How it Works
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EVO600023S3D7E20
Quick Start Manual
102 pgs3.53 Mb0

LiteOn EVO600021S0D4E20F, EVO600023S0D2E20, EVO600021SD75E20F, EVO600021S0D2E20F, EVO600023S0D4E20 Quick Start Manual

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QUICK START GUIDE
Ultra Compact Vector Drive
EVO6000 Series
QUICK START GUIDE
Table of Contents
Chapter 1│Safety..................................................................................................................................................... 1
1.1.1 Usage ................................................................................................................................................ 1
1.1.2 Receiving ......................................................................................................................................... 1
1.1.3 Installation ....................................................................................................................................... 1
1.1.4 Wiring ............................................................................................................................................... 2
1.1.5 Operation ........................................................................................................................................ 2
1.1.6 Maintenance ................................................................................................................................... 3
1.3.1 AC Drive Selection ......................................................................................................................... 4
1.3.2 Settings ............................................................................................................................................ 5
1.3.3 General Handling ........................................................................................................................... 5
1.4.1 Warranty Period ............................................................................................................................. 6
1.4.2 Warranty Restrictions ................................................................................................................... 6
Chapter 2│Product ................................................................................................................................................. 7
2.8.1 Accessories .................................................................................................................................... 13
2.8.2 Installing Input Fuses .................................................................................................................. 14
Chapter 3│Drive Installation ............................................................................................................................... 15
3.2.1 Installation Direction ................................................................................................................... 16
3.2.2 Installation Spacing ..................................................................................................................... 16
3.4.1 Drive and Input Cable Protection for Short-Circuit Situations .......................................... 18
3.4.2 Motors and Output Cable Protection for Short-Circuit Situations .................................. 18
Chapter 4│Wiring .................................................................................................................................................. 19
4.2.1 Main Circuit Terminal .................................................................................................................. 21
4.2.2 Main Circuit Wiring ..................................................................................................................... 21
4.2.3 Main Circuit Cable Size and Tightening Torque ................................................................... 23
4.3.1 Control Circuit Terminals ........................................................................................................... 26
4.3.2 Control Circuit Wiring ................................................................................................................. 27
4.3.3 Control Circuit Cable Size and Tightening Torque .............................................................. 28
4.3.4 Ferrule-Type Terminals............................................................................................................... 28
4.4.1 NPN and PNP Mode Selection ................................................................................................. 29
Chapter 5│Keypad and Parameters .................................................................................................................. 32
5.3.1 Keys and Displays ........................................................................................................................ 33
5.1.2 Keypad Display ............................................................................................................................. 35
5.1.3 Keypad Programming................................................................................................................. 37
Chapter 6│Troubleshooting ............................................................................................................................... 72
Danger
1. The drive is used to control the speed of 3 phase synchronous and asynchronous motors,
which must not be used for single phase or other purposes. Failure to comply could cause drive damage or serious injury by fire.
2. The drive must not be used in any medical equipment in which human life may involve.
3. The drive is manufactured according to strict quality control standard. However, bypass
the safety protection in case the drive failure causes death or serious injury.
Warning
1. Do not install damaged drive or any drive without complete components inside. Failure
to comply could result in accident.
Warning
1. Carry the drive by the bottom as carrying by the front cover may cause injury and damage
from the main body of the drive falling.
2. Attach the drive to metal or other nonflammable materials. Keep away from heat and
flammable items.
3. A control panel must have cooling fans, air vents and room for ventilation when the drive
is installed inside.
Chapter 1│Safety
1.1 General Safety
Safety Information: Warning: Indicates highly dangerous consequences such as fire, serious injury and death
when failing to comply with the instructions.
Caution: Indicates dangerous consequences such as moderate injury and equipment
damage when failing to comply with the instructions.
1.1.1 Usage
1.1.2 Receiving
1.1.3 Installation
1
Danger
1. Allow only qualified electrical engineers to install the drive. Failure to comply could cause
electrical shocks to personnel or damage to the drive.
2. Ensure the power supply is off when connecting. Failure to comply could cause electrical
shocks.
3. Ensure the ground terminal PE is properly wired. Failure to comply could cause electrical
shocks from the drive cover. Therefore ground the drive and motor for personnel safety.
4. Do not touch the main circuit terminal. Keep the main circuit off drive cover to avoid
electrical shocks.
