Lipco SFB 50 Translation Of The Original Instructions

Translation of the original
Stump cutter SFB 50
instructions
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.
+49 7841 6348-0
Fax
+49 7841 6348-300
E-mail
mail@lipco.com
Web
www.lipco.com
Instructions
Stump cutter SFB 50
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1. Introduction Dear Customer, We thank you for having chosen a LLIIPPCCOO SSttuummpp CCuutttteerr
. We hope
that you will be happy with your choice. In order that your LLIIPPCCOO SSttuummpp CCuutttteerr TTyyppee SSFFBB
will serve you well for many years, we ask you to pay close attention to the operating instructions which you will find in this manual. This will help you to prevent breakdowns and accidents resulting from non-observance of the operating instructions, for which our company will not accept responsibility.
This Instruction and Maintenance Manual is to be considered an integral part of the machine itself and therefore it must always accompany the machine when it is sold, even in the event of its sale to third parties.
If you keep this manual in a safe place and in good condition, you ­and whoever must use the machine - will be able to have a complete reference on hand at all times.
Note: The illustrations, descriptions and specifications in this manual are
not binding. LLIIPPCCOO
reserves the right to make modifications without
notice.
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2. Contents Page
1. Introduction 2
2. Contents 3
3. Designated use 4
4. Warning signs attached to the machine 5
5. Safety regulations 7
6. Accident prevention 8
7. Design Features 9
8. Technical Data 10
9. Preparation 11
10. Connection to the excavator 11
11. Working with the LIPCO Stump Cutter 13
12. Maintenance 15
13. Replacement if the cutting blades 16
14. After use 17
15. Guarantee 18
16. Declaration of conformity 19
Instructions
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3. Designated use The LLIIPPCCOO SSttuummpp CCuutttteerr SSFFBB
, when
connected to excavators and
wheel loaders, is designed to remove tree stumps. Any other use for purposes other than those described here is
considered contrary to the designated use. The manufacturer cannot be held liable for damage resulting from such use; the risk for such use lies entirely with the user.
Operating the unit within the limits of its designated use also means following the instructions for operation, transport and maintenance described by the manufacturer.
Any work, maintenance and repair on the LLIIPPCCOO SSttuummpp CCuutttteerr SSFFBB must be carried out by persons who are familiar with the unit and have been informed about possible risks!
The relevant accident prevention regulations as well as the other generally recognized maintenance, safety, industrial medicine and road traffic rules and instructions must be observed.
The manufacturer cannot held liable for damage resulting from unauthorized modifications of the LLIIPPCCOO SSttuummpp CCuutttteerr
.
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4. Warning signs attached to the machine
Before starting operation, the personnel must have read the operating and safety instructions and must observe them.
Before commencing maintenance and repair work, switch off the engine and pull the key.
With the drive switched on and the tractor motor running, maintain sufficient distance to rotating tools.
With the motor running, there is a risk of parts being hurled away – maintain safety distance.
Machine parts should only touched after they have come to a complete halt.
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Wear ear protectors.
Wear safety shoes.
Wear eye protection.
Warning against rotating tool.
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5. Safety regulations The operation of machines with rotating or moving tools always
bears risks. Please always follow the safety regulations:
Before starting operation, the personnel must have read the
operating and safety instructions and observe them.
Any work, maintenance and repair on the LLIIPPCCOO SSttuummpp CCuutttteerr
SSFFB
B
must be carried out by persons who are familiar with the
unit and have been informed about possible risks!
Children must be excluded from working with the Stump Cutter.
The relevant accident prevention regulations as well as the other
generally recognised maintenance, safety, industrial medicine and road traffic rules and instructions must be observed!
Never remove or alter the safety devices!
Do not touch rotating or moving parts!
Never lie down beneath the unit for repair or control purposes
when the unit has not been carefully secured beforehand!
Use the machine only in perfect condition
The warnings and signs attached to the unit give important
information on safe operation; observing these instructions ensures your safety!
For maintenance work, switch off the device!
Attention!
Do not enter working area with the hydraulic unit running! There is an increased risk of accidents upon contact with the rotating cutting disc. For your own safety, do not wear wide or loose clothes (e.g. scarves)!
Instructions
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6. Accident prevention Most accidents that occur during work, maintenance or transport of a
machine are due to non-observance of the most elementary rules of accident prevention.
