LINEAR TECHNOLOGY LTM4602 Technical data

LTM4602
6A High Effi ciency
DC/DC µModule
FEATURES
n
Complete Switch Mode Power Supply
n
Wide Input Voltage Range: 4.5V to 20V
n
6A DC, 8A Peak Output Current
n
0.6V to 5V Output Voltage
n
1.5% Output Voltage Regulation
n
Ultrafast Transient Response
n
Current Mode Control
n
Pb-Free (e4) RoHS Compliant Package with Gold-
Pad Finish
n
Pin Compatible with the LTM4600
n
Up to 92% Effi ciency
n
Programmable Soft-Start
n
Output Overvoltage Protection
n
Optional Short-Circuit Shutdown Timer
n
See the LTM4602HV for Operation Up to 28VIN
n
Small Footprint, Low Profi le (15mm × 15mm ×
2.8mm) Surface Mount LGA Package
APPLICATIONS
n
Telecom and Networking Equipment
n
Servers
n
Industrial Equipment
n
Point of Load Regulation
DESCRIPTION
The LTM®4602 is a complete 6A DC/DC step down power supply. Included in the package are the switching control­ler, power FETs, inductor, and all support components. Operating over an input voltage range of 4.5V to 20V, the LTM4602 supports an output voltage range of 0.6V to 5V, set by a single resistor. This high effi ciency design delivers 6A continuous current (8A peak), needing no heat sinks or airfl ow to meet power specifi cations. Only bulk input and output capacitors are needed to fi nish the design.
The low profi le package (2.8mm) enables utilization of unused space on the bottom of PC boards for high density point of load regulation. High switching frequency and an adaptive on-time current mode architecture enables a very fast transient response to line and load changes without sacrifi cing stability. Fault protection features include integrated overvoltage and short circuit protection with a defeatable shutdown timer. A built-in soft-start timer is adjustable with a small capacitor.
The LTM4602 is packaged in a thermally enhanced, compact (15mm × 15mm) and low profi le (2.8mm) over-molded Land Grid Array (LGA) package suitable for automated as­sembly by standard surface mount equipment. For the 4.5V to 28V input range version, refer to the LTM4602HV.
L, LT, LTC and LTM are registered trademarks of Linear Technology Corporation. μModule is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 5481178, 6100678, 6580258, 5847554, 6304066.
TYPICAL APPLICATION
6A μModuleTM Power Supply with 4.5V to 20V Input
V
4.5V TO 20V
IN
V
C
IN
V
IN
LTM4602
V
OSET
PGND SGND
OUT
C
OUT
R
SET
66.5k
4602 TA01a
V
OUT
1.5V 6A
Effi ciency vs Load Current
with 12V
100
90
80
70
60
50
40
EFFICIENCY (%)
30
20
10
0
0
*950kHz INSTEAD OF 1.3MHz INCREASES 3.3V EFFICIENCY 2%
2
LOAD CURRENT (A)
(FCB = 0)
IN
0.8V
1.2V
1.5V
1.8V
2.5V
3.3V
3.3V
4
OUT OUT OUT OUT OUT OUT OUT
6
(950kHz)*
8
4602 TA01b
4602fa
1
LTM4602
(
)
(Note 1)
FCB, EXTVCC, PGOOD, RUN/SS, V
, SVIN, f
V
IN
, COMP ............................................. –0.3V to 2.7V
V
OSET
............................................ –0.3V to 20V
ADJ
Operating Temperature Range (Note 2).... –40°C to 85°C
Junction Temperature ........................................... 125°C
Storage Temperature Range ................... –55°C to 125°C
.......... –0.3V to 6V
OUT
PIN CONFIGURATION ABSOLUTE MAXIMUM RATINGS
TOP VIEW
IN
ADJ
f
V
IN
PGND
V
OUT
LGA PACKAGE
104-LEAD
T
JMAX
DERIVED FROM 95mm × 76mm PCB WITH 4 LAYERS
θ
JA
15mm × 15mm × 2.8mm
= 125°C, θJA = 15°C/W, θJC = 6°C/W,
WEIGHT = 1.7g
OSET
EXTVCCV
SV
COMP SGND RUN/SS FCB
PGOOD
ORDER INFORMATION
LEAD FREE FINISH PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE
LTM4602EV#PBF LTM4602V 104-Lead (15mm × 15mm × 2.8mm) LGA –40°C to 85°C
LTM4602IV#PBF LTM4602V 104-Lead (15mm × 15mm × 2.8mm) LGA –40°C to 85°C
