LINFINITY SG1525A, SG2525A, SG3525A Service Manual

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SG1525A/SG2525A/SG3525A SG1527A/SG2527A/SG3527A
REGULATING PULSE WIDTH MODULATOR
DESCRIPTION
The SG1525A/1527A series of pulse width modulator integrated circuits are designed to offer improved performance and lower external parts count when used to implement all types of switching power supplies. The on-chip +5.1 volt reference is trimmed to ±1% initial accuracy and the input common-mode range of the error amplifier includes the reference voltage, eliminating external potentiometers and divider resistors. A Sync input to the oscillator allows multiple units to be slaved together, or a single unit to be synchronized to an external system clock. A single resistor between the C adjustment. These devices also feature built-in soft-start circuitry with only a timing capacitor required externally. A Shutdown pin controls both the soft-start circuitry and the output stages, providing instantaneous turn-off with soft-start recycle for slow turn-on. These functions are also controlled by an undervoltage lockout which keeps the outputs off and the soft-start capacitor discharged for input voltages less than that required for normal operation. Another unique feature of these PWM circuits is a latch following the comparator. Once a PWM pulse has been terminated for any reason, the outputs will remain off for the duration of the period. The latch is reset with each clock pulse. The output stages are totem-pole designs capable of sourcing or sinking in excess of 200mA. The SG1525A output stage features NOR logic, giving a LOW output for an OFF state. The SG1527A utilizes OR logic which results in a HIGH output level when OFF.
pin and the Discharge pin provides a wide range of deadtime
T
BLOCK DIAGRAM
FEATURES
••
8V to 35V operation
••
••
5.1V reference trimmed to ±1%
••
••
100Hz to 500KHz oscillator range
••
Separate oscillator sync terminal
Adjustable deadtime control
••
Internal soft-start
••
••
Input undervoltage lockout
••
••
Latching P.W.M. to prevent multiple
••
pulses
••
Dual source/sink output drivers
••
HIGH RELIABILITY FEATURES
- SG1525A, SG1527A
♦♦
Available to MIL-STD-883B
♦♦ ♦♦
MIL-M38510/12602BEA - JAN1525AJ
♦♦ ♦♦
MIL-M38510/12604BEA - JAN1527AJ
♦♦ ♦♦
Radiation data available
♦♦ ♦♦
LMI level "S" processing available
♦♦
11/91 Rev 1.3 10/96 LINFINITY Microelectronics Inc.
Copyright 1996 11861 Western Avenue
1 (714) 898-8121
∞ ∞
Garden Grove, CA 92841
∞ ∞
∞∞
FAX: (714) 893-2570
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ABSOLUTE MAXIMUM RATINGS (Note 1)
Supply Voltage (+VIN) .......................................................
Collector Supply Voltage (V
Logic Inputs .......................................................
Analog Inputs .......................................................
) ...........................................
C
-0.3V to 5.5V
-0.3V to V
Output Current, Source or Sink ...................................
Reference Load Current ...............................................
Note 1. Values beyond which damage may occur.
THERMAL DATA
J Package:
Thermal Resistance­Thermal Resistance-
DW Package:
Thermal Resistance­Thermal Resistance-
L Package:
Thermal Resistance­Thermal Resistance-
N Package:
Thermal Resistance­Thermal Resistance-
Junction to Case, θ Junction to Ambient, θ
Junction to Case, θ Junction to Ambient, θ
Junction to Case, θ Junction to Ambient, θ
Junction to Case, θ Junction to Ambient, θ
JC
JC
JC
JC
.................. 30°C/W
.............. 80°C/W
JA
.................. 40°C/W
............. 95°C/W
JA
.................. 35°C/W
........... 120°C/W
JA
................... 40°C/W
............. 65°C/W
JA
40V 40V
500mA
50mA
SG1525A/SG1527A SERIES
Oscillator Charging Current ............................................
Operating Junction Temperature Range
Hermetic (J, L Packages) .....................................
IN
Plastic (N, DW Packages ) .......................................
Storage Temperature Range ..........................
Lead Temperature (Soldering, 10 seconds) .................
Note A. Junction Temperature Calculation: TJ = TA + (PD x θJA). Note B. The above numbers for
θJC are maximums for the limiting
thermal resistance of the package in a standard mount­ing configuration. The θ guidelines for the thermal performance of the device/pc-
numbers are meant to be
JA
board system. All of the above assume no ambient airflow.
