Logic3 T Owner's Manual

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NOT FOR RESIDENTIAL USE
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PATENT PENDING
The Maintenance Alert System™ allows the installer to set an internal Maintenance Cycle Counter. The Logic 3 operator incorporates a self-diagnostic feature built into the (MAS) Maintenance Alert System LED. An LED on the 3-button station will signal when the set number of cycles/months is reached or when the operator requires immediate service.
This Operator Features
the Enhanced
Radio Receiver
Built on Board
Serial # Box
Installation Date
2 YEAR WARRANTY
315MHz
Visit www.LiftMaster.com to locate a professional installing dealer in your area.
INTENDED FOR PROFESSIONAL INSTALLATION ONLY
A SAFETY DEVICE IS HIGHLY RECOMMENDED
2

TABLE OF CONTENTS

SPECIFICATIONS
Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PREPARATION
Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Powerhead Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Trolley Carriage/Chain Attachment . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION
Mount the Header Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Mount the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Hang the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Straight Arm Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Entrapment Protection Accessories . . . . . . . . . . . . . . . . . . . . . . .8
ADJUSTMENT
Limit Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Emergency Disconnect System . . . . . . . . . . . . . . . . . . . . . . . . .10
Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Clutch Adjustment and Auxiliary Reversal System . . . . . . . . . .11
POWER & GROUND WIRING
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Power Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Ground Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .12
CONTROL STATION WIRING & INSTALLATION
Control Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .13
External Radio Wiring Connections . . . . . . . . . . . . . . . . . . . . . .13
Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
DIAGRAMS
Standard Power & Control Connection Diagrams . . . . . . . . . . .14
1 Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3 Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Logic Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
PROGRAMMING
Logic Control Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Determine and Set Wiring Type . . . . . . . . . . . . . . . . . . . . . . . . .18
Failsafe Wiring Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Self-Monitoring Safety Device Options . . . . . . . . . . . . . . . . . . .19
Programming Remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-21
Maintenance Alert System (MAS) . . . . . . . . . . . . . . . . . . . . . . .22
Mid Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Timer To Close . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-24
Car Dealer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
AUTOMATICALLY LEARNED PROGRAMMING
Auxiliary Reversal System/RPM Sensor . . . . . . . . . . . . . . . . . . .25
Maximum Run Timer (MRT) . . . . . . . . . . . . . . . . . . . . . . . . . . .25
OPTIONAL PROGRAMMING
Red/Green Warning Light Card . . . . . . . . . . . . . . . . . . . . . . . . . .26
Resetting Factory Defaults - Clearing Memory . . . . . . . . . . . . . .26
MAINTENANCE
Maintenance Shedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Life of Operator Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
How to Order Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
TROUBLESHOOTING
Diagnostic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Troubleshooting Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Troubleshooting Radio Functionality . . . . . . . . . . . . . . . . . . . . .31
REPAIR PARTS
Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32-33
Repair Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35
Control Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .36
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your door and/or the door operator if you do not comply with the cautionary statements that accompany it. Read them carefully.
Mechanical
Electrical
WARNINGWARNING
WARNING
WARNINGWARNING
WARNING
CAUTIONCAUTION
WARNING
WARNING
IMPORTANT NOTES:
• BEFORE attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow all safety instructions.
• DO NOT attempt Installation, repair or service of your commercial door and gate operator unless you are an Authorized Service Technician.
Before beginning your installation check that all components were provided.

CARTON INVENTORY

OPERATOR DIMENSIONS

3
DESCRIPTION
POWERHEAD ASSEMBLY OWNER’S MANUAL AND CAUTION LABELS HARDWARE BOX (INCLUDES FASTENERS, TRACK SPACERS, TROLLEY, DOOR ARM ASSEMBLY, FRONT IDLER AND HEADER
MOUNTING BRACKET) 3-BUTTON CONTROL STATION WITH LED TROLLEY DRIVE CHAIN (#48 FOR 1/3 & 1/2 HP, #41 FOR 3/4 HP AND HIGHER)
NOTE: The tracks are shipped separately.
11.63"
*Door Height Plus 4 feet (minimum)
*23.43"
13.05"
Highest Point of Door Travel
4"
*
- For Units with Brake add 3-1/2”
(Standard on 3/4 & 1 HP models; Optional on 1/3 & 1/2 HP)
WEIGHTS AND DIMENSIONS
HANGING WEIGHT: 80-110 LBS.
4

OPERATOR SPECIFICATIONS

SAFETY
DISCONNECT: . . . . . . . . . . . . . . .Quick disconnect door arm for
emergency manual door operation.
SAFETY PHOTO EYES (Optional CPS-L): Through beam or retro
reflective devices used to provide non-contact
safety protection.
SAFETY EDGE (Optional): Electric or pneumatic sensing device
attached to the bottom edge of door.
MOTOR
TYPE:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Continuous Duty
HORSEPOWER: . . . . . . . . . . . . . . . . . . . 1/3, 1/2, 3/4 and 1 HP
SPEED: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1725 RPM
VOLTAGE: . 115/230V 1 Phase, 208/230/380/460/575V 3 Phase
CURRENT: . . . . . . . . . . . . . . . . . . . . . . . . See Motor Nameplate
ELECTRICAL
TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . .24Vac Secondary
CONTROL STATION: . . . . . . . . . . . . . . .NEMA 3-Button Station
Open/Close/Stop w/LED
WIRING TYPE: . . . . . . . . . . . . . . . . . . . . . . . . . . .C2 (Standard)
Momentary contact to OPEN & STOP, constant pressure to CLOSE, plus wiring for sensing device to reverse and auxiliary devices to open and close with open override. See pages 18 and 19 for optional wiring types and operating modes.
LIMIT ADJUST: . . . . . . . . .Linear driven, fully adjustable screw
type cams. Adjustable to 24'.
MECHANICAL
DRIVE REDUCTION: . . . . . . . .Primary: Heavy duty (5L) V-Belt
Secondary: #41 chain/sprocket;
Output: #48 chain (1/3 & 1/2 HP) or #41 chain (3/4 & 1 HP)
OUTPUT SHAFT SPEED: . . . . . . . . . . . . . . . . . . . . . . .140 RPM
DOOR SPEED: . . . . . . .11 - 12" per second depending on door
BRAKE: . . . . . . . . .Solenoid actuated disc brake on 3/4 & 1 HP
BEARINGS: . . . . . . . . . . . . .Output Shaft: Shielded Ball Bearing
Clutch Shaft: IronCopper sintered and oil impregnated
5

PREPARATION

TRACK ASSEMBLY

1. Using the 3/8"-16 x 3/4 " bolts and flange hex nuts provided, assemble the operator track by installing and tightening the track spacer brackets. Position the spacers evenly over the length of the track. NOTE: The nylon pad on the spacer
bracket should face up.
2. Using (2) 3/8"-16 x 1" bolts and lock washers, install the front idler assembly to the second set of holes of one end of the track. Refer to the illustration below.
3. Slide the trolley carriage onto the track so that the take-up bolt will be toward the operator.

POWERHEAD ATTACHMENT

1. Position the track assembly on the frame of the powerhead so that the motor side of operator is in back (away from door ).
2. Secure the operator in place by installing six 3/8"-16 x 3/4" bolts in the three holes on each side of the frame and track.
3. Connect the track to the powerhead by fastening (2) 3/8"-16 x 3/4" bolts and nuts through the frame and the end holes in track. Tighten all four bolts to secure the track to the powerhead.

TROLLEY CARRIAGE / CHAIN ATTACHMENT

1. Attach the take-up bolt to the trolley carriage using 3/8"-16 hex nuts and lock washer, as shown below.
2. Using one of the master links, attach the chain to the other end of the trolley carriage. Reel the chain around the front idler shaft, over the spacer brackets, back to the drive shaft sprocket, and then to the take-up bolt on the carriage.
3. Using the other master link, attach the chain to the take-up bolt and tighten to the desired chain tension.
CHAIN TENSION: With trolley positioned at either end of the track, a properly adjusted chain will sag about 3" at the midpoint. If necessary, remove links from the chain to achieve proper adjustment.
To prevent possible SERIOUS INJURY or DEATH:
• DO NOT connect electric power until instructed to do so.
• If the door lock needs to remain functional, install an interlock switch.
• ALWAYS call a trained professional door serviceman if door binds, sticks or is out of balance. An unbalanced door may not reverse when required.
• NEVER try to loosen, move or adjust doors, door springs, cables, pulleys, brackets or their hardware, ALL of which are under EXTREME tension and can cause SERIOUS personal INJURY.
• Disable ALL locks and remove ALL ropes connected to door BEFORE installing and operating door operator to avoid entanglement.
WARNING
WARNINGWARNING
Reel Chain Around Idler and Over Spacer Brackets
Master Link
Hex Nut
Lockwasher
Trolley Assembly
Trolley Carriage
Hex Nut
Master Link
Take-up Bolt
Roller Chain
Front Idler Assembly
Trolley Carriage
Spacer Bracket (Mounted Nylon Pad Side Up)
L - Slot
Straight Arm
6

INSTALLATION

IMPORTANT NOTE: Before your operator is installed, be sure the door has been properly aligned and is working smoothly. The operator may be wall mounted or mounted on a bracket or shelf. If necessary, refer to the preparation on page 5. Refer to the illustrations and instructions below that suit your application.

MOUNT THE HEADER BRACKET

1. Close the door and mark the inside vertical centerline of the door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 2 feet of the left or right of the door center only if a torsion spring or center bearing plate is in the way.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 4" (10 cm) above the high point. This height will provide travel clearance for the top edge of the door.