Consult LTC Marketing for parts specifi ed with wider operating temperature ranges. *The temperature grade is identifi ed by a label on the shipping container. Consult LTC Marketing for information on non-standard lead based fi nish parts.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/ This product is only offered in trays. For more information go to: http://www.linear.com/packaging/
The
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifi cations are at TA = 25°C, VIN = 12V. External CIN = 120μF, C application (front page) confi guration.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
IN(DC)
V
OUT(DC)
Input Specifi cations
V
IN(UVLO)
I
INRUSH(VIN)
I
Q(VIN)
Input DC Voltage
Output Voltage FCB = 0V
Under Voltage Lockout Threshold I
Input Inrush Current at Startup I
Input Supply Bias Current I
l denotes the specifi cations which apply over the –40°C to 85°C
= 200μF/Ceramic per typical
OUT
l
4.5 20 V
V
= 5V or 12V, V
IN
= 0A 3.4 4 V
OUT
= 0A. V
OUT
V
IN
V
IN
= 0A, EXTVCC Open
OUT
V
IN
V
IN
V
IN
V
IN
OUT
= 5V = 12V
= 12V, V = 12V, V = 5V, V = 5V, V
= 1.5V, FCB = 0
OUT
OUT OUT OUT
Shutdown, RUN = 0.8V, V
= 1.5V, I
OUT
= 1.5V, FCB = 5V
= 1.5V, FCB = 0V = 1.5V, FCB = 5V = 1.5V, FCB = 0V
= 12V
IN
OUT
= 0A
1.478
l
1.470
1.50
1.50
1.522
1.530
0.6
0.7
1.2 42
1.0 52 50 100
mA mA mA mA
μA
V
A A
2
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LTM4602
ELECTRICAL CHARACTERISTICS
The l denotes the specifi cations which apply over the –40°C to 85°C temperature range, otherwise specifi cations are at T
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
I
S(VIN)
Output Specifi cations
I
OUTDC
ΔV
OUT(LINE)
V
OUT
ΔV
OUT(LOAD)
V
OUT
V
OUT(AC)
fs Output Ripple Voltage Frequency V
t
START
ΔV
OUTLS
t
SETTLE
I
OUTPK
Control Stage
V
OSET
V
RUN/SS
I
RUN(C)/SS
I
RUN(D)/SS
– SV
V
IN
IN
I
EXTVCC
R
FBHI
V
FCB
I
FCB
PGOOD Output
ΔV
OSETH
ΔV
OSETL
ΔV
OSET(HYS)
V
PGL
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
Input Supply Current VIN = 12V, V
Output Continuous Current Range (See Output Current Derating Curves for Different V
, V
and TA)
IN
OUT
Line Regulation Accuracy V
Load Regulation Accuracy V
Output Ripple Voltage VIN = 12V, V
Turn-On Time V
Voltage Drop for Dynamic Load Step V
Settling Time for Dynamic Load Step Load: 10% to 50% to 10% of Full Load 25 μs
Output Current Limit Output Voltage in Foldback
Voltage at V
Pin I
OSET
RUN ON/OFF Threshold 0.8 1.5 2 V
Soft-Start Charging Current V
Soft-Start Discharging Current V
Current into EXTVCC Pin EXTVCC = 5V, FCB = 0V, V
Resistor Between V
OUT
and V
OSET
Forced Continuous Threshold 0.57 0.6 0.63 V
Forced Continuous Pin Current V
PGOOD Upper Threshold V
PGOOD Lower Threshold V
PGOOD Hysteresis V
PGOOD Low Voltage I
= 25°C, VIN = 12V. Per typical application (front page) confi guration.
A
= 1.5V, I
V
IN
V
IN
V
IN
OUT
V
IN
OUT
V
IN
OUT
OUT
V V
OUT
C
OUT
OUT
= 12V, V = 5V, V
= 12V, V
= 1.5V, I
= 3.3V, I
OUT
= 1.5V, I
OUT
= 1.5V 0 6 A
OUT
= 0A, FCB = 0V,
OUT
= 4.5V to 20V
= 1.5V, I
= 0A to 6A, FCB = 0V,
OUT
= 5V, VIN = 12V (Note 3)
= 1.5V, I
OUT
= 1.5V, I
= 1.5V, I
= 12V
IN
= 5V
IN
= 6A, FCB = 0V 850 kHz
OUT
= 1A
OUT
= 1.5V, Load Step: 0A/μs to 3A/μs = 22μF 6.3V, 330μF 4V POSCAP,
= 6A
OUT
= 6A
OUT
= 6 A
OUT
l
l
= 0A, FCB = 0V 10 15 mV
OUT
0.88
1.80
2.08
0.15 0.3 %
±0.25 ±0.15
±0.5 ±1.0
0.5
0.7
30 mV
P-P
ms ms
See Table 2
V
= 12V, V
IN
V
= 5V, V
IN
= 0A, V
OUT
= 0V –0.5 –1.2 –3 μA
RUN/SS
= 4V 0.8 1.8 3 μA
RUN/SS
OUT
OUT
= 1.5V
OUT
= 1.5V
= 1.5V
9 9
l
0.591 0.6 0.609 V
EXTVCC = 0V, FCB = 0V 100 mV
I
OUT
= 0A
OUT
= 1.5V,
16 mA
Pins 100 kΩ
= 0.6V –1 –2 μA
FCB
Rising 7.5 10 12.5 %
OSET
Falling –7.5 –10 –12.5 %
OSET
Returning 2 %
OSET
= 5mA 0.15 0.4 V
PGOOD
Note 2: The LTM4602E is guaranteed to meet performance specifi cations from 0°C to 85°C. Specifi cations over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls. The LTM4602I is guaranteed over the –40°C to 85°C temperature range.
