Littelfuse T4000 User Manual

T4000 Auto Synchronizer
GEN.
24
8
OUTPUT TO GOV.
AUTO-SYNCHRONIZER
BUS.
GEN.
C/B
1
BUS
3
L
2
L
1L2 3
SYNC.
ON
4 5 76
ANGLE
PHASE
17 18 19
FORV. INV.
BUS.
2320 21 22
COMM.
CONT.
GEN.
STABILITY
CLOSE ENABLE
Application diagram
C/B NC
9 10 11 12 151413 16
AUTO RESET
OPEN TO RESET
25 2826 27
T4000
CLOSE
NC.
3229 30 31
OUT. 22
VARIABLE
RELAY
• Automatic synchronization with voltage based speed control
• Adjustable stability and phase angle.
• Visual indication of bus voltage, generator voltage and closing signal
• Output adaptable to most electronic speed controllers
• Cost effective and highly reliable compact design
• 50 hours burn-in before final test
• Operating temperature range:
-20°C to +70°C
• Certified by major marine classification societies
• Flame retardant enclosure
• Screw or DIN rail mounting
Application
The T4000 Auto Synchronizer provides automatic synchronization of an incoming generator to a busbar in a minimum of time.
The T4000 operates in connection with most electronic speed controllers. Via the speed controller the T4000 controls the
speed and phase of the generator in order
to match it to the busbar. The T4000 will lock the phase and frequency once accor­dance is obtained, thus enabling the generator to stay in synchronisation with the bus bar without closing the breaker.
Together with the T4400 Load Sharer, the T4000 provides the optimal solution for generator control, both in marine and land-based applications. The T4000 is type approved by major marine classification societies.
Function
The T4000 measures the voltage across two phases on either side of the circuit breaker in order to obtain data on frequency, phase and voltage difference for closing the circuit breaker at phase accordance.
The relay LED indicates when within limits and a jumper between terminals 12 and 13 (CLOSE ENABLE) will enable the closing contact CLOSE (terminals 9 and 10). The closing signal is maintained for a minimum duration of 0.5 seconds.
When commissioning, it is recommended to disconnect the closing signal by opening the jumper between terminals 12 and 13. Check that the closing signal indicated on the relay LED is at phase accordance.
The DC control signal to the speed controller must be reset when the circuit breaker is closed. A jumper between terminals 12 and 15 (AUTO RESET) gives delayed automatic reset. Alternatively a normally closed auxiliary circuit breaker contact, connected to terminals 12 and 14 (OPEN TO RESET),
ELECTRONIC GOVERNOR
gives remote reset when the contact is opened. Reset is also obtained if the bus or generator voltage drops below approximately 50% of nominal voltage.
Impedance adaption of the output (OUTPUT TO GOV.) to individual electronic speed controllers can be done using terminals 23 to 26. Output on terminal 22 is variable (adjustable by a screwdriver at VARIABLE OUT 22).
Alternatively, other impedance values can be obtained by connecting an external resistor between terminals 21 and 27. The resistance is selected so that a speed deviation range of ±3 Hz is possible.
The stability is adjusted on the dial STABILITY for the fastest phase accor­dance which does not cause overshoot.
GAS ENGINE
AUTO-SYNCHRONIZER
T4000
The limits for the closing signal are adjustable on the dial PHASE ANGLE. The phase can be adjusted between ±6° and ±9°, and voltage difference between ±10 % and ±15%. When the difference in voltage, phase and frequency are within limit for 0.5 seconds, a closing signal to the circuit breaker is generated, provided that CLOSE ENABLE is activa­ted (terminals 12 and 13 interconnected).
Fig. 1. Application Diagram.
Specifications
50
150
135
7.5
10
Fixing holes
2 x ø 4.5 mm
115
70
Dimensions in mm
T4000 Auto Synchronizer
Max. voltage 660V Voltage range 70 - 110% Consumption 4VA at UN Frequency range 45 - 65Hz Frequency difference 0.15Hz Closing angle 6 - 9° Voltage difference 10 - 15% Output voltage Max. ±6V DC Sync. time Less than 5 sec. for engine response 0.2 sec. Contact rating AC: 400V, 8A, 2000VA
DC: 35V, 8A, 150W
Operating temperature -20 to +70°C EMC CE according to EN50081-1, EN50082-1, EN50081-2,
EN50082-2 Approvals Certified by major marine classification societies
Fig. 2. Dimensions.
Connection between terminals 17 and 18 (FORW.) will control the output to a positive voltage for increasing frequency. A connection between terminals 18 and 19 (INV.) will give ne­gative voltage for increasing frequency.
Type Approvals and Certificates
The T4000 has been approved by the following marine classification societies:
Bureau Veritas
Croatian Register of Shipping
Germanischer Lloyd
Romanian Register of Shipping
Russian Maritime Register of Shipping
Main office: SELCO A/S
Betonvej 10 DK-4000 Roskilde Denmark Phone: + 45 7026 1122 Fax: + 45 7026 2522 e-mail: selco.dk@selco.com www.selco.com
Burn-in 50 hours before final test Enclosure material Polycarbonate, flame retardant Weight 0.7kg Dimensions H x W x D) 70 x 150 x 115mm Installation 35 DIN rail or two 4mm (3/16”) screws
Output terminals
Terminal 21 Common Terminal 22 1k
Turn clockwise for increasing resistance Terminal 23 1.2M Terminal 24 820k Terminal 25 480k Terminal 26 100k Terminal 27 1k Terminal 28 No internal connection
The specifications are subject to change without notice.
W to 2MW, adjustable on the front.
W W W W
W, low impedance
Type Selection Table
Type Terminals 1-3 2-3
5-7 6-7 T4000.0010 450V 400V T4000.0020 230V T4000.0030 480V 415V T4000.0040 110V 100V T4000.0050 127V 120V
Other supply voltages and specialities are available on request.
T4095-62E
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