Linear Technology LTM8021 User Manual

Page 1
LTM8021
EFFICIENCY (%)
90
36VIN, 500mA

FeaTures

n
Complete Switch Mode Power Supply
n
Wide Input Voltage Range: 3V to 36V
n
500mA Output Current
n
0.8V to 5V Output Voltage
n
Fixed 1.1MHz Switching Frequency
n
Current Mode Control
n
(e4) RoHS Compliant Package with Gold
Pad Finish
n
Programmable Soft-Start
n
Tiny, Low Profile (11.25mm × 6.25mm × 2.82mm)
Surface Mount LGA Package

applicaTions

n
Automotive Battery Regulation
n
Power for Portable Products
n
Distributed Supply Regulation
n
Industrial Supplies
n
Wall Transformer Regulation
Step-Down DC/DC
µ
Module

DescripTion

The LTM®8021 is a 36VIN 500mA, step-down DC/DC
®
µModule controller, power switches, inductor, and all support components. Operating over an input voltage range of 3V to 36V, the L
0.8V to 5V, set by a single resistor. Only an output and bulk input capacitor are needed to finish the design.
The low profile package (2.82mm) enables utilization of unused space on the bottom of PC boards for high den sity point of load regulation. A built-in soft-start timer is adjustable with just a resistor and capacitor.
The L compact (11.25mm × 6.25mm) and low profile (2.82mm) overmolded land grid array (LGA) package suitable for automated assembly by standard surface mount equipment. The LTM8021 is RoHS compliant.
L, LT, LTC, LTM, µModule, PolyPhase, Linear Technology and the Linear logo are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
. Included in the package are the switching
TM8021 supports an output voltage range of
TM8021 is packaged in a thermally enhanced,
-

Typical applicaTion

7VIN to 36VIN, 5V/500mA µModule Regulator
VIN*
7V TO
36V
*RUNNING VOLTAGE RANGE. PLEASE REFER TO THE APPLICATIONS INFORMATION SECTION FOR START-UP DETAILS.
IN
RUN/SS
1µF
LTM8021
OUT
BIAS
GND ADJ
19.1k
8021 TA01a
V
OUT
5V AT 500mA
2.2µF
Efficiency and Power Loss
80
EFFICIENCY
70
60
50
40
30
1.00
10.00 100.00
LOAD CURRENT (mA)
POWER LOSS
1000.00
8021 TA01b
450
400
350
POWER LOSS (mW)
300
250
200
150
100
50
0
8021fd
For more information www.linear.com/LTM8021
1
Page 2
LTM8021
TOP VIEW

absoluTe MaxiMuM raTings

pin conFiguraTion

(Note 1)
VIN, RUN/SS Voltage ................................................. 40V
RUN/SS Above V
ADJ Voltage ................................................................5V
BIAS Voltage ...............................................................7V
Voltage ............................................................. 10V
V
OUT
Internal Operating Temperature
Range (Note 2) .......................................–40°C to 125°C
Maximum Solder Temperature .............................. 260°C
Storage Temperature Range .................. – 55°C to 125°C
......................................................3V
IN
BANK 1
ADJ
RUN/SS
5
V
IN
4
3
2
1
E F
35-LEAD (11.25mm × 6.25mm × 2.82mm)
= 125°C, θJA = 36.9°C/W, θJB = 20.9°C/W, WEIGHT = 0.49g
T
JMAX
θ
JC(TOP)
LGA PACKAGE
= 41.74°C/W, θ
JC(BOTTOM)
= 17.8°C/W
HBA DC
G

orDer inForMaTion

PART NUMBER PAD OR BALL FINISH PART MARKING* PACKAGE
DEVICE
FINISH CODE
TYPE
LTM8021EV#PBF Au (RoHS) LTM8021V e4 LGA 3 –40°C to 125°C
LTM8021IV#PBF Au (RoHS) LTM8021V e4 LGA 3 –40°C to 125°C
MSL
RATING
TEMPERATURE RANGE (Note 2)
V
OUT
BANK 2
BIAS
GND BANK 3
Consult Marketing for parts specified with wider operating temperature ranges. *Device temperature grade is indicated by a label on the shipping
container. Pad or ball finish code is per IPC/JEDEC J-STD-609.
• Terminal Finish Part Marking:
www.linear.com/leadfree
The l denotes the specifications which apply over the full operating

