Lipco SF 50, SF 40 Instructions Manual

Page 1
Translation of the original
Stump cutter SF 40/50
instructions
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.
+49 7841 6348-0
Fax
+49 7841 6348-300
E-mail
mail@lipco.com
Web
www.lipco.com
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1. Introduction Dear Customer, We thank you for having chosen a LLIIPPCCOO SSttuummpp CCuutttteerr
. We hope
that you will be happy with your choice. In order that your LLIIPPCCOO SSttuummpp CCuutttteerr TTyyppee SSFF
will serve you well for many years, we ask you to pay close attention to the Instructions for Use and Maintenance which you will find in this manual. This will help you to prevent breakdowns and accidents resulting from non­observance of the operating instructions, for which our company will not accept responsibility.
This Instruction and Maintenance Manual is to be considered an integral part of the machine itself and therefore it must always accompany the machine when it is sold, even in the event of its sale to third parties.
If you keep this manual in a safe place and in good condition, you ­and whoever must use the machine - will be able to have a complete reference on hand at all times.
Note: The illustrations, descriptions and specifications in this manual are
not binding. LLIIPPCCOO
reserves the right to make modifications without
notice.
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2. Contents Page
1. Introduction 2
2. Contents 3
3. Designated use 4
4. Warning signs attached tot he machine 5
5. Safety regulations 7
6. Accident prevention 8
7. Design features 10
8. Technical Data 11
9. Preparation 12
10. Connection to the engine-driven machine 13
11. Working with the LIPCO Stump cutter 14
12. Maintenance 16
13. Replacement if the cutting blaeds 18
14. After use 19
15. Notices 20
16. Guarantee 22
17. Declaration of conformity 23
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3. Designated use The LLIIPPCCOO SSttuummpp CCuutttteerr TTyyppee SSFF
, when connected to single axle
tractors / power mowers, is designed to remove tree stumps. Any other use for purposes other than those described here is
considered contrary to the designated use. The manufacturer cannot be held liable for damage resulting from such use; the risk for such use lies entirely with the user.
Operating the unit within the limits of its designated use also means following the instructions for operation, transport and maintenance described by the manufacturer of the LLIIPPCCOO SSttuummpp CCuutttteerr
and of the
engine-driven machine. Any work, maintenance and repair on the LLIIPPCCOO SSttuummpp CCuutttteerr SSFF
must be carried out by persons who are familiar with the unit and have been informed about possible risks!
The relevant accident prevention regulations as well as the other generally recognized maintenance, safety, industrial medicine and road traffic rules and instructions must be observed.
The manufacturer cannot hold liable for damage resulting from unauthorized modifications of the LLIIPPCCOO SSttuummpp CCuutttteerr SSFF
.
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4. Warning signs attached to the machine
Before starting operation, the personnel must have read the operating and safety instructions and must observe them.
Before commencing maintenance and repair work, switch off the engine and pull the key.
With the drive switched on and the tractor engine running, maintain sufficient distance to rotating tools.
With the motor running, there is a risk of parts being hurled away – maintain safety distance.
Wear eye protection.
Wear ear protectors.
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Wear foot protection.
Do not reach into rotating tools.
Machine parts should only be touched after they have come to a complete halt.
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5. Safety regulations The operation of machines with rotating or moving tools always
bears risks. Please always follow the safety regulations:
Before starting operation, the personnel must have read the
operating and safety instructions and observe them.
Any work, maintenance and repair on the LLIIPPCCOO SSttuummpp CCuutttteerr
SF must be carried out by persons who are familiar with the unit and have been informed about possible risks!
The relevant accident prevention regulations as well as the other
generally recognized maintenance safety, industrial medicine and road traffic rules and instructions must be observed.
Never remove or alter the safety devices!
Do not touch rotating or moving parts!
Never lie down beneath the unit for repair or control purposes
when the unit has not been carefully secured beforehand!
Use the machine only in perfect condition
The warnings and signs attached to the unit give important
information on safe operation; observing these instructions ensures your safety!
For maintenance work, switch off the device!
Do not wear wide or loose clothes (e.g. scarves)!
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6. Accident prevention Most accidents that occur during work, maintenance or transport of a
machine are due to non-observance of the most elementary rules of accident prevention.
It is, therefore, necessary that all licensed users (relatives, employees, colleagues) read and observe the rules given below and written on the adhesive labels of the machine itself:
Only work with eye and ear protection! (we recommend a
complete helmet combination)
Turn off the engine of the engine-driven machine before carrying
out any adjustments, maintenance or cleaning on the machine!
