Page 1
Revision 1
April 2012
LD-7
Seated Bicep Curl/Tricep Extension
Owner’s Manual
Serial Number Here
Date of Purchase
www.b a t c afitness.com LD-7 Owner’s Manual
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com
Page 2
Instructions
Congratulations on the purchase of your new Batca LD-7. This gym will provide you with a lifetime of
enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms
and to package these gyms in such a way to avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is
recommended that you read through each step thoroughly before you begin. Begin by opening your boxes and
separating all of your parts. Verify that all parts are accounted for and have no damage. When all parts are
accounted for, you may begin your assembly. Some items may have been pre-assembled for your convenience.
Please note that hardware quantities shown reflect total quantities for your gym and may not reflect actual
quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible performance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so
will void your warranty and may result in personal injury. After assembly, you should check each station to
ensure correct operation. If a problem arises, recheck your assembly with these instructions to verify correct assembly. If you are unable to correct a problem or have questions with your assembly please contact
your authorized Batca dealer.
Warning
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable
workout. However, there is a risk assumed by individuals who use this type of equipment. It is
very important that all warnings and instructions are read and followed before beginning any
exercise program.
It is also very important to read and follow the preventative maintenance schedule
described in this manual. If any of the warning labels or stickers are worn, faded, torn,
scratched or missing they should be replaced immediately.
WARNING: There is a risk assumed by individuals who use this type of equipment. To minimize
risk always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts
and bolts). Replace parts at first signs of wear (use only genuine BATCA replacement
parts). Use of equipment that is damaged, worn, frayed or not completely assembled on a
solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be
alert to the possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
Table of Contents
__________ Page
Instructions 2
Parts Listing 3
Hardware Comparison 4-7
Main Assembly 8-19
Upholstery 17-18
Cable Routing 15
__________ Page
Final Assembly and Troubleshooting 20
Cable Tension and Adjustments 21
Maintenance 22
Warranty 23
Floor Plan Layout 24
Batca F i tness Systems 2 LD-7 O wner's Manual
Page 3
Frame Components
ITEM
PART NUMBER DESCRIPTION QTY.
NO.
1 BFP-10893
2 BFP-10892 LD-7 Seat Frame 1
3 BFP-10901 LD-7 Short Cage 1
4 BFP-10894 Base 1
5 BFP-51861 Anti-Deflection Plate 1
6 BFP-10888 Guide Rod Plate 1
7 BFP-51827
8 BFP-10889 Top Weight Plate 1
9 BFM-50632 Weight Stack Plate 14
10 BFM-50529 Rubber Donut 2
11 BFP-10895 Bicep Curl/Tricep Ext. J
12 BFP-52360 Anti-Deflection Plate 1
13 BFP-10896 Bent U Support Brace 1
14 BFP-51836
15 BFP-10897
16 BFP-10898
17 BFP-10899 6” Counter Weight 1
18 BFP-10902
19 BFP-51210 Axle 1
20 BFP-10903 Double Pulley Cover 1
21 BFP-10904
22 BFP-10900 Chrome Seat Adjustment 1
23 BFM-50856 Back Pad Connector 1
24 BFP-51711 Placard Plate 1
25 BFP-51740
26 BFP-51742
27 BFP-51741
Bicep Curl/Tricep Extension Frame
Guide Rod
Brace/Bearing Housing
Curved Anit-Deflection Plate
Bicep Curl/Tricep Ext Cam
Bicep Curl/Tricep Ext. Arm
Bicep Curl/Tricep Ext. Handle Bar
Chrome Chest Adjustment
Rear Weight Stack Shroud
Right Front Weight Stack
Shroud
Left Front Weight Stack
Shroud
1
2
1
1
1
1
1
1
1
1
1
Cables
ITEM
PART NUMBER DESCRIPTION QTY.
NO.
28 CAB-15011
Weight Stack to Cam Cable
Tools Required
9/16” Wrench
9/16” Ratchet
Allen Wrench Set
Tape Measure
Accessories
ITEM NO. PART NUMBER DESCRIPTION QTY.
29
BFM-51175 Weight Stack Pull Pin
Upholstery
ITEM
PART NUMBER DESCRIPTION QTY.
NO.