5mA
150°C 150°C
-65°C to 150°C 300°C
RECOMMENDED OPERATING CONDITIONS (Note 2)
Input Voltage (+VIN) ................................................
Collector Voltage (V
Sink/Source Load Current (steady state) .............
) ..........................................
C
Sink/Source Load Current (peak) .........................
Reference Load Current ........................................
Oscillator Frequency Range .......................
100Hz to 350KHz
Oscillator Timing Resistor (RT) ........................
Note 2: Range over which the device is functional.
8V to 35V
4.5V to 35V 0 to 100mA 0 to 400mA
0 to 20mA
2K to 150K
Deadtime Resistor Range (R
Maximum Shutdown Source Impedance .........................
Oscillator Timing Capacitor (C Operating Ambient Temperature Range
) .............................
D
) ...................
T
SG1525A/SG1527A ....................................
SG2525A/SG2527A ......................................
SG3525A/SG3527A .........................................
0 to 500
5K
0.001µF to 0.1µF
-55°C to 125°C
-25°C to 85°C 0°C to 70°C
ELECTRICAL CHARACTERISTICS
(Unless otherwise specified, these specifications apply over the operating ambient temperatures for SG1525A/SG1527A with -55° C TA 125°C, SG2525A/SG2527A with -25°C TA 85°C, SG3525A/SG3527A with 0°C TA 70°C, and +VIN = 20V. Low duty cycle pulse testing techniques are used which maintains junction and case temperatures equal to the ambient temperature.)
SG1525A/2525A SG1527A/2527A
Min. Typ. Max. Min. Typ. Max.
Reference Section
5.15
5.10
Output Voltage Line Regulation Load Regulation Temperature Stability
(Note 3)
Total Output Voltage Range (Note 3) Short Circuit Current Output Noise Voltage
(Note 3)
Long Term Stability (Note 3)
Note 3. These parameters, although guaranteed over the recommended operating conditions, are not 100% tested in production. Note 4. F Note 5. Applies to SG1525A/2525A/3525A only, due to polarity of output pulses.
= 40KHz (RT = 3.6K, CT = 0.01µF, RD = 0)
OSC
TJ = 25°C V
= 8V to 35V
IN
= 0 to 20mA
I
L
Over Operating Temperature Range Over Line, Load and Temperature V
= 0V, TJ = 25°C
REF
10Hz f 10KHz, T
= 125°C
T
J
= 25°C
J
5.05
5.00
10 20 20
80 40 20
30 50 50
5.20 100 200
50
SG3525A SG3527A
5.00
4.95
5.10 10 20 20
80 40 20
5.20 30 50 50
5.25
100 200
50
UnitsTest ConditionsParameter
V mV mV mV
V mA
µVrms
mV/khr
11/91 Rev 1.3 10/96 LINFINITY Microelectronics Inc.
Copyright 1996 11861 Western Avenue
2 (714) 898-8121
∞ ∞
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∞∞
FAX: (714) 893-2570
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ELECTRICAL CHARACTERISTICS (continued)
SG1525A/SG1527A SERIES
SG1525A/2525A SG1527A/2527A UnitsTest ConditionsParameter
Min. Typ. Max. Min. Typ. Max.