5. The terminal for braking unit is + and -. Do not connect it to any other terminals. Failure
to comply could cause a fire.
Warning
1. Do not connect three-phase power supply to terminals U, V and W. Failure to comply
could damage the drive.
2. An output reactor is recommended when the cable connecting between the drive and
motor is over 100 meters. Failure to comply could result in drive damage with overcurrent caused by over-distributed capacitance.
3. Never connect the output terminals to capacitors or unapproved LC/RC filters. Failure to
comply could damage the drive components.
4. Separate the drive main circuit cables and control circuit cables. Failure to comply could
cause interference to the control signals
5. Ensure the phase of power supply and rated voltage match the label on the drive. Failure
to comply could drive damage.
Danger
1. Connect the power after completion of wiring and closing the front cover. Opening the
front cover when the power is on could cause an electrical shock.
2. Keep other personnel off the equipment when setting the drive fault restart and
momentary power loss restart functions. Failure to comply could cause damage to the personnel and equipment.
3. Once the drive is powered, the terminals are live even when drive is not in operation.
Touching the terminals could cause electrical shocks.
1.1.4 Wiring
1.1.5 Operation
2
4. Cancel run command before resetting the alarm and fault. Failure to comply could cause
physical injury.
Warning
1. Do not start or stop the drive by connection or disconnection the power supply. Failure
to comply could cause drive damage.
2. Ensure the motor and equipment are in proper use before operation. Failure to; comply
could damage the equipment.
3. The temperature of the braking resistor and heatsink could be very high during
operation. Do not touch it or it could result in scald.
4. For lift applications, please install mechanical brakes.
5. Adjust a few parameters only if necessary as the defaults are optimum settings for most
of applications. Editing parameters indiscriminately could cause equipment abnormal operation.
6. Interlock the electricity supply with AC drive supply when both are available to a motor.
Danger
1. Do not touch the main circuit of the drive when power is on. Failure to comply could
cause electrical shocks.
2. Disconnect the power supply before opening the front cover of the drive.
3. Maintain the drive 5 minutes after turning off power supply, so as to avoid charged
capacitors causing physical injury.
4. Allow only qualified electric engineers and electrician to maintain, repair and replace the
AC drive modules.
Warning
1. The release of breaker on the AC drive primary side could be caused by incorrect wiring,
short circuit and damaged drive components. Investigate and remove the problem before reconnecting the breaker.
2. Do not use a megger (insulation resistor) to test the drive control circuit. Failure to comply
could cause drive damage.
1.1.6 Maintenance
Notice:
All the instruction photographs and diagrams of opened drive in this manual are only for illustration. Do not attempt to operate any AC drives with the cover opened.
3
Warning Label
1.2 Warning Label
The warning label is on the front of the drive. Please read it carefully and follow the instructions.
Read the user manual before operation.
Risk of electrical shock. Shut off main power and wait for 5 minutes before servicing.
Hot surface. Risk of burn.
1.3 AC Drive Application Precautions
1.3.1 AC Drive Selection
1.3.1.1 Drive Capacity
Before driving motors, ensure the motor rated current is lower than the drive rated output. In addition, when a single AC drive is driving more than 1 motor in parallel, make sure the drive capacity is higher than 110% of total motor rated current.
4
1.3.1.2 Starting Torque
The motor characteristics at start and during acceleration are limited by the drive overcurrent. If higher starting torque is needed, use a higher rating drive or increase capacity of both motor and drive.
1.3.1.3 Emergency Stop
When a drive fault occurs, protection function will be automatically triggered to shut off the output but the motor may not stop immediately. Therefore please install mechanical brake if immediate stop is necessary.
1.3.2 Settings
1.3.2.1 Upper Limits
The maximum output frequency of the drive is 400Hz. If the upper limit is set incorrectly, the motor will run at higher than its rated speed and cause danger. Please set the limit of output frequency in Frequency Upper Limit parameter. The default setting of the rated output frequency is 60Hz.
1.3.2.2 DC Braking
Excessive DC braking current and duration could cause motor overheat.
1.3.2.3 Acceleration /Deceleration Time (Acc./Dec. Time)
Acceleration and deceleration time is determined by the motor torque, load torque and load inertia. Set a longer Acc./Dec. time after Stall Prevention function is triggered. In addition, the acceleration and deceleration time will be extended depending on the Stall Prevention duration. If faster acceleration and deceleration are required, install proper braking options or use a higher rating motor and AC drive.
