Lipco ME 70 L, ME 80 L, ME 90 L, ME 120 L, ME 140 L Translation Of The Original Instructions

...
Translation of the original
Flail mower ME 70/80/90/104/120/140..L
instructions
LIPCO GmbH
Am Fuchsgraben 5b
D-77880 Sasbach
Tel.
+49 7841 6348-0
Fax
+49 7841 6348-300
E-mail
mail@lipco.com
Web
www.lipco.com
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Introduction Dear Customer, We thank you for having chosen a LIPCO Flail mower ME
70/80/90/104/120/140..L. We hope that you will be happy with your
choice. In order that your LIPCO Flail mower will serve you well for many
years, we ask you to pay close attention to the operating instructions which you will find in this manual. Observance of these regulations will prevent breakdowns and accidents for which our company will not accept responsibility.
This Instruction and Maintenance Manual is to be considered an in­tegral part of the machine itself and therefore it must always accom­pany the machine when it is sold, even in the event of its sale to third parties.
If you keep this manual in a safe place and in good condition, you ­and whoever must use the machine - will be able to have a complete reference on hand at all times.
Note: The illustrations, descriptions and specifications in this manual are
not binding. LIPCO reserves the right to make modifications without notice.
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Contents Page
1. Designated use 5
2. Warning signs attached to the machine 6
3. Safety regulations 8
4. Accident prevention 9
5. Extras 10
6. Preparation 11
7. Technical Data 12
8. Connection to engine-driven machine 13
9. Application instructions 14
9.1. Cutting height adjustment 17
9.2. Blow bar adjustment 18
10. Replacing the cutter blades 19
11. Removing blade shaft 21
12. Assembly of blade shaft 23
13. Maintenance 25
13.1. Replacement of blade brake 27
13.2. Disassembly of Taper-lock bushing 29
13.3. Assembly of Taper-lock bushing 30
13.4. Checking the belt tension 31
13.5. Cleaning of the machine 32
14. Storage of the machine 33
15. Disposal of the machine at the end of lifetime 33
16. Notices 34
17. Guarantee 38
18. EC Declaration of Conformity 39
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1. Designated use The LIPCO Flail mower ME 70/80/90/104/120/140..L, when connect-
ed to single axle tractors / power mowers, is designed to mow grass­land / meadows, followed by cutting up the mowed material.
Any other use for purposes other than those described here is con­sidered contrary to the designated use. The manufacturer cannot be held liable for damage resulting from such use; the risk for such use lies entirely with the user.
Operating the unit within the limits of its designated use also means following the instructions for operation, transport and maintenance described by the manufacturer.
Any work, maintenance and repair on the LIPCO Flail mower ME must be carried out by persons who are familiar with the unit and have been informed about possible risks.
The relevant accident prevention regulations as well as the other generally recognized maintenance, safety, industrial medicine and road traffic rules and instructions must be observed.
The manufacturer cannot hold liable for damage resulting from unau­thorized modifications of the LIPCO Flail mower ME.
Following, the abbreviation LIPCO ME instead of LIPCO Flail mower
ME 70/80/90/104/120/140..L will be used.
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2. Warning signs attached to the machine
Before starting operation, the personnel must have read the operating and safety instructions and must observe them.
Before commencing maintenance and repair work, switch off the engine and pull the key.
With the drive switched on and the tractor en­gine running, maintain sufficient distance to ro­tating tools.
With the engine running, there is a risk of parts being hurled away – maintain safety distance.
Wear eye protection.
Wear safety shoes.
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Wear ear protectors.
Do not reach into rotating tools.
Machine parts should only be touched after they have come to a complete halt.
Adequate lubrication has to be maintained
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3. Safety regulations The operation of machines with rotating or moving tools always
bears risks. Please always follow the safety regulations:
Before starting operation, the personnel must have read the op-
erating and safety instructions and observe them.
Never remove or alter the safety devices!
Never reach between rotating or moving parts!
Never lie down beneath the unit for repair or control purposes
when the unit has not been carefully secured beforehand!
Use the machine only in technically perfect condition!
For maintenance work, switch off the device!
Maintain the safety distances! (Take note of the danger sign on
the side of the machine)
Before starting operation, please make sure that no people or
animals are in the vicinity!
Any work, maintenance and repair on the LIPCO ME
must be carried out by persons who are familiar with the unit and have been informed about possible risks!