elecTrical characTerisTics

temperature range, otherwise specifications are at TA = 25°C, VIN = 10V, V
• Recommended LGA and BGA PCB Assembly and Manufacturing
Procedures:
www.linear.com/umodule/pcbassembly
• LGA and BGA Package and Tray Drawings:
.linear.com/packaging
www
RUN/SS
= 10V, V
BIAS
= 3V, R
= 31.6k.
ADJ
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
IN
V
OUT
R
ADJ(MIN)
I
LK
I
OUT
I
Q(VIN)
I
Q(BIAS)
∆V
OUT/VOUT
∆V
OUT/VOUT
Input DC Voltage V
Output DC Voltage 0 < I
Minimum Allowable R
ADJ
Leakage from IN to OUT RUN/SS = V
Continuous Output DC Current 5V ≤ VIN ≤ 36V, V
Quiescent Current into V
IN
Quiescent Current into BIAS Not Switching 0.15 µA
Line Regulation 5V ≤ VIN ≤ 36V, I
Load Regulation VIN = 24V, 0 ≤ I
= 5V, R
RUN/SS
< 500mA; R
OUT
0 < I
< 500mA; R
OUT
Note 3
BIAS
RUN/SS = 0.2V, V Not Switching
R
= Open
ADJ
OUT
= Open 3 36 V
ADJ
Open
ADJ
= 19.1k, 0.1%
ADJ
= 0V, R
ADJ
= V
BIAS
, R
BIAS
= 500mA
OUT
≤ 500mA, V
Open 2.7 6 µA
OUT
Open
ADJ
= V
BIAS
OUT
0.8 5
18
0 500 mA
0.1
1.5
0.5 %
0.35 %
1
2.5
kW
µA
mA
V V
2
8021fd
For more information www.linear.com/LTM8021
Page 3
LTM8021
elecTrical characTerisTics
The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C, VIN = 10V, V
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
OUT(DC)
V
OUT(AC_RMS)
f
SW
I
OSC
I
ISC
DC Output Voltage
Output Voltage Ripple (RMS) VIN = 24V, I
Switching Frequency I
Short-Circuit Output Current VIN = 36V, V
Short-Circuit Input Current VIN = 36V, V
ADJ Voltage at ADJ Pin R
V
BIAS(MIN)
Minimum BIAS Voltage for Proper
VIN = 24V, 0 ≤ I R
= 31.6k, 0.1%
ADJ
C
= 2.2µF, V
OUT
= 500mA 0.9 1.1 1.3 MHz
OUT
Open
ADJ
I
= 500mA 2.2 3 V
OUT
Operation
I
ADJ
I
RUN/SS
V
IH(RUN/SS)
V
IL(RUN/SS)
R
FB
Current Out of ADJ Pin V
RUN/SS Pin Current V
RUN/SS Input High Voltage R
RUN/SS Input Low Voltage R
Internal Feedback Resistor RUN/SS = V
= 5V, V
OUT
RUN/SS
Open, I
ADJ
Open, I
ADJ
= 2.5V, R
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
Note 2: The LTM8021E is guaranteed to meet performance specifications from 0°C to 125°C internal. Specifications over the full –40°C to 125°C internal operating temperature range are assured by design,
≤ 500mA
OUT
= 250mA
OUT
= V
BIAS
= V
BIAS
OUT
= V
BIAS
OUT
= 0V, RUN/SS = 0V 50 µA
ADJ
Open 23 µA
ADJ
= 500mA 1.6 V
OUT
= 500mA 0.5 V
OUT
= V
BIAS
ADJ
characterization and correlation with statistical process controls. The LTM8021I is guaranteed to meet specifications over the full – 40°C to 125°C internal operating temperature range. Note that the maximum internal temperature is determined by specific operating conditions in conjunction with board layout, the rated package thermal resistance and other environmental factors.
Note 3: Guaranteed by design.
RUN/SS
= 10V, V
BIAS
= 3V, R
= 31.6k.
ADJ
3.3
1 mV
OUT
= 0V 900 mA
= 0V 25 mA
l
0.79 0.80 0.83 V
= 0V 100
kW
V
For more information www.linear.com/LTM8021
8021fd
3
Page 4
LTM8021
EFFICIENCY (%)
90
EFFICIENCY (%)
90
EFFICIENCY (%)
90
90
BIAS CURRENT (mA)
BIAS CURRENT (mA)
10

