Logic LDS120, LDS120DS, LDS240, LDS360, LDS700 Operator's Manual

LDS120/120DS/240/360/700
OPERATORS MANUAL
-
LDS120
LDS – GROUND
DRIVE SPREADER
LD
S Serial Number:
Date of Purchase:
INDEX
Section:
Description: Page
No:
1 Introduction 1
HSE Information Sheet 2
HSE Information Sheet 3
2 In the interest of safety: DO NOT 4
3 In the interest of safety: DO 5
4 Instruction & Warning Decals 6
5 Transporting and lifting the LDS 7
6 Operating instructions and adjustments
6.1 Before use check the following 8
6.2 Distribution 9
6.3 Vane regulation / adjustment 10
6.4 Calibration 10
6.5 Calibration charts LDS120/240/360/700 11
6.6 Calibration charts LDS120DS 12
7 Maintenance
7.1 Daily maintenance 14
7.2 Seasonal 15
8 Exploded Parts Diagram
8.1 Main frame LDS120/DS
16
8.2 Main frame Parts list LDS120/DS 17
8.3 Spinner and Hopper LDS120/DS
18
8.4 Main frame LDS240/360
19
8.5 Main frame Parts list LDS240/360 20
8.6 Spinner and Hopper LDS240/360
21
8.7 Drive Assembly LDS700
22
8.8 Main frame LDS700
22
8.9 Wheels & Tyres LDS700 23
8.10 Spinner & Agitator LDS700
23
8.11 Parts list LDS700 24
9 Owner Guarantee 25
Declaration of conformity 26
1
W
ith the purchase of your LOGIC LDS – GROUND DRIVE SPREADER you have made an
excellent choice.
This machine should give first class service for a long time, if used correctly, and maintained as described in this manual.
The Ground Drive Spreader range is capable of spreading fertiliser as well as salt depending on which model you have, it is ideal for small holdings or similar smaller areas where a general approach to spreading is required.
The hopper capacities range from, 120 - 700lt. being land driven it is essential to maintain a constant forward speed if accurate spread patterns and accurate quantities are to be achieved, therefore an accurate speedometer may be required.
The Ground Drive Spreader has a mild steel framework with a galvanised finish to add extra protection from corrosion and harsh working environments.
If, after reading this manual there are any queries, please get in touch, we will be pleased to help.
NORTH & EXPORT SOUTH L
OGIC MANUFACTURING LTD LOGIC MH LTD - New Whiteway Works,
Foundry Industrial Estate Fossecross Industrial Estate Bridge End, Hexham Chedworth. Cheltenham Northumberland NE46 4JL Gloucestershire GL54 4NW Tel: 01434 606661 Fax: 01434 608143 Tel: 01285 720930 Fax:01285 720840 E-mail: sales@logic.gb.com E-mail: sales@logic.gb.com
www.logic.gb.com
www.logic.gb.com
INTRODUCTION
1
2
Introduction
This information sheet gives advice to users on how to use All Terrain Vehicles (ATVs) safely with towed and mounted equipment.
Plan the use of an ATV carefully and take particular note of ground conditions and slopes, as these may vary considerably, depending on the terrain, weather conditions, ground surface and the crop under the wheels.
Towed equipment
Choose equipment which matches your ATV. Stability of towed equipment is affected by:
Weight ratios
The safe ratio between the trailed laden maximum weight and unladen weight of the ATV must be assessed for each operation.
Always take note of information given in the manufacturer’s handbook when making this assessment.
As a guide research shows that on level ground, 4 x unladen weight of the ATV for braked trailed equipment and 2 x unladen weight of the ATV for unbraked trailed equipment are the appropriate maximum ratios.
Note: For work on slopes or uneven ground the ratio will need to be reduced.
Braking
Fit:
Brakes to trailed equipment. This helps prevent jack­knifing when braking or travelling downhill;
Over-run brakes which come into action whenever the ATV brakes are applied;
Agriculture Sheet No 11
Centre of gravity
Stability of the ATV is improved if there is:
A low centre of gravity which is within the wheel base; A wide wheel base;
A long draw-bar;
Means for holding detachable equipment in position.
