Littelfuse MiniFlec Series, LFMX0007Z-01 Installation Sheet

Installation Instructions
MiniFlec Series Power Distribution Module
Part Number: LFMX0007Z-01
Specifications Overview
Max Load: 150 A
Fuse Rating Ranges: MINI® Fuse: 2-30A
MCASE+® Fuse: 15-60A
Color: Black
Housing: Glass Renforces Nylon (94V-0)
Ingress Protection: IEC 529 IP67/69K
Input Stud: M8
Mating Terminals & Seals Tyco HDSCS Series Connectors with MCP Terminals Tyco 1-15 64542-1
Tyco 1-14184 37-1 Tyco 2-1564514-1 Tyco 1-16 708 94 -1
LFMX0006Z-01
Description
The standard MiniFlec is a compact, front access, internally bussed, connectorized, sealed power distribution module, suitable for mounting in rugged commercial vehicle applications. The MiniFlec is a product that has dense concentration of high power circuits and accepts plug devices like automotive fuses, diodes and relays to protect and control complex electrical systems. An internally mounted Printed Circuit Board (PCB) allows bussed connections to a large number of devices.
Working Voltages: 9-16V with 12V Relays 18-32V with 24V Relays
Input Stud Torque: 12-15 Nm
Mounting Bolt Torque: 12-15 Nm
Vibration Resistance: ISO 16750-4
Operating Temp: -40°C to +85°C
Dimensions (LxWxH): 157mm x 96mm x 126mm
Accessories: Fuse Puller, Spare Fuses Tether
Relay Capacity: 3 Form C 280 Series Micro Relays,
3 Form A Ultra Micro Relays, 1 ISO Micro Relay
Installation
Assemble the PDM and mount to a surface following the below sequence:
1. Fill the available fuse and relay spots to match the the application needs. Check the locations on the fuse and relay table for the maximum fuse and relay ratings for each space and do not exceed the maximum rated values.
2. Use the mounting hole pattern on the mounting surface and mark the mounting hole pattern. Drill the holes so they are sized for M6 bolts. Place the MiniFlec over the pattern and bolt it in place. Torque down the mounting screws to 12-15Nm (4.5-5.9 ft-lb).
3. The harnesses should be made to match the terminal map on the schematic. The connectors should now be attached. Each has a unique key that should prevent misassembly. Make certain that the connectors are fully inserted and the secondary lock is fully engaged. If the secondary lock will not fully engage, the connector is not fully connected. Be sure that the output cables are routed so they have sufficient bend radius and are not at risk of being damaged or pinched. Lastly, make sure that all cables are strain relieved by being supported within 18” of the battery.
Step by step images shown in Figure 1 on page 2.
FUSE
LOCATION
F01 30A F02 30A F03 30A F04 20A F05 20A F06 20A F07 50A MCASE F08 30A F09 20A
F10 30A
F11 30A F12 30A F13 60A MCASE F14 20A
MAX FUSE
VALUE
RELAY
LOCATION
K01 35A K02 35A K03 35A K04 20A K05 20A K06 20A K07 40A
MAX RELAY
VALUE
Ordering Information
PART NUMBERS DESCRIPTION
LFLM0007Z-01
A custom MiniFlec can be built specific to your design requirements and is a special order product. Please talk to your local representative for additional details.
Standard Unloaded MiniFlec Power
Distribution Module
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Rev: 081718© 2018 Littelfuse Commercial Vehicle Products
Installation Instructions
MiniFlec Series Power Distribution Module
Part Number: LFMX0007Z-01
Figure 1 - Step by Step Installation
STEP
1
STEP
2
IMAGE
DETAILS
Cut the panel per the mounting hole pattern and place the mounting bolts into the locations on the panel.
IMAGE
IMAGE
STEP
4
DETAILS
Bring the main power cable through the cutout and attach the ring terminal to the main M8 power stud. Run the harness with the connectors through the mounting hole and attach the connectors to the appropriate point. All the connectors are keyed and cannot be assembled to an incorrect location. Press the connectors into the mating connector locations and make sure they are fully seated and the secondary lock is closed.
IMAGE
STEP
3
DETAILS
Take the unit out of the packaging. Snap open the AssureLatch latches with a small flathead screwdriver or other tool. Remove the cover.
IMAGE
DETAILS
Fill in all fuse locations with application specific fuses make sure not to exceed the maximum value for the fuse locations as listed in fuse table. Fill the application specific relays using the recommended types of relays. There is a location on the inside cover to place a fuse identification label. We recommend you add a label here to help with maitenance and troubleshooting. Replace the cover and snap on the AssureLatch latches. If you do not get positive tactile and audible feedback that the latches are fully seated, check the position of the cover. The box is only seated correctly and sealed when laches are properly snapped into place.
STEP
5
DETAILS
Put the MiniFlec into the cut out and tighten the mounting bolts to 12-15Nm.
Mounting Pattern Diagram
157mm 133mm
55mm
65mm
Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to changes without notice. Visit littelfuse.com for the most up-to-date technical information.
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Rev: 081718© 2018 Littelfuse Commercial Vehicle Products
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