Typical perForMance characTerisTics

Efficiency vs Load Current
V
= 1.8V
OUT
85
80
75
70
65
60
55
50
45
40
0
100
50
VIN = 5V
VIN = 12V
VIN = 24V
VIN = 36V
200
150 LOAD CURRENT (mA)
Efficiency vs Load Current
V
= 5V
OUT
85
80
75
EFFICIENCY (%)
70
65
60
0
50
VIN = 12V
VIN = 24V
VIN = 36V
200
150
100
LOAD CURRENT (mA)
250
250
300
300
350
350
400
400
450
8021 G01
450
8021 G04
500
500
Efficiency vs Load Current
V
= 2.5V
OUT
85
80
75
70
65
60
55
50
0
100
50
VIN = 5V
VIN = 12V
VIN = 24V
VIN = 36V
200
150
250
LOAD CURRENT (mA)
vs Load Current
I
BIAS
6
V
= 0.8V
OUT
5
4
3
2
BIAS CURRENT (mA)
1
0
100
0
300 400 500
200
LOAD CURRENT (mA)
300
350
VIN = 3.4V
VIN = 5V
VIN = 12V
VIN = 24V
= 25°C, unless otherwise noted
T
A
Efficiency vs Load Current
V
OUT
85
80
75
70
65
60
400
450
8021 G02
500
55
0
50
I
BIAS
9
V
OUT
8
7
6
5
4
3
2
1
0
600
8021 G05
0
= 3.3V
100
VIN = 5V
VIN = 12V
VIN = 24V
VIN = 36V
200
150
250
LOAD CURRENT (mA)
vs Load Current
= 1.8V
100
200
LOAD CURRENT (mA)
VIN = 3.4V
300 400 500
300
350
VIN = 5V
VIN = 12V
VIN = 24V
400
450
8021 G03
8021 G06
500
600
4
I
vs Load Current
BIAS
8
V
= 2.5V
OUT
7
6
5
4
3
BIAS CURRENT (mA)
2
1
0
0
100
VIN = 5V
VIN = 12V
VIN = 24V
300 400 500
200
LOAD CURRENT (mA)
I
BIAS
V
OUT
9
8
7
6
5
4
3
2
1
0
600
8021 G07
For more information www.linear.com/LTM8021
0
vs Load Current
= 3.3V
100
300 400 500
200
LOAD CURRENT (mA)
VIN = 5V
VIN = 12V
VIN = 24V
600
8021 G08
8021fd
Page 5
LTM8021
INPUT CURRENT (mA)
400
INPUT CURRENT (mA)
INPUT CURRENT (mA)
140
INPUT VOLTAGE (V)
OUTPUT CURRENT (mA)
900
Typical perForMance characTerisTics
Input Current vs Output Current
350
300
250
200
150
100
50
0
VIN = 5V
0
50
V
= 2.5V
OUT
200
150
100
OUTPUT CURRENT (mA)
250
300
V
350
Input Quiescent Current vs Input Voltage
3000
VO = 3.3V
2500
2000
1500
1000
500
INPUT QUIESCENT CURRENT (µA)
OUT
V
= 3.3V
OUT
400
= 1.8V
450
8021 G09
500
Input Current vs Output Current
300
VIN = 12V
250
200
150
100
50
0
100
0
50
OUTPUT CURRENT (mA)
V
150
OUT
= 2.5V
200
250
V
= 3.3V
OUT
300
350
V
V
OUT
TA = 25°C, unless otherwise noted
Input Current vs Output Current
VIN = 24V
120
100
80
60
40
20
0
0
100
50
OUTPUT CURRENT (mA)
OUT
= 1.8V
400
= 5V
450
8021 G10
500
Minimum Input Running Voltage vs Output Voltage
7
I
= 500mA
OUT
6
5
4
3
2
1
V
150
OUT
= 2.5V
200
V
250
OUT
= 3.3V
300
350
V
= 5V
OUT
V
= 1.8V
OUT
500
450
400
8021 G11
0
0
10
5
20
15
INPUT VOLTAGE (V)
25
Output Short-Circuit Current vs Input Voltage
V
= 3.3V
OUT
880
860
840
820
800
780
760
740
720
4
12 20
8
16 243628
INPUT VOLTAGE (V)
30
35
8021 G12
32
8021 G14
40
For more information www.linear.com/LTM8021
0
1
0
2
OUTPUT VOLTAGE (V)
Radiated Emissions
90
36V
IN
80
5V
OUT
FULL LOAD
70
60
50
40
30
20
EMISSIONS LEVEL (dBµV/m)
10
0
–10
200
0
400
FREQUENCY (MHz)
3 4 5
CISPR22
CLASS B LIMIT
600
800
6
8021 G13
1000
8021 G15
8021fd
5
Page 6
LTM8021

pin FuncTions

VIN (Bank 1): The VIN pin supplies current to the LTM8021’s internal regulator and to the internal power switch. This pin must be locally bypassed with an external, low ESR capacitor of at least 1µF.
(Bank 2): Power Output Pins. An external capacitor is
V
OUT
connected from V
to GND in most applications. Apply
OUT
output load between these pins and GND pins.
BIAS (Pin H3): The BIAS pin connects to the internal boost Schottky diode and to the internal regulator. Tie to V
OUT
when V
> 3V or to another DC voltage greater
OUT
than 3V otherwise. When BIAS > 3V the internal circuitry will be powered from this pin to improve efficiency. Main regulator power will still come from VIN.
RUN/SS (Pin A1): Tie RUN/SS pin to ground to shut down the LTM8021. Tie to 1.6V or more for normal operation.

block DiagraM

If the shutdown feature is not used, tie this pin to the V
IN
pin. The RUN/SS also provides soft-start and frequency foldback. To use the soft-start function, connect a resistor and capacitor to this pin. Do not allow the RUN/SS pin to rise above V
. See the Applications Information section.
IN
GND (Bank 3): The GND connections serve as the main signal return and the primary heat sink for the LTM8021. Tie the GND pins to a local ground plane below the LTM8021 and the circuit components. Return the feedback divider to this signal.
ADJ (Pin A2): The LTM8021 regulates its ADJ pin to
0.8V. Connect the adjust resistor from this pin to ground. The value of R (V
– 0.8), where R
OUT
is given by the equation, R
ADJ
is in k.
ADJ
ADJ
= 80/
V
IN
RUN/SS
0.1µF
CURRENT MODE
CONTROLLER
10µH
V
OUT
100k 1%
ADJGND
10µF15pF
BIAS
8021 BD
6
8021fd
For more information www.linear.com/LTM8021
Page 7

operaTion

LTM8021
The LTM8021 is a standalone nonisolated step-down switching DC/DC power supply. It can deliver up to 500mA of DC output current with only bulk external input and output capacitors. This module provides a precisely regulated output voltage programmable via one external resistor from 0.8V
to 5VDC. The input voltage range is 3V
DC
to 36V. Given that the LTM8021 is a step-down converter, make sure that the input voltage is high enough to support the desired output voltage and load current. Please refer to the simplified Block Diagram.
The LTM8021 contains a current mode controller, power switching element, power inductor, power Schottky diode and a modest amount of input and output capacitance.
With its high performance current mode controller and internal feedback loop compensation, the LTM8021 module