Note 3: Test assumes current derating versus temperature.
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A A A
% %
A A
3
LTM4602
w
)
p
Light Load Effi ci
TYPICAL PERFORMANCE CHARACTERISTICS
Effi ciency vs Load Current
ith 5V
100
90
80
70
60
EFFICIENCY (%)
50
40
30
0
(FCB = 0)
IN
*FOR 5V TO 3.3V CONVERSION, SEE FREQUENCY ADJUSTMENT IN APPLICATIONS INFORMATION
2
LOAD CURRENT (A)
ency vs Load Current with 12V (FCB > 0.7V, <5V)
100
0.8V
OUT
1.2V
OUT
1.5V
OUT
1.8V
OUT
2.5V
OUT
3.3V
*
OUT
4
6
8
4602 G01
IN
Effi ciency vs Load Current with 12V(FCB = 0
100
90
80
70
60
EFFICIENCY (%)
50
40
30
0
*950kHz INSTEAD OF 1.3MHz INCREASES 3.3V EFFICIENCY 2%
2
LOAD CURRENT (A)
0.8V
OUT
1.2V
OUT
1.5V
OUT
1.8V
OUT
2.5V
OUT
3.3V
OUT
3.3V
OUT
4
1.2V Transient Response 1.5V Transient Response
(See Figure 21 for all curves)
Effi ciency vs Load Current with 20V
100
90
80
70
60
EFFICIENCY (%)
50
(950kHz)*
6
8
4602 G02
40
30
0
(FCB = 0)
IN
2
4
LOAD CURRENT (A)
1.2V
OUT
1.5V
OUT
1.8V
OUT
2.5V
OUT
3.3V
OUT
6
8
4602 G03
90
80
70
60
EFFICIENCY (%)
50
40
30
0
1.8V Transient Res
V
OUT
50mV/DIV
I
OUT
2A/DIV
1.8V AT 3A/μs LOAD STEP C 330μF, 4V SANYO POSCAP
0.20.1
0.40.3
0.5
LOAD CURRENT (A)
20μs/DIV
= 1 × 22μF, 6.3V CERAMICS
OUT
V
OUT
50mV/DIV
I
OUT
2A/DIV
1.5V AT 3A/μs LOAD STEP = 1 × 22μF, 6.3V CERAMICS
C
OUT
330μF, 4V SANYO POSCAP
20μs/DIV
1.2V
1.5V
1.8V
2.5V
3.3V
0.6 0.7 0.9
0.8
OUT OUT OUT OUT OUT
4602 G04
1
V
OUT
50mV/DIV
I
OUT
2A/DIV
1.2V AT 3A/μs LOAD STEP C
= 1 × 22μF, 6.3V CERAMICS
OUT
330μF, 4V SANYO POSCAP
20μs/DIV
4602 G05
onse 2.5V Transient Response 3.3V Transient Response
4602 G07
V
OUT
50mV/DIV
I
OUT
2A/DIV
2.5V AT 3A/μs LOAD STEP = 1 × 22μF, 6.3V CERAMICS
C
OUT
330μF, 4V SANYO POSCAP
20μs/DIV
4602 G08
V
OUT
50mV/DIV
I
OUT
2A/DIV
3.3V AT 3A/μs LOAD STEP = 1 × 22μF, 6.3V CERAMICS
C
OUT
330μF, 4V SANYO POSCAP
20μs/DIV
4602 G06
4602 G09
4
4602fa
LTM4602
(
)
TYPICAL PERFORMANCE CHARACTERISTICS
Start-Up, No Load, I
V
OUT
0.5V/DIV
I
IN
0.5A/DIV
VIN = 12V
= 1.5V
V
OUT
C
= 1 × 22μF, 6.3V X5R
OUT
330μF, 4V SANYO POSCAP NO EXTERNAL SOFT-START CAPACITOR
V
OUT
0.5V/DIV
I
0.5A/DIV
= 0A
OUT
200μs/DIV
4602 G10
Short-Circuit Protection, I
= 6A
IN
VIN = 12V
= 1.5V
V
OUT
= 1 × 22μF, 6.3V X5R
C
OUT
330μF, 4V SANYO POSCAP NO EXTERNAL SOFT-START CAPACITOR
20μs/DIV
Start-Up, I
Resistive Load
V
OUT
0.5V/DIV
I
IN
0.5A/DIV
VIN = 12V
= 1.5V
V
OUT
= 1 × 22μF, 6.3V X5R
C
OUT
330μF, 4V SANYO POSCAP NO EXTERNAL SOFT-START CAPACITOR
4602 G13
OUT
= 6A
500μs/DIV
(V)
OUT
V
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
0
(See Figure 21 for all curves)
Short-Circuit Protection,
= 0A
I
V
OUT
0.5V/DIV
I
IN
0.5A/DIV
4602 G11
VIN to V
f
ADJ
SEE FREQUENCY ADJUSTMENT DISCUSSION FOR 12VIN TO 5V CONVERSION
Step-Down Ratio
OUT
= OPEN
0.6V
515
OUT
VIN = 12V
= 1.5V
V
OUT
= 1 × 22μF, 6.3V X5R
C
OUT
330μF, 4V SANYO POSCAP NO EXTERNAL SOFT-START CAPACITOR
5V
3.3V
2.5V