The relevant accident prevention regulations as well as the other generally recognized maintenance, safety, industrial medicine and road traffic rules and instructions must be observed!
The warnings and signs attached to the unit give important in- formation on safe operation; observing these instructions en­sures your safety!
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4. Accident prevention
Most accidents that occur during work, maintenance or transport of a machine are due to non-observance of the most elementary rules of accident prevention.
It is, therefore, necessary that all licensed users (relatives, employ­ees, colleagues) read and observe the rules that follow below:
Turn off the engine of the motorized machine before carrying out any adjustments, maintenance or cleaning on the machine!
In order to achieve the highest possible performance of the LIP-
CO ME, it must always be in perfect condition. Maintenance and
repair work must be carried out by trained personnel only. Spare parts must at least comply with the technical requirements speci­fied by the manufacturer! This is only guaranteed for LIPCO orig-
inal spare parts!
Prior to any work on the machine, it should be placed on level and solid ground! When working with the unit lifted, always en­sure mechanical protection by means of adequate supporting el­ements!
Before each use, nuts, screws and pins, especially those of the tools and the drive flange, must be checked to ensure they are firmly tightened!
Take special caution when working alongside roads or pathways!
Do not leave the machine running without supervision!
During service or repair work, make sure that no one can start up
the machine accidentally!
Do not wear wide or loose clothes (e.g. scarves)!
Do not, for any reason, climb onto the machine during operation
and do not act with any objects on the machine!
The LIPCO ME must never be operated without protection against stones!
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When working with or on the machine, you must wear safety shoes.
5. Extras Extras are available like:
Different mounting flanges – depending on engine type
LIPCO three - point suspension
For compact wheel loaders and excavators hydraulic PTO shaft
Reduction gear box for adaptation to rotary speed of engine with
front attachment
Rotary direction left or right, depending on engine type. Standard rotary direction is to the left.
The LIPCO ME can also be supplied without blade brake. In this case, the customer's drive machine must be equipped with a brake which ensures that the combination of prime mover + LIP­CO ME does not exceed the maximum deceleration time of 7 sec after stop of the engine.
Ensuring this is the responsibility of the customer.
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6. Preparation
Check whether all safety devices are in place. Operation without completely attached safety devices is not al­lowable.
Lubricate the flail shaft once a day! (See chapter
“13. Maintenance of the machine”)
Check whether all screws have been tightened! Prior to each use, the flails of the machine and their shafts must be checked for intactness.
Check protection against stones.
Lubricate the drive flange! (Fig. 1)
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7. Technical Data
Type
Working width
(cm)
Weight
(kg)
required
power (KW)
Blade set
(pcs.)
ME 70 L
68
135
5,0
15
ME 80 L
79
145
6.0
18
ME 90 L
90
160
6.5
21
ME 104 L
102
175
8.0
24
ME 120 L
120
185
10.0
30
ME 140 L
140
195
12.5
34
Main dimensions
L (cm)
B1 (cm)
B2 (cm)
H (cm)
ME 70 L
90
67
83
60
ME 80 L
90
80
94
60
ME 90 L
90
91
105
60
ME 104 L
90
103
117
60
ME 120 L
90
120
143
60
ME 140 L
90
140
155
60
Operating direction
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8. Connection to engine-driven machine
We suggest that before attaching the drive flange (Fig. 1 Ref A), to apply machine grease to the outer diameter of the machine flange (Fig. 1 Ref B).
Attach then the drive flange using the two set screws (Fig. 1 Ref C) and the lock nuts on.
Attach drive flange as follows:
Adjust both threaded pins with attached drive flange to a dis-
tance of approx. 5 mm to the machine flange (Fig. 1 Ref B).
Check if after tightening the two lock nuts the drive flange can
swivel free and without blocking.
Make sure, that the gearing of the LIPCO ME correctly engages the PTO gearing of the drive and the drive flange is centrally ap­plied to the motor unit.
Then secure the connection between the equipment and the prime mover.
Before starting to work lubricate the drive flange on the two grease nipples. (Fig. 1 Ref D).
Abb. 1
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The LIPCO ME can oscillate +/- 3 degree to adapt to uneven ground. To allow this oscillation, the machine flange (B) has two slots, in which both set screws (C) engage.
If this oscillation is not desired, this function can be bridged via a lateral clamping screw (E).
To bridge this function, turn the screw (E) in until you feel re­sistance. Then secure the screw with the lock nut.