It is, therefore, necessary that all licensed users (relatives, employees, colleagues) read and observe the rules given below and written on the adhesive labels of the machine itself:
Work only with eye and ear protection (we recommend a
complete helmet combination ) and safety shoes!
Turn off the engine of the engine-driven machine before carrying
out any adjustments, maintenance or cleaning on the machine!
Prior to any work on the machine, it should be placed on level
ground! When working on the lifted unit, always ensure mechanical protection by means of adequate supporting elements!
In order to achieve the highest possible performance of the
LLIIPPCCOO SSttuummpp CCuutttteer
r
, it must always be in perfect condition. Maintenance and repairs must be carried out by trained persons only! Spare parts must at least comply with the technical requirements specified by the manufacturer! This is only guaranteed for LLIIPPCCOO oorriiggiinnaall ssppaarree ppaarrttss
!
Before each use, screws and nuts must be checked to ensure they are firmly tightened, especially those of the tools and the drive!!
Before starting up, please make sure that no people or animals are in the vicinity.
Take special care when working alongside roads or pathways.
During service or repair work, make sure that no one can start up
the machine accidentally!
Do not, for any reason, climb onto the machine during operation.
Instructions
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Do not act with any objects on the machine during operation!
Never work without machine protection hood and plastic apron!
7. Design Features
The LLIIPPCCOO SSttuummpp CCuutttteerr
is capable of removing tree stumps..
The characteristic feature of the LLIIPPCCOO SSttuummpp CCuutttteerr
is that it can be universally connected to all excavators having sufficient hydraulic power. It is connected to excavators via a mounting disc (Fig. 2) on the quick-change plate of the excavator. The LLIIPPCCOO SSttuummpp CCuutttteerr makes it possible to achieve optimum working results even when only limited space is available.
As shown in Fig. 1, the cutting disc of the
LLIIPPCCOO SSttuummpp CCuutttteerr
is equipped with replaceable cutting blades (with soldered­on hard-metal plates).
Depending on the drive power of the engine-driven machine and on the particular case, the cutting discs can be equipped with different numbers of cutting blades.
Fig. 1
Cutting disk with
cutting blade
Fig. 2
Mounting plate
Instructions
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8. Technical Data
Type
Weight
(kg)
min.
amount of
oil/minute at 180 bar
Disc Ø (cm)
Hard-metal tools
(pcs.)
Hard-metal tools
(pcs.)
Alternative
equipment
SFB 50
160
ab 60
50
Left design
fits 12
Right design
fits 15
Left design
fits 8
Right design
fits 12
SFB 50* small excavator
160
30-60
50
Left design
fits 12
Right design
fits 15
Left design
fits 8
Right design
fits 12
* available for an extra charge
Main dimensions cutter head
L H
B
SFB 50
860
585
845
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9. Preparation
Check lubricant in bearing housing (see chapter "10. Maintenance")
Check whether all safety devices are in place and all screws have been tightened. Especially the cutting blade screws and the screwed joints of the hydraulic lines must be checked.
10. Connection to the excavator
Screw the Stump Cutter on to the quick-change plate of the excavator by means of the mounting plate and the 4 M12 screws (see Fig. 2).
The hydraulic lines must be manufactured in accordance with the corresponding lines of the base unit. The connection to the excavator is made via quick couplings. (Fig. 3)
Filler neck
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Attention: The leak oil line must be conducted to the hydraulic oil tank free of pressure. Under no circumstances must the leak oil line of the hydraulic motor be subjected to pressure.
Incorrect pressurization will destroy the seals in the hydraulic motor and cause oil to leak out.
Please observe the labeling of the connections Pressure line (P) and return line (T).
The return line must be sufficiently wide, i.e. its nominal width must be larger than the pressure line!
Attention: When the hydraulic system is closed, the hydraulic oil tank is under pressure.
Connection for excavator pressure line
Return line for leak oil – pressure-free
Return line to tank ­pressure-free
Abb. 3
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11. Working with the LIPCO Stump Cutter
Move the Stump Cutter to the tree stump to be cut. Position the unit such that the cutter disc is located centrally above the tree stump.
Do not switch on cutting disc while under load. This is why the Stump Cutter must be lifted to such an extent that it does not rest on the tree stump when the cutting disc is switched on.
