LOHBERGER Varioline LM 40, Varioline LM 50, Varioline LC 70, Varioline LC 75, Varioline LC 80 User Manual

Page 1
Seite 1
VARIO LINE
Edition 10-2015
USER MANUAL
WITH INSTALLATION INSTRUCTIONS
LIGNA THERM
MONO
COMBI
LC 70, LC 75,
LC 80-
UK
Some installation advice given in this instruction manual would, if followed, result in an installation that may not meet UK building regulations. A supplementary instruction manual is provided to give correct advice
for installations and use within the UK.
Page 2
Seite 2
LEGEND
TABLE OF CONTENTS
important information
useful information
FOREWORD
Foreword ................................................................................. 2
Important information ............................................................. 3
General information ................................................................ 3
Installation work ..................................................................... 4
Safety instructions .................................................................. 4
During installation and operation 4 Attention! Playing children! 4 Cooking surface 4 Roasting oven 4
Appliance description ............................................................. 5
Firing chamber, combustion chamber F1, F2 5 Roasting oven B1, B2 5 Substructure with fuel drawer 5 Stove frame (adjustable in the case of CLASSIC) 5 Stove plate 5 Sidewall 5
Preparing the Installation Place ............................................. 8
Adjusting possibilities ............................................................ 9
Flue drawer panel (only installation version) 9 Base panel (only installation version) 9 Stove frame (only CLASSIC) 9
Flue gas connection ............................................................. 10
The chimney 10 Connection stove - chimney 10 The necessary delivery pressure (“Chimney draught”) 10 Schematic diagram flue gas connection 10 Flue gas connection - conversion 10
Central heating insert (optional equipment) .........................11
Heating installation /connection 11 Thermal discharge safety valve 11 Connections 11 Return flow increase as protection against corrosion 12 Example of connection 12
Stove operation .................................................................... 13
Heating damper 13 Grate shaker 13 Ash door protection 13 Air control 13 Primary air control 13 Secondary air control 13
Fuels ..................................................................................... 14
Start-up ................................................................................. 14
Suitable fuels 14 Unsuitable fuels 14 Impermissible fuels 14 Initial heating 14 Adding fuel 14 Air settings 14 Heating 15 Fuel filling level 15 Cooking 15 Baking and roasting 15 Summer /Winter use 15
Maintenance and care .......................................................... 16
Grate 16 Cleaning opening 16 Roasting oven door 16 Roasting oven side grill 17 Cleaning combustion chamber view window 17 Assembly 17 Stoves with steel cooking plate 17 Stoves with glass ceramic cooking surfaces 18 What if...? 18
Combustion ........................................................................... 19
Faults – causes - remedy ..................................................... 19
Service and ordering spare parts ......................................... 20
Technical Data ...................................................................... 21
Appliance dimensions (in cm) .............................................. 22
The LOHBERGER warranty .................................................... 23
You have chosen with the solid fuel stove line VARIOILINE a quality product from Lohberger. In addition to the elegant and timeless design, we focus on an advanced combustion technology, high quality materials as well as a
perfect finish. A proper handling and care are essential for a trouble-free operation and a long life. So please read these instructions carefully. We are
convinced that this appliance will give pleasure to you. Your LOHBERGER Heiz + Kochgeräte Technologie GmbH
Page 3
Seite 3
Please note that any appliance will only work properly if cor­rectly used and cared for. Prerequisite for high reliability, eco­nomical operation, low-pollution combustion and long service life is the adherence to some important rules:
Do not change the stove, except using original accessory components supplied and tested by us or work performed by our works service.
Install only original spare parts, available from your dealer or from us direct.
• Expert installation by an expert taking into account the regu­lations and provisions applicable at the place of installation. Adhering to the information in the installation instructions and user manual and consulting the responsible chimney sweeper to assess building conditions or technical aspects.
• Proper operation by adhering to the information in the in­stallation instructions and user manual and the instructions concerning safety and environmental protection.
• Correct fuel by using environmentally compatible high-qual­ity dry types. (see “Fuels” Page 14)
• Maintenance and care at regular intervals. If these are omit­ted, malfunctioning, faults and damages will automatically accumulate and result in problems and costs. Renew or re­place wear parts (e.g. seals), parts exposed to high tem­perature (refractory, castings) or broken stove components as quickly as possible.
Regularly clean the stove, the heating gas draughts, the connecting piece and the chimney.
Heat with low output during the first 2-3 days. This dries through the stove refractory slowly and lasts much longer! When heating during the initial days it is possible for the refractory lining to crack. However, this does not impair the heating function.
• Models with heating compartment – the range must only be operated with a return valve (thermal valve, motor control-
led mixer valve). Damage caused by a missing return valve are excluded from the guarantee!
Open heating damper only for initial heating – Always keep heating and ash doors closed. Avoid overheating the stove (e.g. red-hot steel cooking plate). Damages caused by such are excluded from the warranty!
Adequate supply of fresh air to the room of installation during heating! At least 0.8 times air change per hour must be ensured through permanent and safe room ventilation. With tightly sealing windows and doors or when other ap­pliances such as extractor hoods, electric driers, fans etc. use air from the room in which the stove is installed, the supply of combustion air (fresh air) from the outside might be required.
• Correct procedure in the event of chimney fires:
Never attempt to extinguish the chimney fire by applying wa­ter. The suddenly developing steam pressure is so high that the chimney could burst.
IMPORTANT INFORMATION
Call the Fire Brigade via the emergency phone number
The chimney may get blocked when the stove is heated up again after a prolonged operating interruption. Before restarting the stove, have the chimney inspected by a specialist (chimney
sweeper).
The slow-burning stoves of series LIGNAITHERM are built according to the current state of the art and comply with the requirements of the following standards for wood as fuel:
the European standard EN 303 T5E, ÖNORM M 7550, the German industrial standards DIN 18880 and DIN 18882, DIN Plus, and BIM­SCH.
The following requirements are met:
• Agreement of the Provinces between Federation and Provinces according to BVG Art. 15a B-VG (Federal Constitution Act) on protective measures concerning minor furnaces and the saving of energy dated June 1995.
• Special provisions in terms of efficiency and pollutant emission applicable in Regensburg and Stuttgart.
GENERAL INFORMATION
Before installaing and starting up the appliance you have to read this documentation carefully. Nonobservance may lead to a loss of warranty! Please keep the manual in a safe place. If it is lost so we will be glad to to send you a new one. Here you will find important information concerning security, use, care and maintenance of the appliance, this ensures a long service life of your stove. If anything is unclear, please contact technical support.
Page 4
Seite 4
SAFETY INSTRUCTIONS
During installation and operation
• Use the user manual when installing the stove and pay at­tention to the individual points.
• Consider the safety distances when installing the stove.
• Check the tightness of the flue pipe connection.
• Inspect the stove for damages (e.g. glass items).
• Never charge with more wood than is necessary for the rat­ed heating output (approximately 1-2 kg).
• For adding fuel, slowly open the door, allow the flue gases to disappear and avoid flue gases escaping into the room.
• Please remember that some components on the stove (flue gas pipe, filling door etc.) get hot during heating and con­stitute a burning hazard. Ensure that small children in par­ticular are not exposed to this danger!
• Do not shut off the stove during heating as this could pose a detonation hazard.
Attention! Playing children!
Keep in mind that some components on the stove (flue gas pipe, handles, filling door, etc.) become hot and present a serious danger of being burnt. Please check out that children follow a safe distance during the heating.
Cooking surface
• Overheated grease and oil can ignite spontaneously, pre­pare food with grease and oil such as potato chips only under supervision. Never extinguish ignited grease and oil using water! Put on the lid and pull the pot from the hot cooking surface.