applicaTions inForMaTion

For most applications, the design process is straight
forward, summarized as follows:
1. Refer to Table 1 for the row that has the desired input range and output voltage.
, C
2. Apply the recommended C
IN
OUT
and R
3. Connect BIAS as indicated.
While these component combinations have been tested for proper operation, it is incumbent upon the user to verify proper operation over the intended system’s line, load and environmental conditions.
If the desired output voltage is not listed in Table 1, set the output by applying an R by the equation, R in k and V
OUT
ADJ
is in volts. Verify the LTM8021’s operation
resistor whose value is given
ADJ
= 80/(V
– 0.80), where R
OUT
over the system’s intended line, load and environmental conditions.
ADJ
values.
ADJ
is
has sufficient stability margin and good transient perfor
­mance under a wide range of operating conditions with a wide range of output capacitors, even all ceramic ones (X5R or X7R). Current mode control provides cycle-by-cycle fast current limit, and automatic current limiting protects the module in the event of a short cir
cuit or overload fault.
The LTM8021 is based upon a 1.1MHz fixed frequency PWM current mode controller, equipped with cycle skip capability for low voltage outputs or light loads. A frequency foldback scheme helps to protect internal components from overstress under heavy and short-circuit output loads.
The drive circuit for the internal power switching element is powered through the BIAS pin. Power this pin with at least 3V.
Minimum Duty Cycle
The LTM8021 has a fixed 1.1MHz switching frequency. For any given output voltage, the duty cycle falls as the input voltage rises. At very large V
IN
to V
ratios, the duty
OUT
cycle can be very small. Because the LTM8021’s internal controller IC has a minimum on-time, the regulator will skip cycles in order to maintain output voltage regulation. This will result in a larger output voltage ripple and possible disturbances during recovery from a transient load step. The component values provided in Table 1 allow for skip cycle operation, but hold the resultant output ripple to around 50mV, or less. If even less ripple is desired, then more output capacitance may be necessary. Adding a feed
­forward capacitor has been empirically shown to modestly extend the input voltage range to where the LTM8021 does not
skip cycles. Apply the feedforward capacitor between
the V
pins and ADJ. This injects perturbations into the
OUT
control loop, therefore, values larger than 50pF are not recommended. A good value to start with is 12pF.
For more information www.linear.com/LTM8021
8021fd
7
Page 8
LTM8021
applicaTions inForMaTion
Table 1. Recommended Component Values and Configuration
VIN RANGE V
3.4V to 36V 0.8V 4.7µF 100µF 1210 8.2M 3V to 7V
3.4V to 36V 1.2V 4.7µF 100µF 1210 200k 3V to 7V
3.4V to 36V 1.5V 4.7µF 100µF 1210 115k 3V to 7V
3.4V to 36V 1.8V 2.2µF 100µF 1210 78.7k 3V to 7V
3.5V to 36V 2V 2.2µF 100µF 1210 66.5k 3V to 7V
4V to 36V 2.2V 1µF 22µF 1206 57.6k 3V to 7V
4V to 36V 2.5V 1µF 10µF 0805 47.5k 3V to 7V
5V to 36V 3.3V 1µF 4.7µF 0805 32.4k V
7V to 36V 5V 1µF 2.2µF 0805 19.1k V
3.5V to 32V –3.3V 1µF 4.7µF 0805 32.4k GND
3.75V to 31V –5V 1µF 4.7µF 0805 19.1k GND
3.4V to 15V 0.8V 4.7µF 100µF 1210 8.2M 3V to 7V
3.4V to 15V 1.2V 4.7µF 100µF 1210 200k 3V to 7V
3.4V to 15V 1.5V 4.7µF 47µF 1206 115k 3V to 7V
3.4V to 15V 1.8V 2.2µF 47µF 1206 78.7k 3V to 7V
3.5V to 15V 2V 2.2µF 22µF 1206 66.5k 3V to 7V
4V to 15V 2.2V 1µF 22µF 1206 57.6k 3V to 7V
4V to 15V 2.5V 1µF 10µF 0805 47.5k 3V to 7V
5V to 15V 3.3V 1µF 2.2µF 0805 32.4k V
7V to 15V 5V 1µF 1µF 0805 19.1k V
OUT
C
IN
C
OUT
R
ADJ
BIAS
OUT
OUT
OUT
OUT
9V to 24V 0.8V 1µF 100µF 1210 Open 3V to 7V
9V to 24V 1.2V 1µF 100µF 1210 200k 3V to 7V
9V to 24V 1.5V 1µF 47µF 1206 115k 3V to 7V
9V to 24V 1.8V 1µF 47µF 1206 78.7k 3V to 7V
9V to 24V 2V 1µF 22µF 1206 66.5k 3V to 7V
9V to 24V 2.2V 1µF 22µF 1206 57.6k 3V to 7V
9V to 24V 2.5V 1µF 10µF 0805 47.5k 3V to 7V
9V to 24V 3.3V 1µF 2.2µF 0805 32.4k V
9V to 24V 5V 1µF 1µF 0805 19.1k V
18V to 36V 0.8V 1uF 100µF 1210 Open 3V to 7V
18V to 36V 1.2V 1uF 100µF 1210 200k 3V to 7V
18V to 36V 1.5V 1uF 100µF 1210 115k 3V to 7V
18V to 36V 1.8V 1uF 100µF 1210 78.7k 3V to 7V
18V to 36V 2V 1uF 100µF 1210 66.5k 3V to 7V
18V to 36V 2.2V 1uF 22µF 1206 57.6k 3V to 7V
18V to 36V 2.5V 1uF 10µF 0805 47.5k 3V to 7V
18V to 36V 3.3V 1uF 4.7µF 0805 32.4k V
18V to 36V 5V 1uF 2.2µF 0805 19.1k V
OUT
OUT
OUT
OUT
8021fd
8
For more information www.linear.com/LTM8021
Page 9
applicaTions inForMaTion
8
LTM8021
Capacitor Selection Considerations
The CIN and C
capacitor values in Table 1 are the
OUT
minimum recommended values for the associated oper­ating conditions. Applying capacitor values below those indicated in Table 1 is not recommended, and may result in undesirable operation. Using larger values is generally acceptable, and can yield improved dynamic response or fault recovery, if it is necessary. Again, it is incumbent upon the user to verify proper operation over the intended system’s line, load and environmental conditions.
Ceramic capacitors are small, robust and have very low ESR. However, not all ceramic capacitors are suitable. X5R and X7R types are stable over temperature and ap­plied voltage and give dependable service. Other types, including Y5V and Z5U have very large temperature and voltage coefficients of capacitance. In an application cir­cuit they may have only a small fraction of their nominal capacitance resulting in much higher output voltage ripple than expected.
Ceramic capacitors are also piezoelectric. At light loads, the LTM8021 skips switching cycles in order to maintain regulation. The resulting bursts of current can excite a ceramic capacitor at audio frequencies, generating audible noise.
If this audible noise is unacceptable, use a high performance electrolytic capacitor at the output. This output capacitor can be a parallel combination of a 1µF ceramic capacitor and a low cost electrolytic capacitor.
