LIXiSE LXC9220, LXC9210 User Manual

LXC9220/LXC9210SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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LXC9220/LXC9210
Generator
Generator
Generator
GeneratorC
C
C
Controller
o ntroller
ontroller
ontrollerU
U
U
User
s er
ser
serM
M
M
Manual.
a nual.
anual.
anual.
Ver1.3Date:2013/12/
25
SoftwareVersion
Date
Versio
n
Note
2012-08-211.1
IncreasedDTUbindingandremotemonitoringfunction
2013-07-011.2
Increasethepanelcansetparametersoftheitems
2013-12-251.3
Defaultconfigurationspecifications,typicalapplication diagramupdated.
LXC9220
LXC9220
LXC9220
LXC9220Series
S eries
Series
Series
LXC9210
LXC9210
LXC9210
LXC9210Series
S eries
Series
Series
LXC9220/LXC9210SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
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Contents
C ontents
Contents
Contents
1.Technicalparameter..............................................................................................................................................4
2.Summary
.................................................................................................................................................................
5
3.Performanceandcharacteristics.........................................................................................................................5
4.Modulescomparison
.............................................................................................................................................
8
4.1.Modulescomparison..................................................................................................................................8
4.2.Modelsabbreviation
...................................................................................................................................
8
5.Operation
................................................................................................................................................................
9
5.1.Indicatorlight...............................................................................................................................................9
5.2.Keyfunctions
.............................................................................................................................................
10
5.3.LCDdisplay...............................................................................................................................................11
5.4.Basicconfiguration
...................................................................................................................................
14
5.5.Advancedconfiguration...........................................................................................................................14
6.Autostart/stopoperation....................................................................................................................................15
6.1.Startingsequence:
...................................................................................................................................
15
6.2.Stoppingsequence:
.................................................................................................................................
15
6.3.Manualstart/stopoperation....................................................................................................................16
6.4.Manualstartoperation.............................................................................................................................16
6.5.Manualstopoperation
.............................................................................................................................
16
6.6.LXC9220switchcontrolprocedures......................................................................................................16
6.6.1.Manualtransferprocedures....................................................................................................16
6.6.2.Autotransferprocedures:
............................................................................................................
17
6.7.LXC9210switchcontrolprocedures......................................................................................................17
6.7.1.Manualtransferprocedures:
.......................................................................................................
17
6.7.2.Autocontrolprocedures:..............................................................................................................17
7.SMSremotecontrolwirelessremotecontrol................................................................................................18
7.1.LXI680Connectiondiagram...................................................................................................................19
7.2.GSMAlarmsetting...................................................................................................................................20
7.3.BasedontheGPRSDTUremoteonlinemonitoring
..........................................................................
20
LXC9220/LXC9210SeriesGensetController
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7.4.Wirelessconnectionschematicdiagram..............................................................................................21
7.5.ConnectthecontrollerthroughtheDTUremote.................................................................................22
7.6.DTUwiththebindingofthecontroller
...................................................................................................
22
8.Historyquery........................................................................................................................................................23
8.1.1.Eventlog
.........................................................................................................................................
23
8.1.2.Historicalalarmdataquery..........................................................................................................23
9.Protection..............................................................................................................................................................24
9.1.Shutdownalarm
........................................................................................................................................
24
9.2.Tripandstopalarm..................................................................................................................................25
9.3.Tripalarm
...................................................................................................................................................
26
9.4.Warnings....................................................................................................................................................26
10.Wirings................................................................................................................................................................28
11.Parameterssetting............................................................................................................................................30
11.1.Basicconfigurationparameters...........................................................................................................30
11.2.Basicconfiguration.................................................................................................................................31
11.3.Advancedconfigurationparameter
.....................................................................................................
33
11.4.Definedcontentsofconfigurableinputports.....................................................................................45
11.5.Enabledefinitionofprogrammableoutputports...............................................................................47
11.6.Definedperiodoutput
............................................................................................................................
49
11.7.Sensorselectionlist...............................................................................................................................51
11.8.Pressureunitconversiontable
.............................................................................................................
51
11.9.Conditionsofcrankdisconnectselection...........................................................................................52
12.Typicalapplication.............................................................................................................................................52
13.Installation
...........................................................................................................................................................
56
14.Commonfaultsandexclusion.........................................................................................................................57
15.Productpackaging
.............................................................................................................................................
57
LXC9220/LXC9210SeriesGensetController
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1.
1.
1.
1.T
T
T
Technical
e chnical
echnical
echnicalparameter
p arameter
parameter
parameter
Items
Items
Items
Items Contents
Contents
Contents
Contents
OperatingVoltageDC8.0VtoDC35.0V,ContinuousPowerSupply.
PowerConsumption<4W(standby≤2W)
AlternatorInputRange 3-Phase4-Wire 3-Phase3-Wire Single-Phase2-Wire 2-Phase3-Wire
15V-360VAC(ph-N) 26V-620VAC(ph-ph) 15V-360VAC(ph-N) 15V-360VAC(ph-N)
AlternatorFrequency50/60Hz
SpeedsensorvoltageVpp2.2-100Vpp(Peaktopeak)
SpeedsensorFrequency10,000Hz(max.)
StartRelayOutput16AmpControllerPowerVoltageOutput
FuelRelayOutput16AmpControllerPowerVoltageOutput
ProgrammableRelayOutput17AmpControllerPowerVoltageOutput
ProgrammableRelayOutput27AmpControllerPowerVoltageOutput
ProgrammableRelayOutput37AmpControllerPowerVoltageOutput
ProgrammableRelayOutput47Amp250VACvoltagefreeoutput
ProgrammableRelayOutput5
7Amp250VACvoltagefreeoutput
LXC9220
ProgrammableRelayOutput67Amp250VACvoltagefreeoutput(LXC9220)
CaseDimension254mmx180mmx44mm
PanelCutout218mmx160mm
C.T.Secondary5Arated
WorkingConditionsTemperature:(-25~+70)℃Humidity:(2090)%
StorageCondition
Temperature:(-40
~+
85)
ProtectionLevel
IP55:whenwaterproofrubbersealinstalledbetweencontrollerand panelfascia. IP42:whenwaterproofrubbersealisnotinstalledbetweenthe controllerandpanelfascia.
InsulatingIntensity
Object:input/output/power Quotestandard:IEC688-1992 Testway:AC1.5kV/1minleakagecurrent:3mA
NetWeight0.86kg
LXC9220/LXC9210SeriesGensetController
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2.
2.
2.
2.Summary
S ummary
Summary
Summary
LXC92X0Seriesofpowerplantautomationcontrollerfortheautomationandmonitoringsystemofa singledieselgeneratorsets,use32-bitmicroprocessortechnology,achievegeneratorsetsautomatic boot/shutdown,theprecisionmeasurementofvariousparameters,alarmprotectionandthreeremote function.Thecontrollerusesalarge-screenLCD(240*128LCD)graphicsdisplay,alltheimportant parameterscanbedisplayedinpage,savethepage.AtthesametimecanbedisplayedChinese
English andotherlanguages,allparameterscanbeadjustedfromthecontrollerpanel,canalsobeaPCthrough aUSBinterfacetweaksandRS485orGPRSremoteadjustmentandmonitoring.Itsstructureiscompact, simplewiring,highreliability,automationcontrolsystemsarewidelyusedinalltypesofgeneratorsets andfirepumps.
3.
3.
3.
3.Performance
P erformance
Performance
Performanceand
a nd
and
andcharacteristics
c haracteristics
characteristics
characteristics
LXC9210
LXC9210
LXC9210
LXC9210
AutoStartModule.Itcontrolsgen-settostartorstopautomaticallybyremotestartsignal.
LXC9220
LXC9220
LXC9220
LXC9220
AutoMainFailure,updatesbasedonLXC9210,especiallyforautomaticsystemcomposedby
gensandmains.
Main
Main
Main
Maincharacteristics
c haracteristics
characteristics
characteristics.
.
.
.
WithARM-based32-bitMCU,highlyintegratedhardware,newreliabilitylevel;240x128LCDwithbacklight,multilingualinterface(includingEnglish,Chineseorotherlanguages)
whichcanbechosenatthesite,makingcommissioningconvenientforfactorypersonnel;
AllparameterscanusethecomputerviaUSB,RS232,RS485interfacetoconnectandadjust,while
theinternalFLASHmemorywithinthecontrollerinthesystemwhenpowerisnotlost;
99%oftheparameterscanbesetdirectlyfromthefrontpanelforeasyon-sitecommissioning;
RS485communicationportenablingremotecontrol,remotemeasuring,remotecommunicationvia ModBusprotocol(controllerwithRS485portonly);
EquippedwithSMS(ShortMessageService)function.Whengensetisalarming,controllercansend
shortmessagesviaSMSautomaticallytomax.5telephonenumbers.besides,generatorstatuscan becontrolledandcheckedusingSMS.Withadvancednetworkingcapabilities,viaGPRSmobile networkandInternetconnectivity,inanyplacewherethenetworkcanberemotelymonitor;(Needto installtheGPRSmodule:LXI680);
EquippedwithCANBUSportandcancommunicatewithJ1939genset.Notonlycanusersmonitoring
frequently-useddata(suchaswatertemperature,oilpressure,speed,fuelconsumptionandsoon)of ECUmachine,butalsocontrolstartingup,shutdown,raisingspeedandspeeddroopviaCANBUS port.(controllerwithCANBUSportonly);
Suitablefor3-phase4-wire,3-phase3-wire,singlephase2-wire,and2-phase3-wiresystemswith voltage120/240Vandfrequency50/60Hz;
Collectsandshows3-phasevoltage,current,powerparameterandfrequencyofgeneratorormains;
ForMains,controllerhasoverandundervoltage,overandunderfrequency,lossofphaseandphase
sequencewrongdetectionfunctions;Forgenerator,controllerhasoverandundervoltage,overand underfrequency,lossofphase,phasesequencewrong,overandreversepower,overcurrent functions;
3fixedanalogsensors(temperature,oilpressureandliquidlevel),morekindsofcurvesof
temperature,oilpressure,fuellevelcanbeuseddirectlyanduserscandefinethesensorcurvesby themselves;
2configurablesensorscanbesetassensoroftemperature,pressureorfuellevel;
Protection:Automaticstart/stopofthegenset,ATS(AutoTransferSwitch)controlwithperfectfault indicationandprotectionfunction.Whenmultiplewarningsoccur,thewarningbarwillrotateto displaythem,sothatwecananalyzethereasons;
LXC9220/LXC9210SeriesGensetController
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Alloutputportsarerelay-out,Andthemainoutput16Arelayoutputsandthreepassiverelayoutput,
moreuser-friendly;
Parametersetting:parameterscanbemodifiedandstoredininternalFLASHmemoryandcannotbe
lostevenincaseofpoweroutage;mostofthemcanbeadjustedusingfrontpanelofthecontroller andallofthemcanbemodifiedusingPCviaUSBorRS485ports;
Withadvancednetworkingcapabilities,viaGPRSmobilenetworkandInternetconnectivity,inany
placewherethenetworkcanberemotelymonitor;
Avarietyofstartingconditionsforsuccess(speedsensor,oilpressure,powergeneration)toselect,
tofacilitatetheneedsofspecialoccasions;
Widepowersupplyrange(8~35)VDC,canadapttodifferentenvironmentstartingbatteryvoltage, canunderthelowvoltageofstartingmotormomentcontinuetoworkfor3seconds;
Faulthistorywith200,andcanrecordthefaultinstantoilpressure,watertemperature,voltage, currentandotherimportantparameters;
Equippedwithreal-timeclock,scheduledstart&stopgenerator(canbeseasstartgen-setoncea
day/week/monthwithloadornot),reachautomaticmaintenance;
Canbeusedonpumpingunitsandasanindicatinginstrument(indicateandalarmareenableonly,
relayisinhibited);
3setofmaintenancefunctions,canbesetforthemachinemaintenancecycle.Maintenancetimeto
actioncanbesetup(onlywarningoralarmstop);
WaterproofsecuritylevelIP55duetorubbersealinstalledbetweenthecontrollerenclosureand
panelfascia;
ImprovedLCDwear-resistanceandscratchresistanceduetohardscreenacrylic;
Siliconpanelandpushbuttonsforbetteroperationinhigh-temperatureenvironment,andhasagood
waterproofperformance;
Modulardesign,anti-flamingABSplasticenclosure,pluggableconnectionterminalsandembedded installationway,compactstructurewitheasymounting.
Special
Special
Special
Specialindustry
i ndustry
industry
industryapplication
a pplication
application
applicationcharacteristics
c haracteristics
characteristics
characteristics:
:
:
:
Leasingindustryapplications:managementprovidestheperfectsolution:leasedoutviaPCremote Managementoftheunit,youcanmonitoralloperatingparameters(oilpressure,watertemperature, voltage,current,power,etc),youcanalwayschangetheconfigurationtoprotecttheunitisnotproper application,canrecord200detailedfaultinformation,including:timetofailure,because,whenthe voltage,current,power,oilpressure,watertemperatureand otherkeyparameters,andreadyto uploadtothemonitoringmachine.Anothermulti-levelpasswordmanagementoptionstofacilitatethe leasemanagement;
Firepumpindustryapplications:Closeelectricalparametermeasurementfunction,usepowerful Programmableinputandoutputportsandinternalprogrammablelogictoachieveautomatedpump controlsystem.InsteadoftheconventionalenginecontrollerPLC+simplemanner,makingthe systemmorestableandreliable;
Aircompressorindustryapplications:Closevoltagemeasurementsprotection,accordingtotheneed
toconfigureprogrammableanaloginput,overloadprotection,withprogrammabledigitalinputs, completestartupcontrol,temperatureandpressurecontrol,protectionparametersettings.
LXC9220/LXC9210SeriesGensetController
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Fully
Fully
Fully
Fullyfunctional,and
f unctional,and
functional,and
functional,andcan
c an
can
candetect
d etect
detect
detectalmost
a lmost
almost
almostall
a ll
all
allthe
t he
the
thegenerating
g enerating
generating
generatingunits
u nits
units
unitsof
o f
of
ofelectrical
e lectrical
electrical
electricalparameters
p arameters
parameters
parametersand
a nd
and
and
non-electrical
non-electrical
non-electrical
non-electricalparameters
p arameters
parameters
parameters.
.
.
.
Mains
Mains
Mains
Mains
LinevoltageUabUbcUca PhasevoltageUaUbUc FrequencyHz
Gens
Gens
Gens
Gens
LinevoltageUabUbcUca PhasevoltageUaUbUc FrequencyHz LoadcurrentIA
IB
IC EachphaseandtotalactivepowerkW EachphaseandtotalreactivepowerkVar EachphaseandtotalapparentpowerkVA EachphaseandaveragepowerfactorPF AccumulatetotalgenspowerkWh
kVarh
kVAh
S
S
S
Sensor
e nsor
ensor
ensor
TemperatureWT°C/°FChoosetodisplay OilpressureOPkPa/Psi/BarChoosetodisplay Fuellevel(FL)%(unit) Speed(SPD)RPM(unit) VoltageofBattery(VB)V(unit) VoltageofCharger(VD)V(unit) Hourcount(HC)canaccumulateMax.65535hours StarttimescanaccumulateMax.65535times
Mains
M ains
Mains
Mainsand
a nd
and
andgenerator
g enerator
generator
generatorabnormal
a bnormal
abnormal
abnormalconditions:
c onditions:
conditions:
conditions:
Voltageistoohigh Voltageistoolow Frequencyistoohigh Frequencyistoolow Phaseloss Reversephase Lossofpower
The
The
The
Thefault
f ault
fault
faultdisplay
d isplay
display
displayand
a nd
and
andprotection
p rotection
protection
protectionfunction
f unction
function
function
project:
project:
project:
project:
Highwatertemperaturewarn Highwatertemperatureshutdownalarm Lowoilpressurewarning Overspeedshutdownalarm Boxhightemperaturewarn Lowfuellevelwarn Batteryvoltageistoohighwarn Batteryvoltageistoolowwarn Loadovercurrentshutdownalarm Failedtostopalarm Emergencystopalarm Oilpressuresensoropencircuitshutdownalarm
LXC9220/LXC9210SeriesGensetController
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4.
4.
4.
4.Modules
M odules
Modules
Modulescomparison
c omparison
comparison
comparison
4.1.
4.1.
4.1.
4.1.Modules
M odules
Modules
Modulescomparison
c omparison
comparison
comparison
Items
Items
Items
Items
LXC
9210
LXC
9220
LXC
9310
LXC
9320
LXC
9410
LXC
9420
LXC
9610
LXC
9620
LXC
9510
LXC
9520
LCD
Dimension4.3”
pixel240×128 AMF● BUSMonitoring
ParallelConnection● ExtensionModule● InputPortNumber8888888888
OutputportNumber8888888888 SensorNumber5555555555 NeutralCurrent● ScheduleFunction● ETHERNET● RS485● GSM● J1939● USB● Real-timeclock● Eventlog
SDCard
4.2.
4.2.
4.2.
4.2.Models
M odels
Models
Modelsabbreviation
a bbreviation
abbreviation
abbreviation
NOTE:
NOTE:
NOTE:
NOTE:
Twooftheoutputsarefixed:startoutputandfueloutput.
LXC9X20/LXC9X10analogsensorsarecomposedby3fixedsensors(temperature,pressure,liquid
level)and2configurablesensors.
