LITE ON TECHNOLOGY IC3S Users manual

3rd Generation of Basic/Smart/Smart Plus/Intelligent Charger-32A
User Manual
Revision 1.11
User Manual Rev 1.11
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IMPORTANT SAFETY INSTRUCTIONS
This document contains instructions and warnings that must be followed when installing and using the Electric Vehicle Supply Equipment (EVSE). Before installing or using the EVSE, read this entire document as well as WARNING and CAUTION markings in this document.
Safety Instructions
The symbols used have the following meaning:
The charge point must be installed only by licensed electricians.
Make sure that the materials used and the installation procedures follow local building codes and
safety standards.
The information provided in this manual in no way exempts the user of responsibility to follow all
applicable codes or safety standards.
This document provides instructions for the charge point and should not be used for any other
product. Before installation or use of this product, review this manual carefully and consult with a licensed contractor, licensed electrician, or trained installation expert to make sure of compliance with local building codes and safety standards.
WARNING: RISK OF PERSONAL INJURY
WARNING: RISK OF ELECTRIC SHOCK
WARNING: RISK OF FIRE
CAUTION: RISK OF DAMAGE TO THE EQUIPMENT
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Repair and Maintenance Clause
Only licensed electricians can repair or maintain the charge point. It is forbidden for general users
to repair or maintain it.
Turn off input power before repair or maintenance the charge point.
Federal Communication Commission Interference Statement
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that
to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment.
This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with greater than 20cm between the radiator & your body.
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Industry Canada statement:
This device complies with ISED’s license-exempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d’ ISED applicables aux appareils radio exempts de licence. L’exploitation est autorisée aux deux conditions suivantes : (1) le dispositif ne doit pas produire de
brouillage préjudiciable, et (2) ce dispositif doit accepter tout brouillage reçu, y compris un brouillage susceptible de provoquer un fonctionnement indésirable.
Radiation Exposure Statement:
This equipment complies with ISED radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with greater than 20cm between the radiator & your body.
Déclaration d'exposition aux radiations:
Cet équipement est conforme aux limites d'exposition aux rayonnements ISED établies pour un environnement non contrôlé. Cet équipement doit être installé et utilisé à plus de 20 cm entre le radiateur et votre corps.
WARNING: RISK OF ELECTRIC SHOCK Basic precautions should always be followed when using electrical products, including the following:
Read all the instructions before using this product.
This device should be supervised when used around children.
Do not put fingers into the EV connector.
Do not uses this product if the flexible power cord or EV cable is frayed, has broken
insulation, or any other signs of damage.
Do not use this product if the enclosure or the EV connector is broken, cracked, open, or
shows any other indication of damage.
WARNING: RISK OF ELECTRIC SHOCK Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly ground-ed.
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SAVE THESE INSTRUCTIONS
WARNING: RISK OF ELECTRIC SHOCK
Do not touch live electrical parts.
Incorrect connections may cause electric shock.
WARNING: This equipment is intended only for charging vehicles that do not require ventilation
during charging. Please refer to your vehicle’s owner’s manual to determine ventilation
requirements.
WARNING: Do not use extender cables to increase the length of the charging cable. Maximum length is limited to 25 feet by the National Fire Protection Agency.
WARNING: Do not drag the charge point by input power cord.