1.8V
1.5V
1.2V
10 20
VIN (V)
AND 5VIN TO 3.3V
OUT
4602 G14
20μs/DIV
4602 G12
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5
LTM4602
PIN FUNCTIONS
(See Package Description for Pin Assignment)
VIN (Bank 1): Power Input Pins. Apply input voltage be-
tween these pins and PGND pins. Recommend placing input decoupling capacitance directly between VIN pins and PGND pins.
f
(Pin A15): A 110k resistor from VIN to this pin sets
ADJ
the one-shot timer current, thereby setting the switching frequency. The LTM4602 switching frequency is typically 850kHz. An external resistor to ground can be selected to reduce the one-shot timer current, thus lower the switching frequency to accommodate a higher duty cycle step down requirement. See the applications section.
SVIN (Pin A17): Supply Pin for Internal PWM Controller. Leave this pin open or add additional decoupling capacitance.
EXTVCC (Pin A19): External 5V supply pin for controller. If left open or grounded, the internal 5V linear regulator will power the controller and MOSFET drivers. For high input voltage applications, connecting this pin to an external 5V will reduce the power loss in the power module. The EXTVCC voltage should never be higher than VIN.
V
(Pin A21): The Negative Input of The Error Amplifi er.
OSET
Internally, this pin is connected to V
with a 100k precision
OUT
resistor. Different output voltages can be programmed with additional resistors between the V
and SGND pins.
OSET
COMP (Pin B23): Current Control Threshold and Error Amplifi er Compensation Point. The current comparator threshold increases with this control voltage. The voltage ranges from 0V to 2.4V with 0.8V corresponding to zero sense voltage (zero current).
TOP VIEW
2
1
V
8
IN
BANK 1
PGND
BANK 2
12
25
32
39
40
50
51
62
61
13 14 15
26 27 28 29 30 31
33 34 35 36 37 38
42 43 44 45 46 47
41
52 53 54 55 56 57 58
63 64 65 66 67 68 69
SGND (Pin D23): Signal Ground Pin. All small-signal components should connect to this ground, which in turn connects to PGND at one point.
RUN/SS (Pin F23): Run and Soft-Start Control. Forcing this pin below 0.8V will shut down the power supply. Inside the power module, there is a 1000pF capacitor which provides approximately 0.7ms soft-start time with 200μF output capacitance. Additional soft-start time can be achieved by adding additional capacitance between the RUN/SS and SGND pins. The internal short-circuit latchoff can be disabled by adding a resistor between this pin and the VIN pin. This pullup resistor must supply a minimum 5μA pull up current.
FCB (Pin G23): Forced Continuous Input. Grounding this pin enables forced continuous mode operation regardless of load conditions. Tying this pin above 0.63V enables discontinuous conduction mode to achieve high effi ciency operation at light loads. There is an internal 4.75k resistor between the FCB and SGND pins.
