Little Wonder Optimax 9270-12-59, Optimax 9390-12-59 Owner's Manual And Safety Instructions

Page 1
Self Propelled Maximum Output Blower
MODELS:
9270-12-59 GX270 HONDA SP
9390-12-59
Owners Manual and Safety Instructions for
MAN 910740
Rev . A 06-2012
Original Language Instructions
PARTS / SET UP MANUAL
OPTIMAX BLOWER
Page 2
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.
WARNING
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, wiring insulation, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WASH HANDS AFTER HANDLING.
Page 3
LITTLE
WONDER
BLOWER
IMPORTANT MESSAGE
On behalf of everyone at Little Wonder , we would like to thank you for your purchase of a Little Wonder Gasoline Powered Optimax Blower. This professional blower was designed to the highest standards to ensure you many hours of uninterrupted service.
This manual provides the information necessary for safe and efcient operation and service. For your safety, it
is critically important that you read and understand this entire manual before operating your blower.
LITTLE WONDER
SCHILLER GROUNDS CARE, INC. 1028 STREET ROAD, P.O. BOX 38
SOUTHAMPTON, PA 18966
TABLE OF CONTENTS FIGURES PAGE
SAFETY .........................................................................................................................................................4-6
SET UP INSTRUCTIONS .............................................................................................................................7, 8
CONTROLS ......................................................................................................................................................9
MAINTENANCE .............................................................................................................................................10
ADJUSTMENTS .......................................................................................................................................11, 12
BELT REPLACEMENT ...................................................................................................................................13
CHAIN REPLACEMENT ................................................................................................................................14
DRIVEN DISC / DIFFERENTIAL REPLACEMENT ........................................................................................15
STORAGE / TORQUE SPECIFICATIONS .....................................................................................................16
PARTS SECTION ...........................................................................................................................................17
INTAKE GUARD ASSY .......................................FIGURE 1 .........................................................................18
HOUSING ASSY ................................................. FIGURE 2 .........................................................................19
HANDLES............................................................FIGURE 3 ...................................................................20, 21
ENGINE ASSY .................................................... FIGURE 3 ...................................................................22, 23
MUFFLER GUARDS ...........................................FIGURE 4 .........................................................................24
WARRANTY ...............................................................................................................................BACK COVER
MANY USES: The extreme versatility offered by Little Wonder’s line of blowers makes them ideally suited for a wide variety
of jobs; blowing leaves, grass clippings, thatch, blowing tennis courts dry, cleaning large driveways, stadiums, parking lots and other hard surfaces, precleaning roofs before repair and countless other jobs.
This Manual is part of the machine. Suppliers of both new and second-hand ma­chines must make sure that this manual is provided with the machine.
06-2012
3
Page 4
SAFETY
LITTLE
WONDER
BLOWER
NOTICE !!!
Unauthorized modications may present extreme
safety hazards to operators and bystanders and
could also result in product damage.
Schiller Grounds Care, Inc. strongly warns against, rejects and disclaims any modications, add-on
accessories or product alterations that are not designed, developed, tested and approved by Schiller
Grounds Care, Inc. Engineering Department. Any Schiller Grounds Care, Inc. product that is altered, modied or changed in any manner not specically
authorized after original manufacture-including the
addition of “after-market” accessories or component
parts not specically approved by Schiller Grounds
Care, Inc. will result in the Schiller Grounds Care,
Inc. Warranty being voided.
Any and all liability for personal injury and/or property damage caused by any unauthorized modications, add-on accessories or products not approved by Schiller Grounds Care, Inc. will be
considered the responsibility of the individual(s) or
company designing and/or making such changes. Schiller Grounds Care, Inc. will vigorously pursue
full indemnification and costs from any party
responsible for such unauthorized post-manufacture modications and/or accessories should personal injury and/or property damage result.
This symbol means:
ATTENTION! BECOME ALERT!
Your safety and the safety of others is involved.
Signal word denitions:
The signal words below are used to identify levels
of hazard seriousness. These words appear in this
manual and on the safety labels attached to Schiller
Grounds Care, Inc. machines. For your safety and
the safety of others, read and follow the information
given with these signal words and/or the symbol
shown above.
DANGER indicates an imminently hazardous
situation which, if not avoided, WILL result in death or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, COULD result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate
injury. It may also be used to alert against unsafe
practices or property damage.
4
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, MAY result in property damage.
MODEL NUMBER: This number appears on
sales literature, technical manuals and price lists. SERIAL NUMBER: This number appears only
on your unit. It contains the model number fol-
lowed consecutively by the serial number. Use
this number when ordering parts or seeking war­ranty information.
Page 5
LITTLE
WONDER
BLOWER
SAFETY
MAINTENANCE SAFETY In general
- Maintain machine according to manufacturer's schedule and instructions for maximum safety and best results.
- Park machine on level ground.
- Never allow untrained personnel to service ma­chine.
- Guards should only be removed by a qualied
technician for maintenance or service.
- Adjust or repair only after the engine has been stopped and the fan has stopped moving.
- Disconnect spark plug wire(s) before doing any
maintenance.
- Replace parts if worn, damaged or faulty. For best results, always replace with parts
recommended by the manufacturer.
- Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly.
- Provide adequate support, e.g. jack stands for lifted machine or parts if working beneath.
