE 116384
12 BEEPER 153505
13
14
SCREW HEX SLOTTED
RECTIFIER 208/240V POWER TILT
143664
119855
ST-4G/6G W/FLOAT
15
120 VAC HARNESS
140182
(NOT SHOWN)
ST-4G/6G W/FLOAT 24
16
VAC HARNESS (NOT
149880
SHOWN)
17 FUSE, 6 AMP 144484
1110
9 1413
9
7
9
6
9
24 OM-ST-4G/6G
10 1
12
17
4
5
3
8
2
Parts List & Diagram
Gas Piping Assembly
Item
no.
1 VALVE, GAS 1/2” 098458
2
3
4
5
6
8 UNION 1/2” NPT 004186
9 NIPPLE 1/2” NPT X 8” 005557
10 NIPPLE 1/2” NPT X 6” 008638
11
12 GAS VALVE BRACKET 156505
13
14 U BOLT, 3/4” PIPE N87786
Description
VALVE GAS JOHNSON CONTROLS NAT
ELBOW 90 DEG STREET
ELBOW 90 DEG 1/2” NPT
NIPPLE 1/2” NPT X 3-1/2” BLK
BUSHING REDUCING, HEXAGON 1/2” X 3/8”
CONNECTOR MALE MPT X 3/8”
NUT, HEX KEPS 1/4” ­20 (QTY 2)
Part
number
098443
004185
008747
008227
007442
050879
012940
1
9
8
10
12
4
13
11
5
6
2
3
14
OM-ST-4G/6G 25
4
1
2
3
5
NOTE:
1. 4-PAN GAS ORIFICE IS 156508 NAT. 0'-2000', SIZE 0.092
Parts List & Diagram
Gas Burner Assembly
Item
no.
1
2
3
4
5
Description
ELBOW 90 DEG REDUCING
ELBOW 90 DEG STREET
CONNECTOR MALE 3/8”
INFRARED BURNER (QTY 2)
ORIFICE IGNITER, .104 (QTY 2)
Part
number
005680
042364
050879
143976
156506
26 OM-ST-4G/6G
Wiring Diagram
OM-ST-4G/6G 27
5925 I-55 South • Byram MS 39272
877-2GO-LOLO (877-246-5656) • Fax 877-504-4073
www.getLoLo.com
© 2013 LoLo Commercial Foodservice Equipment. All Rights Reserved.
PART NUMBER 156071 Rev. C (08/13)
Loading...