When full speed is reached, lower the stump cutter carefully until the disc cuts into the wood. Now pivot the stump cutter to the right and to the left over the tree stump, lower the cutter and repeat the cutting process until the desired working depth is reached.
Attention! Any adjusting work must be carried out with the excavator
engine switched off! In case of vibrations, immediately stop working and inspect the cutting blades. Due to the high speed, an imbalance might be caused by missing or seriously damaged cutting blades.
Only work with the personal protection equipment! (Eye and ear protection and safety shoes)
Attention! When working in hillside position, the relevant safety
regulations of the traction vehicle manufacturer must be observed!
Especially the maximum allowable hillside inclination when the Stump Cutter is attached to the traction vehicle and the direction of working must be observed. The tree stump may only be cut uphill or downhill, never sideways!
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Attention! When working with or on the Stump Cutter, provide good
lighting!
Apart from the operator of the Stump Cutter, no other person is allowed to stay in the danger area/working area or pivoting area of the excavator.
In general, children must be excluded from working with or on the Stump Cutter.
Instructions
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12. Maintenance
Steps to be carried out in order to maintain the machine in good working condition:
The bearing housing of the Stump Cutter is filled with liquid gear grease and is usually maintenance-free. In case of grease leaking out or after external force being applied to it, a check must be carried out.
The filler neck is at the underside of the housing. To check it, the unit must be tilted by 90 degrees, filling level to lower edge of the charging hole.
Lubricant to be used: Liquid gear grease based on sodium bicarbonate, type GP00
Filling amount: 0.2 kg
Check the plastic apron and replace it, if necessary!
Check whether all screws, especially those of the cutting blades,
are firmly tightened. Replace damaged screws immediately. (See chapter "11. Replacement of the cutting blades").
Attention! Only use original screws.
Filler neck
Instructions
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13. Replacement if the cutting blades
When replacing the cutting blades, make sure that the machine is secured against unintentional lowering. When working with the unit lifted, always ensure mechanical protection by means of adequate supporting elements!
When a cutting blade gets broken, immediately stop work and replace the damaged parts.
Depending on the drive power of the engine-driven machine and on the particular case, the cutting disc can be equipped with different numbers of cutting blades.
Cutting disk
Cutting blade
Instructions
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14. After use
If the LLIIPPCCOO SSttuummpp CCuutttteerr
is to remain unused for a longer period, it
is necessary to carry out the following steps:
Thoroughly wash and dry the LLIIPPCCOO SSttuummpp CCuutttteerr
!
Check the function of all movable parts and lubricate them! Replace damaged or worn parts!
Check hydraulic lines for damage and, if necessary, replace them. Observe the legal regulations when exchanging them.
Check the screws and retighten them, if necessary!
Check liquid grease in bearing housing!
Grease all unpainted metal parts to protect them against
corrosion, cover the LLIIPPCCOO SSttuummpp CCuutttteerr
and store it in a dry
place so that it will be ready for use any time.
Attention! Before using the unit again, follow the instructions in
chapter "12. Maintenance".
Instructions
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15. Guarantee
For more details please refer to:
https://www.lipco.com/en/downloads/
Instructions
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16. Declaration of conformity
Manufacturer: person authorized to compile the
technical files:
LIPCO GmbH
Ingenieurbuero Bauer
Am Fuchsgraben 5b
Scherzinger Weg 46
D-77880 Sasbach
D-79227 Schallstadt
Tel.
+49 7841 6348-0
Tel.
+49 172 7694 903
Fax
+49 7841 6348-300
E-Mail
mail@lipco.com
E-Mail
mail@bauer-ib.com
Web
http://www.lipco.com
Denomination: LIPCO stump cutter
SFB 50
Serial no: Year of manufacture:
The manufacturer declares expressly, that the machinery fulfills all the relevant provisions of the
Directive 2006/42/EC To implement the safety and health requirements as stated in the CE
Directive, the following standard(s) and/or technical specification(s) has (have) been applied:
DIN EN 709
DIN EN ISO 4254-1
EN ISO 12100-1 / EN ISO 12100-2
EN ISO 14121-1
This declaration of conformity loses its validity, if changes or modifications on the machine were made, which are not approved in writing before by LIPCO.
Willi Lipp
- Technical director -
Sasbach, 2018.10.31
(Place and date of issue)
(Name, function and signature of responsible)
20 - 20
Design: mail@bauer-ib.com
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