Operating instructions Rotating Pathway Grader RWD 130/150
for levelling hiking paths, cart tracks and cycle tracks
LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel. +49 (0) 7841 6068-0
Fax +49 (0) 7841 6068-10
email mail@lipco.com
Internet http://www.lipco.com/
Operating instructions Rotating Pathway Grader RWD 130/150
2 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
Introduction
Dear Customer,
We thank you for having chosen aLLIIPPCCOORRoottaattiinnggPPaatthhwwaayyGGrraaddeerr
TTyyppeeRRWWD
D. We hope that you will be happy with your choice.
In order that yourLLIIPPCCOORRoottaattiinnggPPaatthhwwaayyGGrraaddeerrTTyyppeeRRWWDD will
serve you well for many years, we ask you to pay close attention to
operating instructions which you will find in this manual. This will help
you to prevent breakdowns and accidents resulting from nonobservance of the operating instructions, for which our company will
not accept responsibility.
This Instruction and Maintenance Manual is to be considered an
integral part of the machine itself and therefore it must always
accompany the machine when it is sold, even in the event of its sale
to third parties.
If you keep this manual in a safe place and in good condition, you and whoever must use the machine - will be able to have a complete
reference on hand at all times.
Note:
The illustrations, descriptions and specifications in this manual are
not binding.LLIIPPCCOO reserves the right to make modifications without
notice.
3 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
Contents Page
1. Designated Use 5
2. Warning signs attached to the machine 6
3. Safety regulations 8
4. Accident prevention 10
5. Construction features 12
6. Technical Data 14
7. Preparation for using the LIPCO Pathway Grader RWD 15
8. Connection of the machine to the tractor 16
9. Connecting the universal joint shaft 17
10. Adjustment of working depth/ levelling 19
11. Maintenance 20
12. Replacement of the tools 22
13. After use 23
14. Guarantee 24
15. EC Declaration of Conformity 25
4 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
1. Designated Use
TheLLIIPPCCOORRoottaattiinnggPPaatthhwwaayyGGrraaddeerrRRWWDD, when connected to
(small) tractors, is designed for pathway preparation.
Any other use for purposes other than those described here is
considered contrary to the designated use. The manufacturer cannot
be held liable for damage resulting from such use; the risk for such
use lies entirely with the user.
Operating the unit within the limits of its designated use also means
following the instructions for operation, transport and maintenance
described by the manufacturer.
Any work, maintenance and repair on theLLIIPPCCOORRoottaattiinnggPPaatthhwwaayy
GGrraaddeerrRRWWD
D must be carried out by persons who are familiar with
the unit and have been informed about possible risks!
The relevant accident prevention regulations as well as the other
generally recognised maintenance, safety, industrial medicine and
road traffic rules and instructions must be observed.
The manufacturer cannot be held liable for damage resulting from
unauthorised modifications of theLLIIPPCCOORRoottaattiinnggPPaatthhwwaayyGGrraaddeerr
D.
RRWWD
• Using public roads and highways
Before using public roads and highways, make sure the
combination of tractor andLLIIPPCCOORRoottaattiinnggPPaatthhwwaayyGGrraaddeerr
D or the combination of machines complies with the
RRWWD
regulati ons of the Road Traffic Act (allowed total weight, allowed
axle loads, lighting, warning signs, etc.). It may be necessary to
transport theLLIIPPCCOORRoottaattiinnggPPaatthhwwaayyGGrraaddeerrRRWWDD on a
platform wagon.
To avoid dirtying public roads, the unit must be thoroughly
cleaned beforehand.
5 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
2. W arning signs attached to the m achine
Before starting operation, the personnel must have
read the operating and safety instructions and must
observe them.
Before commencing maintenance and repair work,
switch off the engine and pull the key.
When operating the hydraulic lift, stay outside the
lifting range of the three-point suspension.
Maintain a sufficient distance to rotating machine
parts.
With the drive switched on and the tractor motor
running, maintain sufficient distance to rotating tools.
6 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
With the motor running, there is a risk of parts being
hurled away – maintain safety distance.
Do not exceed the prescribed speed (max. 540 rpm)
when operating the unit.
Never reach between the rotating universal joint
shaft.
7 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
3. Safety regulations
The operation of machines containing rotating or moving tools
always bears risks. Please always
foll ow the safety regulations:
• Before starting operation, the personnel must have read the
operating and safety instructions and observe them.
• Never remove or alter the safety devices!