Abbreviation Description
LXC9X20AllLXC9X20seriesAMFcontrollers
LXC9X10AllLXC9X10seriesASM(AutoStartModule)controllers
LXC9220/LXC9210SeriesGensetController
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5.
5.
5.
5.Operation
O peration
Operation
Operation
5.1.
5.1.
5.1.
5.1.Indicator
I ndicator
Indicator
Indicatorlight
l ight
light
light
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5.2.
5.2.
5.2.
5.2.Key
K ey
Key
Keyfunctions
f unctions
functions
functions
Stop
StoprunninggeneratorinAuto/Manualmode; Resetalarminstopmode; Duringstoppingprocess,pressthisbuttonagaintostopgenerator immediately. Lamptest(pressatleast3seconds);
StartStartgensetinManualmodeorTestmode.
ManualModePressthiskeyandcontrollerentersinManual
M anual
Manual
Manualmode.
AutoModePressthiskeyandcontrollerentersinAuto
A uto
Auto
Automode
Running
WithLoad
PressthiskeyandcontrollerentersinManualTestingmode.(LXC9210 without)
Mute/Alarm
Reset
1.Alarmingsoundoff;
2.Ifthereistripalarm,pressingthebuttoncanresetthisalarm.Butyoucan't resetotheralarmtypes
Gen
Close/Open
Cancontrolgeneratortoswitchonoroffinmanualmode.
Mains
Close/Open
Cancontrolmainstoswitchonoroffinmanualmode(LXC9210without)
Set/Confirm
1.Setparameters,pressKincansettheparameters.
2.Setparameters,presstheKincansetparameterstoconfirm.
3.Longpressthisbutton,canenterthebasicparameterSettings.
4.Presstheconfirmkeyandstopkeyatthesametime,canenterthe parameterSettings.
Up/IncreaseUpcursorandincreasevalueinsettingmenu.
Down/Decrea
se
Downcursoranddecreasevalueinsettingmenu.
Left
1.Screenscroll;
2.Leftmovecursorinsettingmenu.
Right
1.Screenscroll;
2.Rightmovecursorinsettingmenu.
Exit
1.Whenthescreendisplaysotherparameters,pressthiskeytoreturntothe mainscreen.
2.Settheparameters,pressthiskeycancancelparametersettings.
3.Entertheparametersetting,longpressthisbuttontoreturntothemain
screen.
Tips:
T ips:
Tips:
Tips:Inthemaininterface,press andfromviewdifferentinterface,press toreturntothe
maininterface.
Tips
Tips
Tips
Tips:Press over3seconds,gointobasicparameterssettingmenu.
Tips:
Tips:
Tips:
Tips:Press and simultaneously,enterintoadvancedparameterssettingmenuifpasswordis
correct.
Tips
Tips
Tips
Tips:defaultpasswordis0000,usercanchangeitineventofotherschangetheseniorparameters
setting.PleasecloselyrememberitafterchangingIfyouforgetyourpassword,pleasecontactour
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customerservice,atthesametimepress and alltheinformationbacktotheservice personnel.(Example,underthefigureinformation
5.3.
5.3.
5.3.
5.3.LCD
L CD
LCD
LCDdisplay
d isplay
display
display
Inthemaininterface,press and fromthedifferentinterfaces,press toreturntotheinitialpage.
Main
Main
Main
MainInterface
I nterface
Interface
Interface
Commonly
C ommonly
Commonly
Commonlyused
u sed
used
usedparameter
p arameter
parameter
parameterinterface
i nterface
interface
interface
Themaininterfacecontains,engine,generator,andstatusdisplay
Engine
E ngine
Engine
Engineparameters
p arameters
parameters
parameters
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Load
L oad
Load
Load
Generator
G enerator
Generator
Generator
Mains
M ains
Mains
MainsInterface
I nterface
Interface
Interface
LXC9210
L XC9210
LXC9210
LXC9210No
N o
No
Nosuch
s uch
such
suchinterface
i nterface
interface
interface
Warning
W arning
Warning
WarningRecord
R ecord
Record
Record
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Basic
B asic
Basic
Basicconfiguration
c onfiguration
configuration
configurationparameters
p arameters
parameters
parameters
Input
I nput
Input
InputPassword
P assword
Password
PasswordPassword
P assword
Password
Passwordinput
i nput
input
inputinterface
i nterface
interface
interfaceinto
i nto
into
intothe
t he
the
theAdvanced
A dvanced
Advanced
AdvancedConfiguration
C onfiguration
Configuration
Configuration
Advanced
A dvanced
Advanced
Advancedconfiguration
c onfiguration
configuration
configurationparameters
p arameters
parameters
parameters
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5.4.
5.4.
5.4.
5.4.Basic
B asic
Basic
Basicconfiguration
c onfiguration
configuration
configuration
Thebasicconfigurationparametersinterfacehasthefollowingoptions,press toselectupand
downtheitemsyouneedtochangepresstoentertheselecteditemtomodifythestatepress
canmodifythevalue CanshiftChangeafterpress tosavethechanges.
Tips
Tips
Tips
TipsThisseriesofcontrollersusingalarge-screendisplay,justabasicconfigurationmenutoquery
andmodifyallitems.
1LanguageSelection: 2Mainsdetectionoption: 3Mainsratedvoltage(30-30000V): 4Mainsratedfrequency(10-65Hz): 5Fastload: 6Startingconditionsforsuccess: 7EngineTeeth(10-300): 8Engineratedspeed(0-6000RPM): 9Genratedvoltage(30-30000V): 10Genratedfrequency(10-65Hz): 11CTratio(6000/5A): 12Ratedcurrent(5-6000A): 13Ratedpower(KW): 14BatteryVoltage(0-600V): 15Moduledate: 16Moduletime:
17Startdelay(0-3600s): 18Stopdelay(0-3600s): 19Returndelay(0-3600s): 20Preheattimer(0-3600s): 21Crankingtimer(3-60s): 22CrankRestTimer(3-60s): 23Safetyontime(0-3600s): 24Startidletimer(0-3600s): 25Warminguptimer(0-3600s): 26Coolingtimer(0-3600s): 27Stopidletimer(0-3600s): 28ETS(EnergizetoStop)holddelay(0-3600s): 29Waitstopdelay(0-3600s): 30Afterstopdelay(0-3600s): 31Controllerinformation:
5.5.
5.5.
5.5.
5.5.A
A
A
Advanced
d vanced
dvanced
dvancedconfiguration
c onfiguration
configuration
configuration
Pressthekey,enterthecorrectpasswordtoentertheadvancedparameters
configurationmenu,press toreturntothepreviousmenu.
1Applicationconfiguration 2Timer 3Engine 4Generator 5Load 6AnalogSensor 7DigitalInputs 8DigitalOutputs
9ATS 10Mains 11Module 12Scheduled 13Maintenance 14GSM(SMS) 15Controllerinformation 16Calibrationparameters
LXC9220/LXC9210SeriesGensetController
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6.
6.
6.
6.Auto
A uto
Auto
Autostart/stop
s tart/stop
start/stop
start/stopoperation
o peration
operation
operation
Press,itsindicatorlights,andcontrollerentersAutomode.
6.1.
6.1.
6.1.
6.1.S
S
S
Starting
t arting
tarting
tartingsequence:
s equence:
sequence:
sequence:
LXC9220:WhenMainsisabnormal(overandundervoltage,overandunderfrequency,lossofphase, phasesequencewrong),itentersinto“ mains abnormal delay”andLCDdisplaycountdowntime. Whenmainsabnormaldelayisover,itentersinto“startdelay”;italsoentersintothismodewhen “remote start on load”isactive.
LXC9210
Generatorentersinto“startdelay”assoonas“ Remote Start on Load”isactive.
Start DelaytimerisshownatthebottomlineofLCD.
Whenstartdelayisover,preheatrelayoutputs(ifthisbeconfigured),“ preheat start delay XX s”is
shownatthebottomlineofLCD.
Whenpreheatdelayisover,fuelrelayoutputs1sandthenstartrelayoutput;ifenginecrankfails
during“cranking time”,thefuelrelayandstartrelaydeactivatedandenterinto“ crank rest time”and waitfornextcrank.
Ifgeneratorcrankfailswithinsettingtimes,controllerwillsend“Fail to start”andthewarningwillbe shownonLCDatthesametime.
Incaseofsuccessfulcrankattempt,“safety on timer”starts.Duringthisperiod,lowoilpressure,high watertemperature,underspeed,chargefailurealarmsaredisabled.Assoonasthisdelayisover, “start idle delay”isinitiated(ifconfigured).
During“start idle delay”,underspeed,underfrequency,undervoltagealarmsareinhibited.Whenthis delayisover,“warming up delay”starts(ifconfigured).
When“warmingupdelay”isover,ifgeneratorstateisnormal,itsindicatorwillbeilluminated.If voltageandfrequencyhasreachedon-loadrequirements,theclosingrelaywillbeenergized, generatorwillacceptload,generatorpowerindicatorwillturnon,andgeneratorwillenterNormal Runningstate;ifvoltageandfrequencyareabnormal,thecontrollerwillinitiatealarm(alarmtypewill bedisplayedonLCDalarmpage).
6.2.
6.2.
6.2.
6.2.S
S
S
Stopping
t opping
topping
toppingsequence
s equence
sequence
sequence:
:
:
:
LXC9220
whenmainsreturnnormalduringgen-setrunning,entersinto“ mains voltage Normal delay”.Whenmainsnormaldelayareover,enterinto“ stop delay”andmainsindicatorlights;alsocan beintothismodewhen“remotestartonload”isinactive.
LXC9210generatorentersinto“stop delay”assoonas“RemoteStart”isinactive.
Whenstopdelayisover,closegeneratorrelayisun-energized;generatorentersinto“ cooling time
relay”.After“ transfer rest time”,closemainsrelayisenergized.Generatorindicatorextinguishes whilemainsindicatorlights.
Idlerelayisenergizedassoonasentering“ stop idle delay”.
Ifenter“ETS hold delay”,ETSrelayisenergized.Fuelrelayisdeactivatedanddecideswhether generatorisstoppedornotautomatically.
Thenenter“gen-set Completely stop time”,autodecideswhethergeneratorisstoppedornot automatically.
Whentheunitiscompletelystopped,enterthepowergenerationstandbymode;Ifcan'tstopthealarm
controller.LCDscreendisplaysdowntimefailurewarning
LXC9220/LXC9210SeriesGensetController
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6.3.
6.3.
6.3.
6.3.M
M
M
Manual
a nual
anual
anualstart/stop
s tart/stop
start/stop
start/stopoperation
o peration
operation
operation
LXC9220/LXC9210:Press,controllerentersintoManualstartsmodeanditsindicatorlights.
Press,thencontrollerentersinto“ManualTestMode”anditsindicatorlights.Inthebothmode,
presstostartgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratesto high-speedrunning.Withhightemperature,lowoilpressureandabnormalvoltageduringgenerator running,controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfor
detailprocedures).In“manualmode ”,Generatorloadbasedonjudgingthemainsisnormal,mains isnormal,notconversion,loadswitchmainsisunusual,loadswitchinthepowergeneration
side.In“ManualTestMode”,generatorrunswell,whethermainsnormalornot,loadingswitchmust betransferredtogeneratorside.
6.4.
6.4.
6.4.
6.4.Manual
M anual
Manual
Manualstart
s tart
start
startoperation
o peration
operation
operation
LXC9220/LXC9210:Press ,controllerentersintoManualmodeanditsindicatorlights.Press to startgenerator,canautomaticallydetectcrankdisconnected,andgeneratoracceleratestohigh-speed runningautomatically.Withhightemperature,lowoilpressureandabnormalvoltageduringgenerator running,controllercanprotectgensettostopquickly(pleaserefertoNo.4~9ofAutostartoperationfor detailprocedures).Aftergeneratorrunswell,ifremotestartsignalisactive,controllerwillsendclosing genssignal;iftheremotesignalisinactive,controllerwontsendclosingsignal.
6.5.
6.5.
6.5.
6.5.Manual
M anual
Manual
Manualst
s t
st
stop
o p
op
opoperation
o peration
operation
operation
Presscanstoptherunninggenerators.(pleaserefertoNo.3~7ofAutostopoperationfordetail procedures).
Start Idle
Delay
Second
start motor
Safety
delay stage
Crank
Rest
First
start motor, but no
success
Idle
Normal
Speed
Auto
Mode Start Delay
Warm-
up
Delay
Wait
for
load
Stop
Cooling
Delay
Stop Idle
Delay
ETS
Hold
Delay
Fail
to
stop
delay
Preheat
Delay
6.6.
6.6.
6.6.
6.6.LXC9220
L XC9220
LXC9220
LXC9220switch
s witch
switch
switchcontrol
c ontrol
control
controlprocedures
p rocedures
procedures
procedures
6.6.1.
6.6.1.
6.6.1.
6.6.1.Manual
M anual
Manual
Manualtransfer
t ransfer
transfer
transferprocedures
p rocedures
procedures
procedures
WhencontrollerisinManualmode,theswitchcontrolprocedureswillstartthroughmanualtransfer. ButaccordingtotheATSSwitchconfigurationisdifferent,thespecificprocesshavesomedistinction.
If"
If"
If"
If"Open
O pen
Open
Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"SELECTD
" SELECTD
"SELECTD
"SELECTDis
i s
is
isable"
a ble"
able"
able"
Afterthepresspowerclosebreak-brakekey,accordingtothecurrentloadcasein2processes:
1
generatorisopenedwhenthegeneratorisload;Iftheloadisclosed,thegeneratorisopen;
2
Mainsisopenedwhenthemainsisload;Whentheendofthesub-gatedelaygeneratorclosing;
Pressmainscloseoropenkey,ifmainshavetakenload,willoutputunloadopen;Iftheloadis opened,themainsclose;Ifthegeneratorisload,thegeneratortoopen,whentheendoftheopen delay,thenmainstoclose.
If"
If"
If"
If"Open
O pen
Open
Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"
"
"
"SELECT
S ELECT
SELECT
SELECTEnable
E nable
Enable
Enable"
"
"
"and
a nd
and
and"Closing
" Closing
"Closing
"Closingauxiliary
a uxiliary
auxiliary
auxiliaryinput"
i nput"
input"
input"
LXC9220/LXC9210SeriesGensetController
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Principlesasabove,butineverytimeafterclosingandbreak-brakeauxiliaryinputswitchingstate
throughtestingtodetermine.Ifnotnormalwillbeclosingoropeningfailurewarnings.
Note
Note
Note
Note:
:
:
:This
This
This
This
warning
warning
warning
warningcan
can
can
canbe
be
be
beResolved
Resolved
Resolved
Resolvedby
by
by
bythe
the
the
thealarm
alarm
alarm
alarmmute.
mute.
mute.
mute.
6.6.2.
6.6.2.
6.6.2.
6.6.2.Auto
A uto
Auto
Autotransfer
t ransfer
transfer
transferprocedures:
p rocedures:
procedures:
procedures:
WhencontrollerisinManualTest,AutoorStopmode,switchcontrolprocedureswillstartthrough Automatictransfer.
If
If
If
If"Open
" Open
"Open
"Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"
"
"
"SELECT
S ELECT
SELECT
SELECTDisable
D isable
Disable
Disable"
"
"
"and
a nd
and
and"Closing
" Closing
"Closing
"Closingauxiliary
a uxiliary
auxiliary
auxiliaryinput"
i nput"
input"
input"
1Mainsloadistransferredintogeneratorload,afterthedelayofswitchoffandtransferinterval,
generatorswitchon.Detectingtransferfailwhilegeneratorswitchon.Afterdetectingtimeup,if switchonfail,thenwaitforgeneratorswitchon.Iftransferfailandwarning"SELEnable",thereis alarmingsignal.
Note
Note
Note
Note:
:
:
:This
This
This
Thiswarning
warning
warning
warningcan
can
can
canbe
be
be
beResolved
Resolved
Resolved
Resolvedby
by
by
bythe
the
the
thealarm
alarm
alarm
alarmmute.
mute.
mute.
mute.
2
Genstoathemainsload,thesameprinciple.
If"
If"
If"
If"Open
O pen
Open
Openbreaker
b reaker
breaker
breakerdetect"
d etect"
detect"
detect"is
i s
is
is"SELECT
" SELECT
"SELECT
"SELECTDisable"
D isable"
Disable"
Disable"
1Mainsloadistransferredintogeneratorload,afterthedelayofswitchoffandtransferinterval, generatorswitchon.Detectingtransferfailwhilegeneratorswitchon.Afterdetectingtimeup,if switchonfail,thenwaitforgeneratorswitchon.Iftransferfailandwarning"SELEnable",thereis alarmingsignal.
2Genstoathemainsload,thesameprinciple.
If
If
If
Ifinput
i nput
input
inputport
p ort
port
portnot
n ot
not
notconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
Mainsloadbetransferredintogensload,afterswitchoffandtransferintervaldelay,gensswitch on.Thewaytotransfergensloadtomainsloadisassameasabove.
6.7.
6.7.
6.7.
6.7.LXC9210
L XC9210
LXC9210
LXC9210s
s
s
switch
w itch
witch
witchcontrol
c ontrol
control
controlprocedures
p rocedures
procedures
procedures
6.7.1.
6.7.1.
6.7.1.
6.7.1.Manual
M anual
Manual
Manualtransfer
t ransfer
transfer
transferprocedures:
p rocedures:
procedures:
procedures:
WhencontrollerisinManualmode,manualtransferwillbeexecutive.Userscancontrolswitchonoroff bypressingkey.Pressgeneratorswitchonoroffkey,ifgeneratorhavetakenload,willoutputunload signal;iftakennoload,generatorwilloutputloadsignal.