Prior to any work on the machine, it should be placed on level
ground! When working on the lifted unit, always ensure mechanical protection by means of adequate supporting elements!
In order to achieve the highest possible performance of the
LLIIPPCCOO SSttuummpp CCuutttteer
r
, it must always be in perfect condition. Maintenance and repairs must be carried out by trained persons only! Spare parts must at least comply with the technical requirements specified by the manufacturer! This is only guaranteed for LLIIPPCCOO oorriiggiinnaall ssppaarree ppaarrttss
!
Before each use, screws and nuts must be checked to ensure they are firmly tightened, especially those of the tools and the drive flange!!
Before starting up, please make sure that no people or animals are in the vicinity.
Take special care when working alongside roads or pathways.
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During service or repair work, make sure that no one can start up the machine accidentally!
Do not, for any reason, climb onto the machine during operation.
Do not act with any objects on the machine during operation!
Never work without machine protection hood and plastic apron!
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7. Design features
The LLIIPPCCOO SSttuummpp CCuutttteerr
, when connected to any type of engine­driven machine from 7 kW, is capable of removing tree stumps. The main characteristics of the LLIIPPCCOO SSttuummpp CCuutttteerr
are its universal attachment to different engine-driven machines and its reduced machine width, offering the possibility of achieving optimum work results on narrow access roads and in very limited space.
As shown on the figure, the cutting disc of the LLIIPPCCOO SSttuummpp CCuutttteerr is equipped with exchangeable cutting blades (with soldered-on hard-metal plates)
The decisive feature of the LLIIPPCCOO SSttuummpp CCuutttteerr
is the pivoting device. (Fig. 2)
The attached engine-driven machine is lifted, leading to an oscillating balance between the motorised device and the stump cutter. This balance allows the machine to be lifted easily over the tree stump. Thus, no tiresome pivoting over the motorised device axis is necessary.
Fig. 1
Pivoting device
Cutting disk with
Fig. 2
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8. Technical Data
Type
Weight
(kg)
Required drive
power
(KW)
Disc Ø
(cm)
Hard-metal tools (pcs.)
SF 40
170 7 40
10
SF 50
175 9 50
12
Main dimensions
L1
L2 B H
SF 40
1400
450
840
590
SF 50
1400
450
840
590
The speed of the engine-driven machine must be between 500 and 1000 rpm
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9. Preparation
Important! Adjust the balance between motor device and stump cutter before the start-up! In this adjustment, the bearing arms of the support are extended or shortened depending on the motorized device. To do so, the fixing screws (A) have to be removed and the internal tubes (B) to be pushed to the desired position. Then, the bearing arms have to be fixed with the screws.
Aim at maximum rotating disc diameter, since this leads to a higher stability! Larger rotating discs can be ordered from the manufacturer.
Check the oil level in the angular gear! (see chapter: 10. Maintenance”)
Check whether all safety devices are in place and all screws are tightened, especially the screws of the cutting blade and the drive flange.
Attach the handle! (Tighten the screw and counter it with the lock nut.)
A
Determine maximum rotatating disk diameter by means of distance to motor device
B
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10. Connection to the engine-driven machine
Before attaching the machine flange (Fig. 3, Ref. A) corresponding to the type of engine-driven machine you have, it is recommended to spread grease on the outer diameter of the machine hub (Fig. 3, Ref. B). Then fix the flange with its two safety screws (Fig. 3, Ref. C) and the lock nuts.
After having greased the connecting shaft (Fig. 3, Ref. D), insert it on the machine shaft. When these steps are complete, move the engine-driven machine close to the unit.
Ensure the toothed wheel work of the connecting shaft engages correctly with the power takeoff shaft of the engine-driven machine and the flange has a centred contact with the engine-driven machine.
Then connect the flange of the unit to the engine-driven machine. Before beginning work: Lubricate the drive flange on the lubricating
nipple (Fig. 3, Ref. E)
A
C
C
D
Fig. 3
E
B
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11. Working with the LIPCO Stump cutter
Move the Stump Cutter to the tree stump to be cut. Position the unit such that the cutter disc is located centrally above the tree stump. Then wind the support wheel to the top position. Lift the machine via the pivoting device until reaching a distance above the ground of approx. 10 cm. Do not switch on the power takeoff shaft under load; therefore, lift the stump cutter so that the cutter disk does not contact the tree stump when the machine is switched on.