- Do not put hands or feet near or under rotating parts.
- Clean up spilled oil or fuel thoroughly.
- Replace faulty mufers.
- To reduce re hazards, keep the engine, muf-
er, and fuel storage area free of grass, leaves,
debris buildup or grease.
- When refueling or checking fuel level:
- Stop the engine and allow to cool;
- Do not smoke;
- Refuel outdoors only;
- Use a funnel;
- Do not overll;
- If fuel is spilled, do not attempt to start the
engine until the spill is cleaned up and vapors have cleared.
- Replace caps on fuel containers and tanks
securely.
Sparks from static electricity can start res or cause explosions. Flowing fuel can generate static
electricity. To prevent static electricity sparks:
- Keep containers electrically grounded. Do not ll
containers in a vehicle or on a truck or trailer bed
with a plastic liner. Fill containers on the ground
away from the vehicle.
- When practical, remove petrol (gasoline) powered equipment from the truck or trailer
and refuel it on the ground. If equipment must
be refueled on the truck or trailer, refuel from a portable container rather than a dispenser
nozzle.
- Keep the dispenser nozzle in contact with the rim
of the fuel tank or container opening until fueling
is complete. Do not use a nozzle lock-open
device.
- If fuel is spilled on clothing change it immediately.
STORAGE SAFETY
Fans
Do not straighten or weld fans. Replace dam-
aged or failed fans..
Fuel
- Gasoline (petrol)) and die-
sel fuels are ammable;
gasoline (petrol) vapors
are explosive. Use extra
care when handling.
- Store only in containers
specically designed for
fuel.
WARNING
- Stop the engine and allow to cool before storing.
- Drain the fuel tank outdoors only.
- Store fuel in an approved container in a cool, dry
place.
- Keep the machine and fuel containers in a locked
storage place to prevent tampering and to keep children from playing with them.
- Do not store the machine or fuel container near an
open ame, spark, or appliance, such as a water
heater, or a pilot light.
- Keep petrol (gasoline) storage area free of grass,
leaves and excessive grease to reduce re haz-
ard.
- Clean grass and debris from cutting units, drives, mufers and engine to help prevent res.
5
Page 6
SAFETY
LITTLE
WONDER
BLOWER
SAFETY DECALS
An important part of the safety system incorporated in this blower are the warning labels found on the blower.
Replace labels if damaged or illegible.
Read and understand
the operator manual. Pay particular attention
<
to all sections regarding safety. Store your own­ers manual in a safe place.
Wear eye and ear
<
protection.
Before performing any service or maintenance, disconnect spark plug
<
wire. Make sure engine
switch is in the OFF (O)
position.
F
N
R
D E F L E C T O R
<
4167369
Caution: Contact with rotating
<
fan will cause serious
injury. Keep hands
away from air intake and discharge areas.
Caution:
Thrown objects.
<
Keep bystanders away.
Do not blow towards people or items that may be injured or damaged by
ying debris.
Keep bystanders away.
4165913
4166816
910649
6
LOCK OUT MECHANISM
Location of label.
Page 7
LITTLE
WONDER
BLOWER
SET-UP INSTRUCTIONS
1. Open box. Remove upper handle and cardboard
insert.
2. Cut the back of the box open. Use lower handle to
roll unit out of the box.
3. Locate hardware package.
4. Install upper handle to lower handle with (4) 3/8-16 x 1-34 carriage bolts and (4) 3/8-16 anged nylon
insert nuts from the hardware package. Tighten the nuts securely but not so much as to crush the
tube. (Figure 1) NOTE: There are two handle height
positions to choose from.
5. Route the throttle cable in front of lower handle crossbar. Install to the left side of the upper handle
with (2) 10-32 x ½ thread forming screws from the
hardware package. (Figure 2)
SET-UP INSTRUCTIONS
FIGURE 1
6. Ensure the center link of the chain is on the center tooth of the deector sprocket before connecting the deector cable. (Figure 3)
7. Route the deector cable in front of the lower handle cross bar. Remove one of the nuts and the bolts from the end of the deector cable and install the
cable through the key slot into the bracket on the upper handle and reinstall nut and bolt. Move the clevis from the control lever and install over the end
of the cable. Reconnect the clevis to the control lever with a ¼ x 5/8 clevis pin and hairpin cotter. (Note: The deector can be moved and held in place with the locking knob to help connect the clevis tting
to the control lever. Move the control lever to the rear to more easily connect the cable. Loosen the
knob so the deector moves freely after the clevis is connected.) (Figure 4)
FIGURE 2
FIGURE 4
FIGURE 3
7
Page 8
SET-UP INSTRUCTIONS
8. Move the deector control lever to the front of the slot. Adjust the jam nuts on the cable tting so the deector is completely closed. Lock the nuts
against the bracket when the adjustment is correct.
9. Secure the throttle and deector cables to the
handle tubes with cable ties from the hardware
package. Trim off excess. (Figure 5)
10. Move the speed control lever A all the way forward. Turn the vertical rod B into the swivel C on the speed control. Pull up on the rod B to move the speed control to its forward stop. Turn the rod in or out of the swivel unit it just goes into the pivot plate
E. (Use the lower pivot plate hole for the upper
handle position.) Secure the rod B to the pivot plate E with two hairpin cotters. (Figure 6 & 7)
11. Route the clutch cable up the front of the right
handle tube and around the outside of the handle.
