Littelfuse AC700 User Manual

3714 Kinnear Place Saskatoon, Saskatchewan Canada S7P 0A6 Ph: [phone] Fx: [phone] www.startco.ca

AC700-CUA MANUAL

COMMUNICATIONS & FIRMWARE UPDGRADE

MODULES

March 22, 2012

REVISION 0

Copyright © 2012 by Littelfuse Startco

All rights reserved

.

Publication: AC700-CUA-M
Document: S95-P400-30000
Printed in Canada.

1. Introduction . .. .. .. .. .. .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 1

1.1 General ....................................................................................................................... 1

1.1.1 Firmware Upgrade Module ............................................................................. 1

1.1.2 Communications Module ................................................................................ 1

1.2 AC700-CUA Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2.1 Firmware Upgrade Module ............................................................................. 1

1.2.2 Communications Module ................................................................................ 1

2. Installation ........................................................................................................................ 4

2.1 Firmware Upgrade Module Installation.................................................................... 4

2.2 Communications Module Installation ....................................................................... 4

3. Technical Specifications ... .... ... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... ... .... .. 5

3.1 Firmware Upgrade Module ....................................................................................... 5

3.2 Communications Module .......................................................................................... 5

4. Ordering Information ..................................................................................................... 6

5. Warranty

FIGURE PAGE

1 Firmware Upgrade Module Outline .................................................................................. 2

2. Communications Module Outline ..................................................................................... 2

3 Firmware Upgrade Module in EL731 ............................................................................... 4

4. Ethernet/IP Communications Module installed in EL731 ................................................ 4

5. Anybus Communications Module Installation ................................................................. 5

Specifications are subject to change without notice. Littelfuse Startco is not liable for
contingent or consequential damages, or for expenses sustained as a result of incorrect
application, incorrect adjustment, or a malfunction.

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AC700-CUA Firmware Upgrade Module

TABLE OF CONTENTS

PAGE

1. Introduction . .. .. .. .. .. .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 1

1.1 General ....................................................................................................................... 1

1.1.1 Firmware Upgrade Module ............................................................................. 1

1.1.2 Communications Module ................................................................................ 1

1.2 AC700-CUA Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2.1 Firmware Upgrade Module ............................................................................. 1

1.2.2 Communications Module ................................................................................ 1

2. Installation ........................................................................................................................ 4

2.1 Firmware Upgrade Module Installation.................................................................... 4

2.2 Communications Module Installation ....................................................................... 4

3. Technical Specifications ... .... ... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... ... .... .... ... .... ... .... ... .... .. 5

3.1 Firmware Upgrade Module ....................................................................................... 5

3.2 Communications Module .......................................................................................... 5

4. Ordering Information ..................................................................................................... 6

5. Warranty

............................................................................................................ 6

LIST OF FIGURES

FIGURE PAGE

1 Firmware Upgrade Module Outline .................................................................................. 2

2. Communications Module Outline ..................................................................................... 2

3 Firmware Upgrade Module in EL731 ............................................................................... 4

4. Ethernet/IP Communications Module installed in EL731 ................................................ 4

5. Anybus Communications Module Installation ................................................................. 5

DISCLAIMER

Specifications are subject to change without notice. Littelfuse Startco is not liable for
contingent or consequential damages, or for expenses sustained as a result of incorrect
application, incorrect adjustment, or a malfunction.

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AC700-CUA Firmware Upgrade Module

1 INTRODUCTION

1.1 G

ENERAL

AC700-CUA is the base model number for the firmware upgrade module and

communication modules which can be installed in various products available from
Littelfuse.

1.1.1 FIRMWARE UPGRADE MODULE

The AC700-CUA-00 is used to upgrade compatible-relay firmware; It is field­installable. Detailed instructions are included in the help files of the SE-Flash Firmware
Upgrade Software.
Field upgrades allow for the addition of new or enhanced features and firmware
maintenance. The field upgrade module provides isolation between the unit under
service and the computer running SE-Flash.

1.1.2 COMMUNICATION MODULE(S)

AC700-CUA serial-communication modules can be factory installed or purchased

separately. An existing device not purchased with the communications option can be
upgraded in the field.