A final precaution regarding ceramic capacitors con­cerns the maximum input voltage rating of the LTM8021. A ceramic input capacitor combined with trace or cable inductance forms a high Q (under damped) tank circuit. If the L
TM8021 circuit is plugged into a live supply, the input voltage can ring to twice its nominal value, possi­bly exceeding the device’s rating. This situation is easily avoided; see the Hot-Plugging Safely section.
Minimum Input Voltage
The LTM8021 is a step-down converter, so a minimum amount of headroom is required to keep the output in regulation. For most applications at full load, the input must be about 1.5V above the desired output. In addition, it takes more input voltage to turn on than is required for continuous operation. This is shown in Figure 1.
6.0 V
0.001
= 3.3V
OUT
RUN/SS
ENABLED
TO START
TO RUN
0.01 0.1 LOAD CURRENT (A)
1
8021 F01
V
= 5V
OUT
7
RUN/SS
6
ENABLED
5
4
INPUT VOLTAGE (V)
3
2
0.001
TO START
TO RUN
0.01 0.1
LOAD CURRENT (A)
1
5.5
5.0
4.5
4.0
3.5
INPUT VOLTAGE (V)
3.0
2.5
2.0
Figure 1. The LTM8021 Requires More Voltage to Start Than to Run
8021fd
For more information www.linear.com/LTM8021
9
Page 10
LTM8021
8021 F04
RUN
applicaTions inForMaTion
Soft-Start
The RUN/SS pin can be used to soft-start the LTM8021, reducing the maximum input current during start-up. The RUN/SS pin is driven through an external RC filter to create a voltage ramp at this pin. Figure 2 shows the soft-start circuit. By choosing a large RC time constant, the peak start-up current can be reduced to the current that is required to regulate the output, with no overshoot. Choose the value of the resistor so that it can supply 80µA when the RUN/SS pin reaches 2V.
15k
0.22µF
RUN/SS
GND
8021 F02
Figure 2. To Soft-Start the LTM8021, Add a Resistor and Capacitor to the RUN/SS Pin
Shorted Input Protection
Care needs to be taken in systems where the output will be held high when the input to the LTM8021 is absent. This may occur in battery charging applications or in battery backup systems where a battery or some other supply is diode ORed with the LTM8021’s output. If the
pin is allowed to float and the RUN/SS pin is held high
V
IN
(either by a logic signal or because it is tied to V
), then
IN
the LTM8021’s internal circuitry will pull its quiescent current through its internal power switch. This is fine if
your system can tolerate a few milliamps in this state. If the RUN/SS pin is grounded, the internal power switch current will drop to essentially zero. However, if the V
IN
pin is grounded while the output is held high, then parasitic diodes inside the LTM8021 can pull large currents from the output through the internal power switch and the V
IN
pin. Figure 3 shows a circuit that will run only when the input voltage is present and that protects against a shorted or reversed input.
PCB Layout
Most of the problems associated with the PCB layout have been alleviated or eliminated by the high level of integration of the LTM8021. The LTM8021 is nevertheless a switching power supply, and care must be taken to minimize EMI and ensure proper operation. Even with the high level of integration, one may fail to achieve a specified operation with a haphazard or poor layout. See Figure 4 for a suggested layout.
Ensure that the grounding and heatsinking are acceptable.
A few rules to keep in mind are:
1.
Place the C
capacitor as close as possible to the VIN
IN
and GND connection of the LTM8021.
Place the C
2.
and GND connection of the LTM8021.
V
OUT
3. Place the C
capacitor as close as possible to the
OUT
and C
IN
capacitors such that their ground
OUT
currents flow directly adjacent to, or underneath the LTM8021.
LTM8021
RT
V
OUT
BIAS
R
ADJ
8021 F03
V
OUT
C
OUT
V
4V TO 36V
V
C
IN
IN
RUN/SS
GND
IN
Figure 3. The Input Diode Prevents a Shorted Input from Discharging a Backup Battery Tied to the Output. It Also Protects the Circuit from a Reversed Input. The LTM8021 Runs Only When the Input is Present
10
For more information www.linear.com/LTM8021
PLANE
GND V
R
ADJ
RUN/SS
V
IN
C
IN
FB
OUT
C
OUT
BIAS
Figure 4. Layout Showing Suggested External Components, GND Plane and Thermal Vias
8021fd
Page 11
applicaTions inForMaTion
LTM8021
+
LOW
IMPEDANCE
ENERGIZED
24V SUPPLY
+
CLOSING SWITCH
SIMULATES HOT PLUG
I
IN
STRAY INDUCTANCE DUE TO 6 FEET (2 METERS) OF TWISTED PAIR
+
22µF AI.EI.
V
IN
V
IN
LTM8021
4.7µF
20V/DIV
10A/DIV
I
IN
DANGER
RINGING V ABSOLUTE MAXIMUM RATING
20µs/DIV
MAY EXCEED
IN
(5a)
V
LTM8021
4.7µF
(5b)
20V/DIV
10A/DIV
IN
I
IN
20µs/DIV
0.7Ω LTM8021
+
4.7µF0.1µF
(5c)
Figure 5. Ensures Reliable Operation When the LTM8021 is Connected to a Live Supply
4. Connect all of the GND connections to as large a copper pour or plane area as possible on the top layer. Avoid breaking the ground connection between the external components and the LTM8021.
Hot-Plugging Safely
small size, robustness and low impedance of ceramic
The capacitors make them an attractive option for the input bypass capacitor of LTM8021. However, these capacitors can cause problems if the LTM8021 is plugged into a live supply (see the Linear Technology Application Note 88 for a complete discussion). The low loss ceramic capacitor combined with stray inductance in series with the power
V
IN
20V/DIV
I
IN
10A/DIV
20µs/DIV
8021 F05
source forms an under damped tank circuit, and the volt­age at the VIN pin of the LTM8021 can ring to twice the nominal input voltage, possibly exceeding the LTM8021’s rating and damaging the part. If the input supply is poorly controlled or the user will be plugging the LTM8021 into an energized supply, the input network should be designed to prevent this overshoot. Figure 5 shows the waveforms that result when an LTM8021 circuit is connected to a 24V supply through six feet of 24-gauge twisted pair. The first plot is the response with a 2.2µF ceramic capacitor at the input. The input voltage rings as high as 35V and the input current peaks at 20A. One method of damping the tank circuit is to add another capacitor with a series resistor to
8021fd
For more information www.linear.com/LTM8021
11
Page 12
LTM8021
applicaTions inForMaTion