• If the glass ceramic cooking field is damaged or broken, switch off the appliance.
• Do not place aluminium foil or plastic on the cooking sur­face.
• Do not place combustible or ignitable objects on the cook­ing surface which could constitute a danger when the ap­pliance is started.
Roasting oven
• There is a risk of burning when working in the hot roasting oven! Use oven cloths, heatproof gloves or similar.
• Do not store items in the roasting oven that could pose a danger when the appliance is started.
• Careful when opening the roasting oven door. Do not imme­diately bend over the opened roasting oven door. A rush of hot air or even steam will escape through the open door.
• Always close the roasting oven door completely when pre­paring food inside the roasting oven.
Before lifting the stove from the transport pallet, carry out the following operations:
1. Remove fuel drawer
2. Remove transport locks
3. If available, attach transport belts in the 4 mounting facili­ties in the base area.
Transport and appliance installation:
Ö Transport the appliance to the place of installation. Remove
transport belts and the reinforcing angel. (Transport belts are available as accessories)
Ö Adjust stove frame overhang and stove height (see appli-
ance height and stove frame on Page 12).
Ö Make flue gas connection Ö Carefully place the stove right up against the wall.
With levelling feet screwed out, move the stove carefully so as not to damage the appliance.
Transport locks
Reinforcing angle
INSTALLATION WORK
Page 5
Seite 5
APPLIANCE DESCRIPTION
Firing chamber, combustion chamber F1, F2
Depending on the required output, LOHBERGER offers you two combustion chambers. Thanks to the proven JETIFIRE system and separately controlled primary air and secondary air, both types meet the stringent Austrian regulations established in the “Agreement between Federation and the Provinces ac­cording to Art. 15a B-VG (Federal Constitution Act) (concerning the saving of energy”, the European standard EN 303 T5E, ÖNORM M 7550, the German industrial standards DIN 18880 and DIN 18882, DIN Plus, BIMSCH, as well as the special regu­lations in terms of efficiency and pollutant emission applica­ble in Regensburg and Stuttgart.
Roasting oven B1, B2
All roasting ovens are equipped with baking sheet and grid, the lateral baking sheet carriers have 4 slide-in levels. The roasting oven inside is fully enamelled and therefore easy to clean. (Cleaning instructions on Page 18).
The hot airflow gently circulates in the roasting oven. The convoluted route of the flue gas ducting guarantees even tem­perature distribution on the stove plate (steel or CERAN®) and in the roasting oven, likewise the continuous heat radia­tion to the surroundings.
Roasting ovens are available in two sizes (baking sheet di­mensions: 30 x 40 cm, 35 x 40 cm).
Preheat the roasting oven for roasting and baking to achieve even temperature distribution.
A lively fire is necessary to maintain a roasting oven tem­perature of approximately 250 ºC. Dry beech wood is highly suitable for this purpose.
ROASTING OVEN THERMOMETER
The thermometer in the inspection glass of the roasting oven door has a display range of 0 – 400 ºC. The temperature mark­ings are reference values for baking and roasting and may differ slightly from case to case.
Substructure with fuel drawer
The LOHBERGER fuel drawer is famous for its stability – the new feature is that it has become even more spacious since it now fully utilises the space of the stove base as well.
Stove frame (adjustable in the case of CLAS­SIC)
In the case of CLASSIC the stove frame is adjustably mounted to the appliance. This means that you can terminate the stove frame flush with the working top as well as the appliance front flush with the kitchen front when installing the appliance in a built-in kitchen. Maximum protrusion is 3 cm.
Stove plate
Choose between a flat-ground steel plate in nostalgic style or, if you wish to enjoy the play of the flames, an original CERAN® cooking field.
Glass ceramic cooking surfaces by SCHOTT of Mainz are ex­tremely temperature-resistant and withstand even abrupt tem­perature shocks up to 750 °C.
CERAN® is insensitive to normal mechanical loads in the kitchen. The four millimetre thick glass ceramic is also highly heat-permeable. It allows radiation heat to pass through al­most without loss, but hardly dissipates any heat laterally.
CERAN® cooking fields are easy to clean (please observe the
relevant information on Page 3 of the cleaning instructions enclosed with the cooking field!) and display the flames.
Sidewall
Depending on the requirement your appliance is equipped with 1 (2) standard sidewall (walls) and/or 1 (2) fire protection­tested sidewall (walls).
An insulating element for installation between stove and com­bustible attachments (kitchen furniture) required (and tested) in accordance with the Fire Police is included in the fire protec­tion sidewall. The appliance width is increased by 50 mm per fire protection sidewall compared with the standard appliance when using the fire protection side.
Your roasting oven can reach temperatures of up to 400 °C!
Please do not use any (usually too soft) aluminium pots on your CERAN® cooking field! Since the glass ceramic is consider­ably harder than most aluminium alloys, unsightly streaks may form on the glass surface – which can hardly be removed once
burnt in.
Page 6
Seite 6
CLASSIC COMBI
21 Heating flap
22 JETIFIRE flame concentration
plate
23 Side grill roasting oven
24 Upright grate
25 Heating door protection and
heating door glass (special version)
26 Ball latch
27 Grate
28 Ash drawer
29 Roasting oven inspection
glass complete
31 Roasting oven door hinge
32 Knurled screw
33 Fuel drawer rail
34 Cleaning cover
35 Sealing cord cleaning cover
36 Baking sheet
37 Grid
1 Stove bar support
2 Stove bar
3 Cooking plate roasting oven
4 Stove frame
5 Cooking plate fire chamber
6 Sidewall
7 Slide: grate shaker
8 Heating door handle
9 Heating door glass (special
version)
10 Heating door complete
11 Turning knob for secondary
air
12 Ash door complete
13 Turning knob for primary air
14 Base panel
15 Fuel drawer panel
16 Cleaning door complete
17 Roasting oven door complete
18 Roasting oven inspection
glass complete
19 Roasting oven door handle
20 Damper: Heating damper
2726
24
37
23
21
36
35
29
28
22
25
31
32
34
33
1 2 4
10
9
3
6
8
13
11
7
16
20
14
19
18
17
15
12
Page 7
Seite 7
SALZBURG
CLASSIC EINBAUCLASSIC MONO
1 Cooking plate
2 Side door complete
3 Knurled screw
4 Cleaning cover
1+2
Base and fuel drawer panels to be procured by the customer (e.g. wood panels matched to kitchen)
3 Base complete
4 Sidewall installation
1
3
2
4
1234
1 Stove frame SALZBURG
2 Slide: grate shaker SALZBURG
3 Stove bar complete SALZBURG
4 Heating door handle SALZBURG
5 Base panel front SALZBURG
6 Fuel drawer handle SALZBURG
7 Roasting oven handle SALZBURG
8 Schild LOHBERGER
9 Fuel drawer SALZBURG
10 Slide: heating damper SALZBURG
11 Cast base SALZBURG
12 Sidewall SALZBURG
12 10
5
4
3
2
1
11 69 78
Page 8
Seite 8
When installing the stove, observe the regulations and provi­sions of the building authorities and fi re police applicable at the place of installation.
• Ensure the stove is positioned horizontally and without vibra­tion.
• Keep adequate distance from combustible items (wood pan­elling, furniture, curtains, etc.) around the stove. The walls in the area of the stove must be rendered fi reproof extending up the full height of the walls and covering a width of at least 50 cm to either side or to the front beyond the fi replace.