9. Application instructions
In order to achieve a uniform mulching result, the Flail mower must roll on the roller or on the supporting wheels during the mulching work.
Warning: When working with the Flail mower in a lifted position, there is a risk due to falling rocks.
When working close to streets, paths or residential areas, you have to work with particular caution!
Never work without stone guard! (Fig. 2)
Rear stone guard Front stone guard
Fig. 2
For your own safety, you should always wear safety shoes and safety goggles while working.
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Check at each start-up slow-down time of the blade brake.
To test the blade brake, run the machine with maximum engine and PTO speed. After pressing the clutch lever or the PTO switch, the blade shaft has to stop within 4 - 7 sec.
If the maximum slow-down time (7 sec.) is exceeded, the blade brake must be checked.
It is not allowed to run the machine with exceeded slow-down time.
Note: It is not recommended to run the machine with slow-down time lower than 4 sec. Running the machine with slow-down time shorter than 4 sec. can create excessive overload on the belts and leading thus to premature failure of the machine.
position blade brake:
Fig. 3
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Blade brake disassembled:
Brake lining – (2x) 180° offset
Fig. 4
Check height of brake lining
Height of brake lining:
Minimum height “X“ at the end of
the brake lining is:
1.0 mm.
If dimension "X" falls too low, the blade brake must be replaced by a LIPCO original diameter brake.
Abb. 5
The blade brake is a safety-relevant component. Repair by customer / user is not allowed.
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Check for problems with the blade brake also, if the return
springs of the brake pads are correctly hooked or not broken.
Tension spring (2x), 180° off-set
Fig. 6
9.1. Cutting height adjustment
Cutting height can be adjusted by the spindle.
Adjusting the spindle will move the height of the support roller.
Spindle
Parallel to the movement of the support roller, both skids will move up / down.
Skids on both sides.
Fig. 7
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9.2. Blow bar adjustment
The length of the mulch material can be influenced by the posi-
tion of the blow bar. This can be done by positioning the blow bar closer or more far off the cutting blades
To adjust the blow bar, loosen
the lock nuts on the top of the machine.
After moving the blow bar in­side the machine to the desired position, tighten the lock nuts on top of the machine firmly again.
Fig. 8
Blow bar inside the machine
Fig. 9
Make sure when replacing the blow bar to the correct position,
that the bended side of the blow bar is directed to the cutter blades - see Figure 9
Check the blow bar regularly for damage.
Replace a damaged blow bar as it may adversely affect the cut­ting results.
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10. Replacing the cutter blades
In order to achieve an optimal mulch result, it is important that the cutter blades are in perfect condition. The cutter blades are designed with a cutting edge on front and back side.
This allows, with worn cutting edge, to turn the blade by 180°, by changing cutter blade position from left to right side and vv.
Using a cutter blade with 2 cutting edges doubles the lifetime in comparison to a cutter blade with only one cutting edge.
On both sides worn cutter blades should be replaced.
Changing the cutter blades, use only new lock nuts.
Already built in lock nuts will lose their safety function, once removed and used again.
Use only designated set screws refer to spare parts list.
Screws completely threaded will lead to increased wear of the screws and the blade support.
Replacing worn cutter blades, set screws, mounting plates,
washer and safety nuts have to be replaced parallel.
Cutter blades can be replaced in pairs, by removing the cor-
responding lock nuts and set screws.
Cutter blade replacement:
Set screw +
Flat safety nut Threaded mounting plate on
safety nut side Washer between both cutter
blades. Mounting plate (non threaded)
on screw head side. Cutter blade
Fig. 10
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Assembly has to be done as shown see fig. 10
Threaded mounting plate has to be positioned under safety nut
and is used to tighten the lock nuts.
Tighten the lock nuts so that the cutting blades still can swing freely.
Tightening the lock nuts to much avoids free swinging of the cut- ting blades, with negative impact on cutting result.
Note: Use only original LIPCO spare parts!
Note:
Working on the mower, make sure that the machine is secured against unintentional tilting!
Use suitable mechanical support, when working on lifted ma­chine.
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11. Removing blade shaft
If all blades have to be replaced simultaneously, it is easier to do this job on removed blade shaft.
To make the removing of the blade shaft easy, the housing is provided with downward slots.
This allows lifting the housing to the top after removing all ade­quate screwing.
To do this, proceed as follows:
Place the machine in working height on a stable surface (bench or similar) and save the support and the LIPCO ME against roll­ing / tilting.