MOUNT THE OPERATOR

1. Position the operator on the floor below the header bracket.
2. Position the front idler assembly against the header bracket.
3. Align the bracket holes and join with pivot shaft as shown. Secure with cotterpins (provided).
3.5"
(8.89 cm)
1.75" (4.45 cm)
4" (10.16 cm)
Min.
4. Raise the operator to a horizontal position above the guide rails and temporarily secure with a suitable rope, chain, or support from the floor. Open door slowly, being careful not to dislodge the temporary support. Using the door as a support, place a level against the rail and shim the operator until it is horizontal. Make sure that the operator is aligned with the center line of the door.
4. Using the projected lines for location, mount a suitable wood block or length of angle iron to the wall above the door opening. Refer to the illustration below. This will provide a mounting pad for the front header bracket of the operator. If necessary reinforce the wall with suitable mounting brackets to ensure adequate support of mounting pad. Using suitable hardware, mount the (U-shaped) front header bracket to the pad.
High Rise Point Projection Line
Header Bracket
Cotterpins
Pivot Shaft
Door Travel Projection
Carpenter’s Level
High Point of Travel
Header Wall
Vertical Centerline of Door
Header Bracket Drill Pattern
Using the door as support, shim operator to a horizontal position.
Guide Rails
Operator Alignment
7
To avoid possible SERIOUS INJURY from a falling operator, fasten it SECURELY to structural supports of the garage. Concrete anchors MUST be used if installing ANY brackets
into masonry.
WARNINGWARNING
WARNING

HANG THE OPERATOR

1. The illustration below shows a typical method of hanging the operator from the ceiling. Each installation may vary, but in all cases side braces should be used for additional strength.
2. For mounting of the support brace(s) to the powerhead. Four holes (clearance up to 3/8" bolts) are located on each side of frame.
3. Check to make sure the track is centered over the door (or in line with the header bracket if the bracket is not centered above the door).
NOTE: If the operator is longer than 15' use of a mid-span support is recommended.

STRAIGHT ARM ATTACHMENT

1. Fully close the door and move the trolley slider to within 2" of the front idler.
2. Latch the straight door arm to the fixed roll pin in the trolley carriage. Make sure the open side of notch on the arm faces the doorway.
3. Attach the door bracket to the door arm using the 3/8"-16 x 1" bolt and nylon locking nut provided. Leave the nut and bolt loose enough to allow the two pieces to pivot freely.
4. Using 3/8" hardware provided, bolt the curved door arm to the straight arm, aligning the mounting holes in such a way that the door bracket pivot bolt will be in line with the top rollers on the door.
5. Position the door bracket to the center line on the door. Using suitable hardware, attach the door bracket to the door. Many installations, except solid wood doors, will require additional support for the door. Refer to the illustration below.
NOTE: At this time, ensure all bolts and lag screws are properly secured.
INSTALLATION
Top Roller
Mid-Span Support Brace
Powerhead Support Brace
Curved Door Arm
Straight Arm
Vertical Centerline of Door
Door Bracket
Pivot Bolt
8

ENTRAPMENT PROTECTION ACCESSORIES (OPTIONAL)

PHOTO EYES & SENSING EDGES
Sensing devices provided for door industry type operators with an isolated normally open (N.O.) dry contact output are compatible with your operator. This includes pneumatic and electric edges, and through beam and retro reflective photo eyes. If you would like to order or receive more information on safety devices, please contact your local Authorized Dealer.
If not pre-installed by the door manufacturer, mount the sensing edge on the door according to the instructions provided with the edge. The sensing edge may be electrically connected by either coiled cord or take-up reel.
Important Notes:
a. Proceed with Limit Switch Adjustments described below before
making any sensing edge wiring connections to operator.
b. Electrician must hardwire the junction box to the operator
electrical box in accordance with local codes.
WIRING
For wiring of your sensing device to the operator, refer to the wiring diagrams provided on pages 14 and 15. See field connection terminals identified as Reversing Device.
TAKE-UP REEL
Take-up reel should be installed 12" above the top of the door.
COIL CORD
Connect operator end of coil cord to junction box (not provided) fastened to the wall approximately halfway up the door opening.
INSTALLATION
To prevent possible SEVERE INJURY or DEATH, install reversing sensors when:
• The radio is used.
• The 3-button control station is out of sight of the door.
• Or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
WARNINGWARNING
WARNING
9

ADJUSTMENT

To avoid SERIOUS personal INJURY or DEATH from electrocution, disconnect electric power BEFORE manually moving limit nuts.
WARNING
WARNINGWARNING

LIMIT SWITCH ADJUSTMENT

NOTE: Make sure the limit nuts are positioned between the limit switches before proceeding with adjustments.
1. Depress retaining plate to allow nut to spin freely. After adjustment, release plate and move nut back and forth to ensure it is fully seated in slot.
2. To increase door travel, spin nut away from limit switch. To decrease door travel, spin limit nut toward limit switch.
3. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening.
4. Repeat steps 1 and 2 for close cycle. Adjust close limit nut so that the limit switch is engaged as door fully seats at the floor.
SAFETY
(Aux. Close) Limit Switch
CLOSE Limit Switch
OPEN Limit Switch
CLOSE OPEN
10
To prevent possible SERIOUS INJURY or DEATH from a falling door or arm:
• DO NOT stand under the door arm when pulling the emergency release.
• If possible, use emergency release handle to disengage trolley ONLY when door is CLOSED. Weak or broken springs or unbalanced door could result in an open door falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless doorway is clear of persons and obstructions.
WARNINGWARNING
WARNING

EMERGENCY DISCONNECT SYSTEM

ADJUSTMENT
TO DISCONNECT DOOR FROM OPERATOR
The door should be in the fully closed position if possible. Pull down on the emergency release handle (so that the trolley release arm snaps into a vertical position) and lift the door manually. The lockout feature prevents the trolley from reconnecting automatically, and the door can be raised and lowered manually as often as necessary.
TO RECONNECT DOOR ARM TO TROLLEY
Pull the emergency release handle toward the operator at an angle so that the trolley release arm is horizontal. The trolley will reconnect on the next UP or DOWN operation, either manually or by using the door control or remote.
Emergency Disconnect
Door Arm
Pull emergency release handle straight down. Emergency disconnect will open.
Emergency Disconnect
Door Arm
Lift free end of door arm to trolley. Pull emergency handle to allow arm to engage roll pin. Release handle. Emergency disconnect will close.
NO EC
I
T
Header Bracket
Trolley
Track
Chain
Clevis Pin
Emergency Disconnect
Straight Door Arm Assembly
Door Bracket
Curved Door Arm
Door
Emergency Release Handle
11

BRAKE ADJUSTMENT

A solenoid brake is standard on 3/4 and 1 horsepower models, and is optional on 1/3 and 1/2 horsepower models. The brake is adjusted at the factory and should not need additional adjustment for the the life of the brake assembly.
Replace brake assembly when necessary. Refer to the illustration for identification of components for the solenoid type brake system.

CLUTCH ADJUSTMENT AND AUXILIARY REVERSAL SYSTEM

The Auxiliary Reversal System is designed to protect the door and motorized operator. It is NOT a substitute for a safety sensing device. The Auxiliary Reversal System works in tandem with the adjustable clutch to detect if a closing door runs into or comes across an obstruction. If an obstruction is met and causes the clutch to slip, the Auxiliary Reversal System will return the door to the full open position when closing or stops the door when opening.
1. Remove cotterpin from nut on the clutch shaft.
2. Back off clutch nut until there is very little tension on the clutch spring.
3. Tighten clutch nut gradually until there is just enough tension to permit the operator to move the door smoothly but to allow the clutch to slip if the door is obstructed. When the clutch is properly adjusted, it should generally be possible to stop the door by hand during travel.
4. Reinstall cotterpin.
ADJUSTMENT
To prevent possible SEVERE INJURY or DEATH, install reversing sensors when:
• The radio is used.
• The 3-button control station is out of sight of the door.
• Or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
WARNINGWARNING
WARNING
Clutch Pulley
Cotterpin
Washer
Adjusting Nut
Spring
Clutch Pad
Clutch Plate
Brake Assembly
Brake Plate Assembly
Cotterpin
Release Lever
Solenoid
12

POWER WIRING & GROUND WIRING

GROUND WIRING CONNECTIONS

1. Connect earth ground to the chassis ground screw in the electrical box enclosure.
2. Use same conduit entry into the electrical box as the power
wiring.
IMPORTANT NOTE: This unit must be properly grounded. Failure to properly ground this unit could result in electric shock and serious injury.

POWER WIRING CONNECTIONS

1. Connect power wires coming from the main to the captive terminal block in the electrical box enclosure marked with the label. All power and control wiring must be run in separate conduit in accordance with local electrical codes.
2. Be sure to run all power wires through the conduit hole in the electrical box enclosure marked with the label shown below.
NOTE: Must use #14 AWG or thicker wire for power wiring.
ON THREE PHASE MACHINES ONLY: Incorrect phasing of the power supply will cause the motor to rotate in the wrong direction. To change motor rotation, exchange incoming power leads L1 and L2.
To reduce the risk of SEVERE INJURY or DEATH:
• ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service.
• Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with local electrical codes. The operator should be on a separate fused line of adequate capacity.
• ALL electrical connections MUST be made by a qualified individual.
• DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you install an optional reversing edge BEFORE proceeding with the control station installation.
• ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled.
• ALL power and control wiring MUST be run in separate conduit.
WARNING
WARNINGWARNING
Single Phase Power Wiring
Line Power 115/230 Vac Single Phase
Three Phase Power Wiring
Line Power 208/230/380/460/575 Vac Three Phase
Hot
Neutral
Ground
Phase 1
Phase 2
Phase 3
13

CONTROL WIRING CONNECTIONS

1. Connect control wires to the P1 terminal block located on the logic board as shown.
2. Connect conduit with all control wires through the conduit hole in the electrical box enclosure marked with the label shown below.
3. Apply power to the operator. Press OPEN push button and observe direction of door travel and then Press the STOP
button.
If door did not move in the correct direction, check for improper wiring at the control station or between operator and control station. NOTE: In “Diag” mode the 3-button control station can be
tested to verify correct wiring of Open, Close and Stop buttons without moving the door.
If the door moves in the wrong direction and or the limits move in the wrong direction, simply move the motor direction jumper located on the logic board from the factory default setting (STD) to the (REV) pins. This will change the motor rotation as well as the functional position of the OPEN and CLOSE limit switch’s. Then relocate the safety limit switch (SLS) only to the opposite side with the new functional close limit location. Orient the arm (lever) of the limit switch away from the center. NOTE: The motor
direction change is not available on the DJ and DH models.