• The safety distance with items to be protected (e.g. combus­tible walls, walls with combustible components, suspended kitchen cupboards and carrying walls made of reinforced concrete) is:
• When attached to combustible materials or installed in a built-in kitchen or attachment to an electric stove or any other appliance, a fi re protection sidewall (+50 mm) must be provided. Excluded from this is the installation version of the CLASSIC series. These appliances are already equipped with the two-sided fi re protection and can be directly inte­grated in the built-in kitchen. Maximum height of the at­tached installation items in this case corresponds to the stove height (standard stove 85 cm).
• With a combustible fl oor (wood, plastic, wall to wall car­pet,...) a fl oor plate made of steel, copper or another non­combustible material must be used. This surface must pro­trude the stove outline by at least 5 cm, on the operating side by at least 30 cm.
• Overhead installations: Maintain a minimum distance of 75 cm and ensure adequate rear ventilation for the suspension boxes to avoid heat being trapped.
• When installing the fl ue gas pipe, adhere to the following minimum distances to combustible building materials: wall distance 20 cm, ceiling distance 40 cm.
With this type of questions it is imperative to consult your responsible chimney sweeper.
PREPARING THE INSTALLATION PLACE
> 20
> 20 > 20
> 20
> 30
> 30
> 20
> 20
Page 9
Seite 9
Stove frame (only CLASSIC)
With CLASSIC the store frame is mounted adjustably on the appliance. This means that you can install the appliance in a built-in kitchen with the stove frame fl ush with the working top and the kitchen front. Maximum protrusion is 3 cm.
• Pull out operating handles for grate shaker and heating damper. (Page 6, Items 4+9)
• Loosen the Allen screws of the operating handles (bottom) only slightly and turn out to the desired stove frame protru­sion (e.g. stove frame protrusion = 2 cm Ö turn out the operating handles by 2 cm)
• Tighten the Allen screws of the operating handles. When do­ing so ensure the complete closing of the heating damper with the operating handle pushed in!
• Remove cooking plate(s) and loosen the stove frame mount- ing screws (10 pieces).
• Correctly position stove frame, retighten stove frame mount- ing screws (10 pieces).
• Fit cooking plate(s).
Appliance height
The 4 levelling feet allow offsetting irregularities in the fl oor and adjustment to other appliances or kitchen attachments.
To do so, screw out the 4 adjusting screws using the supplied universal wrench.
Flue drawer panel (only installation version)
Fuel drawer panel can be chosen from 9,3 – 25,3 cm (de­pendent on the actual appliance height and the desired fl oor clearance).
Example:
Base panel (only installation version)
Base panel height can be chosen from 17 – 24 cm (dependent on the actual appliance height).
The base panel (wood) is attached to the fuel drawer with two
straps (2 screws each). Loosen the screws, adjust the desired base depth (5 – 6,5 cm) and retighten.
ADJUSTING POSSIBILITIES
Adjusted appliance height 85 cm
- Body height 60,7 cm
- Kitchen base height z.B.: 15 cm
= Fuel drawer panel height 9,3 cm
Page 10
Seite 10
Schematic diagram fl ue gas connection
Correct chimney condi-
tion: good heat insulation, smooth inner surface, tight.
Correct chimney dimen-
sioning: cross section and ef­fective height must be calcu­lated for the intended fuels and loads.
Correct fl ue gas pipe
connection: tight, no cross sec­tional constriction, slightly ris­ing towards the chimney, not protruding into the chimney.
With multiple chimney
connection: maintain minimum distance of 60 cm.
Unutilised connection
openings must be sealed with closing blanks.
Sweeping and cleaning
openings, usually arranged in the basement or roof storeys, must always be kept closed. Check seals from time to time and renew if required!
Flue gas connection - conversion
All appliances are supplied for rear connection as standard but the appliances are prepared for lateral connection at the factory. However you will require a new sidewall with fl ue pipe connection for subsequent conversion and returning the “old” sidewall is unfortunately not possible.
Subsequent conversion from lateral to rear is also possible. The two covers required are available as “lateral fl ue pipe conversion kit”.
Subsequent top connection is only possible with steel stove plates – since t Central heating insert (optional equipment)
Trouble free and economical operation is guaranteed if all fac­tors required for sound combustion are present:
The chimney
• Design and condition to suit the regulations applicable at the place of installation.
• Prior to connection, inspect for possible faults and defects.
• Effective chimney height of 5 m (from cooking plate to the chimney outlet). If the height is less, the stove must be equipped with an at least 1 m long vertical terminating fl ue gas pipe. Connection to a chimney with less than 4 m effec­tive height is not advisable.
• Even, square or round internal cross section, insulated to prevent cooling.
• Chimneys made of ready-made components are preferable.
• Assessment of the entire fl ue gas system according to DIN 4705 Parts 1 and 2, with multiple chimney connection, ac­cording to Part 3.
Should you have such questions it is imperative to consult the responsible chimney sweeper.
Connection stove - chimney
The fl ue gas pipe is the connection between stove and chim­ney. During its installation it is also important to observe the following information:
• The diameter of the fl ue gas pipe must not be reduced to­wards the chimney.
• The pipe must not protrude into the chimney.
• Vertically installed, uninsulated fl ue gas pipes must not be longer than 125 cm.
• Horizontal fl ue gas pipe sections must not be longer than 100 cm.The fl ue gas pipe must not drop towards the chim­ney but rise slightly.
• The connection between stove and chimney must be stable and tight. Especially the installation in the brickwork of the chimney must be performed permanently and tight.
The necessary delivery pressure (“Chimney draught”)
The vacuum prevailing in your chimney measured in “mbar” is a “dimension” for the effi ciency of your chimney. The delivery pressure required for your stove is shown in the Table “Techni­cal data” on Page 9 and on the nameplate of the stove.
With new chimneys you can trust the details (calculations) of the manufacturer with older chimneys, request the help of your chimney sweeper.
Ö Insuffi cient delivery pressure would result in incomplete
combustion and consequently in increased soot and tar formation in the stove and in the chimney.
Ö Excessive delivery pressure on the other hand would ac-
celerate combustion, result in high fl ue gas temperatures (damaging the appliance) and hugely increase fuel con­sumption.
FLUE GAS CONNECTION
Page 11
Seite 11
preparing water for domestic use! The safety devices must still be accessible after the installation. The drain/outlet must be visible for checking the proper functioning of the thermal discharge safety valve, therefore use the drain funnel!
A function check of the thermal discharge safety valve must be carried out at least once a year. To do this, the red cap must be pressed against the valve, and water must flow into the drain funnel. Should the thermal discharge safety valve drip, then the seal and valve seat must be cleaned. Safety devices must also be checked for calcification at least once a year.
Connections
VIEW FROM THE REAR:
CENTRAL HEATING INSERT (OPTIONAL EQUIPMENT)
The stoves type LM 50, LC 75B und LC 80, that means appli­ances with combustion room capacity F2, can be equipped with a central heating element (type designation -Z).
Heating installation /connection
The boiler is suitable and approved as a heat generator for warm water heating installations with a flow temperature up to 95C° and a permissible excess operating pressure of 3 bar.
The following standards are to be observed when installing the stove:
Open units: ÖNORM B 8130 or DIN 4751 part 1 Closed units: ÖNORM B 8131 or DIN 4751 part 2
For “closed units” we recommend using our valve cabinet. This cabinet, which is only 30 cm wide, contains a return flow increase as well as safety devices such as bleeder valve and safety valve.
Required for closed units:
• A closed expansion vessel
• A thermometer and a manometer
• To avoid overheating an automatically operating device to release heat. Connection of the built-in safety battery (heat exchanger) with thermal discharge safety valve. The connec­tion can be found on the back of the stove (1/2" outside screw thread), when fitting the manufacturer’s instructions are to be followed.