First remove belt guard.
Belt guard
Fig. 11
Then release belt lightener After releasing the belt lighten-
er, both v-belts can be re­moved
Belt lightener
Fig. 12
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Connector tube / bearing / guiding:
Remove adequate screwing on
both sides of the machine:
Connector tube (4x) Bearing blade shaft (8x) Skid guiding (2x)
Fig. 13
Afterwards machine housing can be lifted to the top with an ade­quate lifting device, using the built in lifting bracket
Lifting bracket
Fig. 14
Do this carefully, that the blade shaft together with the two skids and support roller releases smoothly from the housing.
Blade shaft, skids and support roller remains on the work sur­face.
Tilting can cause the components, not to remove smoothly from the housing, then falling on the work surface, thus creating dam­ages.
After removal of the housing, all cutter blades can be replaced as already described above.
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12. Assembly of blade shaft
The assembly of the blade shaft is done in reverse order of re­moval.
Make sure that both skids are running smoothly in the adequate guiding’s, thus avoiding sticking.
Skid guiding:
Make sure that both skids are
running smoothly in the ade­quate guiding’s, thus avoiding sticking.
Skid guiding
Fig. 15
Rubber plate:
Make sure that inside under the
washer of the skid guiding, the appropriate rubber disk is rein­stalled.
This reduces vibration and noise and counteracts the wear.
Rubber plate
Fig. 16
Check after installation of the blade shaft and all related fittings the alignment of the two pulleys and the belt tension.
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Alignment of the pulleys:
It makes sense to check the
alignment of the two pulleys, by applying guide to both pulleys.
Proper alignment of both pulleys reduces wear of the belt.
Fig. 17
Adjustment of belt tension:
Adjustment nut for belt tension
Fig. 18
Adjustment of belt tension:
Fig. 19
Re-assemble the belt guard after adjustment of the belt tension.
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13. Maintenance
Steps to be carried out to maintain the machine in good working condition:
Check regularly that all safety equipment is screwed on properly and intact. This are:
Front and rear stone guard. Protective cover on blade brake
Protective cover on blade brake
Fig. 20
V-belt guard
Check regularly, that all connections are properly in place and
tightened.
Lubricate every day the flanged bearing with the appropriate lu- brication nipple.
Lubrication of bearing on drive side:
Lubrication nipple
Fig. 21
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Lubrication of bearing on opposite side:
Lubrication nipple
Fig. 22
Check regularly the oil level in the gear box. Proper oil level
should be about the middle of the oil inspection glass with gear box in horizontal position.
Oil level gearbox:
Oil inspection glass
Fig. 23
Oil change is not required, as synthetic gear oil will be used. For refilling use only with synthetic gear oil of viscosity class SC
320!
Check regularly the function of the blade brake. If the maximum required slow time of 7 sec. is exceeded, the blade brake must be replaced.
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13.1. Replacement of blade brake To replace the blade brake, the gearbox and the connecting
shaft between gear box and blade brake must be disassembled. First open the protective cover of the blade brake. To disassemble the gearbox now loosen the screws (2x) on top
of the gearbox, and (4x) to the lower attachment.
Screws 2x on top
Screws 4x at the bottom 2x on opposite side, not visible
Fig. 24
Then loosen the threaded pin in the connecting shaft gear to blade brake.
Threaded pin
Connecting shaft
Fig. 25
Now push the gearbox and the connecting shaft off the blade brake in direction of arrow.
Now blade brake can be pulled off.
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Note: Blade brake LIPCO ME is a safety-relevant component and es­pecially designed for this type of machine.
Worn blade brakes have to be replaced by an original LIPCO
blade brake.
Assembly of the blade brake has to be done in opposite se­quence.
Note: Check, that the combination of blade brake, connection shaft and gearbox are properly aligned.
drive flange (A): Lubricate the drive flange 1x monthly via lubrication nipple (D).
Turn the flange manually, thus checking if moving is done easily, no sticking.
In addition, disassemble drive flange (A) once a year and clean and re-lubricate him.
Fig. 26
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13.2. Disassembly of Taper-lock bushing Taper-lock bushings are built in both pulleys. If the Taper-lock bushings have to be disassembled and re-
assembled, please note: Prior to disassembly the Taper-lock bushings, both V-belts must
be removed. To do this, first loosen the belt tensioner and then remove both
V-belts. Each Taper-lock bushing has 3 threaded holes, 2 of which are in
each case for tightening the bushing, one of them used to loosen the bushing.
