Litex BRC52BNK5C, BRC52ORB5C Installation Manual

Page 1
READ THESE INSTRUCTIONS AND
SAVE THEM FOR FUTURE USE
Installation Guide
For models:
BRC52BNK5C BRC52ORB5C
Table of Contents:
Safety Tips. pg. 1 Unpacking Your Fan. pg. 2 Parts Inventory. pg. 2 Installation Preparation. pg. 3 Hanging Bracket Installation. pg. 3 Preparation for Wiring. pg. 4 Wiring. pg. 4 Fan Assembly. pg. 5 Motor Housing Assembly. pg. 5 Blade Assembly. pg. 6 Light Kit Assembly. pgs. 6 - 7 Testing Your Fan. pg. 7
E124404
net fan weight: 16.53 lb. (7.5 kg)
Troubleshooting. pg. 8 Parts Replacement. pg. 8 Warranty. pg. 8
PRINTED IN CHINA
Page 2
SAFETY TIPS.
WARNING: To reduce the risk of electrical shock, turn off the electricity to the fan at the main fuse box or circuit panel before you begin the fan installation or before servicing the fan or installing accessories.
1. Read all instructions and safety information carefully before installing your fan and save these instructions.
CAUTION: To avoid personal injury, the use of gloves may be necessary while handling fan parts with sharp
edges.
2. Make sure all electrical connections comply with Local Codes or Ordinances and the National Electrical Code. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the instructions, please use a qualified electrician.
3. Make sure you have a location selected for your fan that allows clear space for the blades to rotate, and at least seven (7) feet (2.13 meters) of clearance between the floor and the fan blade tips. The fan should be mounted at least thirty (30) inches (76 centimeters) from walls or other upright structures.
4. The outlet box and ceiling support joist used must be securely mounted, and capable of supporting at least 35 pounds (16 kilograms). The box must be supported directly by the building structure. Use only UL listed outlet boxes marked "FOR FAN SUPPORT."
WARNING: To reduce the risk of fire, electrical shock, or personal injury, mount to the outlet box marked "Acceptable for Fan Support," and use the mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support and may need to be replaced. Consult a qualified electrician if in doubt.
WARNING: To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this fan are designed to accept only one 12 gauge house wire and two lead wires from the fan. If your house wire is larger than 12 gauge or there is more than one house wire to connect to the two fan lead wires, consult an electrician for the proper size wire connectors to use.
5. Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL listed and marked suitable for use with the model fan you are installing. Switches must be UL general use switches. Refer to the instructions packaged with the light kits and switches for proper assembly.
6. After installation is complete, check that all connections are absolutely secure.
7. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into the outlet box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on opposite sides of the outlet box.
WARNING: To reduce the risk of electrical shock and fire, do not use this fan with any variable (rheostat) wall control.
8. Do not operate the reverse switch until the fan has come to a complete stop.
9. Do not insert anything between the fan blades while they are rotating.
WARNING: To reduce the risk of personal injury, do not bend the blade arms during assembly or after installation. Do not insert objects into the path of the blades.
WARNING: To avoid personal injury or damage to the fan and other items, be cautious when working around or cleaning the fan.
10. Do not use water or detergents when cleaning the fan or fan blades. A dry dust cloth or lightly
dampened cloth will be suitable for most cleaning.
WARNING: To reduce the risk of personal injury, use only parts provided with this fan. The use of parts OTHER than those provided with this fan will void the warranty.
NOTE: The important safety precautions and instructions appearing in the manual are not meant to cover
all possible conditions and situations that may occur. It must be understood that common sense and caution are necessary factors in the installation and operation of this fan.
page 1
Page 3
1. Unpacking Your Fan.
Carefully open the packaging. Remove items from Styrofoam inserts. Remove motor housing and place on carpet or Styrofoam to avoid damage to finish. Do not discard fan carton or Styrofoam inserts should this fan need to be returned for repairs. Check against parts inventory that all parts have been included.
2. Parts Inventory.
a. hanging bracket. 1 piece
a
b. motor housing. 1 piece
c. motor assembly. 1 piece
d. switch housing cap. 1 piece
e. blade arm. 5 pieces
f. glass shade. 4 pieces
g. light kit fitter. 1 piece
h. blade. 5 pieces
i. hardware packs
b
c
d
e
f
g
h
IMPORTANT REMINDER: You must
use the parts provided with this fan for proper installation and safety.
i
required bulbs:
4 x 60 watt max. candelabra base bulbs
(sold separately)
page 2
Page 4
3. Installation Preparation.
To prevent personal injury and damage, ensure that the hanging location allows the blades a clearance of 7ft. (2.13m) from the floor and 30in. (76cm) from any wall or obstruction. This fan is suitable for room sizes up to 400 square feet (37.2 square meters).
blade edge
7 feet
(2.13m)
30
inches
(76cm)
12ft. - 20ft.
(3.66m - 6.1m)
12ft. - 20ft.
(3.66m - 6.1m)
This fan can only be mounted as a flushmount on a regular ceiling. Downrod installations are
not available for this fan.