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Contents
1 Introduction .......................................................................................................................................... 9
Product view ............................................................................................................................... 9
2 Specifications ...................................................................................................................................... 15
Product specifications ............................................................................................................... 15
3 Installation .......................................................................................................................................... 17
Before installation ..................................................................................................................... 17
3.1.1 Safety check ................................................................................................................. 17
3.1.2 Grounding instructions ................................................................................................ 17
Tools & parts required for installation ...................................................................................... 18
Install the SIM card (for IC3 only) ............................................................................................. 18
Install the charge point ............................................................................................................. 23
Input cord connection (for SC3+/IC3 only) ............................................................................... 26
Install the holster ...................................................................................................................... 29
Getting started (for SC3/SC3+/IC3 only) ................................................................................... 32
3.7.1 Setting up the local network ........................................................................................ 32
3.7.2 Log in ............................................................................................................................ 34
Web-page overview (for SC3/SC3+/IC3 only) ........................................................................... 35
3.8.1 Menu overview ............................................................................................................ 35
3.8.2 Configuration menu ..................................................................................................... 36
3.8.3 Maintenance menu ...................................................................................................... 37
3.8.4 EVSE Status ................................................................................................................... 38
3.8.5 LLM Status menu [support only on SC3+/IC3] ............................................................. 39
3.8.6 Security menu .............................................................................................................. 40
Configuration ............................................................................................................................ 41
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3.9.1 Factory settings ............................................................................................................ 41
3.9.2 Station settings............................................................................................................. 42
3.9.3 OCPP settings ............................................................................................................... 44
3.9.4 Communication settings .............................................................................................. 51
Maintenance ............................................................................................................................. 59
3.10.1 Reboot .......................................................................................................................... 59
3.10.2 Firmware upgrade ........................................................................................................ 62
EVSE Status ............................................................................................................................... 63
LLM Status (SC3+/IC3 support only) ......................................................................................... 64
3.12.1 LLM information ........................................................................................................... 64
3.12.2 Gateway/Client group table ......................................................................................... 65
Security ..................................................................................................................................... 66
3.13.1 Change password ......................................................................................................... 66
4 Operations .......................................................................................................................................... 67
Charging status indicators ......................................................................................................... 67
Authorization (for SC3+/IC3 only) ............................................................................................. 68
4.2.1 Online Authorization .................................................................................................... 68
4.2.2 Local Authorization ...................................................................................................... 68
Charging an Electric Vehicle (EV) .............................................................................................. 69
4.3.1 Plug and Charge ........................................................................................................... 69
4.3.2 RFID card (for SC3+/IC3 only) ....................................................................................... 70
Stop charging ............................................................................................................................ 70
4.4.1 Interrupt charging ........................................................................................................ 70
4.4.2 Auto restart .................................................................................................................. 70
4.4.3 Power outage recovery ................................................................................................ 70
General care .............................................................................................................................. 71
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Customer support ..................................................................................................................... 71
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1 Introduction
This user manual applies to “32A Level 2 AC Charger for Plug-in Electric Vehicles (PEVs) and Battery Electric Vehicles (BEVs)”.
The Level 2 Electric Vehicle Supply Equipment (EVSE) with 32A capabilities will be used in North America. It can provide a shorter charging time than the traditional 16A EVSE.
!!! Any unauthorized modifications will void the manufacturer’s warranty. !!!
Product view
Different models of 3rd Generation of Charger:
Basic Charger-32A (BC3) Smart Charger-32A (SC3) Intelligent Charger-32A (IC3)
Smart Charger Plus-32A (SC3+)
Figure 1-1 Front view
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Box Contents
See the table for content differences of three models.
Figure 1-2 Box contents
Table 1-1 Accessories in the box
Description
QTY
Remark
1
Basic Charger-32A (BC3)
1
Charging Plug
Input Power Cord
OLED Display
RFID Icon
Smart Charger-32A (SC3) Smart Charger Plus-32A (SC3+)
Charging Plug
Input Power Cord
OLED Display
RFID Icon
Intelligent Charger-32A (IC3) Charging Plug
Input Power Cord
OLED Display
RFID Icon
2
Mounting Bracket
1
Attached to the back of the charge point
3
Holster ASSY
1
With Hook x1, Holster x1 & M4xL15 tapping screw x2
4
Screw Bag
1
With #12xL50 tapping screw x4
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Box Opening Process (Take Intelligent Charger-32A as example.)
1. Open the carton and remove the upper partition.
Figure 1-3 Opening the carton
Figure 1-4 Charge point device
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2. Take out the charge point and upturn middle partition. The charging plug is in the bottom of the carton.
Figure 1-5 Take out the charge point
Figure 1-6 Charging plug
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3. The hook and holster is placed inside the right of the middle partition.
Figure 1-7 Accessories inside the middle partition
Figure 1-8 Hook and holster
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4. Release the bottom screw, then the wall mounting bracket can be removed.