1.2 AC700-CUA F

EATURES

1.2.1 FIRMWARE UPGRADE MODULE

x RJ45 connector providing TIA232 communication (CA-945 Interface

Convertor available separately)

x MiniUSB Connector (with included USB Cable)
x 2,500 Vrms isolation
x Field Upgrade Capability

1.2.2 COMMUNICATIONS MODULE(S)

x Isolated network interface (on applicable modules)
x On-board network status indication according to network standard
x On-board network connectors according to network standard
x Compact size (52 x 50mm, 2” x 1.97”)
x Pre-compliance tested for CE
x UL/c-UL Compliant (Documented by UL in file E214107)

FIGURE 1 Firmware Upgrade Module (AC700-CUA-00) Outline.

NOTES:

1. DIMENSIONS IN MILLIMETRES (INCHES).

FIGURE 2. Communications (AC700-CUA-03) Module Outline.

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AC700-CUA Firmware Upgrade Module

72.2

(2.84)

42.6

(1.68)

8.0
(0.32)

1.0
(0.04)

NOTES:

1. DIMENSIONS IN MILLIMETRES (INCHES).

FIGURE 1 Firmware Upgrade Module (AC700-CUA-00) Outline.

50.1

(1.97)

54.7

(2.15)

22.3

(0.88)

NOTES:

1. DIMENSIONS IN MILLIMETRES (INCHES).

FIGURE 2. Communications (AC700-CUA-03) Module Outline.

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AC700-CUA Firmware Upgrade Module

2. INSTALLATION

NOTE: Before performing service on product, remove supply and control voltage.

2.1 FIRMWARE UPGRADE MODULE INSTALLATION

x Remove system and control voltage from the device.
x Remove the access panel from device to be upgraded (See Fig.3).
x Slide module into opening, such that the rails on the circuit board slot align

with the sides of the firmware upgrade module. See Fig 3.

x Apply pressure to ensure proper connection.
x Connect either a TIA 232 or mini-USB communications cable between the

module and a computer.

x Follow the SE-Flash Help instructions for the product to be upgraded, and

apply system power.

2.2 COMMUNICATIONS MODULE INSTALLATION

x Remove system and control voltage from the device.
x Remove the access panel from device to be upgraded (See Fig.3).
x Slide module into opening, such that the rails on the circuit board slot align

with the sides of the communication module. See Fig 4 and 5.

x Apply pressure to ensure proper connection while aligning clips to circuit

board.

x Tighten the installation screws using a Torx screwdriver, size 8 (T8).
x Connect the communications cable as required by the network interface.
x See the manual for the upgraded device for instructions on how to enable the

communications module, and definitions of the LED indications.

x Apply system power.

FIGURE 3 Firmware Upgrade Module (AC700-CUA-00) in an EL731.

FIGURE 4. Ethernet/IP Communications (AC700-CUA-03) Module installed in an
EL731.

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AC700-CUA Firmware Upgrade Module

FIGURE 3 Firmware Upgrade Module (AC700-CUA-00) in an EL731.

FIGURE 4. Ethernet/IP Communications (AC700-CUA-03) Module installed in an
EL731.

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AC700-CUA Firmware Upgrade Module

Fastening

Removal

NOTE 1

NOTE 1

NOTES:

1. THE RECOMMENDED TERMINAL TIGHTENING TORQUE IS 0.25 nM.

2. WHEN FASTENING THE MODULE IN THE END PRODUCT, MAKE SURE THAT THE ANYBUS MODULE IS PROPERLY
ALIGNED IN TO THE COMPACTFLASH SOCKET PRIOR TO APPLYING ANY FORCE. ROUGH HANDLING AND/OR
EXCESSIVE FORCE IN COMBINATIN WITH MISALIGNMENT MAY CAUSE MECHANICAL DAMAGE TO THE
ANYBUS-COMPACTCOM MODULE AND/OR THE END PRODUCT.