• Do not touch rotating or moving parts!
• Never lie down beneath the unit for repair or control purposes
when the unit has not been carefully secured beforehand!
• For maintenance work switch off the device!
• Do not exceed the prescribed speed (540 rpm) when operating
the unit!
• Keep to the safety distance! (Attach danger sign on the side of
the machine)
• Attention!
Do not enter the working area when the universal joint shaft
is rotating! In case of contact there is an increased risk of
accidents. For your own safety, do not wear wide or loose
clothes (e.g. scarves)!
• Any work, maintenance and repair on theLLIIPPCCOOPPaatthhwwaayy
GGrraaddeerrRRWWD
D must be carried out only by persons who are
familiar with the unit and have been informed about possible
risks!
• The relevant accident prevention regulations as well as the other
generally recognised maintenance, safety, industrial medicine
and road traffic rules and instructions must be observed.
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Operating instructions Rotating Pathway Grader RWD 130/150
• The warnings and signs attached to the unit give important
information on safe operation; observing these instructions
ensures your safety!
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Operating instructions Rotating Pathway Grader RWD 130/150
4. Accident prevention
Most accidents that occur during work, maintenance or transport of a
machine are due to non-observance of the most elementary rules of
accident prevention.
It is, therefore, necessary that all
licensed users (relatives,
employees, colleagues) read and observe the rules given below and
written on the adhesive labels of the machine itself:
• In order to achieve the highest possible performance of the
LLIIPPCCOOPPaatthhwwaayyGGrraaddeerrRRWWD
D, it must always be in perfect
condition. Maintenance or repairs must be carried out by trained
persons only. Spare parts must at least comply with the technical
requirements specified by the manufacturer! This is only
guaranteed forLLIIPPCCOOoorriiggiinnaallssppaarreeppaarrttss!
• Turn off the universal joint shaft and the engine of the tractor
before carrying out any adjustments, maintenance or cleaning!
• Do not, for any reason, climb onto the machine during operati on!
• Before each use, the suspension bolts of the three-point
suspension and the nuts and screws, especially those of the
tools, must be checked to ensure they are firmly tightened!!
• Take special caution when working alongside roads or pathways!
• Switch off the engine and pull the ignition key when carrying out
maintenance and repair work!
• Do not transport any persons or objects on the machine during
work or transport on the road!
10 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
• Only work with completely protected drive, i.e. joint shaft with
complete shaft protection and supplementary protection on
tractor and unit. Make sure the joint shaft connections engage
safely!
• Never use the machine without the roller, levelling plate and side
panes, since these provide protection to the machine against
rotating tools!
• When carrying out work on the machine, it should be placed on
level ground or on a stable support! When working with the unit
lifted, always secure the unit mechanically by means of adequate
supporting elemen ts !
11 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
5. Construction features
TheLLIIPPCCOOPPaatthhwwaayyGGrraaddeerr, when connected to a (small) tractor, is
capable of loosening, levelling and ramming the area to be treated in
a single operation.
As shown in Fig. 1, theLLIIPPCCOOPPaatthhwwaayyGGrraaddeerr is equipped at the
front with a roller, which serves for the precise depth adjustment of
the unit. This front roller allows the levelness or the desired
transverse slope to be adjusted precisely.
The rotating gear bar loosens the entire area of the uneven surface.
Special tools allow the machine to be used on hard ground. The
working depth of the gear bar is adjusted by the rear roller. The small
spindle pitch of the adjusting spindle allows the working depth to be
adjusted to the nearest millimeter.
A levelling plate, which levels the already loosened ground, is
arranged behind the gear bar. The round shape of this levelling plate
simulta neously serves for pressing the loosened soil.
Each group can be adjusted separately via adjusting spindles.
12 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
Roller
Leveling plate
Front roller
Gear bar
Side plate
Fig. 1 groups
TheLLIIPPCCOOPPaatthhwwaayyGGrraaddeerr is suitable in particular for regenerating
and maintaining pathways. The continuously variable depth
adjustment completely loosens even the hardest of pathways.
Compression link
13 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
6. Technical Data
Type Weight
(kg)
Required drive
power
( kW)
Widia tools
(pcs.)
RWD 150 470 30 14
RWD 130 ? 25 ?
Main dimensions
L1 L2 B HD
RWD 150 1140 135 1580 1100
RWD 130 1140 135 1380 1100
Attention:
As for the trailer loads and semi-trailer loads, the regulations and
instructi ons by the traction vehicle manufacturer must be adhered to.