Route as shown in Figure 6 and install the snap
retainer D in the hole in the speed control bracket.
(Figure 6) Lift the clutch bail to get sufcient slack
to connect the Z-bend on the end of the clutch to
the clutch bail. (If sufcient slack is not available, the bail may be squeezed together and removed
from the handle to connect the Z-bend then
reinstall. (Figure 8)
LITTLE
WONDER
BLOWER
FIGURE 5
12. Secure the clutch cable to the speed control bracket and handle tube with cable ties as shown
(Figure 6)
10. Fill the engine with oil to the level indicated on the dipstick. Fill the fuel tank with clean, fresh regular
grade unleaded gasoline.
FIGURE 8
FIGURE 6
FIGURE 7
8
Page 9
LITTLE
WONDER
BLOWER
SWITCH (A)
Move to the “OFF” position to stop the engine. Move
to the “ON” position before starting engine.
THROTTLE (B)
Controls engine speed and the amount of air being
blown.
CHOKE (C)
Move to the “CHOKE” position to apply the choke. Move to the “RUN” position to remove the choke.
FUEL SHUT OFF (D)
Move to the “OFF” position to shut off the fuel
whenever transporting the machine by trailer or truck or during storage. Move to the “ON” position before starting the engine.
REMOTE HORIZONTAL DEFLECTOR LEVER (E)
Move the lever forward to direct the ow of air down. Move the lever back to direct the ow of air up.
CONTROLS
LOCKING KNOB (F)
Tighten the knob to lock the horizontal deector in the desired position. Loosen to allow the deector to be rotated with remote horizontal deector lever.
TRACTION CLUTCH BAIL (G)
Move the traction clutch bail towards the handle to engage the traction drive. This unit is equipped with a lockout mechanism (L) to prevent unintentional
engagement of the traction drive. Rotate the latch
of the lockout mechanism to clear the traction clutch
bail. Release the traction clutch bail to disengage the
traction drive. The latch of the lockout mechanism will need to be rotated clockwise to clear the traction clutch bail each time the traction drive is engaged.
HORIZONTAL DEFLECTOR (H)
Directs air ow. Controlled by Remote Horizontal
Deector Lever E. May be locked in place with
knob F.
VERTICAL DEFLECTOR (J)
Rotate the deector to direct air discharge forward or
to the side.
SPEED / DIRECTION CONTROL LEVER (K)
Sets the speed and direction of the traction drive. Move forward from the neutral position for increasing forward speed. Move rearward from the neutral position for increasing reverse speed.
9
Page 10
MAINTENANCE
MAINTENANCE INSTRUCTIONS
Stop engine and remove the spark plug wire before performing any maintenance.
Keep blower air intake clear of debris for best
performance.
Clear air discharge area of any debris accumulation. Ensure machine has been shut off and fan is no longer
moving before clearing.
Keep all hardware tight.
Check oil level daily. Top off as needed.
Change engine oil after the rst 5 hours of operation.
Then change as recommended by the engine manufacturer.
1. Remove drain plug and drain oil while engine is
warm.
2. Replace drain plug, remove ll plug and ll with new oil. See engine manual for oil specications.
LITTLE
WONDER
BLOWER
Lubricate chains every 40 hours or weekly, whichever
comes rst. Use a teon containing chain lubricant
such as bicycle chain lube that does not attract dirt. Bicycle chain lube is available at any bicycle shop or most places where bicycles are sold. Slots A are provided in the chain covers to allow chain
lubrication. Keeping the chains lubricated will greatly
extend the life of both the chains and the sprockets.
(Figure 1)
Lubricate the hex shaft/trunnion assembly once a season or if moving the speed/direction lever becomes difcult. A teon containing lubricant such
as bicycle chain lube is recommended. To lubricate the hex shaft the bottom cover must be removed and the unit tipped up and to the right until it rests on the housing. The bottom cover is held by two nuts on the
rear of the unit. (Figure 2)
Take care not to get any lubricant on either the drive or the driven disc. Any lubrication on these parts
will cause slipping of the friction drive. Clean off any
lubricant that gets on the drive or driven parts.
3. Start and run engine for 30 seconds. Stop engine.
4. Wait 30 seconds, then re-check oil level.
5. Top off if necessary. See engine manual for details.
FIGURE 1
10
FIGURE 2
Page 11
LITTLE
WONDER
BLOWER
DEFLECTOR LEVER
If the horizontal deector door moves during opera-
tion, tighten the deector lever pivot bolt to increase the
tension on the friction washers. just enough to keep the
deector in place. DO NOT over tighten, the handle tube could crush.
ADJUSTMENTS
DEFLECTOR CHAIN
The sprocket needs to be installed on the deec­tor as shown. The chain consists of 2 master links, 6 roller links, and 5 pin links. The middle pin link should be over the center tooth of the sprocket.
(Figure 2)
HORIZONTAL DEFLECTOR
Adjust the jam nuts on the cable tting so the deector door is completely closed when the deector lever is moved all the way forward. (Figure 1)
If large amounts of adjustment are required, the
chain can be moved one pitch on the sprocket to
gain 1/2” of adjustment.