Hitching and loads
Stability is also improved if:
Some weight is transferred from the trailer onto the ATV draw-bar;
The draw-bar has a swivel hitch and the ATV a ball hitch having a large head to neck ratio. This makes it easier for the draw-bar hitch to swivel and cope with undulating ground;
The load is positioned as near to the centre of the trailer as possible.
Tyres and wheels
Check tyre pressures regularly with a pressure gauge capable of reading low pressures accurately;
Check tyre pressures regularly for damage and wear;
Select equipment which has tyres and wheels that can cope with speeds over 20 mph and occasional higher speeds;
Use wheels with bead locks on the rims if the main use is going to be on sloping ground. This prevents tyre run-off on side slopes.
Maximum towed weight
Follow the advice given by manufacturers on the maximum trailed weight. This will be found on the equipment or in the instruction handbook.
Note: Universal road going trailers will normally have the maximum gross weight stated on a separate notice.
Selecting and using equipment for All Terrain Vehicles (ATVs)
HSE information sheet
3
Mounted Equipment
ATVs using mounted equipment are safer if the equipment has:
A low centre of gravity. This improves stability;
A gross weight within the limits the limits approved by the ATV manufacturer;
No dangerous projections to enquire the operator or bystanders;
No forward projections which stop head protection being worn;
Controls which are easy to work and which do not create a hazard to the operator;
Working speeds less than 16hp.
Instructions for the mounted and trailed equipment
Take note of the manufacturers instructions on:
Operating on slopes;
Where to place loads so as to give fore/aft and lateral stability;
The risks of using equipment with negative drawbar nose weight, i.e. loss of traction;
The maximum operating speed;
The effect that equipment carried on front and/or rear racks will have on longitudinal and lateral stability;
Securing loads;
The use of ballast, if any to improve stability;
The need to select and use safe routes.
Using an ATV
Read the manufactures instruction book and take note of the safety advice given;
Choose an ATV with enough power for the work you want it to do. Four wheel drive will give better traction and mobility and may provide a margin of safety;
Choose a safe route;
Be aware that increased speed greatly increases the risk of instability and the risk of an overturn.
Printed and published by HSE
Training
Train everyone who has to use an ATV whether with mounted or trailed equipment or as a solo machine. The training should emphasise the factors affecting stability, the need for care and concentration, and how to recognise the conditions, which may affect the safety of operation. It is important for trainees to familiarise themselves with the handling and control of the machine on level open ground before tackling rough hill terrain.
Suitable training courses are run by such bodies as ATB Landbase and Forestry Authority.
Helmets
Wear head protection, which protects the head and neck. Helmets to BS 6658:1985 (specification for protective helmets for vehicle users) are suitable. Some users find open faced helmets more suitable than full face helmets.
Use of ATV’s for Spraying
A separate information sheet No 10 ATV’s fitted with spray equipment is available from the Crop and Pesticides National Interest Group (see address below)to cover the use of mounted or trailed ATV sprayers.
Further information
HSE Contract Research Report No52/1993 braking and overturning stability of all terrain vehicles with trailed or mounted loads and review of guidelines 1993 ISBN 011 882149 0
HSE safeguarding agricultural machinery: moving parts HS (G) 89 1992 ISBN 011 882051 6. This provides further information on the design of machinery.
These publications are available from HSE books, PO Box 1999, Sudbury, Suffolk, CO10 6FS (Tel: 0787 881165; fax: 0787 313995).
If you need information please contact your local HSE office.
Further copies of this information may be obtained from the crop and pesticides national interest group, HSE, Bareback house, Trinity Square, Nottingham NG1 4AU: tel: 0602 470712
This publication may be freely reproduced, except for advertising, endorsement or sale purposes. The information it contains is current at 7/94. Please acknowledge the source as HSE.
NIS/13/11 C100
4
1
. DO NOT – Operate the LDS without all the correct guards fitted.