the circuit. In Figure 5b an aluminum electrolytic capacitor has been added. This capacitor’s high equivalent series resistance damps the circuit and eliminates the voltage overshoot. The extra capacitor improves low frequency ripple filtering and can slightly improve the efficiency of the circuit, though it is likely to be the largest component in the circuit. An alternative solution is shown in Figure 5c. A 0.7W resistor is added in series with the input to eliminate the voltage overshoot (it also reduces the peak input current). A 0.1µF capacitor improves high frequency filtering. This solution is smaller and less expensive than the electrolytic capacitor. For high input voltages its impact on efficiency is minor, reducing efficiency less than one-half percent for a 5V output at full load operating from 24V.
Thermal Considerations
The LTM8021 output current may need to be derated if it is required to operate in a high ambient temperature or deliver a large amount of continuous power. The amount of current derating is dependent upon the input voltage, output power and ambient temperature. The temperature rise curves given in the Typical Performance Charac
­teristics section can be used as a guide. These curves were generated by a LTM8021 mounted to a 40.3cm
2
4-layer FR4 printed circuit board. Boards of other sizes and layer count can exhibit different thermal behavior, so it is incumbent upon the user to verify proper operation over the intended system’s line, load and environmental operating conditions.
The thermal resistance numbers listed in Page 2 of the data sheet are based on modeling the µModule package mounted on a test board specified per JESD51-9 (Test Boards for Area Array Surface Mount Package Thermal Measurements). The thermal coefficients provided in this page are based on JESD 51-12 (Guidelines for Reporting and Using Electronic Package Thermal Information).
For increased accuracy and fidelity to the actual application, many designers use FEA to predict thermal performance. To that end, Page 2 of the data sheet typically gives four
thermal coefcients:
– Thermal resistance from junction to ambient.
θ
JA
θ
JCbottom
– Thermal resistance from junction to the bottom
of the product case.
– Thermal resistance from junction to top of the
θ
JCtop
product case.
– Thermal resistance from junction to the printed
θ
JB
circuit board.
While the meaning of each of these coefficients may seem to be intuitive, JEDEC has defined each to avoid confusion and inconsistency. These definitions are given in JESD
51-12, and are quoted or paraphrased below:
is the natural convection junction-to-ambient air
θ
JA
thermal resistance measured in a one cubic foot sealed enclosure. This environment is sometimes referred to as still air although natural convection causes the air to move. This value is determined with the part mounted to a JESD 51-9 defined test board, which does not reflect an actual application or viable operating condition.
θ
JCbottom
is the thermal resistance between the junction and bottom of the package with all of the component power dissipation flowing through the bottom of the package. In the typical µModule converter, the bulk of the heat flows out the bottom of the package, but there is always heat flow out into the ambient environment. As a result, this thermal resistance value may be useful for comparing packages but the test conditions don’t generally match the user’s application.
is determined with nearly all of the component power
θ
JCtop
dissipation flowing through the top of the package. As the electrical connections of the typical µModule converter are on the bottom of the package, it is rare for an application to operate such that most of the heat flows from the junc tion to the top of the part. As in the case of θ
JCbottom
-
, this value may be useful for comparing packages but the test conditions don’t generally match the user’s application.
12
8021fd
For more information www.linear.com/LTM8021
Page 13
applicaTions inForMaTion
LTM8021
θJB is the junction-to-board thermal resistance where
almost all of the heat flows through the bottom of the µModule converter and into the board, and is really the sum of the θ
JCbottom
and the thermal resistance of the bottom of the part through the solder joints and through a portion of the board. The board temperature is measured a specified distance from the package, using a two sided, two layer board. This board is described in JESD 51-9.
Given these definitions, it should now be apparent that none of these thermal coefficients reflects an actual physical operating condition of a µModule converter. Thus, none of them can be individually used to accurately predict the thermal performance of the product. Likewise, it would be inappropriate to attempt to use any one coefficient to correlate to the junction temperature vs load graphs given in the product’s data sheet. The only appropriate way to use the coefficients is when running a detailed thermal
JUNCTION-TO-AMBIENT RESISTANCE (JESD 51-9 DEFINED BOARD)
analysis, such as FEA, which considers all of the thermal resistances simultaneously.
A graphical representation of these thermal resistances is given in Figure 6.
The blue resistances are contained within the µModule converter, and the green are outside.
The die temperature of the LTM8021 must be lower than the maximum rating of 125°C, so care should be taken in the layout of the circuit to ensure good heat sinking of the LTM8021. The bulk of the heat flow out of the LTM8021 is through the bottom of the μModule converter and the LGA pads into the printed circuit board. Consequently a poor printed circuit board design can cause excessive heating, resulting in impaired performance or reliability. Please refer to the PCB Layout section for printed circuit board design suggestions.
JUNCTION-TO-CASE (TOP)
RESISTANCE
JUNCTION AMBIENT
µMODULE DEVICE
JUNCTION-TO-BOARD RESISTANCE
JUNCTION-TO-CASE
(BOTTOM) RESISTANCE
Figure 6. Thermal Model of µModule Regulator
CASE (BOTTOM)-TO-BOARD
RESISTANCE
CASE (TOP)-TO-AMBIENT
RESISTANCE
BOARD-TO-AMBIENT
RESISTANCE
8021 F06
For more information www.linear.com/LTM8021
8021fd
13
Page 14
LTM8021
I
(mA)
600