30
BFP-52366 Lower Back Pad 1
31
BFP-52141 Bottom Pad 1
32
BFP-52367
33
BFP-52369
Bicep Curl/Tricep Ext. Arm Pad
Bicep Curl/Tricep Ext. Chest Pad
Hardware
ITEM NO. PART NUMBER DESCRIPTION
34 BFP-50174 4 1/2” Pulley 5
35 BFH-50530 5” Pulley 1
36 BFH-50210 Gas Spring 1
1” Snap Ring
FHSCS 3/8” x 1”
1
37 BFH-50165
38 BFP-51885 Red Pivot Point Cap 1
39 BFP-52340 BHSCS 3/8” x 3/4” 4
40 BFH-50254 HCS 3/8” x 3/4” 2
41 BFH-50144
42 BFP-51653 SHCS 3/8 x 1 1/4” 4
43 BFP-51697 SHCS 3/8” x 1 1/2” 2
44 BFH-50351 1 3/8” Shoulder Bolt 1
45 BFP-52377 FHSCS 3/8” x 2” 2
46 BFP-51759 SHCS 3/8” x 2” 1
47 BFP-51752 SHCS 3/8” x 2 1/4” 4
48 BFP-51750 SHCS 3/8” x 2 3/4” 3
49 BFP-51747 SHCS 3/8” x 3” 4
50 BFP-51748 SHCS 3/8” x 3 1/4” 6
51 BFP-52346 SHCS 3/8” x 4” 2
52 BFP-51799 SHCS 3/8” x 5” 4
53 BFP-51756 SHCS 3/8” x 5 1/4” 2
54 BFH-52364 SHCS 3/8” x 6” 1
55 BFH-50267 5/16” Nylock 1
56 BFH-50147 3/8” Lock Washer 12
57 BFH-50204 3/8” Curved Washer 12
58 BFH-50146 3/8” Flat Washer 47
59 BFH-50157 3/8” Nylock 24
60 BFH-50227 Cable Strap End 1
61 BFH-50351 1 3/8” Shoulder Bolt 1
62 BFH-50620 BHSCS 3/8” x 1” 3
1
2
1
QTY
.
2
2
www.b a t c afitness.com 3 LD-7 Owner’s Manual
Page 4
Bolt Length
Note: Bolt length is measured
from the underside of the head
of the bolt.
Batca F i tness Systems 4 LD-7 O wner's Manual
Page 5
www.b a t c afitness.com 5 LD-7 Owner’s Manual
Page 6
Batca F i tness Systems 6 LD-7 O wner's Manual
Page 7
www.b a t c afitness.com 7 LD-7 Owner’s Manual
Page 8
PLEASE FOLLOW ALL DIRECTIONS VERY
CAREFULLY FOR PROPER INSTALLATION.
Step 1:
Note: For a more consistent appearance,
position all bolts in the dire ction shown
In each figure
All Flat Washer s and Nyloc k s are
3/ 8 ” unl e ss ot h erwise noted .
Anywhere a washer is against the round
side of a tube there is to be a
CURVED WASHER
FLAT WASHER.
.
3/8”
instead of a
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
3/8”
Figure 1
Item # Part # Description Qty
1 BFP-10893
2 BFP-10892 LD-7 Seat Frame 1
3 BFP-10901 LD-7 Short Cage 1
4 BFP-10894 Base 1
5 BFP-51861 Anti-Deflection Plate 1
34 BFP-50174 4 1/2” Pulley 1
48 BFP-51750 SHCS 3/8” x 2 3/4” 2
50 BFP-51748 SHCS 3/8” x 3 1/4” 2
52 BFP-51799 SHCS 3/8” x 5” 2
56 BFH-50147 3/8” Lock Washer 2
57 BFH-50204 3/8” Curved Washer 2
58 BFH-50146 3/8” Flat Washer 8
59 BFH-50157 3/8” Nylock 4
Bicep Curl/Tricep Extension Frame
1
Batca F i tness Systems 8 LD-7 O wner's Manual
Page 9
Step 2:
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
Figure 2
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Item # Part # Description Qty
6 BFP-10888 Guide Rod Plate 1
7 BFP-51827
Guide Rod
2
8 BFP-10889 Top Weight Plate 1
9 BFM-50632 Weight Stack Plate 14
10 BFM-50529 Rubber Donut 2
29 BFM-51175
Weight Stack Pull Pin
1
50 BFP-51748 SHCS 3/8” x 3 1/4” 2
58 BFH-50146 3/8” Flat Washer 4
59 BFH-50157 3/8” Nylock 2
www.b a t c afitness.com 9 LD-7 Owner’s Manual
Page 10
Step 3:
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
Figure 3
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a
tube there is to be a
WASHER
WASHER.