6.7.2.
6.7.2.
6.7.2.
6.7.2.Auto
A uto
Auto
Autocontrol
c ontrol
control
controlprocedures:
p rocedures:
procedures:
procedures:
Whencontrollerisinmanualtest,autoorstopmode,switchcontrolprocedureswillstartautotransfer.
If
If
If
Ifinput
i nput
input
inputport
p ort
port
portis
i s
is
isconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
1If“Openbreakerdetect”is“SELECTDisable”
Gensloadistransferredintogeneratorun-load,afterthedelayofswitchoff,detecting transferfailure whileswitchoffoutput.Whendetectingtimeup,ifswitchofffailed,towaitforswitchoff.Otherwise, switchoffiscompleted.Gensunloadistransferredintogensload,afterthedelayofswitchon, detectingtransferfailurewhileswitchonoutputting.Whendetectingtimeup,ifswitchonfailed,towait forswitchon.Otherwise,switchoniscompleted.Iftransferfailedandwarning“SELEnable”,thereis alarmingsignalwhateverswitchonorofffailure.
2
If“Openbreakerdetect”is“SELECTEnable”
Gensloadistransferredintogensunload,afterthedelayofswitchoff,switchoffiscompleted.Gens unloadistransferredintogensload,afterthedelayofswitchon,detectingtransferfailurewhileswitch onoutputting.Whendetectingtimeup,ifswitchonfailed,towaitforswitchon.Otherwise,switchonis completed.Iftransferfailurewarningis“SELEnable”,thereiswarningsignalthat“switchonfail”.
If
If
If
Ifinput
i nput
input
inputport
p ort
port
portis
i s
is
isnot
n ot
not
notconfigured
c onfigured
configured
configuredas
a s
as
asClose
C lose
Close
CloseMains
M ains
Mains
MainsAuxiliary
A uxiliary
Auxiliary
Auxiliary
Gensun-loadistransferredintogensload,gensswitchonandoutput. Gensloadistransferredintogensun-load,gensswitchoffandoutput.
LXC9220/LXC9210SeriesGensetController
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NOTE:
NOTE:
NOTE:
NOTE:WhenusingATSofnointerposition,switchoffdetectingis“SELECTDisable”;Whenusing
ATSofhavinginterposition,switchoff“SELECTDisable”or“SELECTEnable”bothareOK.Ifchoose “SELECTEnable”,switchoffoutputshouldbeconfigured;WhenusingACcontactor,switchoff“SELECT Disable”recommended.
7.
7.
7.
7.
SMS
S MS
SMS
SMSr
r
r
remote
e mote
emote
emotecontrol
c ontrol
control
control
wireless
w ireless
wireless
wirelessremote
r emote
remote
remotecontrol
c ontrol
control
control
GSM
GSM
GSM
GSMRemote
R emote
Remote
Remotecontrol
c ontrol
control
control
SMS
SMS
SMS
SMSCode
C ode
Code
Codeis
i s
is
isdescribed
d escribed
described
describedas
a s
as
asfollows
f ollows
follows
follows
Note
Note
Note
Note:
:
:
:If
I f
If
Ifthe
t he
the
theoperation
o peration
operation
operationof
o f
of
ofthe
t he
the
thecontroller,
c ontroller,
controller,
controller,the
t he
the
thecontroller
c ontroller
controller
controllerinternally
i nternally
internally
internallyset
s et
set
setto
t o
to
tofly
f ly
fly
flyletter
l etter
letter
letterphone
p hone
phone
phonenumber
n umber
number
number
can
can
can
cannot
n ot
not
notstart
s tart
start
startwith
w ith
with
witha
a
a
a"+86"
" +86"
"+86"
"+86"
Note:Write
Note:Write
Note:Write
Note:Writetext
t ext
text
textmessages
m essages
messages
messagesare
a re
are
arenot
n ot
not
notcase
c ase
case
casesensitive,
s ensitive,
sensitive,
sensitive,but
b ut
but
butmust
m ust
must
mustbe
b e
be
bewritten
w ritten
written
writtenin
i n
in
instrict
s trict
strict
strictaccordance
a ccordance
accordance
accordancewith
w ith
with
with
the
the
the
theinstructions
i nstructions
instructions
instructionsin
i n
in
inthe
t he
the
theformat,
f ormat,
format,
format,the
t he
the
thespaces
s paces
spaces
spacesbetween
b etween
between
betweenall
a ll
all
allthe
t he
the
thewords
w ords
words
wordsare
a re
are
area
a
a
abit
b it
bit
bitof
o f
of
ofspaces,
s paces,
spaces,
spaces,all
a ll
all
allcommands
c ommands
commands
commands
have
have
have
haveto
t o
to
towait
w ait
wait
waituntil
u ntil
until
untilthe
t he
the
thereturn
r eturn
return
returncode
c ode
code
codeindicates
i ndicates
indicates
indicatesthat
t hat
that
thatthe
t he
the
theoperation
o peration
operation
operationis
i s
is
isvalid
v alid
valid
validonly.
o nly.
only.
only.
NO. SMSCommand SMSreturninformation Description
1
1
1
1SMSGENSET
GENSETALARM
Whengensetisstopping toalarm
SYSTEMINSTOPMODEGENSETATREST
Atreststatusinstopmode SYSTEMINMANUALMODEGENSETAT REST
Atreststatusinstopmode
SYSTEMINTESTMODEGENSETATREST
Atreststatusinstopmode SYSTEMINAUTOMODEGENSETATREST
Atreststatusinstopmode SYSTEMINSTOPMODEGENSETIS RUNNING
Runningstatusinstopmode
SYSTEMINMANUALMODEGENSETIS RUNNING
Runningstatusinstop
mode SYSTEMINTESTMODEGENSETIS RUNNING
Runningstatusinstopmode
SYSTEMINAUTOMODEGENSETAT RUNNING
Runningstatusinstopmode
2
2
2
2SMSSTART
GENSETALARM
Generatorisshutdown
alarmortripalarm GENSETISRUNNINGThegeneratorisrunning SMSSTARTINHIBITSMSbootprohibited STOPMODENOTSTARTCannotstartinstopmode
SMSSTARTOK
Startinmanualorauto
mode
MCBOpening
MCB Close/Open
MCB Feedback
GCB Close/Open
MCB Close/Open
MCB Feedback
GCB Close/Open
MCBOpening
Transfer
Del
TransferDel
Del
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AUTOMODESTARTOKCanstartinautomode
3
3
3
3
SMSSTOPIN AUTOMODE
AUTOMODESTOPOK
Inautomaticmode
shutdown
4
4
4
4SMSSTOPMODESMSSTOPOKSetasstopmode
5
5
5
5
SMSMANUAL MODE
SMSMANUALMODEOKSetasmanualmode
6
6
6
6SMSTESTMODESMSTESTMODEOKSetastrialtestmode 7
7
7
7SMSAUTOMODESMSAUTOMODEOKSetasautomode
8
8
8
8
SMSINHIBIT START
INHIBITSTARTOKSetasstartinhibit
9
9
9
9
SMSPERMIT START
PERMITSTARTOKSetasstartpermit
10
10
10
10SMSDETAIL
Userschecksetting (Asshownbelow)
Userscanquerythrougha
textmessagemultiple
generators.
7.1.
7.1.
7.1.
7.1.LXI680
L XI680
LXI680
LXI680Connection
C onnection
Connection
Connectiondiagram
d iagram
diagram
diagram
GeneratorController
GPRSwirelessdatatransmitter
GPSAntenna
GSMAntenna
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7.2.
7.2.
7.2.
7.2.GSM
G SM
GSM
GSMAlarm
A larm
Alarm
Alarmsetting
s etting
setting
setting
AsshowbelowneedtotheSMSautomaticallynotifythealarmWhentheusercheckthecondition occurs,theDUTmodulewillautomaticallysendSMStotheusersetthecellphonenumber.
7.3.
7.3.
7.3.
7.3.B
B
B
Based
a sed
ased
asedon
o n
on
onthe
t he
the
theGPRS
G PRS
GPRS
GPRSDTU
D TU
DTU
DTUremote
r emote
remote
remoteonline
o nline
online
onlinemonitoring
m onitoring
monitoring
monitoring
TheschemeisbasedonLXI680Gprovidewirelessdatatransmissionnetwork,remotecontrol operationofthegeneratorontheInternet;andthroughtheincreaseinthegeneratorcontroller LXI680GRoomcommunicationprotocol,sothatthecontrollercantheuseofLXI680GSMSviaSMS tocontrolthegeneratorrunandgeneratorsreceivealarmSMS.
Remark
LXI680GisDongguanFeiruiElectronicsCo.,Ltddesignedtailor-madeforthegenerator controllerwirelessdatatransmissionmodule,inparticulartooptimizethedataexchangebetweenthe controllerandtheDTU,trulyafastandreliabledatatransmission.
Briefintroduction:LXI680GisanindustrialgradewithGPSglobalsatellitepositioningfunctionGPRS
DTUproduct.Theproductintegratesahigh-performance,low-powerindustrial-gradeGPSmodule andGPRSmodule,GPSglobalpositioningtechnologyandGPRSwirelesscommunication technologytheperfectcombinationofaproduct.
LXI680GplatformbasedonARMandembeddedoperatingsystem,built-inindustrial-grademodule,it canbeusedinharshenvironments,workingtemperaturerangecanbeupto-40℃~+85.LXI680G providestandardRS232serialinterface,canbequicklyandPLC,industrialcontrol,instruments, meters,RTUequipmentislinkedtogether,throughtheGPRSnetworkwillbelinkedtoLXI680G equipmentdatatransmissiontoahostontheInternet,realizethedataremotetransparent transmission,atthesametimetothefront-endequipmentofGPSlocationinformationreportedto host,realizepositioningoftheequipment.
LXI680Gwithpositioning,wirelessdatacommunicationsanddataprocessingcapabilitiesina
compact,rugged,reliable,easytoinstall,canbewidelyusedinconstruction,transportationandother industries.Particularlysuitablefortowercranemonitoring,heavymachinerymanagement,butalso canbeusedinthefieldoftaxioperationsmanagement,transportvehicles,specialvehicles,vehicle rentalmanagementandleasing.
LXC9220/LXC9210SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
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7.4.
7.4.
7.4.
7.4.W
W
W
Wireless
i reless
ireless
irelessconnection
c onnection
connection
connectionschematic
s chematic
schematic
schematicdiagram
d iagram
diagram
diagram
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7.5.
7.5.
7.5.
7.5.C
C
C
Connect
o nnect
onnect
onnectthe
t he
the
thecontroller
c ontroller
controller
controllerthrough
t hrough
through
throughthe
t he
the
theDTU
D TU
DTU
DTUremote
r emote
remote
remote
AsshownbelowChoiceinthemodeofconnection【Connectedbyadatacenter】Canthroughthe Internetremotemonitoringstateofgenerator.Detailsseemonitoringsoftwaremanual.
7.6.
7.6.
7.6.
7.6.DTU
D TU
DTU
DTUwith
w ith
with
withthe
t he
the
thebinding
b inding
binding
bindingof
o f
of
ofthe
t he
the
thecontroller
c ontroller
controller
controller
ControllerandLXI680Gafterbinding,itisonlythroughthepasswordtounbundling,ifforcedthecontroller andtheDTUapart,thecontrollerwillrecordthealarmanddisplayedontheLCDpanelandthewarning information,orrefusethenextstartgenerator(theusercansetupthebindingdeal)afterfailure,this featureisespeciallysuitableforgeneratorleasingindustry.
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8.
8.
8.
8.H
H
H
History
i story
istory
istoryquery
q uery
query
query
8.1.1.
8.1.1.
8.1.1.
8.1.1.Event
E vent
Event
Eventlog
l og
log
log
Inthecontrolpanelbuttonstoviewcontrollerbeforeabnormaldowntimerecord,includingthetimeofthe outagewarningcontentdisplayandthestate,thecontrollercanrecord142abnormaldowntimerecord recently.
8.1.2.
8.1.2.
8.1.2.
8.1.2.Historical
H istorical
Historical
Historicalalarm
a larm
alarm
alarmdata
d ata
data
dataquery
q uery
query
query
Generatorcontrollerwillfailinstantlyrecordallmonitoringparameters,userscanremotelyviewor download,useranalyzethecause,becauseasinglerecordofdataisverylarge,thecontrollercansee themainpartoftheparameters,otherparametersneedtoaccessviaPCconnection.Ifyouneedremote accessmonitoringsoftwarethroughGPRSwirelessremoteaccesstodata.
History
H istory
History
Historydata
d ata
data
datadisplay
d isplay
display
displaywindow
w indow
window
window
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9.
9.
9.
9.P
P
P
Protection
r otection
rotection
rotection
9.1.
9.1.
9.1.
9.1.Shutdown
S hutdown
Shutdown
Shutdownalarm
a larm
alarm
alarm
Whencontrollerdetectsshutdownalarm,itwillsendsignaltostopthegenerator. Shutdownalarmsasfollowing:
No
No
No
No
.
.
.
.
Type
Type
Type
Type Description
Description
Description
Description
1EmergencyStopWhencontrollerdetectsemergencystopsignal,itwillsendastopsignal.
2OverSpeed
Whencontrollerdetectsthespeedvalueishigherthanthesetvalue, itwillsendastopsignal.
3UnderSpeed
Whencontrollerdetectsthespeedvalueislowerthanthesetvalue, itwillsendastopsignal.
4
LossOfSpeed Signal
Whencontrollerdetectsspeedvalueequalsto0,andtheactionselect
“Shutdown”,itwillsendastopalarmsignal.
5OverFrequency
Whencontrollerdetectsthefrequencyvalueishigherthanthesetvalue,itwill
sendastopsignal.
6UnderFrequency
Whencontrollerdetectsthefrequencyvalueislowerthanthesetvalue,itwill
sendastopsignal.
7OverVoltage
Whencontrollerdetectsthevoltagevalueishigherthanthesetvalue,itwill
sendastopsignal.
8UnderVoltage
Whencontrollerdetectsthevoltagevalueislowerthanthesetvalue, itwillsendastopsignal.
9FailToStartIfgensetstartfailwithinsettingofstarttimes,controllerwillsendastopsignal.
10OverCurrent
Whencontrollerdetectsthecurrentvalueishigherthanthesetvalue,itwill
sendastopsignal.
11
CurrentNegative PhaseSequence Shutdown
Whenthegeneratorcurrentbetweenthree-phaseloadimbalanceisgreater
thanthesetvalue,andgeneratinganalarmandshutdown.
12
-
14
Maintenance1-3 Shutdown
Whencountdowntimeis0andtheactionselect“Shutdown”,itwillsendastop
alarmsignal.
15
ReversePower Shutdown
Whencontrollerdetectsreversepowervalue(powerisnegative)islowerthan thesetvalue,andthereversepoweractionselect“shutdown”,itwillsenda stopalarmsignal.
16
OverPower Shutdown
Whencontrollerdetectsreversepowervalue(powerispositive)ishigherthan thesetvalue,andthereversepoweractionselect“shutdown”,itwillsenda stopsignal.
17
Temp.Sensor Open
Whencontrollerdetectssensorisopencircuit,andtheactionselect “shutdown”,itwillsendastopsignal.
18
HighTemp Shutdown
Whencontrollerdetectstemperatureishigherthanthesetvalue,itwillsenda stopsignal.
19
PressureSensor Open
Whencontrollerdetectssensorisopencircuit,andtheactionselect “shutdown”,itwillsendastopsignal.
20LowOPShutdown
Whencontrollerdetectsoilpressureislowerthanthesetvalue,itwillsenda stopsignal.
21
LevelSensor Open
Whencontrollerdetectssensorisopencircuit,andtheactionselect “shutdown”,itwillsendastopsignal.
22
LowLevel Shutdown
Whencontrollerdetectslevelislowerthanthesetvalue,itwillsendastop signal.
23
FlexibleSensor1 Open
Whencontrollerdetectssensorisopencircuit,andtheactionselect “shutdown”,itwillsendastopsignal.
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24
FlexibleSensor1 High
Whencontrollerdetectsthesensorvalueishigherthanthemax.setvalue,it willsendstopsignal.
25
FlexibleSensor1 Low
Whencontrollerdetectsthesensorvalueislowerthanthemin.setvalue,itwill sendstopsignal.
26
FlexibleSensor2 Open
Whencontrollerdetectssensorisopencircuit,andtheactionselect “shutdown”,itwillsendastopsignal.
27
FlexibleSensor2 High
Whencontrollerdetectsthesensorvalueishigherthanthemax.setvalue,it willsendstopsignal.
28
FlexibleSensor2 Low
Whencontrollerdetectsthesensorvalueislowerthanthemin.setvalue,itwill sendstopsignal.
29
DigitalInputPort 1-8
Whendigitalinputport1-8issetasshutdown,andtheactionisactive,itwill sendashutdownsignal.
30
D+Open shutdown
GeneratorstartingontheD+connectedtodetectifanalarmwhenopen.
9.2.
9.2.
9.2.
9.2.T
T
T
Trip
r ip
rip
ripand
a nd
and
andstop
s top
stop
stopalarm
a larm
alarm
alarm
Whencontrollerdetectsshutdownalarmsignal,itwillshutdowngeneratorquicklyandstopafterhigh speedcooling. Tripandstopalarmasfollowing:
Trip
Trip
Trip
Tripand
a nd
and
andstop
s top
stop
stopalarm
a larm
alarm
alarm
No.