FIGURE 1
FIGURE 2
11
Page 12
ADJUSTMENTS
A
LITTLE
WONDER
BLOWER
SPEED / DIRECTION CONTROL LEVER
If the speed/direction control lever moves during opera­tions, tighten the s pivot bolt just enough to increase the tension on the friction washers to keep in place. DO
NOT over tighten, the handle could crush.
VERTICAL SPEED CONTROL ROD
Disconnect the speed control rod B from the pivot plate. Move the speed control lever all the way forward. Pull up on the rod B to move the linkage against the forward stop. Turn the rod in or out of the swivel C until it just goes into the pivot plate E. (Use the lower pivot plate hole for the upper handle position.) Secure the rod to
the pivot plate E with two hairpin cotters. (Figure 3)
HANDLE HEIGHT
Two handle height positions are provided. To move
from one to the other, disconnect the speed/direction rod, then remove the four handle bolts. Reposition the
handle to the other set of holes and reinstall the handle bolts. Adjust the vertical speed control rod to the new
positions Reconnect the speed/direction rod. (Figure 4)
WHEEL CHAIN TENSION
If the wheel drive chain becomes too slack, the tension
needs to be increased or it can run off the sprockets. To adjust the tension, tip the machine to the right until
it rests on the blower housing. Then loosen the nuts A on the carriage bolts securing the chain adjuster brackets on each side. Leave the center pivot bolt B tight. Once the carriage bolts are loose, support the rear of the machine with the wheels off the ground and
move the adjuster brackets until the chain has 1/16” to 1/8” droop on the slack side with the other side tight.
Both adjusters should be in about the same position.
Tighten the nuts on the carriage bolts. If there is no
more adjustment or the 2 sides are not in about the same position, replace the wheel chains. See wheel
chain replacement. (Figure 5)
FIGURE 3
B
WHEEL
FIGURE 5
A
FIGURE 4
12
Page 13
LITTLE
C
D
E
WONDER
BLOWER
BELT REPLACEMENT
ENGINE- DRIVE DISC BELT
1. Remove front cover and fan from blower.
2. Move the deector control lever all the way back. Disconnect the deector return spring from the
housing.
3. Remove blower housing from engine and engine
deck.
4. Disconnect master links connecting drive disk mount to clutch shaft.
5. Remove nut holding drive disc to pivot pulley.
6. Remove the old belt. Check the idler pulley and drive disks. If there is any question about their
condition, replace them.
7. Route the new belt around the drive disk pulley, engine pulley and the idler pulley as shown. (Figure
1)
8. Reassemble in reverse order.
1ST STAGE REDUCTION BELT
Figure 2
1. Remove the wheel chain covers and wheel chains.
2. Remove the hex shaft per the Driven Disc Replacement section. If the driven disc is worn
replace it.
3. Remove the drive wheels and axle.
4. Use the master link to disconnect the differential chain. Remove the differential chain.
5. Loosen and back off the setscrews A on the bearing adaptor on the sprocket end of the intermediate shaft.
6. Remove the mounting bolts B for the bearing on the pulley end of the intermediate shaft.
7. Slide the shaft C into the sprocket end bearing D. Work the old belt off between the pulley end bearing and the engine deck.
9. Use blue thread locking compound when installing
the housing to engine face bolts. Torque to 22-28 ft. lbs.
10. Use red thread locking compound when installing
the fan bolt.
Torque: 3/8-24 torque 30-50 ft. lbs. 7/16-20 torque 50-90 ft lbs.
DRIVE DISC BELT
IDLER PULLEY
MASTER LINK
CLUTCH SHAFT
ENGINE PULLEY
DRIVE DISC MOUNT
DRIVE DISC PULLEY
8. Inspect the chain, sprockets, and bearings. Replace worn parts.
9. Install the new belt between the bearing and engine
deck.
10. Reinstall in reverse order. Be sure to put the belt
around the hex shaft and axle before installing
them. Check the installation for alignment of the pulleys. Install the axle between the trunnion anti-
rotation tabs E.
Figure 1
A
B
Figure 2
13
Page 14
CHAIN REPLACEMENT
A
LITTLE
WONDER
BLOWER
DIFFERENTIAL CHAIN
If this chain is worn or becomes too slack it must be replaced. There is no adjustment.
1. Remove the bottom cover.
2. Find and remove the master link.
3. Remove the old chain. Check the sprockets for wear. Replace if visibly worn.
4. Install the new chain with a new master link. Lubricate with teon based chain lubricant, such as
bicycle chain lube.
5. Reinstall the bottom cover.
WHEEL CHAINS
If there is no more adjustment, the wheel chains need to be replaced. (Figure 3)
NOTE: Wheel chains need to be replaced in pairs to
keep the adjustment even from one side to the other.
1. Remove the chain covers. Find and remove the
master links and remove old chains.
2. Check sprockets for wear. Replace if visibly worn.
3. Tip the machine to the right until it rests on the blower housing.
4. Loosen the nuts A on the carriage bolts securing the chain adjuster brackets on each side. Leave the center pivot bolt B tight.
5. Once the carriage bolts are loose, set the machine back down and install the new chains.
6. Check and ensure the differential output sprockets and wheel sprockets are aligned. If necessary, use
spacer washers to eliminate as much axial play as possible of the wheel on the axle.
