Logosol TRAILERKIT G2 User Manual

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Page 1

USER MANUAL

Art.nr. 0458-395-0681

TRAILERKIT G2

B10 01

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THANK YOU FOR CHOOSING A LOGOSOL MACHINE!

We are very pleased that you have demonstrated your condence in us by purchasing this product, and we will do our utmost to meet your expectations.

Logosol has been manufacturing sawmills since 1989. In that time we have supplied approximately 50,000 machines to satised customers the world over.

We care about your safety as well as we want you to achieve the best possible results with your equipment. We therefore recommend that you take the time to carefully read this user manual from cover to cover in peace and quiet before you begin using the product.

We hope you get a lot of satisfaction from the use of your new equipment.

Bengt-Olov Byström

Founder and chairman, Logosol in Härnösand, Sweden

Read through the user manual carefully and make sure you understand its contents before you use the equipment.

This user manual contains important safety instructions.

WARNING! Incorrect use can result in serious or fatal injuries to the operator or others.

LOGOSOL continuously develops its products.

For this reason, we must reserve the right to modify

the conguration and design of our products.

Ref. No. User Manual, English: 0458-395-0681

Document: User Manual for Trailer Kit

Text: Martin Söderberg

Illustrations: Martin Söderberg

Last revised: January 2019

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TABLE OF CONTENTS

Safety instructions 4

Exploded view 6

Components 7

Assembly 9

Functions 19

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SAFETY INSTRUCTIONS

• Read carefully through the entire user manual before starting to use the equipment. Failure to observe these safety instructions may result in fatal injuries.

• Make sure that everyone who uses the sawmill is well informed of the dangers and has read the user manual. The user manual shall always be available to the persons working with the sawmill. This also applies where the sawmill is sold or loaned out.

• Minors under 18 years of age are not allowed to operate the sawmill.

• Make sure that children and animals are not in the vicinity when the sawmill is being operated.

• Respect the safety distances to avoid injuries from high noise levels and from a broken blade that is thrown off.

• Anyone working with the sawmill must be t for work, healthy and in good physical condition. Make sure you take regular breaks when operating the machine. Never operate the machine while under the inuence of alcohol, narcotics or other drugs or medicines that can cause drowsiness or inattention.

Key to symbols

For your own safety, read through the entire user manual carefully and do not start the machine before you have understood everything.

Use approved ear protectors and protective eyewear. Hearing can be damaged even after short periods of exposure.

Sharp rotating tools. Make sure that your ngers never come near the cutting tools.

This symbol means ’WARNING’. Pay particular attention where this symbol appears in the manual text.

This symbol is followed by instructions that must be observed. Pay particular attention where this symbol appears in the manual text.

• Only work with the equipment where visibility is good. Never work with the equipment in the dark or where visibility is poor.

• Make sure there are other persons within earshot who you can summon if you need help.

• Only add extra equipment to the sawmill that is made by Logosol or that is specically approved by Logosol for the purpose. Other equipment can cause accidents and should not be used. Logosol will not accept liability for personal injury or material damage that occurs while using non-approved attachments on the sawmill.

• Always wear protective clothing and use personal protective equipment: Close-tting work overalls are appropriate. Never operate the sawmill wearing loose-tting clothes, overall coats or similar.

• Use safety shoes with high-grip soles and steel toecaps. Neckerchiefs, ties, jewellery or other items that can get caught in the equipment are not to be worn.

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SAFETY INSTRUCTIONS

THE WORKSITE

WARNING! Never operate a band sawmill with a petrol-powered engine in enclosed or poorly ventilated areas. This can result in death due to suffocation or carbon monoxide poisoning.

Only operate the band sawmill and handle band blades in full daylight or under adequate lighting.

Keep the work area free from clutter, pets, children, obstacles or other things that can distract the operator.

Choose a worksite where the ground is hardpacked and level, with plenty of space for the band sawmill, a pile of logs and sawn timber. If possible, place the band sawmill so that the sawdust blows away from the operator. Set up the band sawmill on level ground with at least 5 m of free space without any obstacles around the equipment. If the band sawmill is to be set up permanently, we recommend that you support the rail frame with concrete plinths or wooden blocks (15 cm x 15 cm) under each cross bunk.

MOVING THE BAND SAWMILL

WARNING! Risk of crush injuries.

Keep people and pets outside the 5 m danger area around the machine while lifting and moving the machine parts. Secure the load during transport.

The sawmill trailer may only be moved when the sawhead is secured laterally and vertically on the rails as described in this manual.

Securing the sawhead: Secure the sawhead as described in this manual, using the supplied locking mechanism, before moving the sawmill.

Always keep an ABC re extinguisher (min. 3 kg) easily accessible at the worksite.

Always keep a fully-stocked rst-aid kit easily accessible at the worksite.

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EXPLODED VIEW

Below the components are described to assist in identifying them during assembly.

1 Trailer coupler 2 Drawbar 3 Drawbar beam 4 Cross beam 5 Support leg mount 6 Support leg 7 Wheel axle 8 Rail frame reinforcement 9 Fender 10 Sawhead lock 11 Lock bracket 12 Lower mount 13 Top mount 14 Joint pin

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TRAILER KIT

COMPONENTS

Check that all components are included in the shipment.