• A safety valve at the highest point of the stove or on a con­nected pipe (non-closable).
All safety valves used for the installation must be certified (reference letter "H" in the component certification register!), their flow rate must correspond to the highest nominal output of the boiler.
Further points to be observed:
Ö Heating room guidelines, Ö National building regulations, Ö Local building regulations, Ö Commercial and fire police regulations, Ö Environmental protection regulations, Ö Regulations of the local electric utility company.
A trial run must be carried out after completion of the connect­ing work during which all control and security devices are to be adjusted and checked for proper functioning. The assembly, installation, fine-tuning and initial operation with the trial run must be carried out according to the installation and opera­tion instructions by a qualified heating professional! Only then can it be guaranteed that the appliance functions flawlessly. If any damage occurs through omission of any of the above points, all warranty claims become null and void. Avoid flow temperatures of less than 60 °C because of the subsequently occurring condensation in the boiler. Please note the following point return flow increase!
Thermal discharge safety valve
The heat exchanger serves to protect the boiler from over­heating during a pump standstill and may not be used for
If you do not use the valve cabinet (AME 30.4), which is avail­able as an optional equipment, it is mandatory to fit a drain
cock at the lowest point of the water circulation!
Maximum length of immersion sleeve 150 mm!
(e.g.: WATTS, type STS 20)
When connecting the thermal discharge safety valve follow the regulations according
to ÖNORM B 8131!
VL
Heating flow
1"
RL
Heating return flow
1"
TAS
Thermal discharge safety valve
TAS
Supply / discharge
1/2"
TH 1
Thermostatic sensor STB / pump
TH 2
Thermostatic sensor TAS
Flue tube connection right side Flue tube connection left side
* for an appliance height of 85 cm!
without fire protection
(closed) /
Salzburg
with fire protection (closed)
Lateral distance VL / RL A 16 21 23,5
Lateral distance TAS B 23,5 28,5 31
Lateral distance TAS C 8,5 13,5 16
Page 12
Seite 12
1
Bauseitige Rücklaufanhebung
KEY:
1 Valve cabinet AME.4
Integrated Return fl ow increase manometer thermometer circulating pump saftey valves expansion vessel (12 Liter)
2 heating circuit 3 any additional heating curvuit or boiler load circuit Y1 3-channel thermal valve Y2 3-channel mixer Y3 non-return valve M1 circulating pump for loading of buffer memory M2 expansion vessel ADG according to size appliance
(ADG) according to size appliance
Return fl ow increase as protection against corrosion
Too low operating temperatures, that means fl ow and return temperatures that are too low, have a signifi cant detrimental infl uence on the service life of the boiler. When the water dew point is not attained, condensation water, with more or less aggressive chemical components that accelerate corrosion, forms on the surface of the heating boiler. Temperatures falling below the dew point primarily occurs in low-temperature heating installations (return temperatures down to below 25 °C), in installations without a mixer, in the case of extreme light load operation during changes in season and in constant light load operation caused by boilers that are dimensioned too large.
Therefore care must be taken that the return fl ow temperature at the return fl ow connecting piece of the appliance must be at least 55 °C. In the ideal case the return fl ow temperature at the boiler infl ow is around 60 °C. The return fl ow increase (the pump for the return fl ow increase must be fi tted in the return fl ow) should be installed as close as possible to the boiler so as to ensure that the mixing water temperature at the mixing valve is equivalent to the return fl ow temperature at the boiler.
Example of connection
The following example shows the schematic diagram of a heating system. Shut-off valves, vents and safety devices are not shown. These diagrams are to be understood purely as examples and thus are no substitute for an exact planning which takes customer-side requirements or hydraulic and safety specifi cation devices into account.
CONNECTION WITH LOHBERGER VALVE CABINET AME .4
(optional equipment):
Slow combustion stove with central heating in­sert
buffer memory solar system
CONNECTION WITHOUT LOHBERGER VALVE CABINET:
Slow combustion stove with central heating in­sert
Page 13
Seite 13
STOVE OPERATION
Heating damper
To facilitate initial heating, all LOHBERGER stoves are equipped with a heating damper. Opening the damper opens a direct route from the fire chamber to the chimney. Consequently the flue gases need not take the “long” route through the roasting oven, but enter the chimney while still hot, in this way estab­lishing a chimney draught very rapidly. Once the chimney has established sufficient draught and the initial heating phase is completed, close the heating damper again.
It is integrated in the stove bar on the side opposite to the fire chamber. Pulled out is open; pushed in is closed
Grate shaker
The suspension-mounted and consequently easily operated grate shaker serves to remove the ash from the grate. The shaker is integrated in the stove bar on the combustion cham­ber side. Ash is best removed whenever charging fuel. Regu­larly empty the ash drawer, clean the grate thoroughly once or twice per week.
Ash door protection
A latch, ensuring that the ash door can only be opened together with the heating door, is provided on the ash door inside. This serves to pre­vent inadvertent overheating of the stove.
Air control
To ensure that you have many years of pleasure with your stove, all appliances are equipped with an automatic tem­perature limiter as standard. This serves to “limit” the com­bustion air flow rate. However, this has only a limited effect on the output. It is definitely not suitable for compensating excessive fuel charges. A certain amount of fuel will require a certain amount of oxygen for optimum combustion. If the wood is supplied with a lesser quantity of air than is required for clean and efficient combustion, less energy is generated in the appliance (the appliance largely protected from overheat­ing) – the unutilised “wood gas” however escapes through the chimney; the result: low efficiency and high environmental load. Remedy: charge the stove only up to the recommended fuel level.
The air entering the fire chamber from below through the grate is responsible for the output since it generates the basic heat resulting in “wood gasification”. Rule of thumb: lots of air from below means lots of combustible wood gas (controllable with the help of the lower of the two rotary knobs on the front). This wood gas is cleanly and efficiently burnt at ap­proximately 950 ºC by means of preheated secondary air (JETI- FIRE combustion technology). The secondary air (the upper of the two rotary knobs) enters the combustion chamber through openings in the fire compartment rear wall and from below and above along the fire compartment door (or view window) over the fuel into the combustion chamber.
The exact mixing of the wood gas with hot secondary air en­sures optimum combustion – and connected with this, excel­lent fuel utilisation. The environment will be grateful!
Primary air control
The supply of the primary air required for the combustion is controlled with the lower rotary knob on the ash door. This de­termines the burning speed and consequently the heat output of the stove. In position “0” the controller is closed, no combus­tion air is supplied. In position “1” minimum air supply is pro­vided, this must be selected for slow-burning operation. Turning the rotary knob to position “3” means maximum air supply, nec­essary especially during the ini­tial heating phase.
Ö Air settings see Table Page 14.
Secondary air control
The supply of secondary air (combustion air flowing over the fuel from the top) serves to achieve low-pollution combus­tion matched to the fuel used. The secondary air is controlled with the upper of the two ro­tary knobs in the ash door. The markings “0” – “6” are visible on the knob. Moving the lever in the direction of “0” reduc­es the incoming secondary air flow, while it is increased in the direction of “6”.
Ö Air settings see Table Page
14.
The heating damper must only remain open during the initial heating phase. If the heating damper remains open during heat­ing operation, this will overheat the stove and damage stove components. A heating damper maintained in the open position
will also increase fuel consumption.
close
open
rotary knob for primary air control
rotary knob for secondary air control
Page 14
Seite 14
Adding fuel
• After the initial heating phase, add more fuel as per Table (see air settings).
• Set primary air controller to stage 1.