EXTERNAL RADIO WIRING CONNECTIONS

On all models a radio terminal bracket marked R1 R2 R3 is located on the outside of the electrical enclosure. In B2 mode the operator will then open a fully closed door, close a fully open door, stop an opening door, and reverse a closing door from the radio remote. In TS control wiring the operator will only open the door or reset the timer to close. However, for additional door control from a 3-button remote, a commercial three-channel radio receiver (with connections for OPEN/CLOSE/STOP) is recommended.
NOTE: If an external radio receiver is being used in place of the built-in receiver, remove or disconnect the coaxial cable from the logic board.

MOUNTING INSTRUCTIONS

1. Mount WARNING NOTICE beside or below the control station.
2. Mount MAINTENANCE ALERT label to either side of control station.
3. Mount control station(s) within line of sight of door(s).

CONTROL STATION WIRING AND INSTALLATION

CONTROL WIRING
USE COPPER WIRE ONLY
40-10032B
To prevent possible SEVERE INJURY or DEATH, install reversing sensors when:
• The radio is used.
• The 3-button control station is out of sight of the door.
• Or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
WARNINGWARNING
WARNING
POWER
TIMER
DEFEAT
MAS
4
TS
24V
AC
24V
AC
TIMER
DEFEAT
CMN
MAS
EYES
EDGE
OPEN
CLOSE
STOP
CMN
SBC
11
10
9
14
13
12
8
7
6
5
4
3
2
1
EDGE
EYES
P1
D34
F1
D1 E2
)
D23
D15
R8
C18
D8
U7
R31
D31
C3
Ø
D7 D6 D5 D4 C25
C17
P1
Ø
D2
Ø
D21
D13
D14
D28
D17
D19
SBC
24V
AC
24V
AC
TIMER
DEFEAT
CMN
MAS
EYES
EDGE
OPEN
CLOSE
STOP
CMN
SBC
11
10
9
14
13
12
8
7
6
5
4
3
2
1
24 VOLT AC
24 VOLT AC
TIMER DEFEAT
COMMON
MAINTENANCE ALERT SYSTEM
PHOTO EYES (LiftMaster Only)
REVERSE
OPEN
CLOSE
STOP
COMMON
INTERLOCK
INTERLOCK
SINGLE BUTTON CONTROL
OR IN THE AREA NEAR THE OPERATOR MUST NOT BE PERFORMED UNTIL DISCONNECTING THE ELECTRICAL POWER AND LOCKING-OUT
THE POWER VIA, THE MAIN DISCONNECT
SWITCH. UPON COMPLETION OF MAINTENANCE THE AREA MUST BE CLEARED AND SECURED, AT THAT TIME THE UNIT MAY
BE RETURNED TO SERVICE.
Maintenance Alert System
TM
If light is Flashing Rapidly, it is time
for routine door maintenance.
If light is Flashing Slowly, followed by a pause, call for immediate service.
Service every
cycles/months
4'
Approximate
Control Station
Optional Controls
14

STANDARD POWER & CONTROL CONNECTION DIAGRAMS

OPEN
Radio Control (24V DC only)
CPS-L &
CPS-LN4
Maintenance
Alert LED
R3
R2
R1
Sensing Edge
(WH)(RD)
Open
Close
Stop
Open/Close
Single Button
CLOSE
STOP
3-Button
Station
Line Power 115/230 Vac Single Phase
Timer Defeat
Switch
Single Phase Power Wiring Three Phase Power Wiring
Hot
Neutral
Gnd
Line Power
208/230/380/460/575 Vac
Three Phase
Phase 1
Phase 2
Phase 3
Remove Jumper
To Install External
Interlock
Gnd
15

LOGIC (VER. 3.0) 1 PHASE WIRING DIAGRAM

OPEN
115V MOTOR CONNECTION 230V MOTOR CONNECTION
NOTE: Gray (GY) and purple (PU) motor wires are reversed for H and HJ right hand models and all GH and J models.
CPS-L & CPS-LN4
Hoist Interlock
When Present
Ø C3
R31
D8
657–A Ø
14GP Ø
657–A Ø
14LG Ø
P4
D31
D7
U7
C18
R29
E1
(YE) (BL)
D6
D5
D4 C25
C17
Ø P1
X1
2 Ø
D3
C11
TMR DEF
SWITCH
14
AC
24V
POWER
U1
K3
Maintenance
CLOSE
Alert LED
(RD) (WH)
STOP
Open
3-Button
Sensing
Close
Station
Edge
Stop
Open/Close
Single Button
Remove Jumper
To Install External
Door Interlock
9
8
7
6
5
4
3
2
SBC
B2 PROG
C2
L5
L1
C71
C78
®
1
F1
SBC
P1
D34
D14
)
B2 C2 D1 E2
NON FAILSAFE
(
S8
FAILSAFE
P6
(YE)
(OR) (WH) (YE) (PU) (WH) (RD) (GY) (YE) (RD) (WH) (PU) (YE) (OR)
(GY)
11
D25
OLS
D17
10
MAS
CMN
R8
D24
MID
D28
MAS
D26
SLS
D23
EYES
EDGE
OPEN
CLOSE
D15
D2Ø D21
EYES
EDGE
4
OPEN
CLOSE
D1
D22
TIMER
ENABLE
DIRECTION MOTOR
3
TIMER
D16
D27
CLS
MID
MRT
P7
2
1 RADIO
RELAY A
D36
D13
STOP
C77
STOP
RELAY B
CMN
T TS
D35
C73
FSTS E2
C54
D1 DIAG
13
12
TIMER
AC
24V
DEFEAT
D19
TIMER
DEFEAT
ØØ J3
J1
neutral
ground
115 / 230
VOLT 1PH.
POWER IN
NOTE: Lock Sensor is provided on Models DJ and DH only, red wire from main harness connects to NC on Bypass L/S and to NO on Lock Sensor switch. White wires connect the COM on Bypass L/S and Lock Sensor switch to NC on Open L/S.
hot
(YE)
L3 L2 L1
(WH)
MOV
MOV
(WH)
COM 120
+24 VAC -24 VAC
(WH)
COM
OPEN L/S
COM
BYPASS
L/S
LOCK
SENSOR
(see note at left)
NO
NC
NO
NC
VAC
NO
NC
(BK)
(WH)
120 / 240
(RD)
(RD)
(RD)
VAC
(PU)
(WH)
(BR)
(WH)
(YE)
(WH)
NO
CLOSE L/S
NC
NC
SAFETY L/S
NO
See Motor
Connections
NO
COM
COIL
COM
COM
(WH)
C
(GY)
(WH)
(RD)
(WH)
1 2 3 4
RPM Board
0 1
B
4
8
6
2
(YE)
(GY)
(YE)
(WH)
(WH) (WH)
(WH)
(WH)
(WH)
(YE)
(OR)
0 1
A
4
2
(BL) (GY)
(PU)
See Motor
Connections
(YE)
(WH)
(OR)
R1 R2 R3
Radio
(PU)
8
6
16

LOGIC (VER. 3.0) 3 PHASE WIRING DIAGRAM

T4
J
T5
J
230V BRAKE
(WHEN PRESENT)
T6
T7 T1
T8
T9 T3
T4
(GY) (BR)
T2
(PU)
(BR) (YE)
230V BRAKE
J
T5
J
(WHEN PRESENT)
T6
T7 T1
T8
T9 T3
(GY)
(BR)
T2
(PU)
(BR)
(YE)
(BL/BK)
575V BRAKE
(WHEN PRESENT)
(BL/BK)
1
2
3
208/230V MOTOR CONNECTION 460V MOTOR CONNECTION 575V MOTOR CONNECTION
NOTE: Gray (GY) and purple (PU) motor wires are reversed for H and HJ right hand models and all GH and J models.
Sensing
Edge
CPS-L & CPS-LN4
Hoist Interlock
When Present
Ø C3
R31
D8
657–A Ø
14GP Ø
657–A Ø
14LG Ø
P4
D31
U7
C18
R29
E1
D7
D6
C11
TMR DEF
SWITCH
(YE) (BL)
14
AC
24V
D5
D4 C25
C17
Ø P1
X1
U1
2
K3
Ø D3
11
D25
OLS
10
MAS
CMN
D23
D28
D17
R8
D24
MID
MAS
4
D26
SLS
13
12
TIMER
AC
24V
DEFEAT
D19
POWER
TIMER
DEFEAT
ØØ J3
J1
D16
(GY)
(BR)
(PU)
(BR) (YE)
9
EYES
EYES
DIRECTION MOTOR
D27
CLS
D15
D1
TIMER
MID
MRT
P7
8
EDGE
EDGE
OPEN
D22
7
OPEN
D2Ø D21
CLOSE
TIMER
ENABLE
3
2
D36
1 RADIO
Maintenance
Alert LED
(RD) (WH)
Open
Close
Stop
6
5
STOP
CLOSE
D13
STOP
T TS
RELAY A
RELAY B
D35
C77
Open/Close
Single Button
4
3
CMN
FSTS E2
D1 DIAG
C54
L1
C73
C78
®
2
1
F1
SBC
P1
D14
SBC
)
B2 C2 D1 E2
NON FAILSAFE
(
S8
B2 PROG
C2
FAILSAFE
L5
C71
OPEN
CLOSE
STOP
3-Button
Station
Remove Jumper
To Install External
Door Interlock
D34
(YE)
(OR) (WH) (YE) (PU) (WH) (RD) (GY) (YE) (RD) (WH) (PU) (YE) (OR)
(GY)
P6
208/ 230 / 380 / 460
VOLT 3PH.
NOTE: Lock Sensor is provided on Models DJ and DH only, red wire from main harness connects to NC on Bypass L/S and to NO on Lock Sensor switch. White wires connect the COM on Bypass L/S and Lock Sensor switch to NC on Open L/S.
POWER IN
(YE)
(WH)
L3 L2 L1
(WH)
COM 120
+24 VAC -24 VAC
OPEN L/S
BYPASS
L/S
LOCK
SENSOR
(see note at left)
MOV
MOV
(WH)
(BK)
VAC
240 / 460 / 575 VAC
NO
COM
COIL
(WH)
D
(WH)
(WH)
(PU)
(BR)
(BR)
See Motor
Connections
(WH)
NO
COM
C
COIL
0 1
B
8 4
(WH)
6 2
(GY)
(WH) (WH) (WH)
(WH)
(WH)
(PU)
(OR)
0 1
A
4
(GY)
8
6 2
(YE)
See Motor
Connections
(RD)
(WH)
(RD)
(RD)
(PU)
(WH)
(WH)
(YE)
COM
NO
CLOSE L/S
NC
NC
SAFETY L/S
NO
COM
(RD)
(YE)
(WH)
1 2 3 4
RPM Board
(GY)
(YE)
(WH)
(OR)
R1 R2 R3
Radio
(WH)
COM
NO
NC
COM
NO
NC
NO
NC
17