1.3.3 General Handling
1.3.3.1 Wiring
Connecting power supply to output terminals U/T1, V/T2 and W/T3 will damage the drive. Check all the connections and wiring sequence before turning on the power. Failure to comply could cause drive damage.
5
1.3.3.2 Maintenance
Capacitors in the drive may still be charged for a short time after shutting off the power. Wait for the amount of time specified on the drive before any maintenance. Failure to comply could cause electrical shocks to personnel. Besides, do not touch the heatsink which can be very hot during operation. Replace the cooling fan only when the heatsink has cooled down after shutting off the power. In addition, when a synchronous motor is coasting to stop, it regenerates voltage to keep the drive terminals live even when the drive power is off. Wait until the motor is fully stopped before drive maintenance. Failure to comply could cause electrical shocks to personnel.
1.3.3.3 Wiring Tools
Use only the tools suggested by the terminal supplier during drive maintenance.
1.3.3.4 Transportation and installation
Do not explore the drive to the environment containing the halogens or DOP gas during transportation or installation.
1.4 Warranty
1.4.1 Warranty Period
Contact local distributor for details.
1.4.2 Warranty Restrictions
Warranty is not applicable when the drive is not properly used according to the manual regardless warranty period.
6
Check the following when receiving the drive:
1. Is the packaging box in good condition? Any damage or damp ?
If so, contact the distributor or local Lite-On representative.
2. Is the model label on the box same as what you purchased?
If not, contact the distributor or local Lite-On representative.
3. After opening the box, is there any damp mark inside the box? Any damage or crack on
the drive enclosure? If so, contact the distributor or local Lite-On representative.
4. Does the drive nameplate show the same model number as the carton label?
If not, contact the distributor or local Lite-On representative.
5. Is the manual included in the carton?
If not, contact the distributor or local Lite-On representative.
A – Heatsink B – Cooling fan C – Fan guard
D – Conduit bracket E – RJ45 port F – Keypad
Chapter 2│Product
2.1 Component Names
2.2 Receiving Checklist
7
S
E
20 F EVO
6000
Power Ratings:
3D7: 3.7kW
Enclosure:
20: IP20
Filter:
F: Filter Built-In
-
Product Series:
EVO: Lite-On AC Drive
Series Name
Voltage Class:
43: AC 440V 3 Phases
Version:
Keypad Type:
E: LED
Model Number
Applicable motor rating Input power supply Output power supply
2.3 Nameplate
2.4 Model Number Definition
S: Standard
□
: No Filter
21: AC 220V 1Phase 23: AC 220V 3 Phases
0D2: 0.2kW 0D4: 0.4kW D75: 0.75kW 1D5: 1.5kW 2D2: 2.2Kw
8
200V Class Single Phase
Model No.
EVO600021S
0D2
0D4
D75
1D5
2D2
Max. Motor
Capacity
HP
0.25
0.5 1 2 3 kW
0.2
0.4
0.75
1.5
2.2
Rated
Input
Voltage (V) /
Frequency (Hz)
Single Phases, 200 ~220 V, -15% ~ +20% , 50/60Hz
Current(A)
3.6
7.4
13.5
24
33
Rated
Output
Current(A)
1.6
2.5
4.2
7.5
11
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
200V Class Three Phase
Model No.
EVO600023S
0D2
0D4
D75
1D5
2D2
3D7
Max. Motor
Capacity
HP
0.25
0.5 1 2 3 5
kW
0.2
0.4
0.75
1.5
2.2
3.7
Rated
Input
Voltage (V) /
Frequency (Hz)
Three Phases, 200 ~220 V, -15% ~ +20% , 50/60Hz
Current(A)
2.2
3.7
6.6
10.5
14.8
21.5
Rated
output
Current(A)
1.6
2.5
4.2
7.5
11
17
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
2.5 Power Ratings
9
400V Class Three Phase
Model No.