PGOOD (Pin J23): Output Voltage Power Good Indicator. When the output voltage is within 10% of the nominal voltage, the PGOOD is open drain output. Otherwise, this pin is pulled to ground.
PGND (Bank 2): Power ground pins for both input and output returns.
V
(Bank 3): Power Output Pins. Apply output load
OUT
between these pins and PGND pins. Recommend placing High Frequency output decoupling capacitance directly between these pins and PGND pins.
IN
ADJ
f
11109
OSET
EXTVCCV
SV
1918171676543
A
20
B
COMP
C
21
D
SGND
E
22
F
RUN/SS
23
G
FCB
H
24
J
PGOOD
48
59
70
K
49
L
60
M
71
N
6
73
74 75 76 77 78 79 80
72
V
OUT
BANK 3
84 85 86 87 88 89 90 91
83
94
95 96 97 98
35
1 23
24
79
68
99 100 101 102 103
11 13
10 12
14 16
15 17
81
92
19 21
18 20 22
82
P
93
R
104
T
4602 PN01
4602fa
SIMPLIFIED BLOCK DIAGRAM
RUN/SS
LTM4602
SV
IN
R
SET
66.5k
PGOOD
COMP
FCB
f
ADJ
SGND
EXTV
V
OSET
1000pF
1.5μF
Q1
INT
COMP
4.75k
10Ω
CC
CONTROLLER
Q2
15μF
6.3V
PGND
100k
0.5%
4602 F01
C
IN
C
OUT
V
IN
4.5V TO 20V
V
OUT
1.5V 6A MAX
Figure 1. Simplifi ed LTM4602 Block Diagram
DECOUPLING REQUIREMENTS
T
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
C
IN
C
OUT
External Input Capacitor Requirement (V
= 4.5V to 20V, V
IN
OUT
= 1.5V)
External Output Capacitor Requirement (V
= 4.5V to 20V, V
IN
OUT
= 1.5V)
= 25°C, VIN = 12V. Use Figure 1 confi guration.
A
= 6A 20 μF
I
OUT
= 6A, Refer to Table 2 in the
I
OUT
100 200 μF
Applications Information Section
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7
LTM4602
OPERATION
μModule Description
The LTM4602 is a standalone nonisolated synchronous switching DC/DC power supply. It can deliver up to 6A of DC output current with only bulk external input and output capacitors. This module provides a precisely regulated output voltage programmable via one external resistor from
0.6V The input voltage range is 4.5V to 20V. A simplifi ed block diagram is shown in Figure 1 and the typical application schematic is shown in Figure 21.
The LTM4602 contains an integrated LTC constant on-time current-mode regulator, ultralow R switching speed and integrated Schottky diode. The typical switching frequency is 850kHz at full load. With current mode control and internal feedback loop compensation, the LTM4602 module has suffi cient stability margins and good transient performance under a wide range of operat­ing conditions and with a wide range of output capacitors, even all ceramic output capacitors (X5R or X7R).
Current mode control provides cycle-by-cycle fast current limit. In addition, foldback current limiting is provided in an overcurrent condition while V LTM4602 has defeatable short-circuit latch off. Internal overvoltage and undervoltage comparators pull the open­drain PGOOD output low if the output feedback voltage exits a ±10% window around the regulation point. Furthermore,
to 5.0VDC, not to exceed 80% of the input voltage.
DC
FETs with fast
DS(ON)
drops. Also, the
OSET
in an overvoltage condition, internal top FET Q1 is turned off and bottom FET Q2 is turned on and held on until the overvoltage condition clears.
Pulling the RUN/SS pin low forces the controller into its shutdown state, turning off both Q1 and Q2. Releasing the pin allows an internal 1.2μA current source to charge up the soft-start capacitor. When this voltage reaches 1.5V, the controller turns on and begins switching.
At low load current the module works in continuous cur­rent mode by default to achieve minimum output voltage ripple. It can be programmed to operate in discontinuous current mode for improved light load effi ciency when the FCB pin is pulled up above 0.8V and no higher than 6V. The FCB pin has a 4.75k resistor to ground, so a resistor
can set the voltage on the FCB pin.
to V
IN
When EXTV linear regulator powers the controller and MOSFET gate drivers. If a minimum 4.7V external bias supply is ap­plied on the EXTV off, and an internal switch connects EXTV driver voltage. This eliminates the linear regulator power loss with high input voltage, reducing the thermal stress on the controller. The maximum voltage on EXTV 6V. The EXTV
voltage. Also EXTVCC must be sequenced after VIN.
V
IN
pin is grounded or open, an integrated 5V
CC
pin, the internal regulator is turned
CC
to the gate
CC
pin is
CC
voltage should never be higher than the
CC
8
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