No.
No.
No.
Type
T ype
Type
Type
Description
D escription
Description
Description
1OverCurrent
Whencontrollerdetectsthevalueishigherthanthesetvalue,andthe actionselect“tripandshutdown”,itwillsendtripandstopsignal.
2
CurrentNegative PhaseSequence
Whenthegeneratoristhree-phaseloadimbalancebetweenthecurrent andlargerthanthesetvalue,generatingatripanddowntime.
3
Maintenance1-3
Whencountdowntimeis0andtheactionselect“tripandshutdown”,it willsendatripandstopsignal.
6ReversePower
Whencontrollerdetectsreversepowervalue(powerisnegative)islower thanthesetvalue,andtheactionselect“tripandshutdown”,itwillsenda tripandstopsignal.
7OverPower
Whencontrollerdetectstheoverpowervalue(powerispositive)ishigher thanthesetvalue,andtheactionselect“tripandshutdown”,itwillsenda tripandstopsignal.
8LowFuelWhenatripisgeneratedwhenthefuellevelislowandshutdown.
9DigitalInputPorts1-8
Whendigitalinputport1-8issetas“tripandshutdown”,andtheactionis active,itwillsendatripandstopsignal.
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9.3.
9.3.
9.3.
9.3.T
T
T
Trip
r ip
rip
ripalarm
a larm
alarm
alarm
Whencontrollerdetectstripalarm,itwillbreakclosegeneratorsignalquickly,butgensetnotstop. Tripalarmasfollowing:
Trip
Trip
Trip
Tripalarm
a larm
alarm
alarm
No.
No.
No.
No.Type
T ype
Type
TypeDescription
D escription
Description
Description
1OverCurrent
Whencontrollerdetectsthevalueishigherthanthesetvalue,andthe actionselect“trip”,itwillsendtripsignal.
2
CurrentNegative PhaseSequence
henthegenerator3phaseloadcurrentisgreaterthanthesetvalueof balanceandatripbutnon-stop.
3ReversePower
Whencontrollerdetectsreversepowervalue(powerisnegative)islower thanthesetvalue,andtheactionselect“trip”,itwillsendatripsignal.
4OverPower
Whencontrollerdetectstheoverpowervalue(powerispositive)ishigher thanthesetvalue,andtheactionselect“trip”,itwillsendatripsignal.
5
LowFuel
Whenthegeneratorcurrentbetweenthree-phaseloadimbalanceis greaterthanthesetvalue,andgeneratingatripisnotshutdown.
6DigitalInputPorts1-8
Whendigitalinputport1-8issetas“trip”,andtheactionisactive,itwill sendatripsignal.
9.4.
9.4.
9.4.
9.4.Warnings
Wa rnings
Warnings
Warnings
Whencontrollerdetectsthewarningsignal,alarmonlyandnotstopgenset. Warningsasfollowing:
Warnings
Warnings
Warnings
Warnings
No.
No.
No.
No.Type
T ype
Type
TypeDescription
D escription
Description
Description
1OverSpeedWarn
Whencontrollerdetectsthespeedishigherthanthesetvalue, itwillsendwarnsignal.
2UnderSpeedWarn
Whencontrollerdetectsthespeedislowerthanthesetvalue, itwillsendwarnsignal.
3
LossofSpeedSignal Warn
Whencontrollerdetectsthespeedis0andtheactionselect“Warn”,
itwillsendwarnsignal.
4
OverFrequency Warn
Whencontrollerdetectsthefrequencyishigherthanthesetvalue, itwillsendwarnsignal.
5
UnderFrequency Warn
Whencontrollerdetectsthefrequencyislowerthanthesetvalue, itwillsendwarnsignal.
6OverVoltageWarn
Whencontrollerdetectsthevoltageishigherthanthesetvalue, itwillsendwarnsignal.
7UnderVoltageWarn
Whencontrollerdetectsthevoltageislowerthanthesetvalue, itwillsendwarnsignal.
8OverCurrentWarn
Whencontrollerdetectsthecurrentishigherthanthesetvalue, itwillsendwarnsignal.
9
CurrentNegativePhase SequenceWarn
Whenthegeneratorisanimbalancebetweenthethreephaseload
currentandgreaterthanthesetvalueonlyawarning.
10FailtoStopWhengeneratornotstopsafterthe“stopdelay”isover.
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11ChargeAltFail
Whencontrollerdetectsthechargervoltageislowerthantheset
value,itwillsendwarnsignal.
12BatteryOverVoltage
Whencontrollerdetectsthebatteryvoltageishigherthantheset
value,itwillsendwarnsignal.
13BatteryUnderVoltage
Whencontrollerdetectsthebatteryvoltageislowerthantheset
value,itwillsendwarnsignal.
14Maintenance1-3warn
Whencountdowntimeis0andtheactionselect“Warn”,itwillsend
warnsignal.
17ReversePower
Whencontrollerdetectsthereversepowervalue(powerisnegative)
islowerthanthesetvalue,itwillsendwarnsignal.
18OverPower
Whencontrollerdetectsthereversepowervalue(powerispositive)
ishigherthanthesetvalue,itwillsendwarnsignal.
19GenLossofPhase
Whencontrollerdetectsthegeneratorlossphase,itwillsendwarn
signal.
20
GenPhaseSequence Wrong
Whencontrollerdetectsthereversephase,itwillsendwarnsignal.
21GenloadCloseFail
Whenthecontrollergenstartclosingstateinputisdetected,the
defaultclosedelayisnotdetected,theissueofclosingfailure warning.Thiswarningdoesnotautomaticallyeliminated.
(Youcanpressthemutebuttontoeliminate)
22MainLoadCloseFail
Whenthecontrollermainstartopeningstateinputisdetected,the
defaultopendelayisnotdetected,theissueofopeningfailure warning.Thiswarningdoesnotautomaticallyeliminated.(Youcan pressthemutebuttontoeliminate)
23GenLoadOpenFail
Whenthecontrollergenstartopeningstateinputisdetected,the
defaultopendelayisnotdetected,theissueofopeningfailure warning.Thiswarningdoesnotautomaticallyeliminated.(Youcan pressthemutebuttontoeliminate)
24MainLoadOpenFail
Whenthecontrollermainstartopeningstateinputisdetected,the
defaultopendelayisnotdetected,theissueofopeningfailure warning.Thiswarningdoesnotautomaticallyeliminated.(Youcan pressthemutebuttontoeliminate)
25Temp.SensorOpen
Whencontrollerdetectsthesensorisopencircuit,andtheaction
select“warn”,itwillsendwarnsignal.
26HighTemp.Warn
Whencontrollerdetectsthetemperatureishigherthanthesetvalue,
itwillsendwarnsignal.
27 LowTemp.Warn
Whencontrollerdetectsthetemperatureislowerthanthesetvalue,
itwillsendwarnsignal.
28
OilPressureSensor Open
Whencontrollerdetectsthesensorisopencircuit,andtheaction
select“warn”,itwillsendwarnsignal.
29LowOPWarn
Whencontrollerdetectstheoilpressureislowerthanthesetvalue,it
willsendwarnsignal.
30LevelSensorOpen
Whencontrollerdetectsthesensorisopencircuit,andtheaction
select“warn”,itwillsendwarnsignal.
31LowLevelWarn
Whencontrollerdetectstheoilleverislowerthanthesetvalue,itwill
sendwarnsignal.
32FlexibleSensor1Open
Whencontrollerdetectsthesensorisopencircuit,andtheaction
select“warn”,itwillsendwarnsignal.
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10.
10.
10.
10.W
W
W
Wirings
i rings
irings
irings
LXC9210,LXC9220
LXC9210,LXC9220
LXC9210,LXC9220
LXC9210,LXC9220controller
c ontroller
controller
controller’
’s
s
s
srear
r ear
rear
rearas
a s
as
asfollowing
f ollowing
following
following:
:
:
:
33FlexibleSensor1High
Whencontrollerdetectsthesensorvalueishigherthanthemax.set
value,itwillsendwarnsignal.
34FlexibleSensor1Low
Whencontrollerdetectsthesensorvalueislowerthanthemin.set
value,itwillsendwarnsignal.
35FlexibleSensor2Open
Whencontrollerdetectsthesensorisopencircuit,andtheaction
select“warn”,itwillsendwarnsignal.
36FlexibleSensor2High
Whencontrollerdetectsthesensorvalueishigherthanthemax.set
value,itwillsendwarnsignal.
37FlexibleSensor2Low
Whencontrollerdetectsthesensorvalueislowerthanthemin.set
value,itwillsendwarnsignal.
38-4
4
DigitalInput1-8Warn
Whendigitinputport1-8issetaswarningandactive,controller
sendscorrespondingwarningsignal.
45DTUBondingFail
WhenSetDTUbinding,thecontrollerandtheDTUcommunication
failuredisplayinstructions.
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No.
Functions
Functio
ns
Remark
1DCinputB-2.5mm
DCPowerSupplynegativeinput,externalstarterbattery’s negative.
2DCinputB+2.5mm
DCPowerSupplypositiveinputofthetheexternalstarter batterypositive,itisrecommendedtouse20Afuse.
3Emergencystop2.5mm
DCvoltagethroughtheemergencystopbuttonconnected equipmentsuppliedtothefuelandstarterrelayoutput,
recommendedmaximum30Afuse. 4Fuelrelayoutput1.5mmBythe3-terminalDCvoltagesupply,ratedcurrent16A 5Startrelayoutput1.5mmBythe3-terminalDCvoltagesupply,ratedcurrent16A 6Aux.Output11.5mm
BytheB+supplyoutputRatedcurrent7A 7Aux.Output21.5mm
8Aux.Output31.5mm
9Charger(D+)1.0mm
ConnecttochargegeneratorsD+(WL)terminals.Beinghang
upIfthereisnotheterminal.
10
Aux.Output4
1.5mmNormallycloseoutputs,rated7A
111.5mmPublicpointsofrelay
121.5mmNormallyopenoutputs,rated7A.
13
GensetA-phasevoltage sensinginput
1.0mmGensetA-phasevoltagesensinginput
14
GensetB-phasevoltage sensinginput
1.0mmConnecttoB-phaseofgen-set(2Afuseisrecommended).
15
GensetC-phasevoltage sensinginput
1.0mmConnecttoC-phaseofgen-set(2Afuseisrecommended).
16Gen-setN-wireinput1.0mmConnectedtoN-wireofgen-set
17
MainsA-phasevoltage sensinginput
1.0mm
ConnecttoA-phaseofmains(2Afuseisrecommended)
(LXC9210without).
18
MainsB-phasevoltage sensinginput
1.0mm
ConnecttoB-phaseofmains(2Afuseis
recommended)(LXC9210without).
19
MainsC-phasevoltage sensinginput
1.0mm
ConnecttoC-phaseofmains(2Afuseis
recommended)(LXC9210without).
20MainsN-wireinput1.0mmConnectedtoN-wireofmains(LXC9210without). 27Spare 28CAN+0.5mm
Impedance-120Ωshieldingwireisrecommended,its
single-endearthed.
(controllerswithoutRS485don thavethisterminal)
29CAN-0.5mm 30CANCOM0.5mm 31RS485-0.5mm 32RS485+0.5mm 33RS485COM0.5mm 34
Aux.Output5 (7A250VAC)
1.5mmNormallycloseoutputs,rated7A
351.5mmNormallyopenoutputs,rated7A.
361.5mmPublicpointsofrelay 37
Aux.Output6 (7A250VAC)
1.5mmNormallyopenoutputs,rated7A.
381.5mmPublicpointsofrelay 39Aux.Input11.0mm
Groundconnectedisactive(B-).
40Aux.Input21.0mm 41Aux.Input31.0mm 42Aux.Input41.0mm
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NOTE:
N OTE:
NOTE:
NOTE:BackUSBinterfaceforprogramminginterfaceparameters,canbedirectlyusingacomputer
programmingoftheUSBcabletothecontroller,thecontrollerwithoutexternalpowersupply.
NOTE:
NOTE:
NOTE:
NOTE:Prohibitedduringoperationoftheenginestarterbatteriesremoved,otherwiseitwillcausethe
controlsystemduetoexcessiveDCinputvoltageandburned!
11.
11.
11.
11.P
P
P
Parameters
a rameters
arameters
arameterssetting
s etting
setting
setting
11.1.
11.1.
11.1.
11.1.B
B
B
Basic
a sic
asic
asicconfiguration
c onfiguration
configuration
configurationparameters
p arameters
parameters
parameters
The
The
The
Thecontroller
c ontroller
controller
controllerhas
h as
has
has2
2
2
2different
d ifferent
different
differentpassword:
p assword:
password:
password:
T
T
T
Technician
echnician
echnician
echnicianPassword
P assword
Password
PasswordDefaultpassword:0000;
Operator
Operator
Operator
Operatorpassword
p assword
password
passwordDefaultpassword:1111;
Password
Password
Password
PasswordPrivilege
P rivilege
Privilege
PrivilegeDescription
D escription
Description
Description
T
T
T
Technician
echnician
echnician
echnicianPassword
P assword
Password
Password
Hastheauthoritytomodifyallparameters.
Operator
Operator
Operator
Operatorpassword
p assword
password
passwordYoucanviewtheparametersoftheproject,donothavepermissiontomodify
parameters.
If
If
If
Ifthere
t here
there
thereis
i s
is
isneed
n eed
need
needto
t o
to
toset
s et
set
setmore
m ore
more
moreparameters,
p arameters,
parameters,
parameters,please
p lease
please
pleasecontact
c ontact
contact
contactthe
t he
the
thefactory.
f actory.
factory.
factory.
43Aux.Input51.0mm 44Aux.Input61.0mm 45Aux.Input71.0mm 46GND1.0mm 47Magneticpickup0.5mmConnectedtoMagneticPickup,shieldinglineisrecommended
48
Magneticpickupinput, andcontrollerinnerbe connectedtobattery negative.
0.5mm
Commonground,whichcanbeaccessedchassisorstarter
batterynegative
49Aux.Input81.0mmGroundconnectedisactive(B-). 50Configurablesensor11.0mm
Connecttotemperature,oilpressureorfuellevelsensors.
51Configurablesensor21.0mm 52Fuellevelsensor1.0mmConnecttooilpressuresensor 53Temperaturesensor1.0mmConnecttotemperaturesensor 54Oilpressuresensor1.0mmConnecttooilpressuresensor 55SensorCOM1.0mmPublicterminalsofsensor,(B-)havealreadyconnected. 56EarthCurrentInput1.5mm
Outsideconnectedtosecondarycoilofcurrent
transformer(rated5A)
57EarthCurrentInput1.5mm 58Spare
59
CTA-phasesensing input
1.5mm
Outsideconnectedtosecondarycoilofcurrent
transformer(rated5A)
60
CTB-phasesensing input
1.5mm
Outsideconnectedtosecondarycoilofcurrent
transformer(rated5A)
61
CTC-phasesensing input
1.5mm
Outsideconnectedtosecondarycoilofcurrent
transformer(rated5A)
62CTCOM1.5mm
Seefollowinginstallationinstructions.
63CTCOM1.5mm 64RS232RX0.5mm
Recommendedtouseshieldedcable,theshield
single-grounded(NoSMSfunctioncontrollerwithoutthese
terminals)
65RS232TX0.5mm 66RS232COM0.5mm
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Whentheconfigurationparameterstotheuser,byinputtingdifferentpermissionspassword,thecontroller willshowdifferentparameterconfigurationinterface.
11.2.
11.2.
11.2.
11.2.B
B
B
Basic
a sic
asic
asicconfiguration
c onfiguration
configuration
configuration
NOTE:
NOTE:
NOTE:
NOTE:LXC7X10controllernoitemsofmainsinsettingandalsonomainsitemsinconfigurableports
ofinput/output.
NOTE:
NOTE:
NOTE:
NOTE:Pleasesetthegeneratorfrequencyvalueaslowaspossiblewhencranking,inordertomake
thestarterbeseparatedquicklyassoonascrankdisconnect.
CAUTION:
CAUTION:
CAUTION:
CAUTION:Pleasechangethecontrollerparameterswhengeneratorisinstand-bymodeonly
otherwise,alarmingtostopandotherabnormalconditionsmayhappen.
Intheparameterdisplaylongpressformorethan3seconds key,youcanenterthebasicparametersof theconfigurationinterface.
Basic
Basic
Basic
Basicconfiguration
c onfiguration
configuration
configurationparameter
p arameter
parameter
parameter
No.
No.
No.
No.
Items
I tems
Items
ItemsDefaults
D efaults
Defaults
DefaultsDescription
D escription
Description
Description
1
Language Selection:
ChineseThecontrollerdisplaylanguageset
2
Mainsdetect Options:
EnableThemainsconditionmonitoringsettings
3
MainsRated Voltage (30-30000V):
00230
Standardforcheckingmainsover/undervoltage. (Thisvalueisprimaryvoltageoftransformer).
4
MainsRatedFreq (10-65Hz):
50.0Standardforcheckingmainsover/underfrequency.
5Quickload:Ban
6CrankDisconnect
6.Oilpressure+ speed+ generator
Conditionsofdisconnectingstarterwithengine.Each conditioncanbeusedaloneandsimultaneously.
7
Flywheel Teeth(10-300):
118
Teethnumberoftheengineforjudgingofstarter disconnectionandinspectingspeedofengine.
8
RatedSpeed (0-6000RPM):
1500Offerstandardtojudgeover/under/loadingspeed.