FIGURE 5. Anybus Communications Module Installation

3. TECHNICAL SPECIFICATIONS

3.1 F

IRMWARE UPGRADE MODULE

Isolation:
Device to network:

Voltage: .............................2,500 Vrms

Distance: ............................7.62 mm

Computer Interface Terminals:
TIA-232 through RJ45 Connector,
Mini-USB
Dimensions:

Height: ........................................ 0.8 mm (0.03“)

Width: ......................................... 42.6 mm (1.68“)

Depth: ......................................... 72.2 mm (2.84”)

Shipping Weight ............................. 0.14 kg (0.3 lbs)

Environment:

Operating Temperature: ............. -40 to 60 C

Storage Temperature: ................. -55 to 80 C

Humidity: ................................... 85% Non-Condensing

3.2 COMMUNICATION MODULE

Isolation:
Device to network:

Voltage: .....................................2,500 Vrms

Distance: ....................................2.5 mm

Terminals:
Dependent upon communication standard

Dimensions:

Height: ........................................ 22.3 mm (0.88”)

Width: ......................................... 50.1 mm (1.97”)

Depth: ......................................... 51.8 mm (2.04”)

Shipping Weight ............................. 0.14 kg (0.3 lbs)

Environment:

Operating Temperature: ............. -40 to 60 C

Storage Temperature: ................. -40 to 85 C

Humidity: ................................... 85% Non-Condensing

Shock and Vibration:

Shock Test: ................................. Operating IEC 68-2-27 half-sine 30g, 11ms,

3 positive and 3 negative shocks in each of three
mutually-perpendicular directions.

Shock Test: ................................. Operating IEC 68-2-27 half-sine 50g, 11ms,

3 positive and 3 negative shocks in each of three
mutually-perpendicular directions.

Sinusodial Test: .......................... Operating IEC 68-2-6

10-500 Hz, 0.35 mm 5g, 1 oct/min., 10 double sweep
in each of three mutually-perpendicular directions.

4. ORDERING INFORMATION

AC700-CUA-

5. WARRANTY

The AC700-CUA Communications & Firmware Upgrade Modules are warranted to be
free from defects in material and workmanship for a period of five years from the date of
purchase.
Littelfuse Startco will (at Littelfuse Startco’s option) repair, replace, or refund the original
purchase price of an AC700-CUA that is determined by Littelfuse Startco to be defective if it
is returned to the factory, freight prepaid, within the warranty period. This warranty does not
apply to repairs required as a result of misuse, negligence, an accident, improper installation,
tampering, or insufficient care. Littelfuse Startco does not warrant products repaired or
modified by non-Littelfuse Startco personnel.

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AC700-CUA Firmware Upgrade Module

Dimensions:

Height: ........................................ 22.3 mm (0.88”)

Width: ......................................... 50.1 mm (1.97”)

Depth: ......................................... 51.8 mm (2.04”)

Shipping Weight ............................. 0.14 kg (0.3 lbs)

Environment:

Operating Temperature: ............. -40 to 60 C

Storage Temperature: ................. -40 to 85 C

Humidity: ................................... 85% Non-Condensing

Shock and Vibration:

Shock Test: ................................. Operating IEC 68-2-27 half-sine 30g, 11ms,

3 positive and 3 negative shocks in each of three
mutually-perpendicular directions.

Shock Test: ................................. Operating IEC 68-2-27 half-sine 50g, 11ms,

3 positive and 3 negative shocks in each of three
mutually-perpendicular directions.

Sinusodial Test: .......................... Operating IEC 68-2-6

10-500 Hz, 0.35 mm 5g, 1 oct/min., 10 double sweep
in each of three mutually-perpendicular directions.

4. ORDERING INFORMATION

AC700-CUA-

Adapter Type
0 – Firmware Upgrade
Module
3 – Ethernet/IP

Future Options
0 – No Options

5. WARRANTY

The AC700-CUA Communications & Firmware Upgrade Modules are warranted to be
free from defects in material and workmanship for a period of five years from the date of
purchase.
Littelfuse Startco will (at Littelfuse Startco’s option) repair, replace, or refund the original
purchase price of an AC700-CUA that is determined by Littelfuse Startco to be defective if it
is returned to the factory, freight prepaid, within the warranty period. This warranty does not
apply to repairs required as a result of misuse, negligence, an accident, improper installation,
tampering, or insufficient care. Littelfuse Startco does not warrant products repaired or
modified by non-Littelfuse Startco personnel.