2. DO NOT – Touch any moving or rotating parts, during working conditions
3. DO NOT – Operate the LDS without suitable ear and eye protection
4. DO NOT – Allow passengers.
5. DO NOT – Operate the LDS on excessively steep slopes.
6. DO NOT– Operate the LDS unless all safety features are fitted, and are used correctly
7. DO NOT – Operate the LDS until you have read and understood the entire operators manual
8. DO NOT – Wear loose fitting clothing, to avoid catching on parts of the machine
9. DO NOT – Operate the LDS in Dark conditions unless suitable artificial light is used.
10. DO NOT – Climb on the LDS.
11. DO NOT – Travel at speeds in excess of 20 Mph (32Kph) when travelling to and from the spreading area.
12. DO NOT – Exceed 10 Mph (16 Kph) in working conditions
13. DO NOT – Engage or disengage the disc drive whilst the machine is running.
14. DO NOT – Tow the LDS with an unsuitable vehicle, check vehicle-towing limits before operation. Never overload the LDS.
15. DO NOT – Use the spreader for any other task other than the one it was designed for.
16. DO NOT – Use the LDS120 for spreading salt, only use the LDS120DS model.
17. DO NOT – Use the spreaders on public roads. The spreaders are not road legal.
2
IN THE INTEREST OF SAFETY:
DO NOT
This symbol means WARNING or CAUTION Personal safety or damage will be
at risk if these instructions are ignored. Most accidents are caused by neglect or carelessness; Avoid needless accidents by following the safety precautions listed below.
5
1
. DO – Follow all manufactures guidelines.
2. DO – Ensure all spectators are a min of 15 metres distance away when operating the
spreader. The operator must continually check the working area, to avoid harming such third parties.
3. DO – Carry out regular servicing and checks before use.
4. DO – Clear spreading area from potential damaging or restricting components.
5. DO – Reduce speeds when turning corners, working on hillsides or rough terrain
6. DO – Be aware components can be hot after operation e.g.: Gearbox
7. DO – Follow any towing guidelines stated by ATV / Vehicle manufacturer.
8. DO – Follow suitable lifting regulations when filling the hopper.
9. DO – Ensure all safety decals are in good condition, replace any that are damaged.
10. DO – Keep hands and feet away from rotating parts
11. DO – Ensure LDS disc drive is disengaged before transporting from workplace.
12. DO - Ensure the spreader tow hitch is in good repair and fit for towing.
13. DO – Wear protective gloves and boots / facemask when handling fertiliser or salt.
14. DO – Ensure the hopper is empty and the machine is washed down after daily use.
3
IN THE INTEREST OF SAFETY:
DO
SAFETY ZONE 15 METRES MINIMUM
6
INSTRUCTION
/ WARNING DECALS
4
The above decals should be located on your LDS – Ground Drive Spreader. If any of the above decals are not located on your LDS or are damaged in any way contact Logic for some replacement decals before use.
7
1. Check to see if the vehicle transporting the spreader can legally carry its weight (See m
anufactures plate on spreader for unladen weights)
2. Ensure the vehicle used to lift and transport the LDS has the necessary lifting and loading capacity. Follow all vehicle manufactures guidelines for lifting.
2. When lifting the LDS for transporting / delivery purposes always ensure to locate lifting
straps where you see the lifting symbol as shown on the below diagram. Never lift the spreaders with material in the hopper. And ensure pedestrians are clear from danger
3. Ensure all straps are the same length and comply with EN1492-1
4. All LDS unladen weights are clearly marked on the Manufacture’s plate attached to the
LDS framework. Check the lifting weight complies with the vehicle lifting limits.
LDS120/120DS: Only lift the LDS from the correct lifting points as shown below.
LDS240 / LDS700:
TRAN
SPORTING & LIFTING
5
The above decals should be located on your LDS Ground Drive Spreader. If any of the above decals are not located on your LDS or are damaged in any way contact Logic for some replacement decals.
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