User manual

Bolt bag

Sawhead lock

Spacer

Top mount

Support leg mount, L

Support leg mount, R2x

Joint pin

04-00226

02-00380

02-00381

03-02342

03-0243

02-00387

03-02381

00-00000

Trailer coupler

Fender

Lock bracket

Drawbar mount

Drawbar

Wheel axle

Wheel axle mount

Lower mount

04-00238

03-02347

03-02349

03-02312

03-02279

03-02278

02-00368

04-00236 04-00237

03-02384 03-02382

03-02344

Cross beam

Drawbar beam

Support leg SF-60-280

03-01814

02-00392

04-00269

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Flange bolt M8x12

Skruvpåse

28x

70x

54x

70x

Flange bolt M8x20

Flange bolt M8x25

Hex bolt M8x100

Hex bolt M10x65

Hex bolt M12x25

Hex bolt M12x90 ISO 4017

Hex bolt M12x140

Hex nut M12 DIN

Flange nut M12

Lock nut M12

10x

Flange lock nut M10

Flange lock nut M8

Cylindrical bolt 12x80

Spring cotter pin

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ASSEMBLY

Start assembling by raising the rails in a safe and efcient way, until the rail tubes are 400 mm above the ground. This is the minimum clearance required to t the support legs.

TRAILER KIT

400mm

Note that the support legs have two different types of attachment mounts. There are four reinforced mounts. These should be tted as in the illustration to the right. The other two mounts should be tted as in the illustration to the left.

24x

Hex bolt M12x 90

Lock nut M12

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ASSEMBLY

Prepare the bolt joints for the support legs. Screw the nuts onto the bolts until 20 mm of threading is visible.

24x

Fit the four support legs that have reinforced mounts to the rail frame. Note that the attachment mounts should be tted to the inner side of the rails with the support legs facing outwards. Check the recommended position for the support legs in relation to the rail tube joints in the illustration below.

16x

Hex bolt M12x 90

Hex nut M12

Bolt joint

Flange nut M12

20 mm

Sawing direction

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MONTERING

Fit the other two support legs. Here, the attachment mounts should be tted to the outside of the rails with the support legs facing inwards. Check the recommended position for the support legs in relation to the rail tube joints in the illustration below.

TRAILER KIT

Bolt joint

Flange nut M12

Sawing direction

Prepare the bolt joints for the rest of the assembly. Screw the nuts onto the bolts until 20 mm of threading is visible.

22x

Hex bolt M12x 90

Hex nut M12

20 mm

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ASSEMBLY

Fit the drawbar mounts to the cross beam.

Bolt joint

Flange nut M12

Fit the drawbar mounts to the drawbar beam.

Bolt joint

Flange nut M12

Fit the end cap to the drawbar beam.

Flange bolt M8x12

Rubber end cap

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ASSEMBLY

Remove the bed end plate and the inner end plate from the end of the rail frame tubes. Note that the drawbar beams of the trailer kit should be tted at the start of the rail frame seen from the sawing direction.

TRAILER KIT

Fit the cross beam with bolts in the rst hole pattern at the rail frame end. Finger-tighten the bolt joints.

Bolt joint

Flange nut M12

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ASSEMBLY

Insert joint pins in the drawbar beam.

Joint pin

Insert joint pins in the rail frame end.

Joint pin

Fit the outer drawbar beam to the rail frame end. Make sure the joints are level with each other and then alternately tighten the interior and exterior nuts until the rail frame tubes match each other. When a good t is reached, you tighten the bolt joints on both the inner and the outer drawbar beam.

Hex bolt M12x140

Hex nut M12

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ASSEMBLY

Fit the trailer coupler to the drawbar.

TRAILER KIT

Hex bolt M10x65

Hex nut M10

Install the drawbar in the drawbar beams.

Secure the drawbar with spring cotter pins in the drawbar beams.

Cylindrical bolt

Spring cotter pin

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ASSEMBLY

Fit the wheel axle mounts to the rail frame. Note their lateral position on the rail frame. The wheel axle mounts should be tted right under the fourth joint (the drawbar beam joint is included) seen from the sawing direction.

Sawing direction

Bolt joint

Flange nut M12

Fit the wheel axle to the wheel axle mounts. Note the position of the wheelaxle mounts on the rail frame, shown in the illustration.

Hex bolt M12x25

Lock nut M12

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ASSEMBLY

TRAILER KIT

Good job!

Now it is time to install the sawhead locking mechanism.

Fit the sawhead lock to the bogie tube. Repeat this step on the other bogie tube.

Fit the lower sawhead lock mounts to the bottom plates of both the sawhead bogie legs. Be careful when loosening the bolt joints; the bolts can easily fall out of the square tube on the underside.

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ASSEMBLY

Fit the top mounts to the sawhead bogie legs. Note that the mount on the exhaust side of the sawhead has to be tted with a spacer between it and the bogie leg.

Flange bolt M8x25

Fiange bolt M8x20

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