Installation requires these tools:
Phillips screwdriver, flat-head screwdriver, adjustable pliers or wrench, stepladder, wire cutters, and rated electrical tape.
4. Hanging Bracket Installation.
Turn off circuit breakers to current fixture from breaker panel and be sure operating light switch is turned to the OFF position.
WARNING: Failure to disconnect power supply prior to installation may result in serious injury.
Remove existing fixture.
WARNING: When using an existing outlet box, be sure the box is securely attached to the building structure and can support the full weight of the fan. Ensure it is clearly marked "Suitable for Fan Support." If not, it must be replaced with an approved outlet box. Failure to do so can result in serious injury.
flushmount
installation
CANNOT be
installed on
angled or
vaulted ceilings
downrod
installation
ON
ON
OFF
OFF
Install hanging bracket to outlet box using original screws, spring washers and flat washers provided with new or original outlet box.* Install rubber cushions (if not already pre-attached to hanging bracket) between outlet box and hanging bracket to reduce vibration of metal to metal surfaces. Arrange electrical wiring to one side of the hanging bracket.
*Note: It is very important that you use the proper hardware when installing the hanging bracket as this will support the fan.
page 3
rubber cushions
hanging
bracket
spring washers
outlet box screws
flat washers
Page 5
5. Preparation for Wiring.
Remove 4 motor mounting screws and washers from underside of motor assembly. Leave rubber cushions in place. Lift motor assembly to hanging bracket and place one end of motor assembly in hanging bracket slot. This will allow motor assembly to hang out of the way while wiring. Tip: Seek the help of another person to hold the stepladder in place and to lift the fan up to you once you are set on the ladder.
Continue to "Wiring" section for wiring diagram.
6. Wiring.
hanging bracket
motor
mounting
screws
hanging bracket slot
motor assembly
NOTE: See instructions above (Section 5) in order to temporarily hang fan on hanging bracket during wiring.
Important: Be sure outlet box is properly grounded or that a ground wire (GREEN or Bare) is present.
Make sure all electrical connections comply with Local Codes or Ordinances and the National Electrical Code. If you are unfamiliar with electrical wiring or if the house/building wires are different colors than those referred to in the instructions below, please use a qualified electrician.
When fan is secured in place on the hanging bracket, electrical wiring can be made as follows: Connect BLACK and BLUE wire from fan to BLACK wire from ceiling with wire connector provided. Connect WHITE wire from fan to WHITE wire from ceiling with wire connector provided. Connect all GROUND (GREEN) wires from fan together to BARE/GREEN wire from ceiling with wire connector provided.
BLUE
hanging bracket
GROUND (GREEN OR BARE) GREEN
BLACK
WHITE
WHITE
BLACK
GREEN
motor assembly
If you intend to control the fan light with a separate light switch, connect BLUE wire from fan to the BLACK supply from the independent switch.
* Wrap each wire connector separately with electrical tape as an extra safety measure.
*
page 4
Page 6
7. Fan Assembly.
Remove motor assembly from temporary hanging slot in hanging bracket. Carefully push wiring and wire connector into outlet box. Slide one end of motor assembly through one of the openings in the hanging bracket. Lift the other end and slide through opposite opening. Align holes on motor assembly with holes on underside of hanging bracket. Secure motor assembly to hanging bracket with washers and motor mounting screws that were previously removed (Section 5, page 4).
hanging bracket opening
motor
mounting
screws
hanging bracket opening
slot
motor mounting screws
motor assembly
8. Motor Housing Assembly.
Temporarily hold motor housing up to hanging bracket to determine which 2 screws align with slotted holes on top rim of motor housing. Put motor housing down and partially loosen the 2 screws in the hanging bracket that correspond to slotted holes in motor housing. Remove the other 2 screws from the hanging bracket.
Raise motor housing to hanging bracket, allowing slotted holes in motor housing to align with loosened screws in hanging bracket. Twist motor housing to lock. Re-install the 2 screws that were removed and then tighten all screws to secure motor housing.
motor
housing
screws
hanging bracket
motor housing screws
motor housing
page 5
Page 7
9. Blade Assembly.
Time Saver: Washers for blade screws can be set on each blade screw prior to installing blades.
Locate 15 blade attachment screws and washers provided in hardware pack. Hold one blade arm up to blade and align holes. Insert 3 blade attachment screws (along with washers) with fingers first and then tighten screws securely with a Phillips screwdriver. Repeat for the remaining blades.
Remove blade arm screws and lock washers from fan motor and set aside. Then, if applicable, remove plastic motor locks and discard. Install long fiber washers (provided in hardware pack) between motor and blade arm to reduce vibration of metal to metal surfaces. Align blade arm holes with motor screw holes and attach blade arm with blade arm screws and lock washers. Before securing screws permanently, repeat procedure with remaining blade arms. Secure all screws completely after installing all blade arms.
plastic
motor
lock
fiber washer
lock washers
motor housing
blade attachment
screws and washers
blade
blade arm
blade arm screws
Note: Tighten blade arm screws twice a year.
10. Light Kit Assembly (Optional).
If you wish to use your fan WITH the light kit, please follow instructions starting on the following page.
If you wish to use your fan WITHOUT the light kit, remove 3 screws from switch housing cap.