Remarks about noise and vibration:
It is not expected, that the values for noise and vibration of these
attachment unit will exceed the values of the engine-driven machine.
14 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
7. Preparation for using the LIPCO Pathway Grader RWD
• Before using the unit, check whether all accident protection
devices on tractor, machine and joint shaft are attached correctly
and are in functioning order. Before operating the unit, it is
imperative to replace or install damaged or missing components!
• Attention!
Use only universal joint shaft with overload protection
device (standard delivery includes shear pin coupling 1600
Nm) or sliding clutch!
• Check oil level (see chapter “11. Maintenance”)
• Make sure that all screws are tightened and all elements are in
perfect working order.
15 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
8. Connection of the machine to the tractor
• Before starting the machine and the tractor, check road and
operating safety!
• Persons must never be allowed to stand between the tractor and
the attachment unit without having secured the vehicle against
rolling away by means of the locking brake and / or wheel
chocks!
• Nev er stay in the rotating and pivoting area of the unit!
• Before attaching and removing the Pathway Grader to the three-
point suspension, place the operating device in the position in
which unintentional lifting and lowering is excluded!
• When transporting the unit on roads, sufficient lateral arresting of
the tractor three-point suspension has to be ensured, in order to
avoid lateral swing-out of the machine!
• The compression l ink should be adjusted such that the m achine
runs freely on the front and rear rollers.
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Operating instructions Rotating Pathway Grader RWD 130/150
9. Connecting the universal joint shaft
• Only use universal joint shafts in perfect condition and with
overload protection!
• When the unit has been coupled to the tractor, check the exact
length of the universal joint shaft.
• Very important
:
Highest possible overlapping has to be aimed at. During
operation, the maximum extension of the joint shaft should be
half the sliding profile overlapping (Fig. 2). When connecting to
different tractors, the length has to be checked again!
Fig. 2
• Press sliding pin and push the joint shaft
onto the power takeoff shaft until the
sliding pin engages! (Fig. 3)
Fig. 3
• This tractor symbol indicates the tractor
side of the joint shaft. Always attach the
overload protection on machine side!
• Attach the holding chain of the joint
shaft in order to avoid a rotation of the
joint shaft protection.
17 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
• Attach the holding chain so that a sufficient pivoting area of the
universal joint shaft is guaranteed in all operating positions.
Never use the holding chain to suspend the universal joint shaft!
• For your own safety, replace the safety devices if they are
damaged or worn. When the machine is not in use, the universal
joint shaft can be hung in the bracket provided for protection!
• Make sure that when you mount the universal joint shaft on the
machine, the unit protective cover overlaps the joint shaft
protection in all operating positions!
• Lubricat e the univ ersal joint shaft before start-up and every 8
operating hours with proprietary grease and check the smooth
running of the sliding profiles. In winter, the protective tubes have
to be greased in order to avoid freezing (see lubrication plan Fig.
4).
Fig. 4
Fig. 5
Attention!
Only use joint shaft types prescribed
by the manufacturer!
(Standard delivery includes shear pin
coupling Fig. 5)
18 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
Roller
Leveling plate
Side plate
adjustment
Front roller
adjustment
adjustment
adjustment
10. Adjustment of working depth/ levelling
The working depth of the individual components is regulated by
rotating the particular roller spindles (see Fig. 6). The scales on the
spindles allow an exact adjustment. It is possible to vary the working
depth from 0 to 5 cm. It i s important for the machine to rest on both
rollers while working .
Spindle for
levelling plate
Compression
link for roller
Spindle for
front roller
Spindle for
side plate
Fig. 6
Levelling
The levelling is done by means of the levelling plate, which,
depending on the working depth chosen, can be adjusted by hand on
the spindle. For proper levelling, make sure that there is always
some terrain in front of the blade while working. If necessary,
readjust.
19 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
nipple
11. Maintenance
Steps to be carried out in order to maintain the machine in good
working condition:
• Check the correct connection of the universal joint shaft and the
safety devices.
Fig. 8
Lubricating
Fig. 9
Fig. 10
Oil plug
• Grease the roller bearings (Fig. 8).
• Check the level of liquid grease in
the gearbox via the corresponding
plug (Fig. 9). This operation must
be carried out when the machine
has already been running for a few
minutes and the grease has
warmed up and become distributed
evenly. With the machine switched
off, check the grease level using a
dipstick (the grease level should be
2 cm above the cogwheels). If
necessary, top up liquid gear
grease (based on sodium
bicarbonate - type GP 00).