WHEEL
Figure 3
B
A
7. Support the rear of the machine with the wheels off the ground and move the adjuster brackets until the
chain has 1/16” to 1/8” droop on the slack side with
the other side tight. Both adjusters should be in about the same position.
8. Tighten the nuts A on the carriage bolts.
9. Lubricate the chains with bicycle chain lubricant.
10. Reinstall the chain covers.
14
Page 15
LITTLE
A
C
D
WONDER
BLOWER
DRIVEN DISC / DIFFERENTIAL REPLACEMENT
DRIVEN DISC REPLACEMENT Figure 4
1. Disconnect the clutch cable at the clutch bail. If necessary the bail may be squeezed together to
remove it from the handle to get enough slack. Move the speed control lever to neutral.
2. Drain the oil and fuel so the machine may be tipped.
3. Remove the front wheel bracket and inlet cover. Tip
the machine forward onto the fan housing to gain access to the bottom side.
4. Remove bottom cover.
5. Remove the outermost hairpin cotter A on each end
of the trunnion link rod B. Remove the trunnion link rod.
6. Loosen and back off the setscrews C on both bearing adaptors on the hex shaft.
7. Remove the bolts D holding the bearings on each end of the hex shaft to the engine deck.
DIFFERENTIAL REPLACEMENT
1. If the shafts are removed or the differential needs
to be replaced, the equivalent of one or two pumps of Bentonite (waterproof) grease must be put in the space where the shafts come together.
2. Install the shaft with the hollow end, then put the
grease in the differential cavity and install the
second shaft. (Figure 5)
GREASE
Figure 5
8. Slide the pulley end bearing E toward the pulley
to gain clearance to tip the shaft out of the engine
deck. Remove the shaft assembly from the engine
deck.
9. Slide the bearing F off the trunnion end of the shaft and remove the trunnion.
10. Replace the driven disc.
11. Reinstall in the reverse order. Be sure to put the belt around the hex shaft. Check the installation for
pulley alignment with a straight edge.
12. Rell the engine with oil.
F
E
Figure 4
B
15
Page 16
STORAGE / TORQUE SPECIFICATIONS
STORAGE
LITTLE
WONDER
BLOWER
To prevent possible explosion or ignition of vaporized
fuel, do not store equipment with fuel in tank or
carburetor in an enclosure with open ame (for example,
a furnace or water heater pilot).
Before the equipment is put into storage for any period exceeding 30 days.
1. Drain all fuel from the fuel tank and fuel lines.
2. Start the engine and run until all the fuel is used
from the carburetor oat bowl and the engine
stops.
3. While the engine is still warm, drain the crankcase oil and replace with the proper weight oil corresponding to the season the equipment will be next used.
4. Remove the spark plug and squirt a small amount
of engine oil into the cylinder. Slowly pull the starter a few times to distribute oil in the cylinder and reinstall the spark plug.
5. Check engine oil level and top off if necessary.
See engine manual for details.
To put the equipment into service after an extended period of storage.
1. Check for loose parts and tighten if necessary.
2. Fill the fuel tank and then check the engine oil
level.
3. Start the engine and check for fuel leaks. Repair
any leaks before operating the unit.
TORQUE SPECIFICATIONS
Location Description P/N
Housing to engine face BLT-W LF 5/16-24 x 1-3/8 910517 22 28
Engine to deck BLT 5/16-18 X 1-1/2 64262-009 19 25
Fan to Crankshaft
BLT-HEX 7/16-20 x 1-3/4 GR8
BLT-HEX 3/8-24X1-3/4 GR8
16
(USED ON 9270 MODELS)
(USED ON 9390 MODELS)
64123-253
64123-127
Min. Torque
Ft-lbs (In-lbs)
50 90
30 50
Max. Torque
Ft-lbs (In-lbs)
Page 17
PARTS