When full speed is reached, lower the stump cutter carefully until the disc cuts into the wood. Now, pivot the stump cutter to the right and to the left over the tree stump and repeat the cutting process until the desired working depth is reached.
Depending on the trunk diameter, the machine has to be shifted forward or backward.
For safe and optimum working, it is necessary that the rotating disc contacts the stump evenly, in some cases a support has to be provided.
Engine-driven
machine lifted up
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When working with a second person, the additional handle is clamped firmly on the machine. Now, the second person can assist the machine operator "from the front".
Attention! Turn off the engine of the engine-driven machine before
making any adjustments (e.g. winding the pivoting device upward). In case of vibrations, immediately stop working and inspect the cutting blade. Due to the high speed, an imbalance might be caused by missing or seriously damaged cutting blades.
Only work with the personal protection equipment! (Eye and ear protection)
Attention! When working in hillside position, the tree may only be cut
uphill or downhill for safety reasons. Never sideways!
Additional handle
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12. Maintenance
Steps to be carried out in order to maintain the machine in good working condition:
Check the oil level in the angular gear. (Fig. 4) In horizontal position the gear drive should be filled with gear oil to the lower edge of the filler neck. The first oil change should be carried out after 50 to 60 operating hours.
Use SAE 90 gear oil in an amount of 0.85 L.
Drive flange: It should be lubricated at least once a month via the lubricating nipples provided for this purpose. (Fig. 5)
Then turn the drive flange to allow the grease to become evenly distributed – while doing so, check for smooth running.
Remove drive flange once a year, clean and regrease it.
Check the plastic apron and replace it, if necessary!
Fig. 4
Oil level
Oil filler neck
Lubricating nipple
Fig. 5
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Check whether all screws, especially those of the cutting blades, are firmly tightened. Replace damaged screws immediately. (See chapter "11. Replacement of the cutting blades").
Note: Only use original screws.
Lubricate movable parts, e.g. pivoting device at the bearing points.
The lubricating nipple on the supporting wheel must be lubricated once a month. (Fig. 6)
Fig. 6
Lubricating
nipple
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13. Replacement if the cutting blaeds
When replacing the cutting blades, make sure that the machine is secured against unintentional tilting! When working with the unit lifted, always ensure mechanical protection by means of adequate supporting elements!
When a cutting blade becomes broken, immediately stop work and replace the damaged parts.
Cutting Disc
Cutting blade
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14. After use
If the LLIIPPCCOO SSttuummpp CCuutttteerr
is to remain unused for a longer period, it
is necessary to carry out the following steps:
Thoroughly wash and dry the LLIIPPCCOO SSttuummpp CCuutttteerr
!
Check the function of all movable parts and lubricate them! Replace damaged or worn parts!
Check the screws and retighten, if necessary!
Check the oil level in the angular gear!
Grease all unpainted metal parts to protect them against
corrosion, cover the LLIIPPCCOO SSttuummpp CCuutttteerr
and store it in a dry
place so that it will be ready for use any time.
Attention! Before using the unit again, follow the instructions in
chapter "10. Maintenance".
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15. Notices
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16. Guarantee
For more details please refer to:
https://www.lipco.com/en/downloads/
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17. Declaration of conformity
Manufacturer: person authorized to compile the
technical files:
LIPCO GmbH
Ingenieurbuero Bauer
Am Fuchsgraben 5b
Scherzinger Weg 46
D-77880 Sasbach
D-79227 Schallstadt
Tel.
+49 7841 6348-0
Tel.
+49 172 7694 903
Fax
+49 7841 6348-300
E-Mail
mail@lipco.com
E-Mail
mail@bauer-ib.com
Web
http://www.lipco.com
Denomination: LIPCO stump cutter
SF 40/50
Serial no: Year of manufacture:
The manufacturer declares expressly, that the machinery fulfills all the relevant provisions of the
Directive 2006/42/EC To implement the safety and health requirements as stated in the CE
Directive, the following standard(s) and/or technical specification(s) has (have) been applied:
DIN EN 709
DIN EN ISO 4254-1
EN ISO 12100-1 / EN ISO 12100-2
EN ISO 14121-1
This declaration of conformity loses its validity, if changes or modifications on the machine were made, which are not approved in writing before by LIPCO.
Willi Lipp
- Technical director -
Sasbach, 2018.10.31
(Place and date of issue)
(Name, function and signature of responsible)
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Design: mail@bauer-ib.com
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