instead of a
3/8” CURVED
3/8” FLAT
Item # Part # Description Qty
Bicep Curl/Tricep Ext. J
11 BFP-10895
Brace/Bearing Housing 1
12 BFP-52360 Anti-Deflection Plate 1
50 BFP-51748 SHCS 3/8” x 3 1/4” 2
52 BFP-51799 SHCS 3/8” x 5” 2
57 BFH-50204 3/8” Curved Washer 4
58 BFH-50146 3/8” Flat Washer 4
59 BFH-50157 3/8” Nylock 4
Batca F i tness Systems 10 LD-7 O wner's Manual
Page 11
Step 4:
Make sure all bolts
are tightened before
moving on
Figure 4
All Flat Washers and Nylocks are 3/8” unless
otherwise noted. Anywhere a washer is against
the round side of a tube there is to be a
CURVED WASHER
WASHER.
instead of a
3/8” FLAT
3/8”
Item # Part # Description Qty
13 BFP-10896 Bent U Support Brace 1
14 BFP-51836 Curved Anti-Deflection Plate 1
51 BFP-52346 SHCS 3/8” x 4” 2
53 BFP-51756 SHCS 3/8” x 5 1/4” 2
57 BFH-50204 3/8” Curved Washer 6
58 BFH-50146 3/8” Flat Washer 2
59 BFH-50157 3/8” Nylock 4
www.b a t c afitness.com 11 LD-7 Owner’s Manual
Page 12
Step 5:
Figure 5
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a
instead of a
3/8” CURVED WASHER
3/8” FLAT WASHER.
Item # Part # Description Qty
15 BFP-10897 Bicep Curl/Tricep Ext Cam 1
37 BFH-50165
1” Snap Ring
2
Batca F i tness Systems 12 LD-7 O wner's Manual
Page 13
Step 6:
Figure 6
Item # Part # Description Qty
16 BFP-10898 Bicep Curl/Tricep Ext. Arm 1
17 BFP-10899 6” Counter Weight 1
38 BFP-51885 Red Pivot Point Cap 1
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
www.b a t c afitness.com 13 LD-7 Owner’s Manual
54 BFH-52364 SHCS 3/8” x 6” 1
58 BFH-50146 3/8” Flat Washer 1
62 BFH-50620 BHSCS 3/8” x 1” 1
Page 14
Step 7:
Figure 7
Item # Part # Description Qty
18 BFP-10902
19 BFP-51210 Axle 1
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
58 BFH-50146 3/8” Flat Washer 2
62 BFH-50620 BHSCS 3/8” x 1” 2
Batca F i tness Systems 14 LD-7 O wner's Manual
Bicep Curl/Tricep Ext. Handle Bar
1
Page 15
Step 8:
Note: The threaded bolt on
the end of the cable must
be threaded at least 1/2”
the Top Plate of the
weight stack. The bolt
must also be secured with
a 1/2” Jam Nut to ensure a
s a f e a n d p r o p e r
connection.