LOGIC BOARD

Wiring Type Selector Dial
Failsafe Switch
Maximum Run
Timer Button
Auxiliary Board
Connections
Programmed Chip
Mid Stop Learn Button
Timer to Close
Learn Button
Radio Learn Button
Open Button
Close Button
Stop Button
Control Wiring Terminal Block
Motor Direction Jumper
Maintenance Alert System Button for Programming
Single Phase & Three Phase Jumper
C11
Ø
14LGØ657–A Ø14GPØ657–A
P4
SINGLE PHASE
D1
FSTS E2
C18
P1
TIMER
DEFEAT
R8
MAS
4
EYES
EDGE
OPEN
CLOSE
STOP
D8
Ø
POWER
C17
D19
D17
D28
D23
D15
D2
D21
D13
Ø
E1
R29
Ø
2
D3
U1
K3
OLS
MID
SLS
D16
P7
C73
CLS
MRT
1 RADIO
C77
MID 2 TIMER
D36
D35
C54
X1
D25
D24
D26
D27
RELAY A
RELAY B
J1
REV
STD
MOTOR
DIRECTION
TIMER
3
ENABLE
T TS
J3
ØØ
CONTACTOR/3 PH
D22
D1 DIAG
C71
L1
C2
L5
P6
B2 PROG
FAILSAFE
S8
(
B2 C2 D1 E2
NON FAILSAFE
SBC
)
D14
D34
C78
®
R31
Ø
C3
U7
D31
D7 D6 D5 D4 C25
24V
AC
14
24V
AC
13
TIMER
DEFEAT
12
CMN
11
MAS
10
EYES
EDGE
OPEN
CLOSE
STOP
CMN
9
8
7
6
5
4
3
2
SBC
P1
1
F1
18

PROGRAMMING

DETERMINE AND SET WIRING TYPE

Read the descriptions of the different wiring types to determine which setting will be correct for each application.
SET THE SELECTOR DIAL TO THE DESIRED WIRING MODE:
NOTE: For failsafe wiring you must also set failsafe switch to FAILSAFE.
TYPE C2 Momentary contact to open and stop with constant
pressure to close, open override plus wiring for sensing device to reverse. Programmable mid stop available with this wiring type. Compatible with 3-Button Station
and 1-Button Station.
B2 Momentary contact to open, close and stop, plus wiring
for sensing device to reverse and auxiliary devices to open and close with open override. Programmable mid stop available with this wiring type. Compatible with
3-Button Station, 1-Button Station and 1- and 3-Button Remote Controls.
D1 Constant pressure to open and close with wiring for
sensing device to stop. Compatible with 2-Button Station.
E2 Momentary contact to open with override and constant
pressure to close. Release of close button will cause door to reverse (roll-back feature) plus wiring for sensing device to reverse. Compatible with 3-Button
Station.
SELECTOR DIAL
FAILSAFE SWITCH

LOGIC CONTROL PUSHBUTTONS OPEN, CLOSE, STOP

Open, Close and Stop buttons are mounted directly on the logic board. Thus, making it easy to program as well as have door control at the electrical box. Either the stop control or a jumper must be wired between terminals 4 and 5 for the on board push buttons to function.
NOTE: Refer to logic board illustration on page 17 for all component locations. Before programming the logic board, set the operators open and close limits. LEDs on the logic board are provided to assist setting the limits. As each limit is activated the corresponding LED will light up. The abbreviations are Open Limit Switch (OLS), Close Limit Switch (CLS) and Sensing Limit Switch (SLS). Refer to page 8 for limit switch adjustment instructions.
19

FAILSAFE WIRING TYPES

TYPE TS Momentary contact to open, close, and stop with
open override and Timer To Close. Every device that causes door to open, including a reversing device, activates the Timer To Close. Auxiliary controls can be connected to open input to activate the Timer To Close. If the timer has been activated, the open button and radio control can recycle the timer. The stop button will deactivate the Timer To Close until the next command input. The Timer To Close will function from the programmable mid stop with this wiring type. Compatible with 3-Button Station,
1-Button Station and 1- and 3-Button Remote Controls. (NOTE: Requires self monitoring photo
eyes to operate.)
T Momentary contact to open, close, and stop, with
open override and Timer To Close. Every device that causes the door to open, except a reversing device, activates the Timer To Close. Auxiliary controls can be connected to open input to activate the Timer To Close. If the Timer To Close has been activated, the open button and radio control can recycle the timer. The stop button will deactivate the timer until the next command input. The Timer to Close will function from the programmable mid stop with this wiring type. Compatible with 3-Button Station,
1-Button Station and 1- and 3-Button Remote Controls. (NOTE: Requires self monitoring photo
eyes to operate.)
FSTS Momentary button contact for open, close and stop
programming. Radio controls allowing open, close and stop. User set mid stop. User set Timer To Close. The single button station opens the door to the full open limit bypassing the mid stop and activates the Timer To Close, putting the operator in TS mode until the door reaches the down limit, or is stopped in travel. At which time the operator enters the B2 mode. Compatible with 3-Button
Station, 1-Button Station and 1- and 3-Button Remote Controls. (NOTE: Requires self monitoring
photo eyes to operate this feature/wire type.)
C2 Failsafe Same functions as C2. Self Monitoring safety device
must be installed to operate door for each of the following failsafe wiring types. See Self Monitoring Safety Device Options. Compatible with 3-Button
Station, 1-Button Station and 1- and 3-Button Remote Controls.
PROGRAMMING

SELF-MONITORING SAFETY DEVICE OPTIONS

To use the operator in any of the Failsafe wiring modes, or Timer To Close wiring modes (TS, T, FSTS), a self monitoring safety device or CPS3 card with photo eyes or safety edges must be installed.
RECOMMENDED SELF-MONITORING SAFETY DEVICES: CPS-L NEMA 1 Direct Connect Eyes CPS-LN4 NEMA 4 Direct Connect Eyes
IMPORTANT NOTES:
1. External interlocks may be used with all functional modes.
2. Auxiliary devices are any devices that have only dry contacts. Examples: photocell, loop detector, pneumatic or electrical treadles, radio controls, one button stations, pull cords, etc.
3. Open override means that the door may be reversed while closing by activating an opening device without the need to use the stop button first.
B2 Failsafe Same functions as B2. Self Monitoring safety device
must be installed to operate door for each of the following failsafe wiring types. See Self Monitoring Safety Device Options. Compatible with 3-Button
Station, 1-Button Station and 1- and 3-Button Remote Controls.
D1 Failsafe Same functions as D1. Self Monitoring safety
device must be installed to operate door for each of the following failsafe wiring types. See Self Monitoring Safety Device Options. Compatible with
2-Button Station and 2-Button Remote.
E2 Failsafe Same functions as E2. Self Monitoring safety device
must be installed to operate door for each of the following failsafe wiring types. See Self Monitoring Safety Device Options. Compatible with 3-Button
Station and 3-Button Remote.
20
SINGLE BUTTON REMOTE CONTROL PROGRAMMED AS A SINGLE BUTTON CONTROL (SBC)
This function programs a remote as a wireless single button control.
In B2 mode, operation is OPEN/STOP/CLOSE/REVERSE/STOP. In C2 mode, operation is OPEN/STOP/constant pressure to
CLOSE/STOP on release. In T and TS modes, operation is
OPEN/STOP/CLOSE/REVERSE/STOP and Timer to Close start/refresh. NOTE: If Car Dealer mode is enabled, SBC will be
open only stopping at the Open Mid-Stop.
In FSTS mode, operation is OPEN with Timer to Close start/refresh only, bypassing a programmed Open Mid-Stop.
1. Press and release the RADIO button on the logic board (LED will light).
2. Press and release the SBC externally wired button or TIMER on the logic board (LED flashes rapidly and then remains on solid).
3. Press and hold the remote button until the LED flashes rapidly. The LED will then remain on solid after releasing.
4. Press and release the RADIO button on the logic board (LED flashes rapidly and then turns off). The programming mode is exited if no activity is performed within 30 seconds.
NOTE: Requires self-monitoring photo eyes when using constant pressure to close (wiring C2, D1 and E2 ).
ERASING REMOTES
Press and hold the RADIO button on the logic board until the RADIO LED flashes rapidly (approximately 5 seconds). All remotes will be erased.