9
GenRatedVolt (30-30000V):
00230
Offerstandardsfordetectingofgens'over/under voltageandloadingvolt.Ifusingvoltagetransformer, thisvalueisprimaryvoltoftransformer.
10GenRatedFreq50.0Offerstandardsfordetectingofover/under/load
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(10-65Hz):frequency.
11
CurrTransform (6000/5A):
0500ThechangeofexternalconnectedCT.
12
Rated Current(5-6000A):
0500Generator'sratedcurrent,standardofloadcurrent.
13RatedPower(KW):0276Generator'sratedpower,standardofloadcurrent.
14
BatteryRatedVolt (0-600V):
24.0
Standardfordetectingofover/undervoltageof battery.
15ModuleDate:UserSetting 16ModuleClock:UserSetting
17
StartDelay (0-3600s):
0003
Timefrommainsabnormalorremotestartsignalis activetostartgenset.
18
StopDelay (0-3600s):
0003
Timefrommainsnormalorremotestartsignalis inactivetogensetstop.
19
ReturnDelay (0-3600s):
0003
20
PreheatDelay (0-3600s):
0005
Timeofpre-poweringheatplugbeforestarteris poweredup.
21
CrankingTime (3-60s):
05Timeofstarterpowerupeachtime.
22
CrankRestTime (3-60s):
05
Thesecondwaitingtimebeforepowerupwhen enginestartfail.
23
SafetyOnDelay (0-3600s):
0005
Alarmsforlowoilpressurehightemp,under speed,underfrequency/voltage,chargefailare inactive.
24
StartIdleTime (0-3600s):
0005Idlerunningtimeofgensetwhenstarting.
25
WarmingUpTime (0-3600s):
0005
Warmingtimebeforegensetswitchon,afteritinto highspeedrunning.
26
CoolingTime (0-3600s):
0005Radiatingtimebeforegensetstop,afteritunloads.
27
StopIdle Time(0-3600s):
0005Idlerunningtimewhengensetstop.
28
ETSHoldTime (0-3600s):
0005
Stopelectromagnet'spowerontimewhengensetis stopping.
29
WaitStopTime (0-3600s):
0005
30
AfterStopTime (0-3600s):
0002
31
Controller information:
Productversion
information
LXC9220/LXC9210SeriesGensetController
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11.3.
11.3.
11.3.
11.3.A
A
A
Advanced
d vanced
dvanced
dvancedconfiguration
c onfiguration
configuration
configurationparameter
p arameter
parameter
parameter
Inthecontrollermaininterface,pressand key,enterthepasswordinputinterface,press or
keytoenterthecorrespondingbitpassword(0-9),press shift,afterthecompletionoftheinput
proofreadingpassword,thepasswordiscorrectaccordingtothedifferentpermissionspasswordto
enterthemaininterfaceoftheparametersofthedifferentpermissions,thepassworderrorexit.(The
factorydefaultpasswordis:0000)Thefactorydefaultpasswordtheusercanmodify.Press and keyscanflipupanddowntheparametersconfigurationscreenoperation,underthecurrentlyselected
configurationparameter,pressthe key,tothecurrentconfigurationmodeparameters,thecurrent
valueofthefirstblackdisplay,pressor keysforthebitvalueadjustment,press keyto
shift,pressthekeystoconfirmtheSettings.ThisvalueispermanentlysavedtotheinternalFLASH
controller.Configurationprocess,press toreturntothepreviousmenuorlongpress toexitthe configurationmenutoreturntothemainscreen.
Advanced
Advanced
Advanced
Advanced configuration
configuration
configuration
configuration parameters
parameters
parameters
parameters
Items
Items
Items
Items
No.
N o.
No.
No.
Items
Items
Items
ItemsDefault
D efault
Default
DefaultDescription
D escription
Description
Description
Application
Application
Application
ApplicationSettings
S ettings
Settings
Settings
1
1
1
1Immediate
I mmediate
Immediate
ImmediateMains
M ains
Mains
MainsDropout:
D ropout:
Dropout:
Dropout:CloseThisitemisrelatedtoallkindsofATStype.
2
2
2
2Main
Main
Main
MainFailure
F ailure
Failure
FailureDetection:
D etection:
Detection:
Detection:EnableIfdisabled,controllerwillnotdetectMainsstate.
3
3
3
3Fast
Fast
Fast
FastLoading
L oading
Loading
LoadingFeature:
F eature:
Feature:
Feature:Disable
Ifenabled,thegeneratorimmediatelyload withoutanydelayafterbootingsucceed.
4
4
4
4Alarm
Alarm
Alarm
AlarmBefore
B efore
Before
BeforeCrank:
C rank:
Crank:
Crank:Enable
5
5
5
5
Optional
Optional
Optional
OptionalConfiguration
C onfiguration
Configuration
Configuration1-3
1 -3
1-3
1-3:
:
:
:
5.1Option:Disable
5.2GenACSystem:0.3P4W
5.3GenRatedVolt(30-30000V):230
5.4GenRatedFreq(10-65Hz):50
5.5RatedCurrent(5-6000A):500
5.6RatedPower(0-6000KW):276
5.7RatedSpeed(0-6000RPM):1500
5.8MainACSystem:0.3P4W
5.9MainRatedVolt(30-30000V):
230
Standardforcheckingmainsover/under voltage.(Itisprimaryvoltagewhenusing voltagetransformer).
5.10MainRatedFreq(10-65Hz):50
Standardforcheckingmainsover/under frequency.
Timer
Timer
Timer
TimerSettings
S ettings
Settings
Settings
1
1
1
1Start
S tart
Start
StartDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):1
Timefrommainsabnormalorremotestart signalisactivetostartgen-set.
2
2
2
2Stop
Stop
Stop
StopDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):1
Timefrommainsnormalorremotestartsignal isinactivetogen-setstop.
3
3
3
3Return
Return
Return
ReturnDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):3
4
4
4
4Preheat
Preheat
Preheat
PreheatDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):0
Timeofpre-poweringheatplugbefore starterispoweredup.
5
5
5
5Cranking
Cranking
Cranking
CrankingTime(1-60s):
T ime(1-60s):
Time(1-60s):
Time(1-60s):8Timeofstarterpowerup.
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6
6
6
6Crank
C rank
Crank
CrankRest
R est
Rest
RestTime(3-60s):
T ime(3-60s):
Time(3-60s):
Time(3-60s):10
Thewaitingtimebeforesecondpowerupwhen enginestartfail.
7
7
7
7Safety
Safety
Safety
SafetyOn
O n
On
OnDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):10
Alarmsforlowoilpressure,hightemperature, underspeed,underfrequency/voltage,charge failareinactive.
8
8
8
8Start
Start
Start
StartIdle
I dle
Idle
IdleTime(0-3600s):
T ime(0-3600s):
Time(0-3600s):
Time(0-3600s):0Idlerunningtimeofgensetwhenstarting.
9
9
9
9Warming
Warming
Warming
WarmingUp
U p
Up
UpTime(0-3600s):
T ime(0-3600s):
Time(0-3600s):
Time(0-3600s):10
Warmingtimebetweengensetswitchonand highspeedrunning.
10
10
10
10Cooling
C ooling
Cooling
CoolingTime(0-3600s):
T ime(0-3600s):
Time(0-3600s):
Time(0-3600s):10
Radiatingtimebeforegensetstop,afterit unloads.
11
11
11
11Stop
S top
Stop
StopIdle
I dle
Idle
IdleTime(0-3600s):
T ime(0-3600s):
Time(0-3600s):
Time(0-3600s):0Idlerunningtimewhengensetstop.
12
12
12
12ETS
E TS
ETS
ETSHold
H old
Hold
HoldTime(0-3600s):
T ime(0-3600s):
Time(0-3600s):
Time(0-3600s):20
Stopelectromagnet’spowerontimewhen gensetisstopping.
13
13
13
13Wait
W ait
Wait
WaitStop
S top
Stop
StopTime(0-3600s):
T ime(0-3600s):
Time(0-3600s):
Time(0-3600s):0
Timebetweenoverofgensetidledelayand stoppedwhen“ETStime”issetas0; TimebetweenoverofETSholddelayand stoppedwhen“ETSHoldoutputtime”isnot0.
14
14
14
14After
A fter
After
AfterStop
S top
Stop
StopTime(0-3600s):
T ime(0-3600s):
Time(0-3600s):
Time(0-3600s):0Timebetweengensetstoppedandstandby.
15
15
15
15Crank
C rank
Crank
CrankProtect
P rotect
Protect
ProtectTime(0-5s):
T ime(0-5s):
Time(0-5s):
Time(0-5s):2
Itusedtoprotectthemotor,topreventthe
motorstalltimeistoolonganddamage.
16
16
16
16Warm
W arm
Warm
WarmProtect
P rotect
Protect
ProtectTime(0-36s):
T ime(0-36s):
Time(0-36s):
Time(0-36s):6Itreferstothegensetafterstartingfromidleto
highspeedtime.Whenthetimesettooshort willalarmshutdown.
17
17
17
17UpLoadProtect
P rotect
Protect
ProtectTime(0-36s):
T ime(0-36s):
Time(0-36s):
Time(0-36s):6
Engine
Engine
Engine
EngineSettings
S ettings
Settings
Settings
1
1
1
1Rated
R ated
Rated
RatedSpeed(0-6000RPM):
S peed(0-6000RPM):
Speed(0-6000RPM):
Speed(0-6000RPM):1500
Offerstandardtojudgeover/under/loading speed.
2
2
2
2On
On
On
OnLoad
L oad
Load
LoadSpeed(0-6000RPM):
S peed(0-6000RPM):
Speed(0-6000RPM):
Speed(0-6000RPM):1350
Settingvalueispercentageofratedspeed. Controllerdetectswhenitisreadytoload.Itwon’t switchonwhenspeedisunderloadingspeed.
3
3
3
3Magnetic
Magnetic
Magnetic
MagneticPickup:
P ickup:
Pickup:
Pickup:Enable
4
4
4
4Flywheel
Flywheel
Flywheel
FlywheelTeeth(10-300):
T eeth(10-300):
Teeth(10-300):
Teeth(10-300):118
Toothnumberoftheengine,forjudgingof starterseparationconditionsandinspectingof enginespeed.Seetheinstallationinstructions.
5
5
5
5Loss
Loss
Loss
LossSpeed
S peed
Speed
SpeedAction:
A ction:
Action:
Action:Warn0Warn1Shutdown
6
6
6
6Loss
Loss
Loss
LossSpeed
S peed
Speed
SpeedDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):4
Timefromdetectingspeedis0toconfirmthe action.
7
7
7
7
Crank
Crank
Crank
CrankDisconnect
D isconnect
Disconnect
DisconnectConditions
C onditions
Conditions
Conditions:
:
:
:
7.1CrankSuccessItems:
Oil+Speed
+Freq
7.2DisconnectFreq(0-65Hz):12
7.3
DisconnectSpeed(100-6000RPM):
360
7.4DisconnectOil(0-1000Kpa):200
7.5DisconnectD+(3-32V):3
8
8
8
8Number
Number
Number
NumberOf
O f
Of
OfCrank(1-10times):
C rank(1-10times):
Crank(1-10times):
Crank(1-10times):15
Max.Cranktimesofcrankattempts.When reachthisnumber,controllerwillsendstart failuresignal.
9
9
9
9Over
Over
Over
OverSpeed
S peed
Speed
SpeedShoot(0-15%):
S hoot(0-15%):
Shoot(0-15%):
Shoot(0-15%):
Thegeneratorsetduringstartupthantherated speedproportion.
10
10
10
10
Over
O ver
Over
Over Speed
Speed
Speed
SpeedAlarm
A larm
Alarm
AlarmSettings
S ettings
Settings
Settings:
:
:
:Enable
10.1ShutdownOption:1710
10.2ShutdownTrip(100-6000RPM):
2
10.3ShutdownDelay(0-3600s):Enable
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10.4Pre/alarmOption:1650
10.5Pre/alarmTrip(100-6000RPM):
1620
10.6
Pre/alarmReturn(100-6000RPM)
:
5
10.7Pre/alarmDelay(0-3600s):
11
1 1
11
11
Engine
E ngine
Engine
EngineUnder
U nder
Under
UnderSpeed
S peed
Speed
SpeedAlarm
A larm
Alarm
AlarmSettings
S ettings
Settings
Settings
Enable
11.1ShutdownOption:600
11.2
ShutdownTrip(100-6000RPM):
3
11.3ShutdownDelay(0-3600s):Enable
11.4Pre/alarmOption:1290
11.5
Pre/alarmTrip(100-6000RPM):
1350
11.6
Pre/alarmReturn(100-6000RPM):
5
11.7Pre/alarmDelay(0-3600s):
12
12
12
12
Battery
B attery
Battery
BatteryAlarm
A larm
Alarm
AlarmSettings
S ettings
Settings
Settings24
12.1BatRatedVolt(1-60V):Enable
12.2OverVoltOption:28.8
12.3OverVoltTrip(1-80V):27.6
12.4OverVoltReturn(1-80V):60
12.5OverVoltDelay(0-3600s):Enable
12.6UnderVoltOption:20.4
12.7UnderVoltTrip(1-60V):21.6
12.8UnderVoltReturn(1-60V):60
12.9UnderVoltDelay(0-3600s):
13
13
13
13
Charge
C harge
Charge
ChargeAlt
A lt
Alt
AltAlarm
A larm
Alarm
AlarmSettings
S ettings
Settings
Settings
13.1Pre-alarmOption:Enable
13.2Pre-alarmTrip(1-60V):8
13.3Pre-alarmReturn(1-60V):10
13.4Per-alarmDelay(0-3600s):
10
Generator
Generator
Generator
GeneratorSettings
S ettings
Settings
Settings
1
1
1
1Rated
R ated
Rated
RatedVolt(30-30000V):
V olt(30-30000V):
Volt(30-30000V):
Volt(30-30000V):230
Toofferstandardsfordetectingofgens over/undervoltageandloadingvoltage.(Itis primaryvoltagewhenusingvoltage transformer;itislinevoltagewhenACsystemis 3P3Wwhileitisphasevoltagewhenusing otherACsystem).
2
2
2
2On
On
On
OnLoad
L oad
Load
LoadVolt(30-30000V):
V olt(30-30000V):
Volt(30-30000V):
Volt(30-30000V):196
Settingvalueispercentageofgeneratorrated voltage.Whengensvoltageunderloadvoltage, won’tenterintonormallyrunning,duringthe periodofwhencontrollerreadytodetect loading.
3
3
3
3Rated
Rated
Rated
RatedFreq(10-65Hz):
F req(10-65Hz):
Freq(10-65Hz):
Freq(10-65Hz):50
Toofferstandardsfordetectingofover/ under/loadfrequency.
4
4
4
4On
On
On
OnLoad
L oad
Load
LoadFreq(10-65Hz):
F req(10-65Hz):
Freq(10-65Hz):
Freq(10-65Hz):42.5
Settingvalueispercentageofgeneratorrated frequency.Whengeneratorfrequencyunder load frequency,itwon’tenterintonormalrunning.
5
5
5
5Gen
Gen
Gen
GenAC
A C
AC
ACSystem:
S ystem:
System:
System:0.3P4W
6
6
6
6Gen
Gen
Gen
GenPoles:
P oles:
Poles:
Poles:4P
Numbersofgeneratorpole,usedforcalculating starterrotatespeedwhenwithoutspeedsensor
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7
7
7
7Loss
L oss
Loss
LossOf
O f
Of
OfPhase
P hase
Phase
PhaseOption:
O ption:
Option:
Option:Enable
8
8
8
8Reverse
Reverse
Reverse
ReversePhase
P hase
Phase
PhaseOption:
O ption:
Option:
Option:Enable
9
9
9
9
Volt
Volt
Volt
VoltTransform
T ransform
Transform
TransformSettings
S ettings
Settings
Settings
9.1Option:Enable
9.2VTPrimary(30-30000V):100
9.3VTSecondary(30-3000V):100
10
10
10
10
Gen
G en
Gen
GenVolt
V olt
Volt
VoltWarning
W arning
Warning
WarningSettings
S ettings
Settings
Settings
10.1OverVoltOption:EnableActionwhengeneratorovervoltagewarning.
10.2OverVoltTrip(0-1500V):253
10.3OverVoltReturn(0-1500V):248
10.4OverVoltDelay(0-3600s):5
10.5UnderVoltOption:EnableActionwhengeneratorundervoltagewarning.
10.6UnderVoltTrip(0-1500V):193
10.7
UnderVoltReturn(0-1500V):
198
10.8UnderVoltDelay(0-3600s):5
11
11
11
11
Gen
G en
Gen
GenVolt
V olt
Volt
VoltShutdown
S hutdown
Shutdown
ShutdownSettings
S ettings
Settings
Settings
11.1OverVoltOption:EnableActionwhengeneratorovervoltageshutdown.
11.2OverVoltTrip(0-1500V):276
11.3OverVoltDelay(0-3600s):3
11.4UnderVoltOption:EnableActionwhengeneratorundervoltageshutdown.
11.5UnderVoltTrip(0-1500V):184
11.6UnderVoltDelay(0-3600s):3
12
12
12
12
Gen
G en
Gen
GenFreq
F req
Freq
FreqWarning
W arning
Warning
WarningSettings
S ettings
Settings
Settings
12.1OverFreqOption:Enable
Actionwhengeneratoroverfrequency shutdown.