EVO600043S
0D4
D75
1D5
2D2
3D7
Max. Motor
Capacity
HP
0.5 1 2 3 5
kW
0.4
0.75
1.5
2.2
3.7
Rated
Input
Voltage (V) /
Frequency (Hz)
Three Phases, 380 to 480 V, -15% to +10% , 50/60Hz
Current(A)
2.7
4.4
6.7
9.3
12.9
Rated
Output
Current(A)
1.5
2.5
4.2
5.5
8.2
Output
Frequency(Hz)
0 to 400 Hz
Carrier Frequency
(kHz)
2 to 12kHz
Cooling Method
Fanless
Fan
Frame Size
1
2
Weight
1.1kg
1.6kg
Item
Specification
Control Characteristic
Control Method
V/F Control, Sensorless Voltage Vector Control（SVVC）
Ouput Frequency
0~400 Hz
Frequency Accuracy
Digital Input: within ±0.01% of the Max. output freqeuncy
Analog Input: within ±0.1% of max. output frequency(-10℃ ~ +50℃)
Frequency Setting Resolution
Digital input: 0.01Hz
Analog Output: 1/1000 of max. frequency
Starting Torque
150% / 3Hz (V/F) 150% / 1Hz (SVVC)
Speed Control Range
1: 40 (V/F)
1: 100 (SVVC )
Acc./Dec. Time
0.0 to 3600.0
Braking Torque
approx. 20%
V/F Patterm
15 fixed and 1 programmable
Overload Capacity
150% for 1 min. within every 10 min.
2.6 Common Specifications
10
Parameter Function
Over torque/torque shortage detection, multi-speed operation, acceleration/deceleration switching, instantaneous power failure restart, speed search, S-curve acceleration/deceleration, 3-wire sequential control, motor parameter automatic detection, cooling fan ON/OFF function, sliding Differential compensation, torque compensation, frequency jump, frequency command upper and lower limit setting, DC braking at start/stop, PID control, fault retry, automatic voltage adjustment.
Operating Environment
Area of Use
Indoor without corrosive gas/liquid or flammable gas/liquid/oil mist/dust
Ambient Temperature
-10℃ to +50℃, below 90% RH without froze or condensation
Storage Temperature
-20℃ to +60℃
Altitude
Up to 1000 meters
Shock
Below 9.8 m/s2 (10 to 20Hz), below 5.9 m/s2 (20 to 55Hz)
Enclosure
IP20
I/O
Analog Input (AI)
1 point (AI: 0 to 5V, 0 to 10V (12 bits), 0 or 4 to 20mA(11 bits))
Digital Input (DI)
6 points
Analog Output (AO)
1 point (FM: 0 to 10V (10bits)) Digital Output (DO)
0
Relay Ｏutput (RO)
1 point
Communications
Modbus (RS-485 port)
Option Card
Profibus-DP, CANopen, DeviceNet
Short-Circuit Current
The drive is suitable for use in a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 480 Volts Maximum.
Certificate
UL 508C, CSA C22.2 no .274, IEC 61800-5-1, IEC 61800-3
*1. Results tested in labs
11
Series
Frame W W1 H H1 D S1
Φ
EVO6000
1
72[2.83]
59[2.32]
174.2[6.86]
151.6[5.97]
135.6[5.34]
5.4[0.21]
5.4[0.21]
2
100[3.94]
89[3.50]
174.2[6.86]
162.6[6.41]
135.6[5.34]
5.8[0.23]
5.4[0.21]
2.7 Product Dimensions
Frame Size 1
200V:
EVO600021S0D2E20F, EVO600021S0D4E20F, EVO600021SD75E20F, EVO600023S0D2E20, EVO600023S0D4E20, EVO600023SD75E20, EVO600023S1D5E20
400V:
EVO600043S0D4E20F, EVO600043SD75E20F, EVO600043S1D5E20F
Frame Size 2
200V:
EVO600021S1D5E20F, EVO600021S2D2E20F, EVO600023S2D2E20, EVO600023S3D7E20
400V:
EVO600043S2D2E20F, EVO600043S3D7E20F
Frame Size 1 Frame Size 2
Unit: mm/inch
12
EVO6000 Series Accessories
Name
Model Name
Description
Copy Uint
EVO-Kit-CU
Allows parameter uploads/downloads and comparison
Braking unit
EVO6-DBU-4 □□□
Connects AC drive terminal DC+, DC- to significantly improve braking.Please ensure braking resistor is properly installed.(□□□ indicates 1D5 or 3D7 model )
Din Rail
EVO6-Kit-DR □
Accessory for DIN rail installation (□ indicates frame 1 or 2)
Remote keypad
EVO6-Kit-RK
Connects remote keypad for remote setting and monitoring
2.8 Accessories
2.8.1 Accessories
13
400V Model Three Phase
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.4kW (0.5 HP)
2.7 5 FRS-R-5
0.75kW (1 HP)
4.4
10
FRS-R-10
1.5kW (2 HP)
6.7
10
FRS-R-10
2.2kW (3 HP)
9.3
15
FRS-R-15
3.7kW (5 HP)
12.9
20
FRS-R-20
200V Model Single phase
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
3.6 6 FRS-R-6
0.4kW (0.5 HP)
7.4
10
FRS-R-10
0.75kW (1 HP)
13.5
20
FRS-R-20
1.5kW (2 HP)
24
30
FRS-R-30
2.2kW (3 HP)
33
40
FRS-R-40
200V Model Three Phase
Input Current I (A) Line Fuse
I (A)
Bussmann P/N
0.2kW (0.25 HP)
2.2 5 FRS-R-5
0.4kW (0.5 HP)
3.7 5 FRS-R-5
0.75kW (1 HP)
6.6
10
FRS-R-10
1.5kW (2 HP)
10.5
15
FRS-R-15
2.2kW (3 HP)
14.8
20
FRS-R-20
3.7kW (5 HP)
21.5
30
FRS-R-30
2.8.2 Installing Input Fuses
Installing fuses on the drive input side is recommended to prevent internal short circuit. Select the suitable fuses below or the branch circuit protection in compliance with local electrician regulations.