STANDARD SINGLE BUTTON REMOTE CONTROL

Built in 3-channel, 315MHz radio receiver allows you to add as many as 23 Security®remote controls or dip switch remote controls.

PROGRAMMING REMOTE CONTROLS

STANDARD SINGLE BUTTON REMOTE CONTROL
1. To enter programming press and release the RADIO button on the logic board (LED will light).
2. Press and hold the remote control button until the LED flashes rapidly, then release remote control button. The LED will then remain on solid after releasing the button. Repeat to add additional remote control(s).
3. Press and release the RADIO button to complete the programming. The programming mode is exited if no activity is performed within 30 seconds.
NOTE: Single button remote control is not supported with D1 and E2 wiring modes.
PROGRAMMING
To prevent possible SEVERE INJURY or DEATH, install reversing sensors when:
• The radio is used.
• The 3-button control station is out of sight of the door.
• Or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
WARNINGWARNING
WARNING
L
i
f
t
M
a
s
t
e
r
U1
MRT
1 RADIO
MID 2 T
E2
RELA
RELA
D1
C2
B2
OLS
MID
SLS
REV
CLS
D25
D24
D26
D27
D36
C77
C73
C54
C78
L1
L5
P6
D35
D16
P7
K3
FAILSAF
X1
E1
R29
C11
D3
Ø
2
P4
Ø
14LGØ6
C71
®
RADIO
NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications of this receiver and/or transmitter are prohibited, except for changing the code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
21

3-BUTTON REMOTE CONTROLS

Your 315MHz Security
®
or dip switch remote control can be programmed to operate as a 3-button wireless control station: the large button will open the door, the middle button will close the door, and the third button will stop the door’s movement. You may set up this feature as follows:
1. To enter programming press the RADIO button on the logic
board (the RADIO LED will light).
2. To program the OPEN button to a remote control press the
OPEN button on the logic board. The RADIO LED will flash and then stay on solid. Then press the corresponding button on the remote control. The RADIO LED on the logic board will flash, this confirms that the remote control has been programmed. (By programming the remote control you use 1 channel of the 23 channels on the radio receiver.)
3. To program the CLOSE button to a remote control press the
CLOSE button on the logic board. The RADIO LED will flash and then stay on solid. Then press the corresponding button on the remote control. The RADIO LED on the logic board will flash, this confirms that the remote control has been programmed. (By programming the remote control you use 1 channel of the 23 channels on the radio receiver.)
4. To program the STOP button to a remote control, press the
STOP button on the logic board. The RADIO LED will flash and then stay on solid. Then press the corresponding button on the remote control. The RADIO LED on the logic board will flash, this confirms that the remote control has been programmed. (By programming the remote control you use 1 channel of the 23 channels on the radio receiver.)
5. After learning remote controls press the RADIO button on the
logic board (LED will turn off). NOTE: If no activity within 30
seconds the radio will automatically exit programming mode.
PROGRAMMING
OPEN
CLOSE
STOP
U1
POWER
TIMER
DEFEAT
MAS
4
MRT
1RADIO
MID2TIMER
TIMER ENABLE
TTS
FSTSE2
RELAY A
RELAY B
D1 DIAG
C2
B2 PROG
3
24V AC
24V AC
TIMER
DEFEAT
CMN
MAS
EYES
EDGE
OPEN
CLOSE
STOP
CMN
SBC
11
10
9
14
13
12
8
7
6
5
4
3
2
1
CLOSE
STOP
OPEN
EDGE
OLS
MID
SLS
MOTOR
DIRECTION
REV?
STD?
CLS
D25
D24
D26
D27
D36
C77
C73
C54
C78
L1
L5
P6
D35
S8
D16
P7
EYES
K3
P1
D34
F1
FAILSAFE(B2 C2 D1 E2
)
NON FAILSAFE
D23
D15
D1
D22
R8
J1
X1
E1
R29
C18
D8
U7
R31
D31
C3
Ø
D7 D6 D5 D4C25
C17
C11
D3
Ø
2
P1
Ø
P4
Ø
14LGØ657–A Ø14GPØ657–A
J3
ØØ
D2
Ø
D21
D13
D14
D28
D17
D19
CONTACTOR/3 PH ?
SINGLE PHASE ?
SBC
C71
®
CLOSE
STOP
OPEN
EDGE
D1
D22
D2
Ø
D21
D13
Open
Close
Stop
REMOTE CONTROL PROGRAMMING FEATURE Program Remote Controls from the 3-button control station
(3BCS). Requires Firmware Version 4.6 or higher and a 3BCS with the
MAS connected to the control board.
This feature allows the user to add additional remote controls from the 3BCS. By default the remote control learn option is off. NOTE:
Requires access to the operator electrical box to enable or disable this feature.
To turn this feature on:
1. Turn the SELECTOR DIAL to PROG.
2. Press and release the RADIO button. The RADIO LED will be lit.
3. Press and release the MID button. The RADIO LED will flash quickly 6 times.
4. Press and release the RADIO button. The RADIO LED will turn off.
5. Return the SECTOR DIAL to the desired wiring type.
To add remote controls from the 3BCS:
1. With the door in the fully closed position (close limit activated), press and hold STOP.
2. While holding STOP, press and hold CLOSE.
3. While holding STOP and CLOSE, press and hold OPEN.
4. Release all three buttons once the MAS LED has lit.
5. Learn a remote control by one of the following methods:
a. Programming a standard single button/single function remote
control, push and hold the remote control button until the MAS LED goes out. Repeat steps 1 through 4 to add additional remote controls.
b. Programming a 3-button/three function remote control
(open/close/stop), first push the button on the 3BCS (example: OPEN) and then press and hold the button on the remote control (example: large button) that you want to correspond with the selected (example: OPEN) command until the MAS LED flashes and goes out. Repeat steps 1 through 4 to add additional buttons (close and stop).
To turn this feature off:
1. Turn the SECTOR DIAL to PROG.
2. Press and release the RADIO button. The RADIO LED will be lit.
3. Press and release the MRT button. The RADIO LED will flash quickly 3 times.
4. Press and release RADIO button. The RADIO LED will turn off.
5. Return SELECTOR DIAL to desired wiring type.
NOTE: Restoring the operator to Factory Default (see “RESETTING FACTORY DEFAULTS”) will also disable this feature. The remote controls will still be learned.
22
PROGRAMMING

MAINTENANCE ALERT SYSTEM (MAS)

Feature: An internal cycle counter will activate a flashing LED on the 3-button control station when the preset number of cycles or months has elapsed (whichever occurs first). Setting this feature is optional. By default this feature will never activate. Logic 3.0 operators incorporate a self diagnostic feature built into the MAS LED. In addition to indicating when routine maintenance is due, the MAS LED can be used to troubleshoot some problems with the operator.
Benefit: The Maintenance Alert System (MAS) assists the installing dealer in setting up a routine maintenance program. Once programmed, the MAS notifies the end user (with a flashing LED on the 3-button station) when a preset number of cycles/months has elapsed and scheduled maintenance is due.
To Program:
1. The Maintenance Alert System (MAS) assists the installing dealer in setting up a routine maintenance program. Once programmed, the MAS notifies the end user (with a flashing LED on the 3-button station) when a preset number of cycles/months has elapsed and scheduled maintenance is due.
2. Close the door.
3. Turn the selector dial to PROGRAM.
4. Press and release the MAS SET button.
5. Press the STOP button once to clear the MAS counter.
6. Press the OPEN button once for every 5,000 cycles increments. Press the CLOSE button once for every 3 month increments. Press the STOP button once to clear the MAS memory.
7. Press the MAS SET button to complete the programming. The on board LED will flash back the programmed settings. The OPEN LED will flash once for every 5,000 cycles. The CLOSE LED will flash once for every 3 months.
8. Turn the selector dial back to the desired wiring type.
NOTE: If MAS LED flashes 2 or more flashes in a row followed by a pause, an operator error occurred. Turn to page 30 to diagnose problem.
Example: A door is installed with 30,000 cycle springs and has an annual service contract. To set the MAS, turn selector dial to PROGRAM, press MAS button, press the STOP button to clear the memory and then press the OPEN button 6 times (30,000 cycles) and close 4 times (12 months). Press the MAS again to complete the programming. Set the selector dial to desired wiring type.
Special Notes about MAS: A 5th wire must be run to the control station to activate the MAS LED. The MAS LED on the logic board is always enabled. When the operator is serviced after the MAS LED has started to flash, repeat the setup procedure to program in the number or cycles desired until the next service visit OR press and hold the MAS button for 5 seconds in the PROGRAM mode to reset the MAS with its current programmed value. To disable the MAS, follow the programming procedure above and press the STOP button to reset the counter to zero. Every time the operator leaves the close limit is counted as one cycle.
To view how many cycles are programmed into the MAS, set the
Operation will vary depending on wiring type
SELECTOR DIAL
OPEN
CLOSE
STOP
Adds 5,000 cycles to Maintenance Alert System Activation Counter.
Adds 3 Months to Maintenance Alert System Activation Timer.
Clears memory, sets Maintenance Alert System Activation Counter to 0 cycles and 0 months.
Press This To Get This
3-BUTTON STATION
Maintenance Alert LED
selector dial to DIAGNOSTIC and press the MAS button. The OPEN button LED will flash once for every 5,000 cycle increment programmed and the CLOSE button LED will flash once for every 3 month increment programmed.
To view how many cycles have elapsed since the last time the MAS was programmed, set the selector dial to “Diagnostic” and press the “MAS” button. Press the OPEN button; the OPEN LED will flash once for every 5,000 cycles that has elapsed. Press the CLOSE button; the CLOSE LED will flash once for every (3) months that has elapsed. Press the MAS button to exit.
OPEN
CLOSE
STOP

OPEN MID STOP

Feature: The mid stop feature is to open the door to a preset point prior to the fully open position.
Benefit: The door opens to a midpoint between open and close reducing heating and cooling costs. The door will not cycle fully, providing longer door and operator life.
To Program:
1. Close the door.
2. Turn selector dial to “PROGRAM.”
3. Press the “MID SET” button on logic board.
4. Press the OPEN button, wait until the door reaches the desired mid stop height, then press the STOP button.
5. Press the “MID SET” button to complete programming.
6. Turn selector dial back to desired wiring type.
NOTE: A momentary open command will open the door fully from the “Mid Stop” position. Once at the “Mid Stop,” photo eyes and other safety devices will not open the door beyond the mid stop position, except in E2 mode. The Timer to Close will work from the Mid Stop.
To clear the Mid Stop set the selector dial to Program and press and hold the MID SET button for 5 seconds. The MID SET LED will flash rapidly and turn off once the Mid Stop has been cleared.