• Set secondary air controller depending on output required.
When adding fuel we recommend:
1. Short intervals (every 30 – 50 minutes)
2. 2 – 3 small wood billets (corresponding to 1 - 2 kg)
Air settings
The recommended air settings (after operating temperature has been reached) and filling quantities at rated heat output are specified in the following table (reference values accord­ing to DIN).
The specified air settings are reference values. Establish the air damper position to suit the heat requirement of the room by trial and error.
WOOD BRIQUETTES
The water content of wood briquettes is very low, combustion is very rapid.
Calorific value of wood briquettes: ~4.4 kWh/ kg
Unsuitable fuels
Moist wood, bark waste, sawdust, fine wood chips. Brushwood, wood wool, wood chips. Use only very small
amounts of paper for lighting. Burning such fuels generates high levels of pollutant emission,
a lot of ash while the calorific value is very low.
Impermissible fuels
Surface-treated wood (veneered, painted, impregnated, etc.), chipboard wood, all types of waste (packaging waste), plas­tics, newspapers, rubber, leather, textiles, etc.
Burning such materials will greatly pollute the environment and is prohibited by the legislator.
It can also damage the stove and chimney.
Close the heating damper after approximately 15 minutes.
Fuel
Primary
air
Second-
ary air
Filling quantity (depending on
type)
Beech wood nomi­nal heat capacity
0,5-1,5 6 2,4-2,8 kg / h
Beech wood light load
0 6 0,7-1,4 kg / h
FUELS
START-UP
Suitable fuels
WOOD
Sustainable, local energy medium. During photosynthesis, wa­ter, soil minerals and carbon dioxide (CO2) are converted into wood with the help of solar energy. During the combustion, this solar energy, water, CO2 and the minerals (ash) are liber­ated again. Wood is stored solar energy! Wood is not affected by crises, it creates local jobs.
Billet wood should have a maximum water content of ap­proximately 30 % of the dried weight, be approximately 1/3 m long and be chopped small. In this way the billets are ignited rapidly, producing a better heat output than larger wood bil­lets for the same amount of wood. Undercover in the open, fir, pine or alder wood should be stored a good 2 years, hard wood even 3 years.
CALORIFIC VALUE
The significance of the water content of wood on the calorific value is shown in the following table:
Any warranty will be void in this case!
Wood storage
Water content %Calorific value
kWh/kg
Freshly cut from the forest 50 ~2,3
Stored over winter 40 ~2,7
Stored over summer 18-25 ~3,4
Air dry 15-20 ~4,2
After completion of the installation and connection work and prior to the initial start-up, a few operations must be per­formed:
• Steel cooking plate: ensure a 2 mm gap all round the stove frame to prevent a discoloration of the stainless stove frame when heating!
• Open heating and ash door, pull out ash drawer and remove all-purpose wrench.
• Wipe off the corrosion protection applied to the steel cook­ing plate (see Page 19)
Once you have made yourself familiar with the operation of the stove, the initial start-up can commence.
Initial heating
• Open heating damper, set controller for primary air (bottom) to stage 2 and controller for secondary air to stage 6.
• Open heating door
• Place 2 – 3 wood spills or wood wool on the grate
• Stack 2 wood billets on top. Put some wood wool on top, ignite it and subsequently place a medium-sized wood bil­let on top.
• Close heating door and allow wood to develop a lively fire.
Page 15
Seite 15
Summer /Winter use
(Only for stoves with central heating insert)
SUMMER USE:
• Remove baffle plate:
• Insert angle plate for summer use:
WINTER USE:
• Insert baffle plate
• Without the baffle plate the water heating output is low­er, however the temperature for cooking and baking is in­creased.
• Remove angle plate for summer use.
Heating
When only embers are present on the grate, place new fuel evenly distributed on the entire grate. To do so, evenly level the bed of embers on the grate and new fuel can be added thereafter.
Uninterrupted firing should not be attempted with wood.
Fuel filling level
Please note that your stove should only be filled up to the secondary air openings in the fire chamber rear wall and not above the air openings of the upright grate behind the fire chamber door, as this would interrupt the air flow in the com­bustion chamber. On stoves with view windows this will result in the glass sooting-up and becoming cloudy (ceramisizing, no warranty!), and always in incomplete and consequently inef­ficient combustion with all appliances; low efficiency.
Cooking
Cooking is best done on a hot but not red-hot stove plate. Overheating means wasting of fuel.
The highest stove plate temperature is present in the heating area (above the JETIFIRE flame concentration plate), this area is therefore ideally suited for rapid initial cooking. The edge zones with lower temperatures can be used for slow cooking or keeping warm. You are best advised to use pots with thick, level base and fitting lid.
Baking and roasting
Baking and roasting requires evenly distributed heat. In order to achieve this uniformity and sufficiently high temperature, the roasting oven must be preheated to suit the particular foodstuff with the heating damper closed. Once the stove is heated to the desired temperature, place the food in the oven. However, do not allow intense and full embers to develop, rather keep adding fuel in small quantities. Place high cake tins on the roasting grill on the lower slide-in support of the roasting oven. Bake all cakes in baking tins at medium heat (180-200 °C). A baking sheet with a flat cake or small confec­tionary items can be placed on both slide-in supports. A slight­ly higher baking heat (200-220°C) is recommended here.
Considerably higher temperatures are required for roasting. Preheating is indispensable for this purpose.
The heat output delivered to the hot water system will be re­duced, however, it will not be stopped completely! Thus even for summer use make sure that excess hot water is
discharged properly.
In order to lower the heat output for summer use (especially for cooking and baking) the appliance is equipped with a remov­able baffle plate.
Page 16
Seite 16
MAINTENANCE AND CARE
Regular maintenance and care or cleaning of the stove, the heating gas draughts and the connection piece as well as the chimney are particularly important for the operational safety, economy and value retention of the stove.
Thorough cleaning should be performed after each heating period and after prolonged operation interruptions (see Im- portant notes, Page 4). When used frequently or when using inferior fuels, correspondingly more often!
• Remove cooking plate and clean, especially at the bottom! With glass ceramic cooking plates, clean the bottom with a dusting brush, with steel cooking plates use a wire brush.
• Remove grate and brush off. Clear out clogged grate slits.
• Remove flue gas pipe(s) and sweep.
• Scrape combustion chamber walls and flue gas shaft with the ash pusher.
• Brush heating damper and mounting and check operation.
• Remove ash drawer and empty. Sweep ash drawer space.
• Scrape the heating gas draughts accessible after removing the cleaning cover using the ash pusher.
• Check cooking plate and cleaning cover sealing cords, re­new if required.
• Clear the secondary air slits in the heating door protection plate using a wire brush.
• When cleaning the chrome-plated anodised or enamelled surfaces, use only mild (non-alkali) cleaning agents and non-abrasive cleaning equipment. The same applies to the cleaning of the roasting oven.
• When reinstalling the various stove components (flue gas pipe, cooking plate, grate, cleaning cover, ash drawer) en­sure they are correctly positioned and function as required and that there are no leaks.
• When placing the cooking plate ensure a 2 mm wide gap to the stove frame all round!
Grate
The ash is quite easily removed from the grate using the grate shaker. However if the air slits are severely clogged by slag, crusts or other combustion residue, completely remove the grate and clean.
To do so, open the heating door and pull the grate through the heating door.
After cleaning, slide the grate through the heating door against the rear refractory brick, lower at the back and push back against the stop once more.
Operate grate shaker.