14
Environment
Conditions
Area of Use
Indoors
Ambient Temperature
-10°C to +50°C (IP20 enclosure)
Do not install the drive in environments with wide temperature fluctuations
so as to ensure the drive reliability.
When the drive is installed in an enclosure cabinet, make sure the cooling
works properly to keep the temperature within the specified levels.
Do not allow the drive to freeze.
When drives are installed side-by-side in a cabinet, follow the instruction
illustrated in Figure 3.2 to ensure the air flow.
Humidity
Under 90% RH
Free of condensation
Storage Temperature
-20°C to +60°C
Surrounding Area
Free from water, oil, metal shavings or other foreign materials. Free from flammable materials (e.g., wood) Free from harmful gases and liquids Free from direct sunlight Free from oil mist, corrosive gas, flammable gas or dust. Free from radioactive material Green Class 2 or above
Altitude
Up to 1000 m without derating. Up to 2000 meters with 1% rated current derated for every 100 m counted from 1000 m.
Vibration
10 to 20 Hz at 9.8 m/s2
20 to 55 Hz at 5.9 m/s2
Enclosure
IP20
Chapter 3│Drive Installation
3.1 Installation Environment
To ensure the optimum drive performance, install the AC drive in a proper environment specified below.
15
OK
NG
NG
a. Upright installation
b. Horizontal installation
c. Transverse installation
Figure 3.1 Installation Direction
Figure 3.2 Installation Spacing
3.2 Installation Direction and Spacing
3.2.1 Installation Direction
Install the AC drive upright for better cooling.
3.2.2 Installation Spacing
Install the AC drive as illustrated below to ensure the required space for airflow and wiring.
Note: When installing drives of different sizes, align the tops of the drives for easier cooling fan replacement.
16
Step 1: Slide the terminal cover down Step 2: Remove the terminal cover
Step 3: Affix the Terminal Cover After Wiring Step 4: Slide the terminal up
3.3 Keypad and Terminal Cover Installation
It is not necessary to remove the keypad before wiring. You just need to loosen the terminal cover screw and remove the terminal cover. After wiring, affix the terminal cover back in position and tighten the screw. For wiring instructions and screw tightening torque please refer to Chapter 4.
17
Input cables
Fuse
Figure 3.4 Fuse Installation
Motor
3.4 Wiring Protection
3.4.1 Drive and Input Cable Protection for Short-Circuit Situations
Protect the drive and input power cable by using fuse in case potential short-circuit situations cause overheat. Please refer to the following figure for proper wiring.
3.4.2 Motors and Output Cable Protection for Short-Circuit Situations
If the output cables are properly selected according to the drive rated current, the drive itself is fully capable of protecting the motor and output cables in case of short-circuit situations.
Note: If a single drive runs more than 1 motor, a separate thermal overload switch or a circuit breaker is required.
18
Danger
Turn off all the power to the equipment before wiring. Wiring during power on could cause
electrical shocks to personnel.
Allow only qualified personnel for installation, wiring, repairing and parts replacement. Capacitors in the drive may still be charged for a short time after shutting off the power.