DOWN MID STOP

A new feature is the down mid stop which can be enabled with the purchase of the red/green light kit (RDGRNCARD). See kit instructions of how to enable this new feature.

TIMER TO CLOSE

Feature: Timer automatically closes door after preset time. All safety devices must be unobstructed.
Benefit: The door will automatically close after pre set amount of time. Great for apartment buildings, fire stations and other applications where the end user wants the door to close automatically after a specified amount of time.
Requirements: Must have at least one of the following safety devices attached: CPS-L, CPS-LN4 or CPS3 card with valid safety device. Wiring type must be set to TS, T or FSTS.
TO PROGRAM MANUALLY (Method 1):
1. Close the door.
2. Turn the selector dial to PROGRAM.
3. Press the TIMER button on the logic board.
4. Press the STOP button to clear the timer.
5. Press the OPEN button for every 5 seconds the operator should wait before attempting to close the door. Press the CLOSE button for every 60 seconds the operator should wait before closing the door.
6. Press the TIMER button to complete programming. The OPEN/CLOSE button LEDs will flash to confirm the timer setting. The OPEN LED will flash once for every 5 seconds programmed and the CLOSE LED will flash once for every 60 seconds programmed.
7. Turn the selector dial to desired timer wiring type (TS ,T or FSTS).
Example: To close the door after 70 seconds. Turn selector dial to Program, press the TIMER button, press the STOP button to clear the timer, press the CLOSE button once for 60 seconds and press the OPEN button twice for 10 seconds. Press the TIMER button to finish programming the timer. Turn selector dial to desired timer wiring type. (TS, T, FSTS).
23
Operation will vary depending on wiring type
SELECTOR DIAL
Operation will vary depending on wiring type
SELECTOR DIAL
PROGRAMMING
To prevent possible SEVERE INJURY or DEATH, install reversing sensors when:
• The radio is used.
• The 3-button control station is out of sight of the door.
• Or ANY other control (automatic or manual) is used. Reversing devices are recommended for ALL installations.
WARNINGWARNING
WARNING
24
TIMER TO CLOSE
PROGRAM TIMER TO CLOSE BY EXAMPLE (Method 2): To Program:
1. Close the door
2. Turn the selector dial to PROGRAM.
3. Press and hold TIMER button for 5 seconds until TIMER LED flashes.
4. Press the OPEN button and wait for the door to reach full open or mid stop position.
5. Wait for desired amount of time to pass. (An internal stop watch starts counting when the door stops moving.)
6. Press the TIMER button or CLOSE button to stop the timer. (TIMER SET LED will turn on.)
7. Turn the selector dial to the desired wiring type.
Example: The door should close 15 seconds after a truck enters a garage. To program the Timer to Close, turn the selector dial to PROGRAM, press the TIMER button until the TIMER LED blinks, press the OPEN button and wait until the door reaches the open position, wait for the truck to pass through, count 15 seconds and then press the CLOSE button.
NOTES: To read back the Timer to Close setting, turn the selector dial to Diagnostic and press the TIMER button. The OPEN LED will flash once for every 5 seconds programmed and the CLOSE LED will flash once for every 60 seconds programmed.

CAR DEALER MODE

Feature: The car dealer mode uses the SBC (Single Button Control input) to bring the door from a closed position to the programmed Open Mid-Stop position and keep it at that location even with multiple inputs.
Benefit: Provides energy cost savings by limiting the door opening height.
Requirements: This feature works in conjunction with the programmable Timer-to-Close feature. To enable this feature you must first connect a treadle, photo eye or loop detector accessory to the SBC input and must have at least one of the following safety devices attached: CPS-L, CPS-LN4 or CPS3 card with valid safety device. Wiring type must be set to TS or T.
Requirements:
1. Start with the door in the closed position.
2. Turn the SELECTOR DIAL to PROG.
3. Push the TIMER button and release (Green Timer LED will belit).
4. Push the MID button and release. This turns on the Car DealerMode. (The Green Timer LED will flash 6 times indicating theCar Dealer Mode is turned on)
5. Push the TIMER button and release.
6. Turn the SELECTOR DIAL to the desired wiring type (TS or T).
NOTE: To disable the Dealer Mode follow steps 2 and 3, then press the MRT button and release (The GREEN TIMER LED will flash 3 times indicating that the Car Dealer Mode is off).
Operation will vary depending on wiring type
SELECTOR DIAL
PROGRAMMING
To deactivate the timer from the open position press the STOP button. The timer will be reactivated on the next operation command. To deactivate the timer for more than one cycle, attach a switch to 11 & 12 (Common and Timer Defeat).
All timer modes require a supervised safety device to be installed. Reminders: FSTS wiring mode allows the Timer to Close to be
activated by the Single Button Control (terminal 1) only. T wiring mode allows the door to attempt to close only one time for safety purposes.
Operation will vary depending on wiring type
SELECTOR DIAL
25

MAXIMUM RUN TIMER (MRT)

Feature: The operator can learn the time it takes to open or close the door plus and an additional 10 seconds.
Benefit: If the operator does not meet its open or close limit within the set time it will stop, limiting damage to the door and operator.
To Program:
NOTE: The default setting for the MRT is 90 seconds. In the event the application requires the MRT be manually learned for a longer duration follow steps below.
1. Start with the door in the closed position.
2. Set the selector dial to “PROGRAM.”
3. Press MRT button on logic board.
4. Press the OPEN button and wait for the door to reach the full open limit.
5. Once the door has reached the open position, programming is complete.
6. Turn dial to desired wiring type.
NOTE: To reset MRT only, turn selector dial to program and press and hold the MRT button until the MAS led flashes rapidly.
Operation will vary depending on wiring type
SELECTOR DIAL

AUTOMATICALLY LEARNED PROGRAMMING

AUXILIARY REVERSAL SYSTEM / RPM SENSOR

Feature: This feature utilizes the RPM sensor connected to the logic board to detect when the clutch slips and reverses the door (clutch must be properly adjusted). In addition, the RPM eliminates the need for a centrifugal switch on 1/3 and 1/2 horsepower single phase motors.
Benefit: The Auxiliary Reversal System reverses the operator upon hitting an obstruction, preventing excessive door and operator damage. We require the use of safety devices for primary safety protection. By removing the centrifugal for 1/3 and 1/2 horsepower single phase motors, the leading cause of motor failures is eliminated. (Auxiliary Reversal System not applicable on models GH and GT.)
NOTE: This feature is automatically learned and does not require programming.
RPM Sensor
Logic Board
OSE OPEN
26

OPTIONAL PROGRAMMING

RESETTING FACTORY DEFAULTS - CLEARING MEMORY

To reset most of the user installed settings back to factory defaults:
1. Turn the selector dial to DIAGNOSTIC.
2. Press and hold the STOP button for 5 seconds. The MAS LED
will flash momentarily when the factory defaults have been restored.
3. Return the selector dial to the desired wiring type.
Factory Defaults:
a. Timer to close = 0 seconds b. CPS-L photo eyes = unlearned c. The Mid Stop is deactivated d. The Maintenance Alert System is deactivated e. The Maximum Run Timer is set to 90 seconds f. Dealer Mode is deactivated g. Restoring the operator to Factory Default will also disable this
feature. The remote controls will still be learned.
NOTE: Life of Operator feature (Odometer/Cycle Counter) and programmed remote controls are not cleared.
Operation will vary depending on wiring type
SELECTOR DIAL

RED/GREEN WARNING LIGHT CARD

Feature: The Red/Green warning light card flashes a warning light for 10 seconds prior to the Timer to Close activating the door to close.
Benefit: Advanced warning of the door closing helps prevent traffic collisions with the door.
Light Control Module Operation: The green lights on the OPTION BOARD will turn on if the board is seated properly and the power is on. When the door reaches the full open limit or mid stop, the timer circuit and the green lamp holder will be activated. (Green lamp will not be activated if timer setting is less than 10 seconds.) The red lamp holder will receive power as indicated at right.
Requirements: Must have the LiftMaster Red/Green warning light kit RDGRNCARD and must have at least one of the following safety devices attached: CPS-L, CPS-LN4 or CPS3. See Red/Green warning light instructions for further details.
TIMER SETTING RED LAMP HOLDER RECEIVES POWER
Timer setting equals zero
Activates when the door closes and until close limit is activated
Greater than 10 seconds
10 seconds before door starts to close and until close limit is activated
Less than or equal to 10 seconds
Activates when the door reaches the open limit or mid stop
The red lamp holder receives power when the door opens and remains activated if the door is stopped manually before reaching the mid stop or the open limit
27
LIFE OF OPERATOR FEATURE (ODOMETER/CYCLE COUNTER)
The operator is equipped with an odometer to show how many months and cycles the operator has performed from the time it was installed. This feature can help determine how long the operator has been in service.
1. Start with the door in the closed position.
2. Turn the SELECTOR DIAL to DIAG (diagnostic mode).
3. Press and release the MAS button on the logic board.
4. Press and release the MRT button on the logic board.
5. The open and close lights will flash. OPEN for every 5,000 cycles and CLOSE for every 3 months.
6. Return the SELECTOR DIAL to the desired wiring type.
NOTE: If the operator has not reached 5,000 cycles or 3 months, there will be no indications.