12.2OverFreqTrip(10-75Hz):55
12.3
OverFreqReturn(10-75Hz):
54
12.4OverFreqDelay(0-3600s):5
12.5UnderFreqOption:Enable
Actionwhengeneratorunderfrequency shutdown.
12.6UnderFreqTrip(10-75Hz):42
12.7
UnderFreqReturn(10-75Hz):
43
12.8
UnderFreqDelay(0-3600s):
5
13
13
13
13
Gen
G en
Gen
GenFreq
F req
Freq
FreqShutdown
S hutdown
Shutdown
ShutdownSettings
S ettings
Settings
Settings
13.1OverFreqOption:Enable
Actionwhengeneratoroverfrequency shutdownalarm.
13.2OverFreqTrip(10-75Hz):57
13.3OverFreqDelay(0-3600s):2
13.4UnderFreqOption:Enable
Actionwhengeneratorunderfrequency shutdownalarm.
13.5UnderFreqTrip(10-75Hz):40
13.6
UnderFreqDelay(0-3600s):
3
Load
Load
Load
Load
Settings
Settings
Settings
Settings
1
1
1
1Current
C urrent
Current
CurrentTransform(6000/5A):
T ransform(6000/5A):
Transform(6000/5A):
Transform(6000/5A):500TheratioofexternalCT.
2
2
2
2Rated
Rated
Rated
RatedCurrent(5-6000A):
C urrent(5-6000A):
Current(5-6000A):
Current(5-6000A):500
Generator’sratedcurrent,standardof loadcurrent.
3
3
3
3Rated
Rated
Rated
RatedPower(0-6000KW):
P ower(0-6000KW):
Power(0-6000KW):
Power(0-6000KW):276
Generator’sratedpower,standardofload power.
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4
4
4
4
Current
C urrent
Current
CurrentNeg.
N eg.
Neg.
Neg.Phase
P hase
Phase
PhaseSequence
S equence
Sequence
Sequence
Settings
Settings
Settings
Settings
4.1Option:Disable
4.2Trip(0-100%):100
4.3Action:
Warn
5
5
5
5
Over
O ver
Over
OverCurrent
C urrent
Current
CurrentSettings
S ettings
Settings
Settings
5.1Option:
Enable
5.2Action:
Warn
5.3Trip(0-200%):120
5.4DelayType:FixedDelay
5.5DelayTimeMulti(1-36):10
Whenthegeneratorsetisusedinparallel mode,andneedtoconfigure,orcanbe disabled.
6
6
6
6
Reverse
Reverse
Reverse
ReversePower
P ower
Power
PowerSettings
S ettings
Settings
Settings
6.1Option:Disable
6.2Action:Warn
6.3Trip(1-100%):10
6.4Return(1-100%):
5
6.5DelayTime(0-3600s):
5
7
7
7
7
Over
Over
Over
OverLoad
L oad
Load
LoadSettings
S ettings
Settings
Settings
7.1Option:
Disable
7.2Action:Warn
7.3Trip(0-200%):110
7.4Return(0-200%):105
7.5DelayTime(0-3600s):
5TheratioofexternalCT.
Analog
Analog
Analog
AnalogSensor
S ensor
Sensor
SensorSettings
S ettings
Settings
Settings
1
1
1
1
Temp
T emp
Temp
TempSensor
S ensor
Sensor
SensorSettings
S ettings
Settings
Settings
1.1
1.1
1.1
1.1Curve
C urve
Curve
CurveType:
T ype:
Type:
Type:
VDO
120
1.2
1.2
1.2
1.2Open
O pen
Open
OpenAction:
A ction:
Action:
Action:Warn
1.3
1.3
1.3
1.3Temp
T emp
Temp
TempShutdown
S hutdown
Shutdown
ShutdownSettings
S ettings
Settings
Settings
1.3.1HighOption:Enable
1.3.2HighTrip(0-140):98
1.3.3HighDelay(0-3600s):3
1.4
1.4
1.4
1.4Temp
T emp
Temp
TempWarning
W arning
Warning
WarningSettings
S ettings
Settings
Settings
1.4.1HighOption:Enable
1.4.2HighTrip(0-140):95
1.4.3HighReturn(0-140):93
1.4.4HighDelay(0-3600s):5
1.4.5LowOption:Disable
1.4.6LowTrip(0-140):70
1.4.7LowReturn(0-140):75
1.4.8LowDelay(0-3600s):5
1.5
1.5
1.5
1.5Temp
T emp
Temp
TempHeater
H eater
Heater
HeaterSettings
S ettings
Settings
Settings
Whentheheatingdevice,thisconfigurationto achieveautomaticheatingfunction.
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1.5.1Option:Disable
1.5.2
TurnOnValue(-50-140
):
50
1.5.3
TurnOffValue(-50-140
):
55
1.5.4Delay(0-3600m):60
1.6
1 .6
1.6
1.6Temp
T emp
Temp
TempCooler
C ooler
Cooler
CoolerSettings
S ettings
Settings
Settings
Whenthecoolingdevice,thisconfigurationto achieveautomaticcoolingfunction.
1.6.1Option:Disable
1.6.2TurnOnValue(0-140):80
1.6.3TurnOffValue(0-140):75
1.6.4Delay(0-3600m):60m
1.7
1.7
1.7
1.7
User
U ser
User
Userdefined
d efined
defined
definedCurve
C urve
Curve
CurveSettings
S ettings
Settings
Settings
Ω
1.7.1X000Y000000163
1.7.2X000Y000032110
1.7.3X000Y000064085
1.7.4X000Y000096073
1.7.5X000Y000128064
1.7.6X000Y000192053
1.7.7X000Y000256044
1.7.8X000Y000480035
2
2
2
2
Oil
Oil
Oil
OilSensor
S ensor
Sensor
SensorSettings
S ettings
Settings
Settings
2.1
2.1
2.1
2.1Curve
C urve
Curve
CurveType:
T ype:
Type:
Type:
VDO
0-10BAR
2.2
2.2
2.2
2.2Open
O pen
Open
OpenAction:
A ction:
Action:
Action:Warn
2.3
2.3
2.3
2.3Alarm
A larm
Alarm
AlarmSettings
S ettings
Settings
Settings
2.3.1ShutdownOption:Enable
2.3.2
ShutdownTrip(0-999Kpa):
103
2.3.3
ShutdownDelay(0-3600s):
5
2.3.4Pre/alarmOption:Enable
2.3.5
Pre/alarmTrip(0-999Kpa):
124
2.3.6
Pre/alarmReturn(0-999Kpa):
138
2.3.7
Pre/alarmDelay(0-3600s):
5
2.4
2.4
2.4
2.4
User
U ser
User
Userdefined
d efined
defined
definedCurve
C urve
Curve
CurveSettings
S ettings
Settings
Settings
ΩKPa
2.4.1X000Y000000000
2.4.2X000Y000016000
2.4.3X000Y000032179
2.4.4X000Y000048241
2.4.5X000Y000064338
2.4.6X000Y000096503
2.4.7X000Y000128703
2.4.8X000Y0001761034
3
3
3
3
Fuel
Fuel
Fuel
FuelSensor
S ensor
Sensor
SensorSettings
S ettings
Settings
Settings
3.1
3.1
3.1
3.1Curve
C urve
Curve
CurveType:
T ype:
Type:
Type:
1VDO0
-180ohm
3.2
3.2
3.2
3.2Open
O pen
Open
OpenAction:
A ction:
Action:
Action:Warn
3.3
3.3
3.3
3.3Alarm
A larm
Alarm
AlarmSettings
S ettings
Settings
Settings
3.3.1Option:Enable
3.3.2Action:Warn
3.3.3Trip(0-300%):10
3.3.4Return(0-300%):15
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3.3.5Delay(0-3600s):5
3.4
3 .4
3.4
3.4Fuel
F uel
Fuel
FuelPump
P ump
Pump
PumpSettings
S ettings
Settings
Settings
Whenthefuelpumpdevice,thisconfiguration leveltoachieveautomaticcontrolfunction.
3.4.1Option:Disable
3.4.2TurnOnValue(0-300%):10
3.4.3TurnOffValue(0-300%):80
3.4.4Delay(0-3600s):60
3.5
3.5
3.5
3.5
User
U ser
User
Userdefined
d efined
defined
definedCurve
C urve
Curve
CurveSettings
S ettings
Settings
Settings
Ω%
3.5.1X000Y000000000
3.5.2X000Y000020010
3.5.3X000Y000040020
3.5.4X000Y000080040
3.5.5X000Y000100050
3.5.6X000Y000120060
3.5.7X000Y000160080
3.5.8X000Y000200100
4
4
4
4
Sensor1
Sensor1
Sensor1
Sensor1Settings
S ettings
Settings
Settings
4.1
4.1
4.1
4.1Sensor
S ensor
Sensor
SensorType:
T ype:
Type:
Type:NotUsed
4.2
4.2
4.2
4.2Curve
C urve
Curve
CurveType:
T ype:
Type:
Type:VDO120
4.3
4.3
4.3
4.3Open
O pen
Open
OpenAction:
A ction:
Action:
Action:Warn
4.4
4.4
4.4
4.4Shutdown
S hutdown
Shutdown
ShutdownSettings
S ettings
Settings
Settings
4.4.1Sensor1HighOption:Disable
4.4.2Sensor1HighTrip:98
4.4.3Sensor1HighDelay:2
4.4.4Sensor1LowOption:Disable
4.4.5Sensor1LowTrip:8
4.4.6Sensor1LowDelay:2
4.5
4.5
4.5
4.5Warning
W arning
Warning
WarningSettings
S ettings
Settings
Settings
4.5.1HighOption:Disable
4.5.2HighTrip:90
4.5.3HighReturn:85
4.5.4HighDelay:
2
4.5.5LowOption:Disable
4.5.6LowTrip:10
4.5.7LowReturn:15
4.5.8LowDelay:
2
4.6
4.6
4.6
4.6
User
U ser
User
Userdefined
d efined
defined
definedCurve
C urve
Curve
CurveSettings
S ettings
Settings
Settings
Ω
4.6.1X000Y000000163
4.6.2X000Y000032110
4.6.3X000Y000
064085
4.6.4X000Y000096073
4.6.5X000Y000128064
4.6.6X000Y000192053
4.6.7X000Y000256044
4.6.8X000Y000
480035
5
5
5
5
Sensor2
Sensor2
Sensor2
Sensor2Settings
S ettings
Settings
Settings
5.1
5.1
5.1
5.1Sensor
S ensor
Sensor
SensorType:
T ype:
Type:
Type:NotUsed
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5.2
5 .2
5.2
5.2Curve
C urve
Curve
CurveType:
T ype:
Type:
Type:
VDO
0-10BAR
5.3
5.3
5.3
5.3Open
O pen
Open
OpenAction:
A ction:
Action:
Action:Warn
5.4
5.4
5.4
5.4Shutdown
S hutdown
Shutdown
ShutdownSettings
S ettings
Settings
Settings
5.4.1Sensor2HighOption:
Disable
5.4.2Sensor2HighTrip:
20
5.4.3Sensor2HighDelay:2
5.4.4Sensor2LowOption:Disable
5.4.5Sensor2LowTrip:8
5.4.6Sensor2LowDelay:
2
5.5
5.5
5.5
5.5Warning
W arning
Warning
WarningSettings
S ettings
Settings
Settings
5.5.1Sensor2HighOption:Disable
5.5.2Sensor2HighTrip:
18
5.5.3Sensor2HighReturn:
15
5.5.4Sensor2HighDelay:2
5.5.5Sensor2LowOption:Disable
5.5.6Sensor2LowTrip:
10
5.5.7Sensor2LowReturn:
15
5.5.8Sensor2LowDelay:2
5.6
5.6
5.6
5.6
User
U ser
User
Userdefined
d efined
defined
definedCurve
C urve
Curve
CurveSettings
S ettings
Settings
Settings
ΩKPa
5.6.1X000Y000000000
5.6.2X000Y000
016000
5.6.3X000Y000032179
5.6.4X000Y000048241
5.6.5X000Y000064338
5.6.6X000Y000
096503
5.6.7X000Y000128703
5.6.8X000Y0001761034
Digita
Digita
Digita
Digital
l
l
lInputs I nputs
Inputs
InputsSettings
S ettings
Settings
Settings
Digital
Digital
Digital
DigitalInput
I nput
Input
Input1
1
1
1Settings
S ettings
Settings
Settings:
:
:
:
1.1Type:
RemoteStart OnLoad
1.2Active:CloseValid
Digital
Digital
Digital
DigitalInput
I nput
Input
Input2
2
2
2Settings
S ettings
Settings
Settings:
:
:
:
1.1Type:
AuxHigh Temp
1.2Active:CloseValid
Digital
Digital
Digital
DigitalInput
I nput
Input
Input3
3
3
3Settings
S ettings
Settings
Settings:
:
:
:
1.1Type:AuxLowOP
1.2Active:CloseValid
Digital
Digital
Digital
DigitalInput
I nput
Input
Input4
4
4
4Settings
S ettings
Settings
Settings:
:
:
:
1.1Type:
User Configured
1.2Active:CloseValid
1.3Action:Warn
1.4Period:FromAlways
1.5Delay(0-20s):2
Digital
Digital
Digital
DigitalInput
I nput
Input
Input5
5
5
5Settings
S ettings
Settings
Settings:
:
:
:
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1.1Type:
User Configured
1.2Active:CloseValid
1.3Action:Shutdown
1.4Period:FromAlways
1.5Delay(0-20s):2
Digital
D igital
Digital
DigitalInput
I nput
Input
Input6
6
6
6Settings
S ettings
Settings
Settings:
:
:
:
1.1Type:
User Configured
1.2Active:CloseValid
1.3Action:ELETrip
1.4Period:FromAlways
1.5Delay(0-20s):2
Digital
Digital
Digital
DigitalInput
I nput
Input
Input7
7
7
7Settings
S ettings
Settings
Settings:
:
:
:
1.1Type:
User Configured
1.2Active:CloseValid
1.3Action:ELETrip
1.4Period:FromAlways
1.5Delay(0-20s):2
Digital
Digital
Digital
DigitalInput
I nput
Input
Input8
8
8
8Settings
S ettings
Settings
Settings:
:
:
:
1.1Type:
User Configured
1.2Active:CloseValid
1.3Action:Trip
1.4Period:FromAlways
1.5Delay(0-20s):2
Relay
Relay
Relay
RelayOutput
O utput
Output
OutputS
S
S
Setting e tting
etting
etting
1
1
1
1
Relay
R elay
Relay
RelayOutput
O utput
Output
Output1
1
1
1setting
s etting
setting
setting
1.1Type
Common Alarm
1.2ActiveActiveOpen
Relay
Relay
Relay
RelayOutput
O utput
Output
Output2
2
2
2setting
s etting
setting
setting
1.1TypeETSControl
1.2ActiveActiveOpen
Relay
Relay
Relay
RelayOutput
O utput
Output
Output3
3
3
3setting
s etting
setting
setting
1.1TypeNotUsed
1.2ActiveActiveOpen
Relay
Relay
Relay
RelayOutput
O utput
Output
Output4
4
4
4setting
s etting
setting
setting
1.1TypeIdleControl
1.2ActiveActiveOpen
Relay
Relay
Relay
RelayOutput
O utput
Output
Output5
5
5
5setting
s etting
setting
setting
1.1Type
Close Generator
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1.2ActiveActiveOpen
Relay
R elay
Relay
RelayOutput
O utput
Output
Output6
6
6
6setting
s etting
setting
setting
1.1TypeCloseMains
1.2ActiveActiveOpen
ATS
ATS
ATS
ATSSwitch
S witch
Switch
SwitchSettings
S ettings
Settings
Settings
1
1
1
1Fail
F ail
Fail
FailWarning
W arning
Warning
WarningOption:
O ption:
Option:
Option:Disable
2
2
2
2Open
Open
Open
OpenCheck
C heck
Check
CheckOption:
O ption:
Option:
Option:Disable
3
3
3
3Transfer
Transfer
Transfer
TransferTime(0-7200s):
T ime(0-7200s):
Time(0-7200s):
Time(0-7200s):2
Intervaltimefrommainsswitchofftogenerator switchon;orfromgeneratorswitchofftomains switchon.
4
4
4
4Check
Check
Check
CheckTime(0-20s):
T ime(0-20s):
Time(0-20s):
Time(0-20s):2
5
5
5
5Close
Close
Close
ClosePulse
P ulse
Pulse
PulseTime(1-20s):
T ime(1-20s):
Time(1-20s):
Time(1-20s):5
Pulsewidthofmains/generatorswitchon. Whenitis0,meansoutputconstantly.
6
6
6
6Open
Open
Open
OpenPulse
P ulse
Pulse
PulseTime(1-20s):
T ime(1-20s):
Time(1-20s):
Time(1-20s):3Pulsewidthofmains/generatorswitchoff.
Mains
Mains
Mains
MainsSettings
S ettings
Settings
Settings
1
1
1
1Rated
R ated
Rated
RatedVolt(30-30000V):
V olt(30-30000V):
Volt(30-30000V):
Volt(30-30000V):230
2
2
2
2Rated
Rated
Rated
RatedFreq(10-65Hz):
F req(10-65Hz):
Freq(10-65Hz):
Freq(10-65Hz):50
3
3
3
3Main
Main
Main
MainAC
A C
AC
ACSystem:
S ystem:
System:
System:0.3P4W
0:3P4W; 1:3P3W; 2:2P3W; 3:1P2W.