SECTION
Page 18
INT AKE GUARD ASSY
2
LITTLE
FIGURE 1
1
WONDER
BLOWER
4
4
3
6
7
5
10
5
9
8
11
1 4166183 LABEL-INTAKE GUARD 1 2 4165218.7 ASSY-GUARD INTAKE 1 3 64123-54 BLT-HEX 5/16-18X.75 4
4 64268-02 NUT-FL NYLON LOCK 5/16-18 6 5 64229-02 NUT 5/16-18 4 6 4165926.10 INTAKE PANEL-CENTER 1
7
64123-253
(USED ON 9270 MODELS) 64123-127 BLT-HEX 3/8-24X1-3/4 GR8 (USED ON 9390 MODELS)
8
4166730
(USED ON 9270 MODELS) 4166731 WLDMT-FAN (USED ON 9390 MODELS)
9
64164-13
10 4163427 PLUG-FAN 7/16 X 1 1 (USED ON 9270 MODELS) 4163424 PLUG-FAN 3/8 X 1.0 (USED ON 9390 MODELS)
11 4165169 SPACER-FAN .53 1
BLT-HEX 7/16-20 x 1-3/4 GR8 1
WLDMT-FAN 1
KEY 1/4 X 2 SQ 1
ITEM PART NO. DESCRIPTION QTYITEM PART NO. DESCRIPTION QTY
18
18
Page 19
LITTLE
37
HOUSING ASSEMBLY
WONDER
BLOWER
35
18
21
19
20
16
20
1
17
12
5
15
13
14
8
6
7
8
36
4
11
22
24
25
30
ITEM PART NO. DESCRIPTION QTY
2
26
34
27
31
FIGURE 2
3
38
23
39
40
28
29
32
10
33
49
33
48
47
46
45
44
43
ITEM PART NO. DESCRIPTION QTY
9
42
41
1 64141-6 NUT 5/16-18 3 2 4166820 S-HOUSING SP BLOWER 1 3 4166187 LABEL-BLOWER SIDE 1 4 4167369 LABEL-WARNING/DANGER 1 5 910517 BLT-WLF 5/16-24 X 1-3/8 4 6 64151-31 LOCKNUT-10-32 2 7 910130 SPRING-DEFLECTOR 1 8 8-18 RING-RETAINING 3 9 64262-009 BLT-FLG HD 5/16-18 X 1 1/2 4 10 64163-34 WSHR.256/.267X1X11GA 1 11 4166182.17 DEFLECTOR-SIDE 1 12 64139-26 BLT-WLF 10-32X1/2 2 13 910123.10 DEFLECTOR-INT 1 14 910132 HANDLE-DEFLECTOR 1 15 64229-03 NUT-NYLON LOCK 3/8-16 1 16 64123-252 BLT-HEX 3/8-16 X 5-1/2 1 17 4165178.7 BRKT-FRT WHL 1 18 4164205 WHEEL-4.10/3.50X4 1 19 900404 SLEEVE-WHEEL 1 20 900405 SPACER-FRT WHL BRKT 2 21 4164204-01 BEARING-WHEEL 2 22 4166835 BEARING-SPLIT 5/16 IGLIDE 1 23 4165126.10 SPACER-ENGINE, 7GA 1 24 64123-284 BLT-HEX 1/4-20 X 2 1 25 64163-55 WSHR .328X.75X14 GA 2 26 4166175 PIVOT-DEFLECTOR,OUTER 1 27 4165192 LINK-MASTER #43 2 28 4166616 SPRING SP,POST DEFLECTOR 1 29 4166617 CABLE-SP,PRE-DEFLECTOR 1 30 4166324-02 BEARING-SLEEVE 1 31 4166176 PIVOT-DEFLECTOR,INNER 1 32 4166460 KNOB-SP SPLITSTREAM 1 33 64229-01 NUT-NYLON LOCK 1/4-20 5 34 4166618 CHAIN-DEFLECTOR 1 35 4167331 LABEL-SCROLL 1 36 4167854 LABEL-9270 HON SP 1 (USE ON 9270 MODELS) 4167855 LABEL-9390 HON SP (USE ON 9390 MODELS)
37 64268-02 NUT-NYLON LOCK 5/16-18 4 38 4165125.10 SPACER-ENGINE, 3GA 2 39 64139-24 BLT-WLF 3/8-16X1 4 40 4165476.10 GUARD-BELT 1 41 64123-80 BLT-HEX 1/4-20X1-1/4 1 42 64123-105 BLT-HEX 1/4-20X1-5/8 1 43 4165119 IDLER-1.875 OD 1 44 4165144 SPRING-TORSION, IDLER 1 45 4165282 SPACER-0.265 X 0.563 X 0.830 1 46 4166753 SPACER-.259 X .75 X 1.125 1 47 4165281 SPACER-0.259X0.500X0.145 1 48 4165097 SHEAVE-ENGINE SP BLOWER 1 49 4165141.7 PLATE-IDLER ARM,ENG 1
*NOT ILLUSTRATED
19
Page 20
HANDLE ASSEMBLY
18
FIGURE 3
31
6
4
5
4
17
6
32
28
28
11
16
26
22
LITTLE
WONDER
BLOWER
11
23
40
41
12
12
13
11
30
29
6
21
24
25
7
12
1
18
4
37
9
11
28
12
4
5
42
35
8
36 38
10
39
20
15
2
3
6
20
27
19
14
Page 21
LITTLE
HANDLE ASSEMBLY
WONDER
BLOWER
ITEM PART NO. DESCRIPTION QTY
1 4166779 S-HANDLEUPPER W/ GRIP 1 2 4167557.10 HANDLE-BLOWER LOWER 1 3 64123-61 BLT-HEX 5/16-18 X 1-3/4 4 4 64123-283 BLT-HEX 1/4-20 X 1-3/4 5 5 64123-98 BLT-HEX 1/4-20X2-1/2 2 6 64163-55 WASHER-.531 x 2.00 x .125 12 7 64163-29 WASHER-21/64 X 1 X 11GA 1 8 4166170-01 CABLE-THROTTLE HONDA 1 10 910163 S-BRACKET,LEVER MOUNTING 1 11 4165854 WASHER-UHMW PE 4 12 64229-01 NUT-NYLON LOCK 1/4-20 8 13 4165855.7 WASHER-ANTIROTATION 1 14 64018-5 BLT-CRG 3/8-16X1-3/4 4 15 64268-03 NUT-FL NYLON LOCK 3/8-16 4 16 4164632 GRIP-1-1/4 X 14 2 17 64123-12 BLT-HEX 5/16-18X2-1/2 1 18 4165987 GRIP-1/4X1X5 2 19 4166617 CABLE-PRE DEFLECTOR, SP 1 20 64229-02 