MAINTENANCE SCHEDULE

For use with Maintenance Alert System. Check at the intervals listed in the following chart:
ITEM
Drive Chain
Sprockets
Clutch
Belt
Fasteners
Manual Disconnect
Bearings and Shafts
Safety Reversing Sensors
PROCEDURE
Check for excessive slack. Check and adjust as required. Lubricate.
Check set screw tightness.
Check and adjust as required.
Check condition and tension.
Check and tighten as required.
Check and operate.
Check for wear and lubricate.
Check alignment and functionality.
EVERY 3 MONTHS
OR
5,000 CYCLES
EVERY MONTH
EVERY 6 MONTHS
OR
10,000 CYCLES
EVERY 12 MONTHS
OR
20,000 CYCLES

HOW TO ORDER REPAIR PARTS

OUR LARGE SERVICE ORGANIZATION SPANS AMERICA
Installation and service information are available.
Call our TOLL FREE number:
1-800-528-2806
www.liftmaster.com
Use SAE 30 Oil (Never use grease or silicone spray).
• Do not lubricate motor. Motor bearings are rated for
continuous operation.
• Do not lubricate clutch or V-belt.
Repeat ALL procedures.
Inspect and service whenever a malfunction is observed or suspected.
To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnect ALL electric power BEFORE performing ANY maintenance.
WARNING
WARNINGWARNING
28

DIAGNOSTIC CHART

The logic board has several LEDs to assist in the installation and troubleshooting of the operator. The following chart should assist in verifying the operator is functioning properly. Turn the selector dial to DIAGNOSTIC to keep the door from moving while troubleshooting.

TROUBLESHOOTING

Power Green Indicates that power is being generated for the logic board.
Stop Green Indicates a closed circuit between common and terminal 5. Pressing stop should turn off this LED.
Open Yellow Indicates a closed circuit between common and terminal 7. Pressing the open button should turn
ON this LED.
Close Yellow Indicates a closed circuit between common and terminal 6. Pressing the close button should turn
ON this LED.
Eyes Green Solid on indicates photo eyes learned. Flashing indicates photo eyes need to be connected or obstructed.
Solid off indicates no eyes learned.
Timer Defeat Yellow Solid on indicates a closed circuit between common and terminal 12. Timer to close will not close.
OLS Yellow Pressing the Open Limit Switch should turn ON this LED.
CLS Yellow Pressing the Close Limit Switch should turn ON this LED.
SLS Yellow Pressing the Sensing Limit Switch should turn ON this LED.
Edge Yellow Indicates a closed circuit between common and terminal 8. Pressing the edge should turn ON this LED.
Mid Stop Yellow Solid on indicates door is stopped on up or down mid stop. Flashing indicates MID STOP is being set.
Timer Enabled Green Solid on indicates TIMER is programmed and will activate from open or mid stop position. Flashing
indicates Timer is counting down and door will close after preset time.
SBC Yellow Indicates a closed circuit between common and terminal 1. Pressing the single button control station
should turn ON this LED.
MAS Yellow Indicates the Maintenance Alert System has been activated or an error code has been triggered.
Relay A Yellow Indicates open or close command has been given to the motor. LED turns on when OPEN/CLOSE button is
pressed.
Relay B Yellow Indicates open or close command has been given to the motor. LED turns on when OPEN/CLOSE button is
pressed.
LED COLOR DEFINITION
29

TROUBLESHOOTING GUIDE

THE OPERATOR WILL NOT RESPOND TO ANY COMMANDS
POWER LED IS NOT ON
STOP BUTTON LED IS NOT ON
THE DOOR WILL MOVE ABOUT A FOOT THEN STOP. AFTER STOPPING, ONLY CONSTANT PRESSURE COMMANDS WILL MOVE THE DOOR
THE DOOR WILL MOVE MOST OF THE WAY TOWARDS A LIMIT THEN STOP. AN EXTRA OPEN OR CLOSE COMMAND IS ABLE TO GET DOOR TO COMPLETE CYCLE
THE DOOR WILL OPEN SOME BUT NOT COMPLETELY. AN EXTRA OPEN IS ABLE TO GET THE DOOR TO OPEN COMPLETELY
THE DOOR WILL OPEN BUT WILL ONLY CLOSE AFTER A FIVE SECOND DELAY WITH CONSTANT PRESSURE ON THE CLOSE BUTTON
a) No power supply
Verify primary line voltage from power source.
b) Operator control station is wired wrong
Use the OPEN, CLOSE and STOP LEDs to help check correct wiring.
Verify that the board is accepting commands by using the onboard station. Green light next to stop button must be on.
c) Interlock switch is activated
Check Interlock(s). If more than one external interlock is present they
must be wired in series.
d) Dial still in programming or diagnostic
Set dial to desired wiring type.
mode
e) Motor is malfunctioning
Verify proper voltage getting to the motor (Check motor name plate).
f) Motor thermal overload tripped
Check for obstructions and verify the door moves freely. Cycle operator
in constant pressure one full cycle open and close to reset fault. Check to see if motor is hot. Allow motor to cool before attempting to move door.
g) Failsafe switch is activated requiring
Move switch to non-failsafe or connect a failsafe sensing device.
photo eyes
h) Off Board relay may need to be
When the OPEN or CLOSE button is pressed, Relay A or B LED should
replaced see wiring diagram turn on and the door should move in the corresponding direction. If
Relay A or B lights and the door does not move, off board relay may need to be replaced (see wiring diagram Off Board Relays).
i) Possible accessory malfunction
Disconnect all devices, reattach them one at a time testing for a failure
after each one is replaced.
j) Possible logic board failure
Replace logic board.
a) Control station not connected or wired
Check wiring to control station.
correctly
b) Interlock switch
Check interlock switch(es) for continuity.
a) The photo eyes, edge or other sensing
If the on board EYES LED is flashing, the photo eyes are misaligned or
device is obstructed or activated not connected. Remove any obstructions, check the safety device wires
for continuity and shorts.
b) The logic board thinks that the direct
Unlearn the photo eyes from the memory by resetting factory defaults.
connect photo eyes are attached and blocked
c) Failsafe switch set
Slide switch to Non-Failsafe mode.
FAULT POSSIBLE CAUSE FIX
RPM sensor is not connected properly Check the RPM assembly for loose connections. Check that RPM wheel or may need to be replaced is turning when operator is running. Check for foreign matter blocking
optical lens.
Replace RPM sensor.
The Maximum Run Timer is not set
Manually reprogram the Maximum Run Timer (page 25).
correctly OR reset the factory defaults (page 26).
There may be a Mid Stop set
Check to see if the Mid Stop LED is on. Clear the Mid Stop by turning
the selector dial to program. Press and hold the MID STOP button for 5 seconds. Return dial to desired wiring type.
a) Loose secondary wiring connections
Repair or replace connections or control transformer.
or a faulty control transformer
b) Logic board failure
Replace logic board.
c) Interlock switch
Check interlock(s).
30

TROUBLESHOOTING ERROR CODES

Logic 3.0 operators incorporate a self diagnostic feature built into the MAS LED. In addition to indicating when routing maintenance is due, the MAS LED can be used to troubleshoot some problems with the operator.
If the MAS LED is flashing on and off rapidly, the Maintenance Alert System has been triggered and the schedule operator service is due. If the MAS LED flashes 2 or more pulses in a row
ERROR CODE DESCRIPTION EFFECT DISPLAY CORRECTION
E1 MAS triggered (cycles or months) None normal operation 1 blink Reset MAS.
E2 No RPM input during opening or closing The door only responds to 2 blinks Clutch is slipping,
constant pressure commands. adjust clutch, or verify RPM
sensor connection or replace RPM sensor.
NOTE: To relearn the RPM sensor, move the door with a constant pressure command. The door will stop once relearned and normal operation will resume.
E3 (MRT) Maximum Run Time timed out The door stops before reaching 3 blinks First check Operator
the desired time. for any faults (i.e., Bad Limit
switch), manually learn Max Run Timer (page 25) OR reset factory defaults (page 26).
E4 Obstruction sensed on closing Operator will be in the OPEN 4 blinks Cleared by removing
position. obstruction or realigning
photo eyes and giving a close command.
E5 Stuck key button pressed for greater than Stuck key on 3-button station 5 blinks Stuck key must be
2 minutes. will not respond. unstuck before it will be
recognized as an input.
E6 Rotary dial in invalid position for greater The door will not respond to 6 blinks Rotary dial must be
than 30 seconds. the 3-button station or any set to a valid position.
other input.
E7 Failsafe Safety device faulted or not Normal operation (5 second 7 blinks Cleared when safety
connected for greater than 2 minutes constant pressure override device is cleared or
required to close). connected.
E8 Brownout Detected Operator will run as long as 8 blinks 1. Check AC line for
enough power is present. voltage.
2. Check transformer secondary for low voltage. To many accessories may be connected to the transformer.
E9 Motor movement at invalid time Operator will continue to Flash on start Check relays and the
function normally for 5 operations of movement drive circuitry to insure and then default to a constant that they are turning off. pressure mode. Operator must run correctly
for two starts for the error to be cleared.
followed by a pause, an operator error has occurred. To view how many errors currently exist, turn the selector dial to DIAGNOSTIC and press the OPEN button. To read out each individual error code (if more than one exists) press CLOSE. It is possible to have more than one error at a time.
The chart below can assist with identifying the flashes on the MAS LED.
NOTES: Error codes take priority over normal MAS LED operation. Error codes will repeat on the MAS every 1.5 seconds until cleared. There may be more than one error present, but only the highest priority will flash. If the highest error is cleared, the next highest will flash. All errors self-correct when the corrective action is taken and a reset is not needed.
31