Cleaning opening
The cleaning door panel is engaged in a ball snap-action latch and pivots out. The cleaning cover situated behind is secured to the stove front with 2 knurled nuts and can be removed for cleaning the heating draughts. Before reinstalling, check the sealing cord on the cleaning cover for leaks and replace if required.
Roasting oven door
The roasting oven door can be completely removed. This is an advantage for the thorough cleaning of the roasting oven.
To cool down the roasting oven, the roasting oven door can be fixed in an approximately 70° position.
DISCONNECTING THE ROASTING OVEN DOOR
Ö Fully open the roasting
oven door.
Ö Fold the clips in the door
hinges forward.
Ö Hold the roasting oven door on the
sides using both hands.
Ö Lightly lift the door and pull the
hinges from the door openings in a forward direction
HOOKING IN THE ROASTING OVEN DOOR
Ö Hold the baking oven door with
both hands at the sides and insert the hinges in the corre­sponding openings in the bak­ing oven. The hinge engages.
Side door
Knurled nut
Cleaning cover
Cleaning door panel
Sealing cord
Cleaning cover
Knurled nut
Page 17
Seite 17
Ö Fully open the baking
oven door slowly.
Ö Again fold back the clips
on the door hinges.
Ö Close the baking oven
door.
Roasting oven side grill
The roasting oven side grills can also be removed to facilitate cleaning.
REMOVING THE ROASTING OVEN SIDE GRILLS
Ö Lift side grills at the
front and remove from the roasting oven.
INSTALLING THE ROASTING OVEN SIDE GRILLS
Ö Hook the side grills in
at the back, then push down at the front.
1
IR coating: a special surface coating reflecting light in the infrared range (=heat radiation), but allows visible radiation to pass. As a result the heat is retained in the combustion chamber – the experience: “fire remains visible”.
Stoves with steel cooking plate
INFORMATION CONCERNING THE CARE AND PRESERVA­TION OF THE STEEL COOKING PLATE
Stoves with a brightly ground steel cooking plate had the sur­face oiled prior to packing to protect from corrosion.
INITIAL HEATING
Before initial start-up, wipe off the corrosion protection ap­plied to the cooking plate. However, open the window dur­ing initial heating since the applied corrosion protection will develop unpleasant but harmless fumes and smell for a short time.
In addition, the steel cooking plate will discolour when ex­posed to heat from the hottest point towards the edge of the plate which is typical for steel. This discoloration will become more and more even with every additional start-up!
CLEANING
The steel cooking plate is best cleaned while still hot. Conventional powdery or liquid scouring agents can be used
for cleaning. Stubborn crusts should be removed with the cleaning fleece enclosed with the stove (Caution: note grind­ing direction of the steel stove plate; not suitable for glass ceramic, enamel, plastic)
Follow-up by wiping the cooking plate with a moist cloth and allow to dry. Of course, this is done quickest while the stove is still warm. After this, lightly coat with non-acidic oil (e.g. sewing machine oil, gun oil) or some margarine.
Do not leave any pots or pans standing on the cold cooking plate. “Rust rims” would form that are difficult to remove!
PRESERVATION
If the stove is to be left unutilised for an extended period of time it is advisable to coat the cooking plate with non-acidic oil or some margarine after cleaning. Of course, the cooking plate must be wiped again prior to subsequent use!
If you follow these instructions you will avoid rust and stains on the cooking plate and the stove retains its cared-for ap­pearance.
Ensure that the expansion joints of the steel cooking plate are always free of encrustation to facilitate the expansion of the plate under the effect of heat. Burnt-in remains of food or slag pieces in the joints can result in the steel cooking plate being distorted.
2.
1.
3.
4.
ASSEMBLY
During assembly the bevelled edge of the reinstalled viewing window pane must be on the side of the fixed pane. The bev­elled edge indicates the side with a special IR coating which reduces heat radiation through the viewing window.
Reinstall the complete glazing unit in reverse order to the disassembly.
Do not use harsh or abrasive cleaning materials as this will dam-
age the surface coating (IR coating).
Cleaning the glass viewing window of the combustion chamber
To clean the glass viewing window use gentle cleaning agents (e.g. soapy water) and a soft cloth.
In adverse weather conditions or as a result of incorrect op­eration or the use of unsuitable fuels the inside of the com­bustion chamber window may become fogged. For cleaning, please proceed as follows:
1. Open the combustion chamber door.
2. Lift the window glazing unit up and then carefully remove
it downwards. CAUTION: The glass protrudes at the top.
3. The middle glass pane can then be removed upwards.
Page 18
Seite 18
Stoves with glass ceramic cooking surfaces
WHAT IS CERAN® ?
Glass ceramic cooking surfaces by SCHOTT of Mainz are ex­tremely temperature resistant and withstand even abrupt tem­perature shocks up to 750°C.
CERAN® is insensitive to normal mechanical loads in the kitchen. The 4 mm thick glass ceramic is also highly perme­able to heat. It allows radiation heat to pass almost without loss, but hardly deflects any heat to the sides.
CERAN® cooking fields are easy to clean (please observe the relevant information on Page 3 of the cleaning instructions enclosed with the cooking field!) and make the play of the flames visible.
CARE AND PRACTICAL TIPS FOR GLASS CERAMIC COOKING PLATES
Clean your glass ceramic cooking field thoroughly before initial use, then regularly while hand warm or cold. Avoid repeated burning-in of dirt.
For cleaning we recommend:
• Kitchen paper towels or a clean cloth
• Razor blade scraper (Caution: only for the top! On no ac­count must it be used to remove combustion residue from the (rough) bottom of the plate as this would scrape off irregularities – which in turn would result in scratches (“pre­destined fracture points”).
• Commercially available glass ceramic cleaners.
The degree of dirt determines the choice of cleaning agents:
• Wipe light not burnt-in dirt with a moist cloth.
• All coarse and firmly adhering dirt is easily and comfortably removed with the razor blade scraper; lime and watermarks, grease splashes and metallic iridescent discolorations are best cleaned with commercially available glass ceramic cleaning agents.
All cleaning agent remains must be thoroughly wiped off moist after every cleaning (even if instructions for use for cleaning agents specify differently), since they could have a caustic ef­fect when reheated. Follow-up by wiping dry. When correctly used, the glass ceramic cooking surface will retain its attrac­tive appearance.
Please do not use any (usually too soft) aluminium pots on your CERAN® cooking field! Since the glass ceramic is consider­ably harder than most aluminium alloys, unsightly streaks may form on the glass surface – which can hardly be removed once
burnt-in.
If anything has burnt-in on the cooking surface by mistake, this must be removed immediately (while hot) with the razor blade scraper to avoid surface damage.
• Damage through sugar or food containing sugar can be pre­vented in anticipation by cleaning your glass ceramic cook­ing surface either always or before preparing food with high sugar content with Ceran® fix or Collo Profi. These agents form a silicon film on the glass ceramic cooking surface which does not only protect but also makes your cooking surface even “smoother”, providing a water and dirt deflect­ing quality. However, the silicon film is not resistant to high temperatures such as occur in the cooking zones and must be always reapplied.
What if...?
... a chemical cleaning agent alone is not sufficient?
Check to see if you will not serve the purpose must faster by using the razor blade scraper.
... metallically looking discolorations appear in the cooking zones over time?
Largely unsuitable cleaning agents were used. At this stage, the discolorations can only be removed with difficulty using Sidol®, alcohol or scouring pads.
... the surface has scratches or minor spalling?
These imperfections caused by scratching or melted-on items cannot be repaired. However it does not impair the service­ability of your stove in any way.
... dark stains have developed?
If cleaning with the razor blade scraper, Sidol®, alcohol or scouring pads does not yield any improvement, it is prob­ably abraded decoration caused through unsuitable cleaning agents or the scouring action of pot bases.