4
4
4
4Normal
Normal
Normal
NormalDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):10Thedelayfrommainsabnormaltonormal.
5
5
5
5Abnormal
Abnormal
Abnormal
AbnormalDelay(0-3600s):
D elay(0-3600s):
Delay(0-3600s):
Delay(0-3600s):5Thedelayfrommainsnormaltoabnormal.
6
6
6
6Loss
Loss
Loss
LossOf
O f
Of
OfPhase
P hase
Phase
PhaseOption:
O ption:
Option:
Option:Enable
Whenthemotorloadneedstobeenabled,and select3phaseconnectionmode.
7
7
7
7Reverse
Reverse
Reverse
ReversePhase
P hase
Phase
PhaseOption:
O ption:
Option:
Option:Enable
8
8
8
8
Volt
Volt
Volt
VoltTransform
T ransform
Transform
TransformSettings
S ettings
Settings
Settings
8.1OptionDisable
8.2VTPrimary30-3000V):100
8.3VTSecondary30-1000V)100
9
9
9
9
Main
Main
Main
MainVolt
V olt
Volt
VoltWarning
W arning
Warning
WarningSettings
S ettings
Settings
Settings
9.1OverVoltAlarmOption:EnableActionwhenmainsovervoltAlarm.
9.2OverVoltTrip(0-1500V):276
9.3OverVoltReturn(0-1500V):267
9.4OverVoltDelay(0-3600s):5
9.5UnderVoltAlarmOption:EnableActionwhenmainsundervoltAlarm.
9.6UnderVoltTrip(0-1500V):184
9.7UnderVoltReturn(0-1500V):193
9.8UnderVoltDelay(0-3600s):5
10
10
10
10
Main
M ain
Main
MainFreq
F req
Freq
FreqWarning
W arning
Warning
WarningSettings
S ettings
Settings
Settings
10.1OverFreqAlarmOption:DisableActionwhenmainsoverfrequencyAlarm.
10.2OverFreqTrip(10-75Hz):57
10.3
OverFreqReturn(10-75Hz):
55
10.4OverFreqDelay(0-3600s):5
10.5UnderFreqAlarmOption:DisableActionwhenmainsunderfrequencyAlarm.
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10.6UnderFreqTrip(10-75Hz):45
10.7
UnderFreqReturn(10-75Hz):
47
10.8
UnderFreqDelay(0-3600s):
5
Module
Module
Module
ModuleSettings
S ettings
Settings
Settings
1
1
1
1Power
P ower
Power
PowerOn
O n
On
OnMode:
M ode:
Mode:
Mode:StopMode
2
2
2
2Slave
Slave
Slave
SlaveAddress:
A ddress:
Address:
Address:1Controller’saddressduringremotesensing.
3
3
3
3Language:
Language:
Language:
Language:ENGLISH
4
4
4
4Back
Back
Back
BackLight(10-10000s):
L ight(10-10000s):
Light(10-10000s):
Light(10-10000s):15
5
5
5
5Scroll
Scroll
Scroll
ScrollTimer(0-1000s):
T imer(0-1000s):
Timer(0-1000s):
Timer(0-1000s):20
6
6
6
6Module
Module
Module
ModuleDate:
D ate:
Date:
Date:
7
7
7
7Module
Module
Module
ModuleClock:
C lock:
Clock:
Clock:
8
8
8
8Engineer
Engineer
Engineer
EngineerPassword:
P assword:
Password:
Password:0000
9
9
9
9T
T
T
Technician
echnician
echnician
echnicianPassword:
P assword:
Password:
Password:0001
10
10
10
10Operator
O perator
Operator
OperatorPassword:
P assword:
Password:
Password:0002
Schedule
Schedule
Schedule
ScheduleSettings
S ettings
Settings
Settings
1
1
1
1Start
S tart
Start
StartOn
O n
On
OnOption:
O ption:
Option:
Option:0
2
2
2
2Start
Start
Start
StartOn
O n
On
OnLoad:
L oad:
Load:
Load:Disable
3
3
3
3Start
Start
Start
StartOn
O n
On
OnCycle:
C ycle:
Cycle:
Cycle:NotOnload
4
4
4
4
Schedule1-16
Schedule1-16
Schedule1-16
Schedule1-16Setting
S etting
Setting
SettingMonthly
4.1RunWeekNumber:
4.2RunWeekOrder:1stMonth
4.3RunClock:Sunday
4.4RunTime(0-30000m):0:00
Maintenance
Maintenance
Maintenance
MaintenanceSettings
S ettings
Settings
Settings
1
1
1
1
Maintenance
M aintenance
Maintenance
Maintenance1
1
1
1-3
- 3
-3
-3Setting
S etting
Setting
Setting00000
1.1Option:
1.2Action:Disable
1.3TimeInterval(1-5000h):Warn
1.4LimitOption:30
1.5LimitTime(1-24):Disable
GSM
GSM
GSM
GSMSettings
S ettings
Settings
Settings
1
1
1
1GSM
G SM
GSM
GSMSettings
S ettings
Settings
Settings1
2
2
2
2
Phone
Phone
Phone
PhoneNumber
N umber
Number
NumberSetting
S etting
Setting
SettingDisable
2.1PhoneNO1-5Option:
2.2PhoneNO1Value:Disable
3
3
3
3
Notice
Notice
Notice
NoticeSetting
S etting
Setting
Setting0
3.1OverSpeed
3.2UnderSpeedDisable
3.3LossofSpeedDisable
3.4GenOverFreqDisable
3.5GenUnderFreqDisable
3.6GenOverVoltDisable
3.7GenUnderVoltDisable
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3.8OverCurrentDisable
3.9FailToStopDisable
3.10ChargeAltFailDisable
3.11BatHighVoltDisable
3.12BatLowVoltDisable
3.13MaintenanceOverDisable
3.14ReversePowerDisable
3.15OverPowerDisable
3.16ECUWarnDisable
3.17GenLossofPhaseDisable
3.18GenReversePhaseDisable
3.19SwitchFailWarnDisable
3.20TempSensorOpenDisable
3.21TempHighWarnDisable
3.22TempLowWarnDisable
3.23OilSensorOpenDisable
3.24OilHighWarnDisable
3.25OilLowWarnDisable
3.26FuelSensorOpenDisable
3.27FuelHighWarnDisable
3.28FuelLowWarnDisable
3.29Sensor1OpenDisable
3.30Sensor1HighWarnDisable
3.31Sensor1LowWarnDisable
3.32Sensor2OpenDisable
3.33Sensor2HighWarnDisable
3.34Sensor2LowWarnDisable
3.35GSMComFailDisable
3.36Input1WarnDisable
3.37MainNormalDisable
3.38MainFailDisable
3.39GenStartDisable
3.40GenStopDisable
3.41MainOnLoadDisable
3.42GenOnLoadDisable
3.43SystemNotInAutoModeDisable
3.45SystemInAutoModeDisable
4
4
4
4
Back
B ack
Back
BackContent
C ontent
Content
ContentSetting
S etting
Setting
Setting
4.1WorksModeDisable
4.2MainVolt(V)Disable
4.3GenVolt(V)Disable
4.4LoadCurrent(A)Disable
4.5MainFreq(HZ)Disable
4.6GenFreq(HZ)Disable
4.7LoadKW(KW)Disable
4.8LoadKVA(KVA)Disable
4.9LoadPFDisable
4.10BatVolt(V)Disable
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4.11ChargeVolt(D+)(V)Disable
4.12WaterTemp(C)Disable
4.13OilPress(KPa)Disable
4.14FuelLevel(%)Disable
4.15Speed(RPM)Disable
4.16TotalHour(s)Disable
4.17EngineStateDisable
4.18AlarmStateDisableGensMessage
Gens
Gens
Gens
GensMessage
M essage
Message
Message
1
1
1
1Module:
M odule:
Module:
Module:GensetModule:
2
2
2
2Hardware
Hardware
Hardware
HardwareVersion:
V ersion:
Version:
Version:GensetHardwareVersion:
3
3
3
3Software
Software
Software
SoftwareVersion:
V ersion:
Version:
Version:GensetSoftwareVersion:
4
4
4
4ID:
ID:
ID:
ID:GensetID:
11.4.
11.4.
11.4.
11.4.D
D
D
Defined
e fined
efined
efinedcontents
c ontents
contents
contentsof
o f
of
ofconfigurable
c onfigurable
configurable
configurableinput
i nput
input
inputports
p orts
ports
ports
No. Type Description
1UsersConfigured
Includingfollowingfunctions:
-------------------------------------------­Warning:warnonly,notshutdown. Shutdown:alarmandshutdownimmediately. Tripandstop:alarm,generatorunloadsandshutdownafter hi-speedcooling. Trip:alarm,generatorunloadsbutnotshutdown. Indication:indicateonly,notwarningorshutdown.
-------------------------------------------­Fromsafetyon:detectingaftersafetyonrundelay. Fromcrank:detectingassoonasstart. Always:inputisactiveallthetime.
Never:inputinactive 2AlarmMuteCanprohibit“AudibleAlarm”outputwheninputisactive. 3ResetAlarmCanresetshutdownalarmandtripalarmwheninputisactive.
4AuxHighTempConnectedsensordigitalinput. 5AuxLowOPConnectedsensordigitalinput.
6InhibitAlarmStopProhibitanyalarmandshutdownaction.
7
RemoteStartOn Load
InAutomode,wheninputactive,gensetcanbestartedandwithload
aftergensetisOK;wheninputinactive,gensetwillstopautomatically.
8
RemoteStartNot OnLoad
InAutomode,wheninputisactive,gensetcanbestartedandwithout
loadaftergensetisOK;wheninputisinactive,gensetwillstop
automatically.
9AuxManualStart
InAutomode,wheninputactive,gensetwillstartautomatically;when
inputinactive,gensetwillstopautomatically.
10
SimulationMains OK
InAutomode,mainsarenormalwheninputisactive.
11
SimulationMains Fail
InAutomode,mainsareabnormalwheninputisactive.
12PanelLock
Generatorrelatedoperationsarebanned,switchqueryinterfacecanbe
used.
13InhibitAutoStopInAutomode,duringgeneratornormalrunning,wheninputisactive,
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inhibitgeneratorshutdownautomatically.
14InhibitAutoStartInAutomode,inhibitgeneratorstartautomaticallywheninputisactive. 15InhibitScheduledInAutomode,inhibitscheduledrungensetwheninputisactive.
16
InhibitPhone MessageStart
ProhibitingbootviaSMS.
17InhibitGensLoadProhibitgensetswitchonwheninputisactive. 18InhibitMainsLoadProhibitmainsswitchonwheninputisactive.
19AutoModeLock
Whentheinputisactive,thecontrollerwilloperateinautomaticmode,
youcannotselectthetestmodeandmanualmode.
20AutoModeInvalid
Wheninputisactive,controllerwon’tworkunderAutomode.AUTOkey
andsimulateautokeyinputdoesnotwork.
21IdleControlModeUndervoltage/frequency/speedprotectionisinactive. 22InstrumentModeAlloutputsareprohibitedinthismode. 23AuxGensClosedConnectgeneratorloadingswitch'sAux.Point. 24AuxMainsClosedConnectmainsloadingswitch’sAux.Point.
25AuxRaiseSpeed
Thisconfigurationisfortheuseofmotoradjustthespeedoftheunit,and
raisespeedingoutputwithcontrolmotor.Whenthisswitchisclosed,
raisespeedoutputwillturnoff.
26AuxDropSpeed
Thisconfigurationisfortheuseofmotoradjustthespeedoftheunit,and
dropspeedingoutputwithcontrolmotor.Whenthisswitchisclosed,raise
speedoutputwillturnoff.
27ResetMaintenance
Controllerwillsetmaintenancetimeanddateasdefaultwheninputis
active.
28SimulateStopkeyAnexternalbuttoncanbeconnectedandpressedassimulatepanel.
29
SimulateManual key
30
SimulateManual
Testkey 31SimulateAutokey 32SimulateStartkey 33SimulateG-Loadkey 34SimulateM-Loadkey 35LampTestAllLEDindicatorsareilluminatingwheninputisactive. 3660HzActiveUseforCANBUSengineanditis60Hzwheninputisactive.
37-39Alternative
Config1-3
Userscansetdifferentparameterstomakeiteasytoselectcurrent configurationviainputport.
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11.5.
11.5.
11.5.
11.5.E
E
E
Enable
n able
nable
nabledefinition
d efinition
definition
definitionof
o f
of
ofprogrammable
p rogrammable
programmable
programmableoutput
o utput
output
outputports
p orts
ports
ports
No. Type Description
0NotUsed
1FuelRelay
Actionbeforethestartermotor,openthefuelsysteminadvance. Usuallycontrolsthegovernor'spowerandfuelsolenoidvalve.
2CrankRelayWhenstartingthemotoraction,oftenconnectedtothestarterrelay.
3AirFlap
Actioninoverspeedalarmstopandemergencestop.Italsocan closetheairinflowtheengine.
4AudibleAlarm
Actioninwarning,shutdown,trips.Canbeconnectedoutside alarm.Whenprogrammableinputportisactiveof“alarmmute”,can prohibititsoutput.
5LouverControl
Actioningensetstartinganddisconnectwhengensetstopped
completely. 6FuelPumpControlItiscontrolledbyfuelpumpoflevelsensor’slimitedthreshold. 7HeaterControlItiscontrolledbyheatingoftemperaturesensor’ssettingbound. 8CoolerControlItiscontrolledbycooleroftemperaturesensor’ssettingbound. 9Pre-oilSupplyOutputActionfrom“crankon”to“safetyon”.
10ExciteGenerator
Outputinstartperiod.Ifthereisnogensfrequencyduringhi-speed
running,output2secondsagain.
11Pre-LubricateActionsinperiodofpre-heatingtosafetyrun. 12RemotePCOutputThisportiscontrolledbycommunication(PC).
13IdleControl
Usedforenginewhichhasidles.Pullinbeforestartingandpullout
afterintohi-speedwarming;Pullinduringstoppingidlemodeand
pulloutaftershutdowncompleted.
14RaiseSpeedActioninhi-speedwarmingrun.
15DropSpeed
Actioninperiodofstopidlemodetotimeofwaitforstopping
completely.
16Reserved 17Reserved
18ETSControl
UsedforengineswithETSelectromagnet.Pullinwhenstopidleis
overandpulloutwhenset“ETSdelay”isover.
19CloseGenerator
Generatorloadconditionsareripeforaction,controlpowerclosing
switchwithload.Itisacontinuousoutput.
20OpenGeneratorPulse
Thesamerole,butisnotacontinuousoutput,butonlytheoutput
pulsesofapresettime.Thistimesetinthetimerconfiguration.
21OpenGenerator
Generatorstopaction,controlpowergenerationclosingswitch
uninstall.
22OpenGeneratorPulse
Thesamerole,butisnotacontinuousoutput,butonlytheoutput
pulsesofapresettime.Thistimesetinthetimerconfiguration.
23OpenBreaker
Genswhetherormainsisopened,willbeoutput.Itisacommon
sub-gateoutput.
24CloseMainsControlswitchofmainsisload. 25CloseMainsPulse 26OpenMains 27OpenMainsPulse 28Reserved 29GeneratorOKActionwhengensarenormal. 30GeneratorAvailableActioninperiodofgensoktohi-speedcooling. 31ECUStopUsedforECUengineandcontrolitsstop. 32ECUPowerUsedforECUengineandcontrolitspower. 33CrankSuccessPullinwhendetectsasuccessfulstartsignal. 34GSMPowerPowerforGSMmodule(GSMmoduleispower-offresetwhenGSM
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communicationfailed).
35MainsOKActionwhenmainsnormal. 36InStopMode 37InManualMode 38InManualTestMode 39InAutoMode 40GeneratorOnLoad 41MainsOnLoad 42Reserved
43CommonAlarm
Actioningenscommonwarning,commonshutdown,commontrips
alarm.
44Commontripshutdown
Thegeneratorsanykindoftripanddowntimewillproducesuchan
alarmaction.
45CommonShutdownGeneratoranydowntimewillhavesuchalarmaction. 46CommonTripAlarmGeneratorswillproduceanykindoftripthealarmaction. 47CommonWarnAlarmGeneratorsofanykindofpublicwarningalarmisgeneratedaction. 48BatteryHightVoltageAnactioninbattery’sovervoltagewarningalarm. 49BatteryLowVoltageActioninbattery’slowvoltagewarningalarm. 50ChargingfailureActioninchargealtfailwarningalarm. 51ECUWarnIndicateECUsendsawarningalarmsignal. 52ECUShutdownIndicateECUsendsashutdownalarmsignal.
53
ECUCommunication Fail
IndicatecontrollernotcommunicateswithECU.
54EmergencyStopActioninemergencystopalarm. 55FailedToStartActioninfailedstartalarm. 56FailedToStopActioninfailedstopalarm. 57UnderSpeedWarnActioninunderspeedwarning. 58UnderSpeedShutdownActioninunderspeedshutdown. 59OverSpeedWarnActioninoverspeedwarning. 60OverSpeedShutdownActioninoverspeedshutdownalarm. 61GensOverFreqWarnActioningensoverfrequencywarning.
62
GensOverFreq Shutdown
Actioningensoverfrequencyshutdownalarm.
63Actioningensovervoltagewarning. 64GensOverVoltWarnActioningensovervoltageshutdown.
65
GensOverVolt Shutdown
Actioningenslowfrequencywarning.
66GensUnderFreqWarnActioningenslowfrequencyshutdown.