Wait for the amount of time specified on the drive before any maintenance.
Never touch input or output power cables. Do not connect any circuit to drive enclosure.
Warning
Properly connect the motor ground terminal. Contacts between the motor ground
terminal and motor enclosure could cause electrical shocks or a fire.
Ensure terminal screws are all tightened. Loose connection to the main circuit could cause
overheat or a fire.
Verify if the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Perform all wiring as specified in the wiring diagrams provided when installing braking
unit. Failure to comply could result in drive, braking unit or resistor damage on fire.
Do not disconnect the motor from the drive while the drive is outputting voltage. Do not use unshielded cable for control circuit wiring. Failure to comply could cause
abnormal operation of drive.
Use shielded twisted-pair cables and connect the shield to ground terminal of the drive. Do not modify the drive circuits. Failure to comply could cause drive damage. Ensure all connections are correct after connecting the drive with other devices.
4.1 Wiring Safety
Chapter 4│Wiring
19
4.2 Main Circuit
Ensure the Stall Prevention function is off when using a braking unit.
20
R/L 1
S/L 2
T/L 3
U/T 1
V/T 2
W/T 3
E
-
+
IM
Braking Unit (option)
MCCB MC
Fast Acting Fuse
R
S
T
Terminal Name
Terminal Description
R/L1, S/L2, T/L3
Power input terminal
U/T1, V/T2, W/T3
Power output terminal
+, -
Braking unit terminal. Select option as per the specifications.
E
Ground terminal
4.2.1 Main Circuit Terminal
Table 4.2.1 Main Circuit Terminals
4.2.2 Main Circuit Wiring
4.2.2.1 Power Input Terminal
Install a molded case circuit breaker (MCCB) between three phase AC input power and
main circuit terminals R/L1, S/L2 and T/L3. A magnetic contactor (MC) in series connection is also suggested so as to shut off the power by drive protection functions. Install a R-C varistor on both ends of the MC.
Ensure main circuit terminal screws are tightened to avoid vibration loosening the screws
which could cause electric sparks.
4.2.2.2 Power Output Terminal
When connecting a noise filter at AC drive output terminals U/T1, V/T2 and W/T3, always
use an inductive L-filter. Do not install any power capacitor, L-C or R-C filter.
Connect AC drive output terminals U/T1, V/T2 and W/T3 to motor input terminals U, V
21
+ -
Braking Unit (option)
and W respectively. Ensure the motor and drive terminals are in same phase sequence or the motor will rotate reversely.
Do not connect power cable to output terminals of the drive. Failure to comply could
cause drive damage and a fire.
4.2.2.3 Braking Unit Terminal:
If the drive is used in a high-frequency or heavy duty application which requires frequent
braking or shorter deceleration time, install an optional braking unit to increase the braking torque.
Please refer to the wiring diagram when installing braking unit.
4.2.2.4 Ground Terminal
Use grounding cables of dimensions regulated by electrical equipment standard. Shrink
wiring distance to prevent leakage current resulting unstable electrical potential at the terminal distant from grounding terminal.
Do not use share the same grounding cable with welding machines or any device
requiring large current. Failure to comply could cause drive or equipment malfunction.
Do not wind the grounding cable when multiple drives are installed. Failure to comply
could cause drive or equipment malfunction.
Ensure the neutral of the input side and drive terminal " “ are grounded according to
the local electrician regulations. 3WYE (e.g. TN and TT) system are suggested for the drive primary side.
4.2.2.5 Jumper
EVO6000 complies with the European LVD standard EN 61800-5-1 (2007) reducing the
current leakage to below 10mA DC under testing condition regulated by IEC 60990 (1999).
22
Follow the instructions below to remove the jumper if an even lower current leakage to a
even lower level.
Removing the jumper may increase the signal interference.
1. Front right corner of the machine, remove the screw using a screwdriver.
2. Remove the top right corner of the right side of the ground blade screw and save.
4.2.3 Main Circuit Cable Size and Tightening Torque
Select the cables and crimp terminals according to Table 4.2.2.
1. The recommended cables(copper conductors) are 600 V vinyl-sheathed cables which has continuous temperature tolerance up to 75°C with ambient temperature tolerance up to 40 °C and wiring distance up to 100 meters.