Typical applicaTions

0.8V Step-Down Converter
VIN*
3.4V TO 36V
5V
1µF
*RUNNING VOLTAGE RANGE. PLEASE REFER TO THE APPLICATIONS INFORMATION SECTION FOR START-UP DETAILS.
LTM8021
V
IN
BIAS
RUN/SS
GND ADJ
V
OUT
100µF
VIN*
7V TO 36V
V
OUT
0.8V AT 500mA
8021 TA02
5V Step-Down Converter
LTM8021
V
IN
RUN/SS
GND ADJ
1µF
1.8V Step-Down Converter
VIN*
3.4V TO 36V
5V
1µF
*RUNNING VOLTAGE RANGE. PLEASE REFER TO THE APPLICATIONS INFORMATION SECTION FOR START-UP DETAILS.
V
V
OUT
BIAS
19.1k
OUT
5V AT 500mA
2.2µF
LTM8021
V
IN
BIAS
RUN/SS
GND ADJ
V
OUT
100µF
78.7k
V
OUT
1.8V AT 500mA
8021 TA03
–5V Positive-to-Negative Converter Load Current vs Input Voltage
VIN*
3.75V TO 31V
*RUNNING VOLTAGE RANGE. PLEASE REFER TO THE APPLICATIONS INFORMATION SECTION FOR START-UP DETAILS.
1µF
LTM8021
V
IN
RUN/SS
GND ADJ
*RUNNING VOLTAGE RANGE. PLEASE REFER TO THE APPLICATIONS INFORMATION SECTION FOR START-UP DETAILS.
V
OUT
BIAS
4.7µF
19.1k
OPTIONAL SCHOTTKY CLAMP
–5V
8021 TA05
LOAD
500
400
300
200
100
8021 TA04
0
0
10 20
5
15 25
VIN (V)
8021 TA05b
14
8021fd
For more information www.linear.com/LTM8021
Page 15