67
GensUnderVoltage Warn
Actioningenslowvoltagewarning.
68
GensUnderVolt Shutdown
Actioningenslowvoltageshutdown.
69GensLossOfPhaseActioningenslossphase. 70GensReversePhaseActioningensreversephase.
71OverPower
Whentheloadpowerexceedsapresetvalueactionistoprevent
excessivedamagetotheenginepower.
72ReversePowerActionincontrollerdetectsgenshavereversepower. 73OverCurrentActioninovercurrent. 74MainsInactiveActioninmainsInactive. 75MainsOverFreqActioninmainsoverfrequency. 76MainsOverVoltageActioninmainsoverVoltage. 77MainsUnderFreqActioninmainsunderfrequency. 78MainsUnderVoltActioninmainsunderVoltage.
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79MainsReversePhaseWhenphasesequenceof3phaseinputmistake. 80MainsLossOfPhaseActioninmainslossOfPhase. 81HighTempWarnActioninhightemperaturewarningalarm. 82LowTempWarnActioninlowtemperaturewarningalarm. 83HighTempShutdownActioninhightemperatureShutdownalarm. 84LowOilPressureWarnActioninlowoilpressurewarningalarm.
85
LowOilPressure Shutdown
Actioninlowoilpressureshutdown.
86OPSensorOpenActionwhenoilpressuresensorareopencircuit. 87LowLevelWarnActionwhencontrollerhaslowoillevelalarm. 88Config1HighWarn 89Config1LowWarn 90Config1HighShutdown 91Config1LowShutdown 92Config2HighWarn 93Config2LowWarn 94Config2HighShutdown 95Config2LowShutdown
96-
102
AuxInput1-7Active
103Reserved
104-
109
CustomPeriod1-6
110-
115
CustomCombined1-6
11.6.
11.6.
11.6.
11.6.D
D
D
Defined
e fined
efined
efinedperiod
p eriod
period
periodoutput
o utput
output
output
DefinedPeriodoutputismadeof2parts,periodoutputS1andconditionoutputS2.
WhileS1andS2areTRUEsynchronously,OUTPUT; WhileS1orS2isFALSE,NOTOUTPUT; PeriodoutputS1,cansetgenerator’soneormoreperiodoutputfreely,cansetthedelayedtimeand outputtimeafterintoperiod.
ConditionoutputS2;cansetasanyconditionsinoutputports.
NOTE
NOTE
NOTE
NOTEwhendelaytimeandoutputtimebothare0inperiodoutputS1,itisTRUEinthisperiod.
Example Outputperiodstart Delayoutputtime5s Outputtime3s Conditionoutputcontents:outputport1isactive(Valid/Invalid:closewhenactive/disconnectwhen inactive Outputport1active,afterenter“startstime”anddelay5s,thisdefinedperiodoutputisoutputting,after3s,
stopoutputting.
As
A s
As
Asshown
s hown
shown
shownbelow
b elow
below
below
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CUSTOMCOMBINEDOUTPUT
Definedcombinationoutputiscomposedby3parts,conditionoutputS1orS2andconditionoutputS3.
S1orS2isTRUE,whileS3isTRUE,Definedcombinationoutputisoutputting; S1andS2areFALSE,orS3isFALSE,Definedcombinationoutputisnotoutputting.
NOTES1,S2,S3canbesetasanycontentsexceptfor“definedcombinationoutput”intheoutput
setting..
NOTE:3partsofdefinedcombinationoutput(S1,S2,S3)couldn’tincludeorrecursivelyinclude
themselves. Example ContentsofprobablyconditionoutputS1:outputport1isactive; ClosewhenprobablyconditionoutputS1isactive/inactive:closewhenactive(disconnectwheninactive); ContentsofprobablyconditionoutputS2,outputport2isactive; ClosewhenprobablyconditionoutputS2isactive/inactive:closewhenactive(disconnectwhen inactive); TheclosedoutputS3valid/invalidandconditions:whenactive(disconnectwheninactive) Wheninputport1activeorinputport2active,ifinputport3isactive,Definedcombinationoutputis outputting;Ifinputport3inactive,Definedcombinationoutputisnotoutputting; Wheninputport1inactiveandinputport2inactive,whateverinputport3isactiveornot,Defined combinationoutputisnotoutputting.
As
A s
As
Asshown
s hown
shown
shownbelow
b elow
below
below
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11.7.
11.7.
11.7.
11.7.S
S
S
Sensor
e nsor
ensor
ensorselection
s election
selection
selectionlist
l ist
list
list
TemperatureSensor OilPressureSensor LevelSensor
0Notused0Notused0Notused 1VDO1201VDO0-10BAR1VDO0-180ohm
2CURTIS2CURTIS2SGD
3VOLVO-EC3VOLVO-EC3SGH
4DATCON4DATCON10BAR4CustomResCurve
5SGX5SGX5Custom4-20mAcurve
6SGD6SGD6Reserved
7SGH7SGH7Reserved
8PT1008CustomResCurve8Reserved
9CustomResCurve9Custom4-20mAcurve9Reserved
10Custom4-20mAcurve10Reserved10Reserved
11Reserved11Reserved11Reserved
12Reserved12Reserved12Reserved
11.8.
11.8.
11.8.
11.8.P
P
P
Pressure
r essure
ressure
ressureunit
u nit
unit
unitconversion
c onversion
conversion
conversiontable
t able
table
table
Unit
N/
Pa
kg/c bar 1b/in².psi
1Pa11.02×10
-5
1×10
-5
1.45×10
-4
1kgf/cm
2
9.8×10
4
10.9814.2
1Bar1×10
5
1.02114.5
1Psi6.89×10
3
7.03×10
-2
6.89×10
-2
1
NOTE
NOTE
NOTE
NOTE:
11Isthereadifferenceifstandardcurveofsensorwiththeuseofsensors,canbechangebyitselfin
thecustomcurve,whenthesensorselectionis"no",thecurveofsensordoesn'twork.
2
2
Ifthecorrespondingsensors,onlyalarmswitch,isthesensormustbesetto"no",otherwiselikely
stopalarmorwarning.
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11.9.
11.9.
11.9.
11.9.C
C
C
Conditions
o nditions
onditions
onditionsof
o f
of
ofcrank
c rank
crank
crankdisconnect
d isconnect
disconnect
disconnectselection
s election
selection
selection
Asshownabove,checkthedesiredoptions,multiplechoiceordonotchoose.
Thereare4conditionstomakestarterdisconnectedwithengine,thatis,speedsensor,generator
frequency,ChargeD+andengineoilpressure.Theyallcanbeusedseparately.Werecommend thatengineoilpressureshouldbeusingwithspeedsensorandgeneratorfrequencytogether,in ordertomakethestartermotorisseparatedwithengineimmediatelyandcancheckcrank disconnectexactly.
Speedsensoristhemagneticequipmentwhichbeinstalledinstarterfordetectingflywheelteeth.
Whensetasspeedsensor,mustensurethatthenumberofflywheelteethisassameassetting,
otherwise,“overspeedstop”or“underspeedstop”maybecaused.
Ifgensetwithoutspeedsensor,pleasedon’tselectcorrespondingitems,otherwise,“startfail”or“loss speedsignal”maybecaused.
Ifgensetwithoutoilpressuresensor,pleasedon’tselectcorrespondingitems.
Ifnotselectgeneratorincrankdisconnectsetting,controllerwillnotcollectanddisplaytherelative
powerquantity(canbeusedinwaterpumpset);ifnotselectspeedsensorincrankdisconnectsetting, therotatingspeeddisplayedincontrolleriscalculatedbygeneratorfrequencyandnumberofpoles.
IfthegeneratorwithoutmagnetoelectricsensorandOilpressuresensor,the“ChargerD+”isoptional
asastartermotorseparationconditions.Itisrecommendedtoselect“OilPressure+ChargerD+”for safety.
12.
12.
12.
12.Typical
T ypical
Typical
Typicalapplication
a pplication
application
application
ThreekindsofremotecontrollersrecommendedDongguan
D ongguan
Dongguan
DongguanFeirui
F eirui
Feirui
FeiruiElectronics
E lectronics
Electronics
ElectronicsCo.,Ltd
C o.,Ltd
Co.,Ltd
Co.,Ltd,wireless
datatransmissionequipmentDTU680G,Theproducthasawirelessdatatransmission,GPSlocation data,aslongasthereiscellphonesignalcanbetransmittedthroughthemobilephonenetwork, innovationandindependentR&D,dedicatedcommunicationmodule,aninfinitedistance,data securityandreliabilityfeatures.
Iftheenginestarterbatteryvoltageis24V,measuringstarteroutputport,outputportandstopthefuel
outlet(basedonuserconfigurationdependent)onthebatterynegativeresistanceshouldnotbeless than2ohms,iflessthan2ohmsinthecorrespondingcurrentoutputportanotherextensiongreater than30Arelay.Iftheenginestarterbatteryvoltageof12V,outputmeasurementstart,fueloutputport andoutputportshutdownonbatterynegativeresistanceshouldnotbelessthan1ohm,iflessthan1 ohminthecorrespondingoutputcurrentisgreaterthananotherextension30Arelay.
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Three
T hree
Three
Three-phase
- phase
-phase
-phasethree
t hree
three
three-wire
- wire
-wire
-wireconnection
c onnection
connection
connectionwiring
w iring
wiring
wiringdiagram
d iagram
diagram
diagram(
(
(
(to
t o
to
toLXC9220
L XC9220
LXC9220
LXC9220example
e xample
example
example)
)
)
)
Single-phase
Single-phase
Single-phase
Single-phasetwo
t wo
two
two-wire
- wire
-wire
-wireconnection
c onnection
connection
connectionwiring
w iring
wiring
wiringdiagram
d iagram
diagram
diagram(
(
(
(to
t o
to
toLXC9220
L XC9220
LXC9220
LXC9220example
e xample
example
example)
)
)
)
Two
Two
Two
Two-phase
- phase
-phase
-phasethree
t hree
three
three-wire
- wire
-wire
-wireconnection
c onnection
connection
connectionwiring
w iring
wiring
wiringdiagram
d iagram
diagram
diagram(
(
(
(to
t o
to
toLXC9220
L XC9220
LXC9220
LXC9220example
e xample
example
example)
)
)
)
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LXC9210
LXC9210
LXC9210
LXC9210Typical
T ypical
Typical
Typicalapplication
a pplication
application
applicationdiagram
d iagram
diagram
diagram
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LXC9220
LXC9220
LXC9220
LXC9220Typical
T ypical
Typical
Typicalapplication
a pplication
application
applicationdiagram
d iagram
diagram
diagram
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13.
13.
13.
13.I
I
I
Installation
n stallation
nstallation
nstallation
LXC92X0Controllerispanelbuilt-indesign;itisfixedbyclipswheninstalled.Thecontroller’soverall dimensionsandcutoutdimensionsforpanel,pleasereferstoasfollowing.
This
This
This
Thissection
s ection
section
sectioncontains
c ontains
contains
containsa
a
a
anumber
n umber
number
numberof
o f
of
ofvery
v ery
very
veryimportant
i mportant
important
importantconsiderations.
c onsiderations.
considerations.
considerations.
Controllerinstallationinstructionsnotes
NO.
NO.
NO.
NO.
I
I
I
Item
t em
tem
tem
Note,Warning,Caution
N ote,Warning,Caution
Note,Warning,Caution
Note,Warning,Caution
Description
D escription
Description
Description
1
Voltage Input
:835VDC
Negativeofbatterymustbeconnectedwiththeshellofstarterstable.
2
Connect controller tobattery
:Wire≥2.5mm²
Thediameterofwirewhichfrompowersupplytobatterymust beover2.5mm².
3
Battery Charger
:Chargermustbe
connecteddirectlyto thebattery.
Pleasefirstlyconnectoutputwiresofchargertobattery’spositive andnegativedirectly,then,connectwiresfrombattery’spositive andnegativetocontroller’spositiveandnegativeinputportsin ordertopreventchargedisturbingthecontroller’snormalworking.
4
Speed Sensor Input
:2cores
shieldingline
Speedsensoristhemagneticequipmentwhichbeinstalledinstarter andfordetectingflywheelteeth.Itsconnectionwirestocontroller shouldapplyfor2coresshieldingline.Theshieldinglayershould connectwithNo.18terminalincontrollerwhileanothersideis hanginginair.TheelsetwosignalwiresareconnectedwithNo.17 andNo.18terminalsincontroller.Theoutputvoltageofspeedsensor shouldbewithin(1~24)VAC(effectivevalue)duringthefullspeed.
5
Output And Expand Relays
:Pleaseaddfreewheel
diodetobothendsof expandrelay'scoils or,increase resistance-capacitance returncircuit
Alloutputsofcontrollerarerelaycontactoutputtype.Ifneedto expandtherelays,pleaseaddfreewheeldiodetobothendsof expandrelay’scoils(whencoilsofrelayhasDCcurrent)or, increaseresistance-capacitancereturncircuit(whencoilsof relayhasACcurrent),inordertopreventdisturbanceto controllerorothersequipment.
6
ACInput
:ICOMportmustbe
connectedtonegativepole ofbatterycontrollerpower.
:Whenthereisload
current,transformer’s secondarysideprohibit fromopencircuit.
Currentinputofcontrollermustbeconnectedtooutside currenttransformer.Andthecurrenttransformer’ssecondary sidecurrentmustbe5A.Atthesametime,thephasesof currenttransformerandinputvoltagemustcorrect.Otherwise, thecurrentofcollectingandactivepowermaybenotcorrect.
7
Withstand Voltage Test
:
:
:
:
Whencontrollerhadbeeninstalledincontrolpanel,ifneedthehighvoltagetest,pleasedisconnect
controller’sallterminalconnections,inordertopreventhighvoltageintocontrolleranddamageit.
CaseDimension
CutOut
LXC9220/LXC9210SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
:
T:+86-769-23836636
�:
F:+86-769-23166296
www.lixise.comPage57of58
14.
14.
14.
14.C
C
C
Common
o mmon
ommon
ommonfaults
f aults
faults
faultsand
a nd
and
andexclusion
e xclusion
exclusion
exclusion
Followinginmycontrollerprocessmorecommonfailureandtroubleshooting,ifthereisafailureofthe othercannotbesolved,pleasecontactmycompany.
Faults PossibleSolutions
Controllernoresponsewithpower
Checkstartingbatteries; Checkcontrollerconnectionwirings; CheckDCfuse.
Gensetshutdown
Checkthebottomofthemaininterfacewarning; CheckthegensetACvoltage; CheckDCfuse.
Controlleremergencystop
Checkemergencestopbuttoniscorrectornot; Checkwhetherthestartingbatterypositivebeconnectedwith theemergencystopinput;
Checkwhetherthecircuitisopen. Lowoilpressurealarmaftercrank disconnect
Checktheoilpressuresensoranditsconnections.
Highwatertempalarmaftercrank disconnect
Checkthetemperaturesensoranditsconnections.
ShutdownAlarminrunning
Checkrelatedswitchanditsconnectionsaccordingtothe
informationonLCD;
Checkprogrammableinputs.
Cranknotdisconnect
Checkfueloilcircuitanditsconnections;
Checkstartingbatteries;
Checkspeedsensoranditsconnections;
Refertoenginemanual.
Starternoresponse
Checkstarterconnections;
Checkstartingbatteries.
GensetrunningwhileATSnot transfer
CheckATS;
ChecktheconnectionsbetweenATSandcontrollers.
RS485communicationisabnormal
Checkconnections;
ChecksettingofCOMportiscorrectornot;
CheckRS485’sconnectionsofAandBisreverseconnector
not;
CheckwhetherdamageRS485transfermodel;
CheckwhetherdamagecommunicationportofPC.
15.
15.
15.
15.P
P
P
Product
r oduct
roduct
roductpackaging
p ackaging
packaging
packaging
This
This
This
Thisproduct
p roduct
product
productshould
s hould
should
shouldbe
b e
be
befollowing
f ollowing
following
followingsets
s ets
sets
sets:
:
:
:
(1)1pieceofcontrollermodelLXC92X0.
(2)4piecesoffixedcards.
(3)1pieceofproductcertificate.
(4)1pieceofproductmanual.
LXC9220/LXC9210SeriesGensetController
DongguanTuanchengAutomationEquipmentCo.,LTD.
LXC9220/LXC9210ProductUserManualDongguanTuanchengAutomationEquipmentCo.,LTD.
:
T:+86-769-23836636
�:
F:+86-769-23166296
www.lixise.comPage58of58
LXC9220/
L XC9220/
LXC9220/
LXC9220/LX9210
L X9210
LX9210
LX9210Generator
G enerator
Generator
Generatorremote
r emote
remote
remotemonitoring
m onitoring
monitoring
monitoringprogram
p rogram
program
program
Dongguan
Dongguan
Dongguan
DongguanTuancheng
T uancheng
Tuancheng
TuanchengAutomation
A utomation
Automation
Automation
Equipment
Equipment
Equipment
EquipmentCo.,LTD.
C o.,LTD.
Co.,LTD.
Co.,LTD.
Tel:
Tel:
Tel:
Tel:+86-769-23836636
Fax:
Fax:
Fax:
Fax:+86-769-23166296
http:
http:
http:
http://www.lixise.com
http:
http:
http:
http://www.lixise.net
E-mail:
E-mail:
E-mail:
E-mail:sales@lixise.com
Add:
Add:
Add:
Add:WentangRoad,Chashang
industrialzone#18,Dongcheng, Dongguan,Guangdong,China
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