• For the angular gear, the oil level is
read on the check screw. (Fig. 10)
Oil level up to check screw level.
(In the angular gear, use gear oil
GX 85-90A) The first oil change
should be done after 30-50
operating hours, and then every
200 operating hours, but at least
once a year.
Check screw
20 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
• Lubricat e spindles f or the height adjustment of the different units
once a week during regular operation. (Fig. 11)
Fig. 11 Lubricating nipple
21 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
12. Replacement of the tools
When replacing the tools, make sure that the machine is secured
agains t unintentional tilting! When working with the unit lifted, always
secure the unit mechanically by means of adequate supporting
elements!
To change the tools, remove the safety ring using pliers and pull out
the worn-out tool. Then insert the new tool and fasten it with the
safety ring. Always make sure that the safety ring engages in the
relief groove of the tool!
When attaching new tool carriers, make sure that the lock nuts
engage firmly in the recesses, preventing them from turning as well
and getting damaged during loosening or tightening. Tighten screws
firmly! We recommend always replacing screws and lock nuts as
well, when replacing the tool carriers.
Note: Use only original screws with fine-pitch thread!
Tool carrier
Safety ring
Movable part
22 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
13. After use
If theLLIIPPCCOOPPaatthhwwaayyGGrraaddeerrRRWWDD is to remain unused for a longer
period, it is necessary to carry out the following steps:
• Thoroughly wash and dry theLLIIPPCCOOPPaatthhwwaayyGGrraaddeerrRRWWDD..
• Thoroughly check the function of the moving parts, replace any
damaged, worn or deteriorated parts.
• Check whether all screws are tightened.
• Check the oil and lubricant levels.
• Clean and lubricate the universal joint shaft! (Fig. 4)
• Grease all unpainted metal parts to protect them against
corrosion, cover theLLIIPPCCOOPPaatthhwwaayyGGrraaddeerr and store it in a dry
place so that it will be ready for use any time.
• Attention!
Before using the unit again, follow the instructions in
chapter "11. Maintenance".
23 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
14. Guarantee
LIPCO products come with a guarantee against factory or assembly
defects.
The guarantee concerns the replacement of demonstrably defective
parts.
The guarantee period depends on the legal situation in effect at the
time of delivery of the machines to the customer.
In case of repairs being carried out within the guarantee period, the
manufacturer has to be consulted beforehand.
It should be pointed out that the right to claim under guarantee is
only possible after the damaged parts have been evaluated or sent
back.
The part complained about must be sent back together with the
filled-in application for guarantee.
The guarantee does not cover the following cases:
• if the origi nal structure of the unit was modified by the customer,
• if spare parts other than originalLLIIPPCCOO spare parts were used,
• in case of operating errors,
• when the m achine has been used in excess of its allowed power
limits,
• when the equipment is not used in compliance with the
instructi ons stated in this manual,
• upon non-observance of the instructions given in this manual
Marking
The following specifications are given on the identification plate of
each machine:
• Manufacturer
• Year of construction
• Machine no.
• Type
This data must be included when ordering spare parts or when
making use of the customer service.
24 - 26 04.11.2004 / 01
Operating instructions Rotating Pathway Grader RWD 130/150
15. EC Declaration of Conformity accordi ng to the CE Directive
98/37/EEC
We
LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel. +49 (0) 7841 6068-0
Fax +49 (0) 7841 6068-10
email mail@lipco.com
Internet http://www.lipco.com/
........................................................................................................................................
(Name and complete address of the company)
hereby declare in sole responsibility that the product
LIPCO Rotating Pathway Grader Type RWD 130/150
.........................................................................................................................................
(Product, type)
to which this declaration refers, complies with the relevant basic
safety and health requirements of the CE Directive 98/37/CE.
To implement the safety and health requirements as stated in the CE
Directives, the following standard(s) and/or technical specification(s)
has (have) been applied:
EN 1553 4/00, DIN EN 708 5/96
........................................................................................................................................
(Title and/or number as well as issuing date of the standard(s) and/or technical specification(s)
Marietta Panter
- Managing partner -
Sasbach, 30.11.2002
(Place and date of issuing) (Name, function and signature of responsible)
25 - 26 04.11.2004 / 01
Design: mail@bauer -ib.com
26 - 26 04.11.2004 / 01
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