Oscillator Section
Initial Accuracy Voltage Stability Temperature Stability Minimum Frequency (Note 3) Maximum Frequency (Note 3) Current Mirror Clock Amplitude Clock Width Sync Threshold Sync Input Current
Error Amplifier Section (V
Input Offset Voltage
(Note 4)
(Note 3)
= 5.1V)
CM
TJ = 25°C V
= 8V to 35V
IN
MIN T R R I
RT
T
MAX
J
= 150K, CT = 0.1µF
T
= 2K, CT = 1nF
T
= 2mA
= 25°C
J
Sync Voltage = 3.5V
37.6
350
1.7
3.0
0.3
1.2
40
±0.3
±3
2.0
3.5
0.5
2.0
1.0
0.5 Input Bias Current Input Offset Current DC Open Loop Gain Gain-Bandwidth Product Output Low Level Output High Level Common Mode Rejection Supply Voltage Rejection
(Note 3)
R
10MΩ, TJ = 25°C
L
= 0dB, TJ = 25°C
A
V
V
= 1.5V to 5.2V
CM
V
= 8V to 35V
IN
60
1
3.8 60 50
75
0.2
5.6 75 60
P.W.M. Comparator Section
V
Minimum Duty Cycle Maximum Duty Cycle Input Threshold
(Note 4)
Input Bias Current
= 0.6V
COMP
V
= 3.6V
COMP
Zero Duty Cycle Maximum Duty Cycle
45
0.6
49
0.9
3.3
.05
Soft-Start Section
50
Soft Start Current Soft Start Voltage Shutdown Input Current
Output Drivers Section
Output High Level Output Low Level Undervoltage Lockout
Collector Leakage
(Note 5)
Rise Time Fall Time Shutdown Delay
(Note 3)
V
SHUTDOWN
V
SHUTDOWN
V
(each transistor, VC = 20V)
SHUTDOWN
I
SOURCE
I
SOURCE
I
SINK
I
SINK
V
COMP
V
C
C C V
SD
= 0V = 2V = 2.5V
= 20mA
= 100mA = 20mA = 100mA
and VSS = High = 35V = 1nF, TJ = 25°C
L
= 1nF, TJ = 25°C
L
= 3V, CS = 0, TJ = 25°C
25
18 17
0.4
0.4
19 18
0.2
1.0
6
100
50
0.2
Total Standby Current
Standby Current VIN = 35V mA20142014
SG3525A SG3527A
KHz
42.4
40
37.6
42.4 %
±2
350
1.7
3.0
0.3
1.2
60
1
3.8 60 50
45
0.6
25 50
18 17
6
±1 ±3
2.0
3.5
0.5
2.0
1.0
2 1
75
2
0.2
5.6 75 60
49
0.9
3.3
.05
0.4
0.4
19 18
0.2
1.0
7
100
50
0.2
±6
150
2.2
1.0
2.8
2.5
10 10
1
0.5
0
3.6
2.0
80
0.6
1.0
0.4
2.2 8
200 600 300
0.5
%
Hz
KHz
mA
V
µs
V
mA
mV
µA µA
dB
MHz
V
V dB dB
% %
V
V
µA
µA
V
mA
V
V
V
V
V µA
ns ns µs
±1 ±6
150
2.2
1.0
2.8
2.5
5
1
10
1
2
0.5
0
3.6
2.0
80
0.6
1.0
0.4
2.2
7
8 200 600 300
0.5
11/91 Rev 1.3 10/96 LINFINITY Microelectronics Inc.
Copyright 1996 11861 Western Avenue
3 (714) 898-8121
∞ ∞
Garden Grove, CA 92841
∞ ∞
∞∞
FAX: (714) 893-2570
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OSCILLATOR SECTION
SG1525A/SG1527A SERIES
FIGURE 1 - OSCILLATOR SCHEMATIC
FIGURE 2 - OSCILLATOR CHARGE TIME VS. RT AND C
T
FIGURE 3 - OSCILLATOR DISCHARGE TIME VS. RD AND C
T
ERROR AMPLIFIER SECTION
FIGURE 4 - ERROR AMPLIFIER
11/91 Rev 1.3 10/96 LINFINITY Microelectronics Inc.
Copyright 1996 11861 Western Avenue
4 (714) 898-8121
FIGURE 5 - ERROR AMPLIFIER OPEN-LOOP
FREQUENCY RESPONSE
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OUTPUT SECTION
APPLICATION INFORMATION
SG1525A/SG1527A SERIES
FIGURE 7 - OUTPUT SATURATION CHARACTERISTICSFIGURE 6 -OUTPUT CIRCUIT (½ Circuit Shown)
For single-ended supplies, the driver outputs are grounded. The
terminal is switched to ground by the totem-pole source
V
C
transistors on alternate oscillator cycles.
The low source impedance of the output drivers provides rapid charging of power FET input capacitance while minimizing exter­nal components.
11/91 Rev 1.3 10/96 LINFINITY Microelectronics Inc.
Copyright 1996 11861 Western Avenue
In conventional push-pull bipolar designs, forward base drive is controlled by R1 - R3 . Rapid turn-off times for the power devices are achieved with speed-up capacitors C
and C2 .
1
Low power transformers can be driven directly by the SG1525A. Automatic reset occurs during deadtime, when both ends of the primary winding are switched to ground.