TROUBLESHOOTING RADIO FUNCTIONALITY

The error codes will display at the radio LED.
NOTE: Radio receiver is compatible with 315MHz remotes
ERROR CODE SYMPTOM DISPLAY POSSIBLE PROBLEM CORRECTION
R1 No response from the remote Quick Flash Unlearned remote - Try re-learning the
A user tries to use a remote, remote (page 20). but the RADIO LED only flashes briefly and there is no response from the operator.
R2 No response from the remote No LED Cannot recognize remote - Replace battery - OR -
activity A weak signal caused by a eliminate interference - OR-
discharged battery or outside obtain a qualified remote. interference with the radio - OR - the radio being learned is not compatible with the operator.
R3 The remote cannot be learned Radio LED Cannot recognize remote - Replace battery - OR -
turns off after A weak signal caused by a eliminate interference - OR­30 seconds discharged battery or outside obtain a qualified remote.
interference interfering with the learn process - OR - the radio being learned is not compatible with the operator.
R4 The remote cannot be learned 2 Blinks No free records - Erase all learned remotes
A user enters RADIO function and re-learn the desired learning mode but there is no remote. space left to add another remote.
R5 The remote cannot be learned 3 Blinks Duplicate remote - This remote already has a
A user enters RADIO function function associated with it. To learning and selects the function change the function, erase all to be learned. When the remote learned remotes and button is pressed for learning, a re-learn the desired remote. search reveals that remote is already learned.
R6 Cannot close via constant pressure in IR LED flashes No safety device present - Obtain direct connect eyes or
C2, D1 or E2 modes. A safety device is required to a CPS3 device - OR - change
close via constant pressure. to a mode that does not
require constant pressure.
32

ELECTRICAL BOX

(K72-10047-1)
(K72-12515-1)
9
10
6
7
5
4
2
K2
3
8
11
1
K1
33
ELECTRICAL BOX LOGIC (VER 3.0)
For replacement of electrical box, motor or brake components be sure to match model number of your unit to kit number below to ensure proper voltage requirements.
SERVICE KITS
ITEM PART # DESCRIPTION
K1 K72-10047 Limit shaft kit
K72-10047-1 Limit shaft kit (3 HP)
Complete with: Limit shaft, limit nuts, limit bearings, limit sprocket, interrupter cup, shim washers, compression ring, roll pin, and e-rings.
K2 K72-12515-1 Limit switch kit
Complete with: Limit nut retainer, switch plates, backup plate, depress plates, limit switches, standoffs, screws, and locknuts.
*To order a complete electrical box kit, add a K- prefix to the
model number of your operator. For example: T5011L3 (Operator) = K-T5011L3 (Electrical box kit)
INDIVIDUAL PARTS
ITEM PART # DESCRIPTION
1 13-10024 Limit nut 2 23-10041 Limit switch 3 K75-32268 Cover 4 21-14182 Transformer, 115/230V
21-35057 Transformer, 460V 21-5575 Transformer, 575V
5 29-31244 Relay 24Vdc DPST - (A & B relay)
all operators
6 29-31245 Relay 12Vdc SPDT - (C & D relay)
3 Phase only
29-31229 Relay 24Vdc SPDT - (C relay)
1 Phase only 7 K74-31243 MOV 580V 8 K79-15016-1 RPM sensor assembly 9 K1A5729 Logic board - Logic 3 10 K2A761 Coaxial cable 11 K1C3196-3 Antenna
*Non stocked item. Please allow additional delivery time.
21
(K72-12508 K72-12509)
(71-B120 71-B240)
34

MODEL T

K5 (K75-12870)
(K72-12507 K72-12506)
(K75-10177)
22
19
20
18
K4
K5
15
17
12
13
4
12
14
16
18
11
5
K3
3
10
8
5
23
9
K3
6
K1
7
2
1
K2
35

REPAIR PARTS KITS - MODEL T

SERVICE KITS
ITEM PART # DESCRIPTION
K1 71-B120 Brake kit - 115 Volt models
71-B240 Brake kit - 230-460 Volt models 71-B575 Brake kit - 575 Volt models
Complete with: Brake hub kit, brake release lever, brake disk, spring cup, studs, compression springs, brake solenoid, solenoid cover, spacers, mounting plate, pressure plate, feather key and conduit.
K2 K75-10177 Brake hub kit
Complete with: Brake hub, set screw, push on fastener and feather key.
K3 K72-12506 Clutch shaft kit (1/3 & 1/2 HP)
Complete with: Clutch plate, clutch shaft, bearing 3/4" I.D., sprocket 41B10x3/4", 5L belt, motor pulley, spring, clutch disc, shim washers, castle nut, flatwashers, cotterpin, roll pins and push on fastener.
K72-12507 Clutch shaft kit (3/4 & 1 HP)
Complete with: Same as kit above.
K4 K72-12508 Output shaft kit (1/3 & 1/2 HP)
Complete with: Output shaft, bearing, roller chain with master link, limit chain, shim washers, roll pins, push ring 3/4" and sprockets (41B32 & 48B10).
K72-12509 Output shaft kit (3/4 & 1 HP)
Complete with: Same as kit above.
K5 K75-12870 Door arm kit
Complete with: Curved arm, straight arm, door bracket and hardware.
NOT SHOWN
DOOR HEIGHT #48 CHAIN #41 CHAIN
(1/3 & 1/2 HP) (3/4 & 1 HP)
Doors 8' to 10' 19-5810 19-5112 Doors to 12' 19-5812 19-5112 Doors to 14' 19-5814 19-5114 Doors to 16' 19-5816 19-5116 Doors to 18' 19-5818 19-5118 Doors to 20' 19-5820 19-5120 Doors 20' to 24' 19-5824 19-5124
INDIVIDUAL PARTS
ITEM PART # DESCRIPTION
1 22-120 Brake solenoid, 115V
22-240 Brake solenoid, 230-460V
22-575-1 Brake solenoid, 575V 2 80-14414 Feather key 3 10-10166 Clutch plate 4 11-10014 Clutch shaft 5 12-10029 Bearing 3/4" I.D. 6 15-41B10G1 Sprocket, 48B10 x 3/4" 7 16-5L300 Cogged belt 8 17-10165 5L Motor pulley 7" O.D. 9 18-10164 Spring, clutch (1/3 & 1/2 HP)
18-10168 Spring, clutch (3/4 & 1 HP) 10 39-10167 Clutch disc 11 87-P-075 Push on fastener
12 12-10331 Bearing, flange 13 15-41B10G1 Sprocket, 41B10 x 3/4" (3/4 & 1 HP)
15-48B10GXX Sprocket, 48B10 x 3/4" (1/3 & 1/2 HP) 14 15-48B32GXX Sprocket, 48B32 x 3/4" 15 15-48B10G1 Sprocket, 48B10 x 3/4" 16 19-41047 Roller chain, #41 x 47 pitches 17 19-48033 Limit chain, #48 x 33 pitches 18 75-10170 Trolley 19 75-10174 Front Idler Assembly 20 K75-10259 Tracker Spacer 21 10-10205 Header Bracket 22 11-10130 Header Pivot Pin 23 K20-1033B-2LPMotor - models T3311L3, T3321L3
K20-3033B-4P Motor - models T3323L3, T3343L3
K20-3033M-5 Motor - model T3353L3
K20-1050B-2LPMotor - models T5011L3, T5021L3
K20-3050B-4P Motor - models T5023L3, T5043L3
K20-3050M-5 Motor - model T5053L3
K20-1075B-2LPMotor - models T7511L3, T7521L3
K20-3075B-4P Motor - models T7523L3, T7543L3
K20-3075M-5 Motor - model T7553L3
K20-1100B-2LPMotor - models T1011L3, T1021L3
K20-3100B-4P Motor - models T1023L3, T1043L3
K20-3100M-5 Motor - model T1053L3
NOT SHOWN
01-19458 Owner’s Manual - English
01-19458SP Owner’s Manual - Spanish
01-19458FR Owner’s Manual - French
DOOR DRIVE CHAIN KITS
©2008, The Chamberlain Group, Inc.
01-19458J All Rights Reserved

CONTROL CONNECTION DIAGRAM

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IMPORTANT NOTES:
1. The 3-Button Control Station provided must be connected for operation.
2. If a STOP button is not used, a jumper must be placed between terminals 4 and 5.
3. When adding accessories, install them one at a time and test each one after it is added to ensure proper installation and operatio with the Commercial Door Operator.
3 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER AND STOP BUTTON
STANDARD
(RED)
Maintenance
Alert LED
(WHITE)
2 OR MORE KEY LOCKOUT
7 6 4 5
7 6 4 5
10
10 10
(RED)
Open
Close
Stop
(RED)
Maintenance
Alert LED
(WHITE)
Open
Close
Stop
Open
Close
Stop
Maintenance
Alert LED
(WHITE)
2 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER
7 6 4
STANDARD
7 6 4
2 OR MORE
7 6 4 5
Open
Close
Stop
Keyswitch
D1 & E2
MODE ONLY
Open
Close
See note 2.
Open
Close
Open
Close
1 BUTTON STATION OR ANY AUXILIARY DEVICE RADIO CONTROLS
OPEN / CLOSE
OPEN / CLOSE
1
4
R1 R2 R3
B2, T, TS & FSTS
MODE ONLY
Any Commercial Type
See note 2.
SENSING DEVICE TO REVERSE OR STOP
Note: 11 and 4 are both the same common.
Either is acceptable.
11
8
LiftMaster Brand Receiver
EXTERNAL INTERLOCK
Remove Factory Installed Jumper
When Interlock is Used
2
3
Sensing Device
ONE 2 OR MORE
All Wiring Types
D1 & E2
MODE ONLY
See note 2.
2
3
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