Align holes in switch housing cap with holes in switch housing. Attach switch housing cap to switch housing with screws that were just removed. Securely tighten all screws. Please
proceed to Section 11 on the following page to complete installation WITHOUT the light kit.
["Light Kit Assembly" continued on next page.]
motor housing
switch
housing
switch housing cap
page 6
Page 8
10. Light Kit Assembly (Optional). (cont.)
Remove 3 screws from light kit fitter. Locate BLUE and WHITE wires in the switch housing labeled FOR LIGHT. Remove and discard cardboard label and plastic that hold these 2 wires together.
Connect WHITE wire from switch housing to WHITE wire from light kit fitter. Connect BLUE wire from switch housing to BLACK wire from light kit fitter. Be sure that molex connections snap together securely.
Align holes in light kit fitter with holes in switch housing. Attach light kit fitter with 3 screws that were previously removed. Securely tighten all screws.
Attach glass shades to light kit fitter with thumb screws provided in one of the hardware packs. Do not
overtighten thumb screw as glass may crack or break.
Install 4 candelabra base 60 watt max. bulbs (sold separately). Important: When replacing bulbs, please allow bulb(s) and glass shade(s) to cool down before touching.
11. Testing Your Fan.
switch
housing
thumb
screw
motor housing
glass shade
reverse
switch
molex connections
thumb screw
light kit fitter
It is recommended that you test fan before finalizing installation. Restore power from circuit box and wall switch (if applicable). Test fan speeds with the pull chain directly opposite the reverse switch. Start at the OFF position (no blade movement). First pull will set the fan to HI. Second pull will set the fan to MEDIUM. Third pull will set the fan to LOW. Fourth pull will re-set the fan to OFF setting. Test light kit with the pull chain in the middle. (Refer to diagram 1.) If fan and/or light do (does) not function, please refer to "Troubleshooting" section to solve any issues before contacting Customer Service.
Turn fan completely off before moving the reverse switch. Set reverse switch to recirculate air depending on the season:
- DOWN position in summer (diagram 2)
- UP position in winter (diagram 3) A ceiling fan will allow you to raise your thermostat setting in summer and lower your thermostat setting in winter without feeling a difference in your comfort. Important: Reverse switch must be set either completely UP or completely DOWN for fan to function. If the reverse switch is set in the middle position (diagram 4), fan will not operate.
Attach pull chains extensions provided or custom pull chain extensions (sold separately) to light and fan pull chains.
pull chain
extensions
bulb
diagram 1
diagram 2 diagram 3 diagram 4
page 7
Page 9
Troubleshooting.
Problem: Fan fails to operate. Solutions:
1. Check wall switch to fan.
2. Verify that reverse switch is set completely in either direction.
3. Check to be sure fan is wired properly.
Problem: Light kit (optional) not lighting. Solutions:
1. Check wall switch to fan.
2. Check that bulbs are installed correctly.
3. Check to be sure wires in outlet box are wired properly.
Problem: Fan operates but lights fail (if applicable).
Solutions:
1. Check that bulbs are installed correctly.
2. Check to be sure wires in outlet box are wired properly.
3. Verify that molex connections in switch housing are connected properly.
4. Replace defective bulbs with same type of bulb.
Warranty.
LITEX 15-YEAR LIMITED WARRANTY: LITEX INDUSTRIES, LTD. warrants this fan to the original household purchaser for indoor use under the following provisions: 1-YEAR WARRANTY: LITEX INDUSTRIES, LTD. will replace or repair any fan which has faulty performance due to a defect in material or workmanship. Contact Litex Customer Service at 1-800-527-1292 to arrange for return of fan. Return fan, shipping prepaid, to Litex Industries, Ltd. We will repair or ship you a replacement fan, and we will pay the return shipping cost. 5-YEAR WARRANTY: LITEX INDUSTRIES, LTD. will repair or replace, at no charge to the original purchaser, any fan motor that fails to operate satisfactorily when failure results from normal use. RETURN FAN MOTOR ONLY, shipping prepaid, to Litex Industries. We will repair or ship purchaser a replacement motor and Litex will pay the return shipping cost. 6 to 15-YEAR WARRANTY: LITEX INDUSTRIES, LTD. will repair the fan, at no charge to the original purchaser for labor only, if the fan motor fails to operate satisfactorily when failure results from normal use. Parts used in the repair will be billed to the purchaser at prevailing prices at time of repair. The purchaser shall be responsible for all costs incurred in the removal, reinstallation and shipping of the product for repairs. This warranty does not apply when damage from mechanical, physical, electrical or water abuse results in causing the malfunction. Deterioration of finishes or other parts due to time or exposure to salt air is specifically exempted under this warranty. Neither Litex Industries nor the manufacturer will assume any liability resulting from improper installation or use of this product. In no case shall the company be liable for any consequential damages for breach of this, or any other warranty expressed or implied whatsoever. This limitation as to consequential damages shall not apply in states where prohibited.
Parts Replacement.
For parts and information, please refer to "Parts Inventory" on page 2. Litex Customer Support:
1-800-527-1292
page 8
Loading...