1 3/8” Shoulder
Bolt
Figure 8
Item # Part # Description Qty
28 CAB-15011
Weight Stack to Cam Cable
1
20 BFP-10903 Double Pulley Cover 1
34 BFH-50174 4 1/2” Pulley 4
127 1/4”
35 BFH-50530 5” Pulley 1
45 BFP-52377 FHSCS 3/8” x 2” 2
46 BFP-51759 SHCS 3/8” x 2” 1
CAB-15011
47 BFP-51752 SHCS 3/8” x 2 1/4” 3
55 BFH-50267 5/16” Nylock 1
58 BFH-50146 3/8” Flat Washer 8
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
59 BFH-50157 3/8” Nylock 6
60 BFH-50227 Cable Strap End 1
61 BFH-50351 1 3/8” Shoulder Bolt 1
www.b a t c afitness.com 15 LD-7 Owner’s Manual
Page 16
Step 9:
Figure 9
Item # Part # Description Qty
21 BFP-10904 Chrome Chest Adjustment 1
22 BFP-10900 Chrome Seat Adjustment 1
23 BFM-50856 Back Pad Connector 1
36 BFH-50210 Gas Spring 1
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
41 BFH-50144
47 BFP-51752 SHCS 3/8” x 2 1/4” 1
48 BFP-51750 SHCS 3/8” x 2 3/4” 1
58 BFH-50146 3/8” Flat Washer 4
59 BFH-50157 3/8” Nylock 4
FHSCS 3/8” x 1”
2
Batca F i tness Systems 16 LD-7 O wner's Manual
Page 17
Step 10:
Figure 10
Item # Part # Description Qty
32 BFP-52367
33 BFP-52369
Bicep Curl/Tricep Ext. Arm Pad
Bicep Curl/Tricep Ext. Chest Pad
42 BFP-51653 SHCS 3/8 x 1 1/4” 2
49 BFP-51747 SHCS 3/8” x 3” 4
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
56 BFH-50147 3/8” Lock Washer 6
58 BFH-50146 3/8” Flat Washer 6
www.b a t c afitness.com 17 LD-7 Owner’s Manual
2
1
Page 18
Step 11:
Figure 11
Item # Part # Description Qty
24 BFP-51711 Placard Plate 1
25 BFP-51740 Rear Weight Stack Shroud 1
30 BFP-52366 Lower Back Pad 1
31 BFP-52141 Bottom Pad 1
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
39 BFP-52340
40 BFH-50254 HCS 3/8” x 3/4” 2
42 BFP-51653 SHCS 3/8” x 1 1/4” 2
43 BFP-51697 SHCS 3/8” x 1 1/2” 2
56 BFH-50147 3/8” Lock Washer 4
58 BFH-50146 3/8” Flat Washer 8
BHSCS 3/8” x 3/4”
Batca F i tness Systems 18 LD-7 O wner's Manual
4
Page 19
Step 12:
Figure 12
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
www.b a t c afitness.com 19 LD-7 Owner’s Manual
Item # Part # Description Qty
26 BFP-51742
27 BFP-51741
Right Front Weight Stack Shroud
Left Front Weight Stack Shroud
1
1
Page 20
Final Assembly and Troubleshooting
Weight Stack Decals:
150lb Stack
IMPORTANT - Check These Components Before Using Gym:
Each Cable with a threaded bolt on either end must be threaded at least
1/2” into its attachment, whether it be a Free Floater, Lockout Free
Floater, or the Top Plate of the weight stack. Each must also be secured
with a 1/2” Jam Nut to ensure a safe and proper connection.
Top Plate
Record your serial number on the front of this manual
and keep for your records. The serial number can be
found on the side of the cage as seen in the figure to the
Guide Rod
Lubrication:
Clean guide rods with a lint-free cloth and apply a thin layer of silicone lubricant (Part # BFH-
50262) to each guide rod. This will ensure a glass smooth performance from your weight stack.
left.
Batca F i tness Systems 20 LD-7 O wner's Manual
Page 21
Cable Adjustments
Adjust cables to proper tension from any of the locations shown below.
Note: All cables with threaded adjustable ends must have at least 1/2” of the threads
threaded in to its counterpart. It is very important that the 1/2” Jam Nut be wrench tight-
ened to the counterpart to ensure that the threaded adjustable end of the cable does not
back out of its counterpart.
Note: If the top plate raises off of the second plate in the weight stack, then the cable
tension is too tight. You will need to take some of the tension out to lower the Top plate
flush with the second plate.
1
www.b a t c afitness.com 21 LD-7 Owner’s Manual
Page 22
Preventive Maintenance
Batca Fitness Systems strives to give you the very best in quality, performance and safety through carefully
engineered designs and excellent workmanship. In order to maintain this high level of quality the preventative
maintenance schedule below should be followed.
Clean upholstery, grips, and roller pads with mild soap and water generally after every use. The guide rods,
chrome slides and frame should be cleaned with a cotton cloth. Upon cleaning the guide rods, a thin layer of
Silicone or Teflon gel should be applied to each rod to ensure a glass smooth performance.
An overall inspection should be done before each workout. If the warning and safety decals are worn or have
been removed they should be replaced immediately. The cables and cable systems should be inspected for
signs of wear and proper tension. In order to check cables properly you should carefully run the cable
through your fingertips, checking for signs of wear, cracks, burs and thinning spots. Replace any part at
first signs of wear. Cables should be adjusted for proper tension. See assembly instructions for this detail.