Figure 1-9 Release the screw
Figure 1-10 Remove the mounting bracket
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2 Specifications
Product specifications
(Note: Certification in process)
Table 2-1 Product specifications
Item
BC3
SC3
SC3+
IC3
Application
Residential
Commercial
Voltage (Vac)
208/240VAC, Single Phase
Frequency (Hz)
60 Hz
Current (Rms)
32 A
Charging Connector
SAE J1772 Type 1
Charging Cable Length
25 ft. (18 ft. optional)
Metering Accuracy
N/A
Embedded ± 3%
Real Time Clock
N/A
Yes (7 days)
Indications
Green Steady: Ready
Green Flashing (Fast): Authorized, wait for EV Connect
Green Flashing (Slow): Suspend (Occupying)
Blue Flashing (Slow): Charging
Red Steady: Unrecoverable Fault
Red Flashing (Slow): Recoverable Fault
Yellow Steady: Out of Service
Yellow Flashing (Slow): Booting / Firmware Upgrading
Remark
Fast Flash: On Time 300ms, Off Time 200ms, 2Hz
Slow Flash: On Time 1200ms, Off Time 800ms, 0.5Hz
Wi-Fi
N/A
802.11 b/g/n
Cellular
N/A
LTE Cat. 1
(AT&T or Verizon)
RFID
N/A
ISO 14443 A/B,
ISO 15693,
NFC,
NEMA interoperability protocol
Display
N/A
116(L)*8.5(W)*37(H)mm, 5.57mm CHARAXTER HEIGHT, 5*8
DOT MATRIX, OLED 20x2
Data Protocol
N/A
OCPP 1.6
Operation Temp.
-30 ~ 50 / -22 ~ 122
Storage Temp.
-40 ~ 70 / -40 ~ 158
Mounting Type
Wall mount / Pole mount (optional)
Wiring Type
NEMA 6-50
Hard-wired
IP Performance
NEMA 4
Impact Resistance
IK10
Dimension (H x W x D, inch)
11.14” x 7.56” x 3.11
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Item
BC3
SC3
SC3+
IC3
Web Portal Management
N/A
Yes
Console Management
Yes
Certification
UL 50/991/1449/1998/2231/2594
FCC Part 15B
N/A
FCC Part 15.225 (RFID 13.56MHz)
FCC Part 15.247 (WLAN 2.4GHz)
N/A
FCC Part 27
(AT&T) or
FCC Part 27
(Verizon)
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3 Installation
Before installation
3.1.1 Safety check
The charge point must be installed only by a licensed electrician in accordance with the provisions of the local electrical industry construction and should comply with national electrical codes and standards.
Before installing the charge point, make sure you have read all of these instructions in this manual and fully understand its contents.
Appropriate protection is required when connecting to a main switchboard. The tools and parts used as outlined in the section “Tools & parts required for installation”.
3.1.2 Grounding instructions
The charge point must be implemented equipment grounding through a permanent wiring system or an equipment grounding conductor. Use a wire with a dedicated grounding wire and a ring terminal and connected to the equipment ground terminal block for grounding.
CAUTION: Disconnect the power supply before installing or repairing the charge point. Failure to do so may result in physical injury or damage to the power supply system and the charge point.
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Tools & parts required for installation
Table 3-1 Tools & parts required for installation
Tool
QTY
Model
Size
Supplier
Remark
Mounting Bracket
1
All
194x109x9 mm
Model Accessories
Fasten charge point to the wall
Holster ASSY
1
All
58x58x70 mm
Model Accessories
Hold EV charging plug
Screw 4 All Tapping: #12
Model Accessories
Fasten Mounting Bracket & Hook
Mechanical: M6
Commercially Available
Wire, Copper
3
SC3+
/IC3
8 AWG
Commercially Available
UL1015 (recommended)
Heat Shrink Tube
3
SC3+
/IC3
For 8 AWG wire
Commercially Available
Protect wires & terminals
Terminal
3
SC3+
/IC3
For 8 AWG wire
Commercially Available
Connect input wires to the terminal block
Conduit
1
SC3+
/IC3
1 inch
Commercially Available
Protect power cable Torx Screwdriver
1
All
T20
Commercially Available
Philips Screwdriver
1
All
PH3
Commercially Available
Hexagon Socket
1
All
5/16
Commercially Available
Tighten #12 Tapping screws
Torque Wrench
1
All
35 kgf-cm min
Commercially Available
Install the SIM card (for IC3 only)
1. Disassemble top cover
1-1 Loosen the star screws (x5).
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Figure 3-1 Five screws in the Base Cover position
2. Find SIM card socket
Figure 3-2 Position of SIM card socket
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3. Insert SIM card
Figure 3-3 SIM card socket and cover Open/Close direction
3-1. Push down the cover to open SIM card socket.
Figure 3-4 Open SIM card socket
3-2. Prepare the SIM card. (Use micro-SIM, 15mm x 12mm.)
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.
Figure 3-5 Prepare the SIM card
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