Hole to lose the bushing Hole to lose the bushing
Fig. 27
To release the adequate Taper-lock bushing remove both the studs from the clamping holes.
Then lubricate slightly the hole for removing the Taper-lock bush­ing. Afterwards screw in a threaded pin till the Taper-lock bush­ing gets free and can be removed from blade shaft.
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13.3. Assembly of Taper-lock bushing
Clean all blank surfaces like the bore of the pulley and the outer
cone of the Taper-lock bushing.
Then put the Taper-lock bushing into the pulley and line-up the
holes for the studs..
Slightly lubricate the threads and stud tip, then screw both studs
slightly in.
Clean the blade shaft; push the belt pulley with the pre- assembled Taper-lock bushing onto the blade shaft to the de­sired position.
Tighten both screws consistently.
Knock the Taper-lock bushing with a suitable sleeve or a block of
wood further into the conical bore.
Now, the screws can be tightened a little more.
Repeat this sequence 1 ..2 times.
Attached see adequate torque to tighten the Taper-lock bushing.
Bushing­no.
Torque Nm
No. of studs
Std size
1610
20 2 3/8“
2012
30 2 7/16“
After the machine has been running a short time under load, the
screws should be checked, if properly tightened.
If required, re-tighten the studs again as described above. Empty holes can be filled with grease in order to prevent the
penetration of contaminants.
After assembly the Taper-lock bushings check the alignment of both pulleys.
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13.4. Checking the belt tension Check the belt tension every 50 hours of operation.
In whistling noise, check the belt tension immediately. Worn / frazzled V-belts must be replaced.
For long lifetime of the V-belts, it is important, that blade shaft and the shaft for the blade brake are properly parallel adjusted.
Adjustment nut for belt tension
Fig. 28
Adjustment of belt tension:
Fig. 29
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13.5. Cleaning of the machine
Note:
Cleaning the LIPCO ME with high-pressure device, avoid high pressure on the bearings, because water could penetrate in the bearings thus creating corrosion.
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14. Storage of the machine
If the LIPCO ME is to remain unused for a longer period, it is neces­sary to carry out the following steps:
Thoroughly wash and dry the LIPCO ME !
Check the function of all movable parts. Replace damaged or
worn parts!
Check screws and blade shaft!
Lubricate flanged bearing!
Check oil level in gearbox!
Check slow-down time of blade brake!
Grease all unpainted metal parts to protect them against corro-
sion, cover the LIPCO ME and store it in a dry place so that it will be ready for use any time!
Note! Before using the unit again, follow the instructions in chapter "13. Maintenance".
15. Disposal of the machine at the end of lifetime
The disposal of the machine, machine parts, consumables and lubricants has to follow the legal laws.
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16. Notices
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17. Guarantee
For more details please refer to:
https://www.lipco.com/en/downloads/
Instructions
Flail mower ME 70/80/90/104/120/140..L
39 - 40
110725-E-03-EN BA ME-70-80-90-104-120-140-L / 05/11/2019
18. EC Declaration of Conformity
Manufacturer: person authorized to compile the
technical files:
LIPCO GmbH
Ingenieurbuero Bauer
Am Fuchsgraben 5b
Scherzinger Weg 46
D-77880 Sasbach
D-79227 Schallstadt
Tel.
+49 7841 6348-0
Tel.
+49 172 7694 903
Fax
+49 7841 6348-300
E-Mail
mail@lipco.com
E-Mail
mail@bauer-ib.com
Web
http://www.lipco.com
Denomination: LIPCO Flail mower ME 70/80/90/104/120/140…L
Serial no: Year of manufacture:
The manufacturer declares expressly, that the machinery fulfills all the rele­vant provisions of the
Directive 2006/42/EC
To implement the safety and health requirements as stated in the CE Di­rective, the following standard(s) and/or technical specification(s) has (have) been applied:
DIN EN 12733
EN ISO 12100-1 / EN ISO 12100-2
EN ISO 14121-1
This declaration of conformity loses its validity, if changes or modifications on the machine were made, which are not approved in writing before by LIPCO.
Willi Lipp
- Technical director -
Sasbach, 2019.02.11
(Place and date of issue)
(Name, function and signature of responsible)
40 - 40
Design: mail@bauer-ib.com
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