Where to obtain the cleaning agents?
Glass ceramic cleaning agents are available in department stores (electrical appliances department), electrical appliances stores, pharmacies, grocery stores and kitchen studios.
• Never use abrasive or aggressive cleaning agents such as grill and baking oven sprays, stain and rust remover, scouring sands, sponges with abrasive surface.
• Scratches can also develop when for instance grains of sand from the previous cleaning of vegetables are dragged over the cooking surface while adhering to the pot.
• Pot and pan bases can have edges and burrs, which can leave unsightly traces when pushed around or have an abrasive effect on the glass ceramic surface. This applies particularly to cast iron cooking utensils and enamel pots with electrographitized base.
• Always place the pots on the stove with clean and dry base. Avoid enamel cooking ware cooking dry.
• Keep away from the hot cooking surface any items that can melt on, e.g. plastics, aluminium foil, especially sugar
and food containing plenty of sugar.
Page 19
Seite 19
FAULTS – CAUSES - REMEDY
Fault Possible cause Remedy
Grate shaker jams
Slag or combustion residue trapped between grate and grate mounting.
With the ash pusher, clear the grate, clean grate and combustion cham­ber.
Ash drawer overfilled, ash already reaching up to the grate.
Empty ash drawer, clean combustion chamber and ash drawer space.
Grate not properly positioned on the grate mount­ing.
See chapter “Grate” on Page 13.
Smoke escapes during initial heating and during heating
Chimney still cold or stifling air in the chimney. Light ball of paper in the stove or in the chimney and allow to burn.
Delivery pressure in the chimney too low.
Have the chimney dimensions assessed by the responsible chimney sweeper (install chimney draught accelerator if required)
Smoke-intensive excessively moist or low-quality fuel in use.
See “Fuels” on Page 14.
Heating gas draughts, connection pipes or chimney severely sooted-up or blocked
Quickly and thoroughly clean the stove and the connection pipes, have the chimney swept.
Heating damper not open. Open heating damper.
Possibly existing extractor hood in operation.
Reduce the output of the extractor hood! Open windows or doors to ensure the required air supply.
Insufficient combustion air (fresh air) from outside.
Open windows or doors to ensure the required air supply from the out­side.
Discolorations on the stove frame or on panels and handles
Excessive delivery pressure in the chimney (Ö ex­cessive output)
Have the chimney dimensions assessed by the responsible chimney sweeper.
Stove plate warped
Excessive delivery pressure (chimney draught) in the chimney.
Have the stove plate aligned or replaced.
Stove frame or stainless steel parts discolouring
Clean surfaces.
Roasting oven arches up, cracking enamel
Minor enamel damages do not impair the operation. With large-area spalling, contact the Service.
Roasting oven inspection glass becomes cloudy
Clean or replace window panes.
The interaction of several factors is required for trouble free stove operation:
Stove: correct installation connection and start-up. Operation and care: according to the information in the user manual, regular cleaning of stove, flue gas pipe and chimne. Chimney: correct dimensioning, perfect condition. Fuel: use of recommended types of fuel in adequate quality and degree of dryness. Weather: no stifling air in the chimney.
The following list shows possible faults, their causes and possible remedies:
COMBUSTION
JETIFIRE
JETIFIRE is the only system without blower and elaborate con­trol electronics to offer a genuine output-dependent second­ary air supply. With a large fire, lots of flue gas will flow through the constriction in the front part of the fire compart­ment. This results in an increased flow velocity which in turn increases the suction effect; more preheated secondary air is transported into the combustion chamber. The burning gases subsequently flow through the JETIFIRE opening where they collide with the bottom of the stove plate. This results in intensive mixing of the combustible gases with the supplied secondary air. The result: high-temperature combustion at ap­proximately 950°C!
ADVANTAGES
• greatly reduced emission values
• shortened initial heating phase
The flame concentration plate is exposed to very high tempera­tures and consequently high wear. The plate must be replaced with a new one after several heating periods. In this context the chimney draught plays an important role in the durability of the JETIFIRE flame concentration plate. The stronger the chimney draught, the shorter the service life. The JETIFIRE flame concen-
tration plate is available as a spare part directly from us.
• longer fuel adding intervals
• more efficient fuel utilisation
• reduced heating costs
With low output exactly the opposite takes place; smaller fire, lower flow velocity, lower vacuum, less suction, less second­ary air...”
Clean the JETIFIRE plate as well as the stove itself to remove combustion residue from time to time.
Page 20
Seite 20
Temperature too low (stove fails to heat prop­erly)
When converting the flue gas connection the origi­nal opening was not sealed or not sealed tightly.
Tightly screw on galvanized blank.
Incorrect air setting (too low, not matched to the fuel used)
See Table “Air setting” on Page 15.
Fuel used is incorrect, too moist or low in quality. See “Fuels” on Page 14.
Delivery pressure in chimney too low, often stifling air in the chimney due to the weather.
Have the chimney assessed by the responsible chimney sweeper with regard to dimensioning, condition, leaks.
Leaks in the connection between stove and chim­ney, wall gland not neatly incorporated in the chim­ney, chimney cleaning door leaking;
Loosen the connection, remove loose masonry, neatly brick the wall gland in the chimney, fit the connecting pipes with sealing cord in the wall gland, seal the chimney cleaning door (see Page 12)
Connecting pipes are not squarely or insufficiently pushed together.
Loosen the connection and install neatly aligned and properly pushed together.
Stove, connecting pipes or chimney severely soot­ed-up or blocked.
Thoroughly clean combustion chamber, ash space, heating gas draughts and connecting pipes. Have chimney swept.
Open cleaning cover opening (cover not screwed back on after last cleaning)
Screw cleaning cover back on.
Steel cooking plate is not correctly supported
Line up steel cooking plate – there must be a 2 mm gap to the stove frame all round.
Output controller defective Replace the defective output controller.
Insufficient combustion air (fresh air) from outside
Open windows or doors to ensure the necessary air supply from the outside.
Temperature too high (risk of overheating)
Incorrect air setting (air setting too high, not matched to the fuel used).
See table “Air setting” on Page 15.
Heating and ash door open. Immediately close door.
Excessive delivery pressure in the chimney. Ask your chimney sweeper, possibly install a damper.
Output controller in the ash door defective or con­troller flap jammed.
Replace the defective output controller or clean ash door.
Incorrect fuel in use. See “Fuels” on Page 14.
Steel cooking plate rust­ing
With slight air-born rust over the entire cooking sur­face the moisture in the room air may be the rea­son (steam from the water boiler, cooking vapour).
Sand down the surface and treat with non-acidic grease. Clean moist only in warm condition!
Rust stains, rust rings from pots boiling over, food remains, wet cooking ware etc.
After cooking, wipe and treat the cooking surface, remove rust stains with emery cloth. Do not use the cooking surface as a storage area. See “Stoves with steel cooking plate” on Page 19.
Roasting oven fails to get hot
Heating damper is open. Close heating damper.
Incorrect delivery pressure in chimney. Contact your chimney sweeper.
Output controller defective. Replace the defective output controller.
Roasting oven inspection glass cloudy
Stove overheating.
See fault indication “Excessive temperature”, disconnect roasting oven door, remove inspection glasses, remove sealing frame, clean inspection glasses.
Defective seal Replace complete sealing frame or inspection glass.