All hardware, stops, and adjustments should be checked and tightened as required.
The guide rods on your machine should be cleaned and lubricated regularly. This will ensure a glass smooth
performance from your weight stack. A thin layer of either Silicone or Teflon gel should applied to each rod.
Each pillow block bearing and flange bearing has a grease fittings that must be lubricated regularly. Use
general purpose bearing grease and follow the schedule below.
Although cables should be inspected daily, it is important that ALL cables be replaced as directed in the
schedule below. Please note that at any first sign of wear the cable should be replaced immediately.
If there are any questions concerning maintenance, please contact your local Batca dealer or contact Batca
Fitness Systems directly at:
Batca Fitness Systems
(919) 255-1233
www.batcafitness.com
Clean
Upholstery
Hand Grips
Roller Pads
Guide Rods
Chrome Slides
Frame
Inspect
Overall
Safety Decals
Cables
Cable Tension
Pulleys
Hardware
Stops
Upholstery
Hand Grips
Frame
Bushings
Bearings
Lubricate
Guide Rods
Bearings
Replace
Cables
Daily Weekly Monthly Quarterly Years
Commercial Home Commercial Home Commercial Home Commercial Home Commercial Home
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
X X
1 3
As Needed
1
Batca F i tness Systems 22 LD-7 O wner's Manual
Page 23
Limited Lifetime Warranty
What is covered
For Residential Use:
Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and
workmanship under normal use and service for one year from date of purchase including paint,
chrome, upholstery and grips. Batca Fitness Systems also warrants all cables, belts, bolts, nuts,
caps, plugs, bumpers, washers, levelers, decals, gas springs and other hardware for three years after date of purchase; all moving parts, including pulleys, bushings, bearings and pull pins for five
years after date of purchase and warrants the frame and all welded parts for the lifetime of the
original purchaser.
For Commercial Use:
Batca Fitness Systems warrants all of its products against defects in manufacturing, materials and
workmanship under normal use and service for six months from date of purchase including paint,
chrome, upholstery and grips. Batca Fitness Systems also warrants all cables, belts, bolts, nuts,
caps, plugs, bumpers, washers, levelers, decals, gas springs and other hardware for one year after
date of purchase; all moving parts, including pulleys, bushings, bearings and pull pins for three
years after date of purchase and warrants the frame and all welded parts for ten years after date of
purchase.
What is not covered
This warranty does not cover damage, which results from shipping, misuse, abuse, neglect, careless-
ness, modification or alteration, accident, fire, flood, “acts of God” or other contingencies beyond
the control of Batca Fitness Systems. This warranty also does not cover deterioration from wear
and tear or exposure or any defect, which would not have happened if instructions in the owner’s man-
ual had been followed. Improper installation, improper assembly or follow-up maintenance along with
installation of parts or accessories not originally intended for products of Batca Fitness Systems
are also not covered by this warranty. Only genuine Batca parts should be used for replacement,
repair, and maintenance for this warranty to apply.
Defective parts will be repaired or replaced at Batca Fitness Systems option, without parts charge to
the purchaser. All returns require a return authorization prior to acceptance of repair work. Batca
Fitness Systems reserves the right to make design changes without any prior notification and shall
not be responsible for incidental or consequential damages.
The purchaser is responsible for shipping the defective part back to the factory. Repair or replacement is the exclusive and sole remedy of the purchaser. Labor charges associated with parts changeovers are not covered by this warranty. Proof of purchase, serial number, model number and date of
purchase will be required along with all pertinent information of the alleged damage.
This warranty applies only to the original purchaser and is not transferable. Claims under this warranty must be made directly to Batca Fitness Systems.
Batca Fitness Systems
1207 N. New Hope Road
Raleigh, NC 27610
(919) 255-1233
www.batcafitness.com
www.b a t c afitness.com 23 LD-7 Owner’s Manual
Page 24
Layout Diagram
The LD-7 has a layout dimension of 4’-0” (width) x 3’-9” (length) x 5’-0” (height). There
should be a minimum of 18”, preferably 24”, of working space around the entire unit.
Batca F i tness Systems 24 LD-7 O wner's Manual
Loading...