NUT-NYLON LOCK 5/16-18 4 21 4166817 S-BRKT,SPEED CONTROL 1 22 4166819 S-LEVER-SP,RIGHT 1 23 4166330 WASHER-ANTIROTATION 1 24 4166331.7 WLDMT-TRACTION DRIVE 1 25 4166263 ROD-SPEED CONTROL HOR 1 26 4165084.7 PLATE-PIVOT, SPEED CONTROL 1 27 4166262 ROD-SPEED CONTROL VERT 1 28 64168-2 COTTER-HAIRPIN .08 X 1.19 7 29 4166457 CLEVIS-CABLE 1 30 64188-65 PIN-CLEVIS, 1/4 X .62 1 31 4165154 CABLE-BLOWER CLUTCH 1 32 4166808 BUSHING-SPACER 1 33* 4166816 LABEL-SPEED CONTROL 1 34* 4165913 LABEL-DEFLECTOR 1 35 910162 LATCH 1 36 910160 STANDOFF-CE SP BLOWER 1 37 4166753 SPACER- .259X.375X1.125 1 38 4165150 SPRING-TORSION, CLUTCH 1 39 64229-01 NUT-NYLON LOCK 1/4-20 2 40 64123-283 BLT-HEX 1/4 - 20 X 1-3/4 1 41 64123-07 BLT-HEX 1/4- 20 X 1-1/2 1 42 64163-34 WASHER-.256 X 1 X 11GA 1
FIGURE 3
ITEM PART NO. DESCRIPTION QTY
*NOT ILLUSTRATED
21
Page 22
52
TRANSMISSION ASSY
FIGURE 4
LITTLE
WONDER
BLOWER
52
49
29
1
47
46
44
18
3
64
28
38
45
13
59
61
10
59
37
9
11
40
28
21
37
67
21
7
65
47
33 27
57
39
26
52
53
48
58
42
40
51
4
28
3
18
55
50
64
67
70
71
46
54
60
25
14
10
69
24
18
22
28
68
19
20
35
36
57
39
28
18
68
41
34
18
23
14
18
32
3
28
60
15
16
12
58
64
4
67
50
54
59
61
30
17
31
3
28
65
62
43
70
5
65
13
50
67
59
46
45
63
8
50
67
56
66
67
2
65
64
6
64
28
18
3
38
64
28
3
18
18
3
4
40
28
50
51
70
44
47
46
22
Page 23
LITTLE
TRANSMISSION ASSEMBLY
WONDER
BLOWER
1 4166271.7 WLDMT-DECK,SP 1 2 4165055 GT DIFFERENTIAL D16 1 3 4130975 BRG-BALL FLUSH MT TWO BLT 5/8 7 4 4165061 SPROCKET-DRIVE #43-8 3 5 4165092 SHAFT-INTERMEDIATE 1 6 4165100 PULLEY-V-RIBBED BELT 4.875 1 7 4165093 SHAFT-HEX 1 8 4165099 PULLEY-V-RIBBED BELT 2.25 1 9 4166316 WLDMT-CONTROL,SPEED 1 10 4166231 BLOCK-BEARING 2 11 64163-102 WASHER-MACH 1/2 X 7/8 X .045 2 12 64163-34 WASHER-1/4X1 x 11GA 2 13 64139-08 BLT-WLF 5/16-18X3/4 8 14 64163-31 WASHER-25/64 X 1 X 11GA 6 15 4165281 SPACER-0.259 X 0.500 X 0.145 2 16 4165076.7 PLATE-IDLER ARM,DBL 2 17 4165119 IDLER-1.875 OD 2 18 64229-01 NUT-NYLON LOCK 1/4-20 20 19 4165112 TRUNNION 1 20 4165111 WHEEL-FRICTION 1 21 4166136.7 PLATE-TRUNNION MOUNTING 2 22 4166164.7 BRKT-TRUNNION 1 23 4165108 AXLE-BLOWER, SP 1 24 4166026 LINK-TRUNNION 1 25 33103 SWIVEL 1 26 4165079 SHAFT-CLUTCHING 1 27 4165150 SPRING-TORSION, CLUTCH 1 28 64123-89 BLT-HEX 1/4-20X3/4 19 29 64123-60 BLT-HEX 1/4-20X2 2 30 64123-114 BLT-HEX 1/4-20X1 2 31 64123-07 BLT-HEX 1/4-20X1-1/2 2 32 4165107 SHAFT-HINGE 1 33 4165067.7 MOUNT-DRIVE DISK 1 34 4165117 DISC-DRIVE 1 35 4165118 SPACER-DISC DRIVE 1 36 4165989 LINK-MASTER #2040 2
FIGURE 4
ITEM PART NO. DESCRIPTION QTYITEM PART NO. DESCRIPTION QTY
37 64168-2 COTTER-HAIRPIN .08 X 1.19 5 38 64141-6 NUT-WLF 5/16-18 8 39 64229-03 NUT-NYLON LOCK 3/8-16 7 40 64144-34 SNAP RING .50 1 41 4165149 SPRING-EXTENSION 1 42 4166272.7 WLDMT-COVER,REAR SP 1 43 4165190 CHAIN-#43 ROLLER 27 PITCH 1 44 4166380 WHEEL ASM-4.10/3.50X6 FLANGE 2 45 4165060 SPROCKET-WHEEL #43-36 2 46 4164192-01 SPACER-PWDR MTL .635X1.0X.25 4 47 64144-36 SNAP RING 0.625 6 48 4165094.7 GUARD-CHAIN,LEFT 1 49 4165095.7 GUARD-CHAIN,RIGHT 1 50 64044-1 SCREW-SET 1/4-20 X 1/4 10 51 4165191 CHAIN-#43 ROLLER 47 PITCH 2 52 64152-56 SCREW-HS STAP #12X1/2 8 53 64152-23 SCREW-SP 1/4-20X3/8 6 54 4166697.7 BRACKET-CHAIN ADJUST 2 55 4166755.7 GUARD-ENGINE DECK,SP 1 56 64245-04 PIN-ROLL METRIC 5X24 2 57 64144-30 SNAP RING.375 2 58 4165046 BELT-ENGINE DRIVE DISC 1 59 64018-3 BLT-CRG 3/8-16X1 4 60 521679 BUSHING 2 61 64123-50 BLT-HEX 3/8-16X1 2 62 4165057 SHAFT-DIFFERENTIAL, SHORT 1 63 4165047 BELT-V RIBBED 1 64 4166622 ADAPTOR-BEARING 6 65 64164-05 KEY 1/8 X 1/2 #3 WOODRUFF 5 66 4165056 SHAFT-DIFFERENTIAL, LONG 1 67 64044-13 SCREW-SET 1/4-28X1/4 12 68 64141-2 NUT-1/4-20 WLF 5 69 64268-01 NUT-FL NYLON LOCK 1/4-20 2 70 4165192 LINK-MASTER #3 3 71 64268-02 NUT-FL NYLON LOCK 5/16-18 2