package DescripTion

LGA 35 0113 REV B
Please refer to http://www.linear.com/designtools/packaging/ for the most recent package drawings.
LGA Package
35-Lead (11.25mm × 6.25mm × 2.82mm)
(Reference LTC DWG # 05-08-1805 Rev B)
aaa Z
11.250 BSC
X
Y
2.72 – 2.92
LTM8021
2.540
1.270
0.0000
0.9525
1.270
1.5875
2.540
PAD 1
CORNER
4
4.445
3.175
1.905
SUGGESTED PCB LAYOUT
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994
2. ALL DIMENSIONS ARE IN MILLIMETERS
3
LAND DESIGNATION PER JESD MO-222, SPP-010 AND SPP-020
4
DETAILS OF PAD #1 IDENTIFIER ARE OPTIONAL, BUT MUST BE LOCATED WITHIN THE ZONE INDICATED. THE PAD #1 IDENTIFIER MAY BE EITHER A MOLD OR A MARKED FEATURE
5. PRIMARY DATUM -Z- IS SEATING PLANE
6. THE TOTAL NUMBER OF PADS: 35
7 PACKAGE ROW AND COLUMN LABELING MAY VARY
!
AMONG µModule PRODUCTS. REVIEW EACH PACKAGE LAYOUT CAREFULLY
SYMBOL
aaa
bbb
TOLERANCE
0.15
0.10
PACKAGE TOP VIEW
0.0000
0.635
0.635
0.635
0.9525
0.3175
TOP VIEW
1.905
3.175
4.445 SEE NOTES
0.605 – 0.665
5.080 BSC
PADS
3
1.270 BSC
COMPONENT
PIN “A1”
TRAY PIN 1
6.250 BSC
aaa Z
DETAIL A
PACKAGE SIDE VIEW
0.605 – 0.665
G
H B AD C
LTMXXXXXX
BEVEL
PACKAGE IN TRAY LOADING ORIENTATION
EF
PACKAGE BOTTOM VIEW
µModule
2.40 – 2.60
8.890 BSC
MOLD
DETAIL A
bbb Z
CAP
SUBSTRATE
0.27 – 0.37
Z
5
4
3
2
1
PAD 1 C (0.30)
SEE NOTES
7
For more information www.linear.com/LTM8021
8021fd
15
Page 16
LTM8021
package DescripTion
LTM8021 Pinout (Sorted by Pin Number)
PIN SIGNAL DESCRIPTION
A1 RUN/SS
A2 ADJ
A4 V
A5 V
B1 GND
B2 GND
B4 V
B5 V
C1 GND
C2 GND
D1 GND
D2 GND
D3 GND
D4 GND
D5 GND
E1 GND
E2 GND
E3 GND
E4 GND
E5 GND
F1 GND
F2 GND
F3 V
F4 V
F5 V
G1 GND
G2 GND
G3 V
G4 V
G5 V
H1 GND
H2 GND
H3 BIAS
H4 V
H5 V
IN
IN
IN
IN
OUT
OUT
OUT
OUT
OUT
OUT
OUT
OUT
16
8021fd
For more information www.linear.com/LTM8021
Page 17
LTM8021

revision hisTory

REV DATE DESCRIPTION PAGE NUMBER
D 3/14 Updated thermal resistance values
Updated Order Information table Updated Thermal Considerations section
(Revision history begins at Rev D)
2 2
12, 13
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
For more information www.linear.com/LTM8021
8021fd
17
Page 18
LTM8021

package phoTo

Typical applicaTion

3.3V Step-Down Converter
VIN*
5.5V TO 36V
1µF 4.7µF
*RUNNING VOLTAGE RANGE. PLEASE REFER TO THE APPLICATIONS INFORMATION SECTION FOR START-UP DETAILS.
LTM8021
V
IN
RUN/SS
GND ADJ
V
OUT
BIAS
32.4k
V
OUT
3.3V AT 500mA
8021 TA06

relaTeD parTs

PART NUMBER DESCRIPTION COMMENTS
LTM4600 10A DC/DC µModule
LTM4600HVMPV Military Plastic 10A DC/DC µModule
LTM4601/ LTM4601A
12A DC/DC µModule with PLL, Output Tracking/Margining and Remote Sensing
LTM4602 6A DC/DC µModule Pin-Compatible with the LTM4600
LTM4603 6A DC/DC µModule with PLL and Output Tracking/
Margining and Remote Sensing
LTM4604 4A Low V
DC/DC µModule
IN
LTM4605 5A to 12A Buck-Boost µModule High Efficiency, Adjustable Frequency, 4.5V ≤ V
LTM4607 5A to 12A Buck-Boost µModule High Efficiency, Adjustable Frequency, 4.5V ≤ V
LTM4608 8A Low V
DC/DC µModule
IN
LTM8020 36V, 200mA DC/DC µModule
LTM8022 1A, 36V DC/DC µModule
LTM8023 2A, 36V DC/DC µModule
Basic 10A DC/DC µModule, 15mm × 15mm × 2.8mm LGA
–55°C to 125°C Operation, 15mm × 15mm × 2.8mm LGA
®
Synchronizable, PolyPhase
Operation, LTM4601-1 Version Has No
Remote Sensing
Synchronizable, PolyPhase Operation, LTM4603-1 Version Has No Remote Sensing, Pin-Compatible with the LTM4601
2.375V ≤ V
≤ 5V, 0.8V ≤ V
IN
≤ 5V, 9mm × 15mm × 2.3mm LGA
OUT
16V, 15mm × 15mm × 2.8mm
25V, 15mm × 15mm × 2.8mm
2.375V ≤ V
4V ≤ V
Adjustable Frequency, 0.8V ≤ V
≤ 5V, 0.8V ≤ V
IN
≤ 36V, 1.25V ≤ V
IN
≤ 5V, 9mm × 15mm × 2.8mm LGA
OUT
≤ 5V, 6.25mm × 6.25mm × 2.3mm LGA
OUT
≤ 5V, 11.25mm × 9mm × 2.82mm,
OUT
Pin-Compatible to the LTM8023
Adjustable Frequency, 0.8V ≤ V
≤ 5V, 11.25mm × 9mm × 2.82mm,
OUT
Pin-Compatible to the LTM8022
≤ 20V, 0.8V ≤ V
IN
≤ 36V, 0.8V ≤ V
IN
OUT
OUT
18
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
For more information www.linear.com/LTM8021
www.linear.com/LTM8021
8021fd
LT 0314 REV D • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 2008
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