23
Drive
Frame
Terminal
USA
Europe & Asia
Terminal
Screw
Thread
kgf-cm
(in-lbf)
Suggested
Cable Size
AWG, kcmil
Applicable
Cable Size
AWG, kcmil
Suggested
Cable Size
mm2
Applicable
Cable Size
mm2
Frame 1
R, S, T, U, V,
W, PE
12
12 to 18
3.3
3.3 to 0.8
M3
16.1 (14)
Frame 2
R, S, T, U, V,
W, PE
8
8 to 18
8.4
8.4 to 0.8
M4
18.3
(15.9)
2. Terminal + and - are only for connecting DC reactor and braking resistor options. Do not connect it to other devices.
3. Consider the amount of voltage drop when selecting cable sizes. Increase the cable size when the voltage drop exceeds 2% of the motor rated voltage. The amount of voltage drop can be calculated using the following formula:
Line drop voltage (V) = 3 × cable resistance (Ω/km) × cable length (m) × current (A) × 10-3
Table 4.2.2 Cable Size and Tightening Torque (Three-phase 400V & single phase 200V)
24
4.3 Control Circuit
RJ45 port can be connected to the built-in RS-485 communication or option
communication cards (options cards are under development)
Multi-function analog input S1 to S6 can be switched between Sink (NPN) mode and
Source (PNP) mode. The default setting is NPN mode.
DIP switch A1 is used to set the analog input type as voltage or current. AC (Analog Common) is the common terminal of analog signal. Analog output is used to connect a frequency meter, current meter, voltage meter and
power meter.
+V is the input terminal for auxiliary power.
25
Terminal Type
Terminal
Code
Terminal Name
Terminal Description
Multi-Function Digital Inputs
S1
Digital input terminal 1 (forward/stop)
Photocoupler, 24 V, 8 mA. Use NPN/PNP switch to select multi-function digital input type. The default is NPN mode.
S2
Digital input terminal 2 (reverse/stop)
S3
Digital input terminal 3 (external fault
1)
S4
Digital input terminal 4 (fault reset)
S5
Digital input terminal 5 (Jog)
S6
Digital input terminal 6 (Baseblock)
24V
+24V auxiliary power terminal for analog input
+24V 25mA
COM
Digital input common terminal for NPN/PNP mode switch. Select the mode correctly when connecting.
Multi-Function Analog Inputs
+V
Auxiliary power terminal +10V
Analog input power+10V
A1
Analog input terminal 1 (main frequency command)
Voltage input: 0 to 5V or 0 to 10V Current input: 0 or 4 to 20mA
4.3.1 Control Circuit Terminals
4.3.1.1 Input Terminals
Table 4.3.1.1 Control Circuit Input Terminal
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PE
Ground terminal
The ground terminal for control signals to avoid interference. Use shielded cables only.
AC
Common terminal for analog signals
Terminal Type
Terminal
Code
Terminal Name
Terminal Description
Multi-Function
Relay Output
R1A
Relay 1 normal open
Relay output DC 30 V, 1 A AC 250 V, 5 A
R1B
Relay 1 normal closed
R1C
Relay 1 common
Multi-Function Analog Output
FM
Programmable analog output terminal (output frequency)
Voltage Output 0 to 10V
AC
Analog common terminal
4.3.1.2 Output Terminals Table 4.3.1.2 Control Circuit Output Terminals
<1> Do not assign frequent switching functions such as ON/OFF to terminals R, which may shorten the relay terminal life.
4.3.2 Control Circuit Wiring
The applicable functions in parameter Group E can be assigned to multi-function digital inputs (S1 to S6), multi-function relay outputs (R1), multi-function analog input (A1) and multi-function analog output (FM). The default settings are listed in Figure 4.3.1.1 and Figure 4.3.1.2.
For safety, always check the emergency stop operation after wiring. Emergency stop
circuit is necessary to stop the drive immediately in a safe manner to prevent any injuries.
Do not remove the drive covers or touch the circuit boards when the power is on. Failure
to comply could cause electrical shocks to personnel.
Separate control circuit wiring from main circuit wiring and other power lines. Failure to
comply could cause drive malfunction.
Insulate shielded cable with tape to avoid contact with equipment and other signal lines.
Improper insulation could cause drive or equipment malfunction.
Always use shielded twisted-pair cables to prevent drive and equipment malfunction
cause by electrical interference.
Ground the shield to the ground terminal of drive. Failure to comply could cause
erroneous operation or damage to the drive and equipment. Wire ground terminal and main circuit terminals before wiring control circuit terminals.
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