23
Page 24
13HP HONDA
9HP HONDA
HONDA MUFFLER GUARDS
LITTLE
FIGURE 5
WONDER
BLOWER
4
4
7
7
5
6
3
1
3
3
2
5
6
3
1
3
3
2
ITEM PART NO. DESCRIPTION QTY
1 910156 MUFFLER PLATE HONDA 1
2 910158 STANDOFF 5/8 2 3 910159 STANDOFF 5/16 4
4 910531 NUT WIZ FLANGE 10-24 5 910532 SCREW SELF TAPPING M5 X 16 1 6 910533 SCREW SELF TAPPING M5 X 25 2 7 910154 MUFFLER GUARD-9HP HONDA 1
(USED ON 9270 MODEL)
910155 MUFFLER GUARD-13HP HONDA (USED ON 9390 MODEL)
ITEM PART NO. DESCRIPTION QTY
24
24
Page 25
Page 26
5 YEAR LIMITED SERVICE AND
WARRANTY POLICY
FOR LITTLE WONDER BLOWERS
All Little Wonder Blowers are warranted against defects in material and workmanship for a period of ve (5) years
from the date of purchase, under the following terms and conditions.
LITTLE WONDER will repair or replace, at its option, any part or parts of the product found to be defective in ma­terial or workmanship during the warranty period. Warranty repairs and replacements will be made without charge for parts or labor. All parts replaced under warranty will be considered as part of the original product, and any
warranty on the replaced parts will expire coincident with the original product warranty. If you think your LITTLE WONDER BLOWER is defective in material or workmanship, you must return it to a registered dealer with a valid sales receipt or to our factory at 1028 Street Rd., Southampton, PA 18966. Transportation charges to ship your
product to us or a registered dealer must be borne by you.
Engines for all gasoline powered products are warranted separately by the engine manufacturer. Therefore, there are no warranties made, expressed or implied, for engines for gasoline powered products by LITTLE WONDER.
LITTLE WONDER assumes no responsibility in the event that the product was not assembled or used in compli-
ance with any assembly, care, safety or operating instructions contained in the Owner’s Manual or information accompanying the product. This limited warranty does not cover damages or defects due to normal wear and tear, lack of reasonable and proper maintenance, failure to follow operating instructions or Owner’s Manual, misuse, lack of proper storage or accidents, nor does it cover routine maintenance parts and service. This limited warranty does not cover any defects due to repairs or alterations made to the product made by anyone other than
LITTLE WONDER or its registered dealers.
You must maintain your LITTLE WONDER Blower by following the maintenance procedures described in the
owner’s manual. Such routine maintenance, whether performed by you or a registered dealer, is at your expense.
LITTLE WONDER MAKES NO EXPRESS OR IMPLIED WARRANTIES REPRESENTATIONS OR PROMISES EXCEPT THOSE CONTAINED HEREIN. THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY. LITTLE WONDER DISCLAIMS ALL LIABILITY FOR INDIRECT, INCIDENTAL AND/OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE LITTLE WONDER BLOWER PRODUCTS COVERED BY THIS WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND/OR DO NOT ALLOW THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THAT ABOVE LIMI-
TATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
LITTLE WONDER®
SCHILLER GROUNDS CARE, INC. 1028 STREET ROAD, P.O. BOX 38
SOUTHAMPTON, PA 18966
PHONE 877-596-6337 • FAX 215-357-8045
www.littlewonder.com
©2012 Schiller Grounds Care, Inc. All Rights Reserved.
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