Lochinvar Lock Temp SJS060, Lock Temp SJS080, Lock Temp SJS119 Operation Manual

WARNING: If the information in this
manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
-- This storage tank MUST NOT be installed in any location where gasoline or flammable vapors are likely to be present.
-- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a near by phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
SJS-I-O Rev D
®
Installation & Operation Manual
Models: 60 - 119
LOW LEAD CONTENT
Save this manual for future reference.
The information contained in this manual is intended for use by qualified professional installers, or service technicians. Consult your local expert for proper installation or service procedures.
Contents
CONTENTS ........................................................................ 2
HAZARD DEFINITIONS ..................................................... 2
1. GENERAL INFORMATION ........................................ 3-4
Operating Restrictions .................................................. 4
2. INSTALLATION ............................................................. 5
Pre-Installation .............................................................. 5
Transporting and unpacking the unit ............................ 5
Examining the unit ....................................................... 5
Anchoring the unit ......................................................... 5
Recommended service clearances ............................. 5
Connecting the hot water source .................................. 6
Hot water outlet ............................................................ 6
Mixing valve .................................................................. 6
Aquastat / bulbwell ....................................................... 6
Piping the relief valve .................................................... 7
Drain ............................................................................. 7
Completing the installation ........................................... 7
3. OPERATION ................................................................. 8
Startup procedure ..........................................................8
Shutdown procedure ......................................................8
4. INSPECTION ................................................................ 9
5. MAINTENANCE .......................................................... 10
Flushing the tank ........................................................ 10
Revision Notes .................................................. Back Cover
Hazard definitions
The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
CAUTION
CAUTION
NOTICE
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage.
Hot Water Can Scald!
Water heated to temperatures for clothes washing, dish washing, and other sanitizing needs can scald and cause permanent injury.
• Children, elderly, and infirm or physically handicapped persons are more likely to be permanently injured by hot water. Never leave them unattended in a bathtub or shower. Never allow small children to use a hot water tap or draw their own bath.
If anyone using hot water in the building fits the above description, or if state laws or local codes require certain water temperatures at hot water taps, you must take special precautions:
Use lowest possible temperature setting.
• Install some type of tempering device, such as an automatic mixing valve, at hot water tap or water heater. Automatic mixing valve must be selected and installed according to valve manufacturer’s recommendations and instructions.
Water passing out of drain valves may be extremely hot. To avoid injury:
Make sure all connections are tight.
Direct water flow away from any person. Protection Must Be Taken Against Excessive Temperature and Pressure!
--Installation of a Temperature & Pressure (T&P) relief valve is required.
2
1 General information
®
Installation and Operation Manual
WARNING
• Before using product, read and understand instructions.
• Save these instructions for future reference.
• All work must be performed by qualified personnel trained in the proper application, installation, and maintenance of the water systems in accordance with all applicable codes and ordinances.
• To prevent serious burns, wear heat resistant gloves when handling hot equipment.
Failure to follow this warning could cause property damage, personal injury, or death.
Table 1A details the relationship of water temperature and time with regard to scald injury and may be used as a guide in determining the safest water temperature for your applications.
Table 1A Approximate Time / Temperature Scald Chart
APPROXIMATE TIME / TEMPERATURE
RELATIONSHIPS IN SCALDS
120°F More than 5 minutes 125°F 1 1/2 to 2 minutes 130°F About 30 seconds 135°F About 10 seconds 140°F Less than 5 seconds 145°F Less than 3 seconds 150°F About 1 1/2 seconds 155°F About 1 second
Figure 1-1 Lochinvar SJS Series Storage Tank
A
B
C
MODEL
NUMBER
ABCDEF
HOT WATER OUTLET
SENSOR WELL
FROM WATER HEATER
TO WATER HEATER
DRAIN VALVE (SHIPPED LOOSE)
D
E
F
23°
23°
IMG00542
RECIRCULATION
TAPPINGS
OUTLET
SJS060 36 28 14.25 9.25 9 28 1-1/2" NPT 1-1/2" NPT SJS080 69.5 61.75 14.25 9.25 9 24 2" NPT 1-1/2" NPT SJS119 68.3 60.12 14.5 9.5 9 28 2" NPT 1-1/2" NPT
3
1 General information
®
Installation and Operation Manual
This manual is intended to cover installation, operation, and maintenance procedures for Lochinvar’s SJS Storage Tank. Instructions may not be specific to every system.
If questions are not answered by this manual, or if specific installation, operation, and/or maintenance procedures are not clearly understood, contact Lochinvar for clarification before proceeding.
Storage Tanks are designed for indoor use only. It should be located on a level surface (no more than one-half degree of slope), capable of supporting the total weight of the unit when filled to capacity.
The unit should be mounted to the floor following applicable architectural and local code requirements for the specific installation site. NOTE: Tanks do not come standard with floor tie downs.
For all piping connections, the use and/or type of joint compound or sealer on the joints should be determined by referring to local codes, accepted standards, and/or the requirements of the installing contractor.
WARNING
Areas of potential danger:
1. All water lines, joints, and valves.
2. If the unit has been in operation, allow the water in the heater and all components and surfaces (tank surface, water piping, etc.,) to cool before starting any maintenance procedures.
3. Assure that all power to associated water heating equipment has been shut off and disconnected before attempting any procedures.
WARNING
The combination of electricity and water can pose a very dangerous situation. Assure that all power has been shut off / disconnected from any associated water heater equipement before attempting any installation or maintenance procedures.
Tank construction
Storage Tanks are pre-engineered and pre-assembled complete with all fittings. And like every Lochinvar product, they are thoroughly tested to ensure proper performance from the moment they are installed.
Gallon Capacities -- Lochinvar tanks are available in gallon capacities from 60 to 119 gallons.
Pressure Rating -- Lochinvar tanks are available with a maximum 150 psi working pressure.
Temperature Rating -- Lochinvar tanks are available with a maximum temperature of 210°F.
Tank -- Lochinvar tanks are constructed of 316L stainless steel with Polypropylene/ABS jackets to prevent rusting.
Insulation -- Tanks are insulated with a Polyeurethane foam mixture that has an R value of R-16. These tanks are for indoor
installation only.
Relief Valve Tapping -- A tapping is provided for the installation
of a factory supplied ASME/ANSI safety relief valve.
Hot Water Recirculation Tappings -- Lochinvar storage tanks will have two (2) tappings on the tank to provide recirculation piping between the tank and a hot water source.
4. Assure that all incoming and outgoing water lines have been shut off at the manual shutoff valves.
WARNING
4
Heated water presents situations that can be very dangerous due to the fact they are under pressure and at very high temperatures. To avoid possible injury or death, use common sense and follow all accepted and recommended procedures when performing installation, operation, and maintenance procedures.
Hot Water Outlet -- A Hot Water Outlet Tapping is positioned on the top of the tank for connection to the building system.
Drain -- A tapping or drain pipe will be connected to a low point on the tank for drainage.
Aquastat Bulbwell -- All Lochinvar tanks are provided with a bulbwell for the location of control sensors.
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