Austria (Head office)
LOHBERGER Heiz u. Kochgeräte Technologie GmbH Landstraße 19 5231 Schalchen Phone: 07742/ 5211-199 Fax: 07742/ 58765-199 E-Mail: service@LOHBERGER.com
PLEASE NOTE
In order to allow our service to carefully prepare and process repairs and spare parts deliveries we require the following information with your service request:
SERVICE AND ORDERING SPARE PARTS
1. Your correct address
2. Your telephone and fax numbers and Email address as ap­plicable
3. The exact description of the appliance (see nameplate)
4. When can our Service visit you?
5. The date of purchase
6. The exact description of the problem or your service re­quest
7. Please keep your stove invoice ready
In this way you will help us avoid unnecessary time and costs and also to work more efficiently for you.
Page 21
Seite 21
TECHNICAL DATA
LM 40
F1+N1
LM 50 F2+N2
LC 70 F1+B1
LC 75 A
F1+B2
LC 75 B
F2+B1
LC 80
F2+B2
Filling door opening width x height mm 135 x 245 185 x 245 135 x 245 135 x 245 185 x 245 185 x 245
Filling space widht x depth mm 150 x 355 200 x 355 150 x 355 150 x 355 200 x 355 200 x 355
Fuel filling height mm 100 100 100 100 100 100
Oven
width x height x depth
mm - -
320 x 290 x
410
370 x 290 x
410
320 x 290 x
410
370 x 290 x
410
Cooking surface
width x depth mm 357 x 507 457 x 507 657 x 507 707 x 507 707 x 507 757 x 507
area (m2) m
2
0,18 0,23 0,33 0,36 0,36 0,38
Ash drawer capacity litre 4,5 6,2 4,5 4,5 6,2 6,2
Fuel drawer capacity litre 13,4 20 33,2 36,5 36,5 39,8
Boiler * capacity of water litre - ca. 11 - - ca. 11 ca. 11
Baking sheet width x depth mm - - 300 x 400 350 x 400 300 x 400 350 x 400
Grid width x depth mm - - 300 x 400 350 x 400 300 x 400 350 x 400
Weight kg ca. 170 ca. 190 ca. 230 ca. 240 ca. 240 ca. 250
Performance data
Data for chimney calculation (according to DIN 4705)
Total heating output wood kW 4,0 4,5 / 9,0* 6,0 6,1 / 8,2*
Heating output *
room heating kW - 4,5 - 4,1
water heating kW - 4,5 - 4,1
Flue gas temperature wood °C 265 260 / 150* 210 220 / 150*
Flue gas mass flow wood g/s 4 6,5 / 8,5* 6 7 / 8,5*
Necessary delivery pres­sure
at NWL mbar 0,10 0,10 / 0,12* 0,12 0,11 / 0,12*
Operating pressure * max bar - 3 - 3
Operating temperature * max °C - 95 - 95
* ... these specifications apply to stoves with integrated central heating unit (type designation –Z, optional equipment)
Page 22
Seite 22
APPLIANCE DIMENSIONS (in cm)
CLASSIC MONO CLASSIC COMBI
SALZBURG MONO SALZBURG COMBI
A *
B *
60
18 - 15 ***
4
6 - 3 ***
68 **
14 **
5 - 6,5
85
Ø 12
68 **
C *
16,5
Ø 12
Ø 12
A *
13,5
60
18 - 15 ***
4
6 - 3 ***
68 **
14 **
5 - 6,5
85
Ø 12
68 **
13,5
18
Ø 12
Ø 12
* Dimensions in brackets refer to the version with fire protection! ** Flue pipe connection height based on a stove height of 85 cm! *** Dimensions dependent on the stove frame adjustment (0-3 cm)!
Example: frame protrusion front = 0 cm (back 3 cm) Ö Flue pipe connectio dimension lateral =18 cm Ö Distance installation wall to stove rear wall = 6 cm
Code
LM 40
F1+N1
LM 50
F2+N2
LC 70
F1+B1
LC 75 A
F1+B2
LC 75 B
F2+B1
LC 80
F2+B2
Width A 40 * 50 * 70 * 75 * 75 * 80 *
Fule pipe lateral distance rear B 8 * 10,5 *
Fule pipe lateral distance top C 10 * 12 *
Code
LM 40
F1+N1
LM 50
F2+N2
LC 70
F1+B1
LC 75 A
F1+B2
LC 75 B
F2+B1
LC 80
F2+B2
Width A 50 60 80 85 85 90
Fule Pipe lateral distance rear B 13 15,5
Fule Pipe lateral distance top C 15 17
Page 23
Seite 23
THE LOHBERGER WARRANTY
Duration of the Warranty
In principle, LOHBERGER grants a 3-year full warranty on verifiable material or factory defects on every appliance. Warranty expires in any case after five years following the manufacture of the appliance. Certain restrictions apply to some models and parts: for appliances with central heating insert the warranty depends either on the expert installation of a return elevation or the installation of a valve cabinet (AME.4).
Exceptions
Exceptions are only parts subject to wear such as fireclay, which is normal for an appliance used for heating.
Possibly occurring changes in colour or expansion cracks in the fireclay are dependent on the material and can never be completely ruled out. However, they do not impair the functioning of the appliance as long as the fireclay remains in the firebox.
Glass panes (breakage of glass because of external hazard, changes on the surface due to thermal influences such as sintered fly-ash or soot at the surface of the viewing win­dow)
Discolouring of paint due to overload or thermal strain Seals (e.g. hardening or breakage due to thermal or me-
chanical strain) Surface coatings (frequent cleaning or cleaning with abrasive
cleaning agents) Castings which are subject to high thermal stress such as the
JETFIRE flame bundling plate and grate
Start of warranty
The start of warranty is the time the appliance is handed over. Please keep this user manual as well as the warranty card with the invoice in a safe place at all times. A prereq­uisite of our warranty obligation is that the appliance has been installed and connected according to our instructions and the applicable EN/DIN /Austrian standards and has been operated and expertly maintained according to our instruc­tions.
Repairs
We will carefully check your appliance and establish whether the warranty claim is justified. If yes, we will decide in which way the defect should be repaired. In the event of a repair we ensure expert performance on location or in our works. This does not affect the start of warranty determined by the handover; if it is necessary to replace the appliance, the warranty period starts anew. If you send in your appliance for repair please enclose your warranty certificate and proof of purchase.
Costs
LOHBERGER accepts all costs for the duration of the war­ranty. Should we decide that your appliance is best repaired in our works, you will be responsible for the transport costs and the transport.
Liability exclusion
We cannot accept any liability for the loss or the damage of an appliance through theft, fire, vandalism or similar causes. Indirect or direct damages caused by a supplied appliance or resulting upon the delivery of an appliance are excluded from the liability unless the delivery was performed by LOH­BERGER or by a transport company commissioned by LOH­BERGER. We cannot accept any liability for damages caused by chemical or electrochemical effects (e.g. pollutants in the combustion air, condition of heating water not VDI-compli­ant – e.g.: “lime deposit”, etc.) or as a result of installation not corresponding to the rules of engineering or the LOH­BERGER documentation.
We will accept liability for visible paint and enamel dam­ages due to manufacturing defects only if such defects are brought to our attention in writing within 14 days following the handover of the appliance.
Changes to or intervention in the appliance through persons not authorised by us to do so will invalidate our warranty obli­gation. Setting up and conversion work are subject to billing.
Page 24
Seite 24
Heiz u. Kochgeräte Technologie GmbH Landstraße 19 5231 Schalchen, Österreich Tel.: +43(0)7742/5211-110 Fax: +43(0)7742/5211-109 Web: www.lohberger.com E-Mail: offi ce@lohberger.com
The information does not claim to be complete. No liabilities accepted. Subject to technical changes, typesetting and printing errors!
Loading...