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APPLICATION INFORMATION (continued)
SHUTDOWN OPTIONS
SG1525A/SG1527A SERIES
1. Use an external transistor or open-collector comparator to pull down on the Comp terminal. This will set the PWM latch turning off both outputs. If the shutdown signal is momentary, pulse­by-pulse protection can be accomplished as the PWM latch will be reset with each clock pulse.
2. The same results can be accomplished by pulling down on the Soft-Start terminal with the difference that on this pin, shutdown will not affect the amplifier compensation network but must discharge any Soft-Start capacitor.
SG1525A/1527A LAB TEST FIXTURE
3. Apply a positive-going signal to the Shutdown terminal. This will provide most rapid shutdown of the outputs but will not immediately set the PWM latch if there is a Soft-Start capacitor. This capacitor will discharge but with a current of approxi­mately twice the charging current.
4. The shutdown terminal can be used to set the PWM latch on a pulse-by-pulse basis if there is no external capacitance on Soft-Start terminal. Slow turn-on may still be accomplished by applying an external capacitor, blocking diode, and charging resistor to the comp terminal. (See SG1524 Application Note).
11/91 Rev 1.3 10/96 LINFINITY Microelectronics Inc.
Copyright 1996 11861 Western Avenue
6 (714) 898-8121
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Garden Grove, CA 92841
∞ ∞
∞∞
FAX: (714) 893-2570
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SG1525A/SG1527A SERIES
CONNECTION DIAGRAMS & ORDERING INFORMATION (See Notes Below)
16-PIN CERAMIC DIP J - PACKAGE
16-PIN PLASTIC DIP N - PACKAGE
16-PIN WIDE BODY PLASTIC S.O.I.C. DW - PACKAGE
Part No.Package
Ambient
Temperature Range
SG1525AJ/883B -55°C to 125°C JAN1525AJ -55°C to 125°C SG1525AJ/DESC -55°C to 125°C SG1525AJ -55°C to 125°C SG2525AJ -25°C to 85°C SG3525AJ 0°C to 70°C SG1527AJ/883B -55°C to 125°C JAN1527AJ -55°C to 125°C SG1527AJ/DESC -55°C to 125°C SG1527AJ -55°C to 125°C SG2527AJ -25°C to 85°C SG3527AJ 0°C to 70°C
SG2525AN -25°C to 85°C SG3525AN 0°C to 70°C SG2527AN -25°C to 85°C SG3527AN 0°C to 70°C
SG2525ADW -25°C to 85°C SG3525ADW 0°C to 70°C SG2527ADW -25°C to 85°C SG3527ADW 0°C to 70°C
Connection Diagram
INV. INPUT
N.I. INPUT
SYNC
OSC. OUTPUT
INV. INPUT
N.I. INPUT
OSC. OUTPUT
DISCHARGE
SOFT-START
DISCHARGE
SYNC
C
T
R
T
C
T
R
T
1 2 3 4 5 6 7 8
11516 2 3 4 5 6 7 8
14 13 12 11 10
9
16 15
14 13 12 11 10
V
REF
+V
IN
OUTPUT B V
C
GROUND OUTPUT A SHUTDOWN COMPENSATIONSOFT-START
9
V
REF
+V
IN
OUTPUT B V
C
GROUND OUTPUT A SHUTDOWN COMPENSATION
20-PIN CERAMIC LEADLESS CHIP CARRIER L- PACKAGE
SG1525AL/883B -55°C to 125°C SG1525AL -55°C to 125°C SG1527AL/883B -55°C to 125°C SG1527AL -55°C to 125°C
Note 1. Contact factory for JAN and DESC product availablity.
2. All packages are viewed from the top.
1. N.C.
2. INV. INPUT
3. N.I. INPUT
4. SYNC
5. OSC. OUTPUT
6. N.C.
7. C
T
8. R
T
9. DISCHARGE
10. SOFT-START
4 5 6 7
8
321
9 11121310
20 19
11. N.C.
12. COMP.
18
13. SHUTDOWN
14. OUTPUT A
17
15. GROUND
16
16. N.C.
15
17. V
14
18. OUTPUT B
19. +V
20. V
C
IN
REF
11/91 Rev 1.3 10/96 LINFINITY Microelectronics Inc.
Copyright 1996 11861 Western Avenue
7 (714) 898-8121
∞ ∞
Garden Grove, CA 92841
∞ ∞
∞∞
FAX: (714) 893-2570
∞∞
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