LINEAR TECHNOLOGY LTC6103, LTC6104 Technical data

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Dual Current-Sense Amplifi ers Simplify H-Bridge Load Monitoring
Design Note 407
Jon Munson
Introduction
The H-bridge power-transistor topology is increasingly popular as a means of driving motors and other loads bi­directionally from a single supply potential. In most cases there is great benefi t in monitoring the current delivered to the load and utilizing this information in real-time to provide operational feedback to a control system. In most new designs, pulse-width-modulation (PWM) techniques are used to provide highly ef fi cient variable power-delivery, but this places extremely fast voltage transitions at both terminals of the load and therefore complicates the instru­mentation problem. N ew high side current sense amplifi ers from Linear Technology can simplify this problem.
Measuring Load Current in the H-Bridge
The classical approach to load monitoring is to place a small value sense-resistance in series with the load that can develop a measurable voltage drop representing the load current (see Figure 1). The diffi culty here is that with PWM activity, the common mode voltage at the sense resistor has nasty voltage transitions that can corrupt the sense amplifi er opera tion with high frequency hash. While this hash can be fi ltered to recover useful low frequency information, the ability to provide fast fault protection is then lost. Additionally, this “fl ying” sense resistor confi guration is unable to monitor switch shoot-through current, leaving many important fault modes undetected or unmanaged (failed switch function, for example).
A far more practical method is to monitor the supply current fed to each half-bridge as shown in Figure 2. This scheme provides several benefi ts that simplify and improve the circuit performance. The main improvement comes from having the sense resistors at a relatively constant common mode voltage (i.e., the power supply voltage) so that fi delity of the PWM current waveform can be preserved. Additionally, by monitoring each half­bridge individually at the supply side, both failed power device operation and load shorts to ground are readily detected and manageable.
By using PWM logic that generates “sign-magnitude” control, one of the half-bridges is in a 100% pull high c o n d i t i o n ( d e p e n d i n g o n t h e d i r e c t i o n o r p o l a r i t y o f d r i v e ) . The load current equals the current delivered through the 100% (fully on) switch, unaffected by the duty cycle of the PWM activity on the other half-bridge. This permits s i m p l e r e c o n s t r u c t i o n o f t h e l o a d c u r r e n t w a v e f o r m u s i n g suitable high side sense amplifi cation techniques.
The Simple Solution
The LTC6103 and LTC6104 dual high side sense amplifi ers are ideal for per forming the H-bridge monitoring func tion. Both parts include two current sense input channels and
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
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DN407 F01
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Figure 1. Classical Load Sensing Problematic with PWM Figure 2. PWM-Compatible H-Bridge Load Sensing
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furnish either two unidirectional outputs (LTC6103) or a single bidirectional output (LTC6104). Since each current sense channel operates in a unidirectional fashion, only the current from the fully on half-bridge is monitored.
Since the current pulses in the other half-bridge are in the opposite direction, that amplifi er channel remains in a cutoff condition and does not impact the reading. This means that the output signals only refl ect the fully-on half-bridge current, which is identical to the controlled load current.
W i t h t h ei r fa s t (m i c r os e c on d le v el ) re s po n se t im e s, t he s e parts also offer overload sensing, thereby providing the ability to signal power device protection circuits in the event of fault conditions. Both parts are furnished in tiny MSOP-8 packages for compact layouts and can operate with up to 60V power supply potentials. With their 70V transient capability, the need for additional surge sup­pression components is eliminated in harsh automotive applications.
The dual outputs of the LTC6103 can be used individually to provide overload detection, and/or may be taken as a differential pair to provide a bidirectional signal to an analog-to-digital converter (ADC) for example. Figure 3 shows a typical circuit for a generic H-bridge application. The power devices may be complementary MOSFETs, pure N-MOSFETs, or other switching devices. When the
bridge drives the load (a motor assumed in the example shown), one of the LTC6103 outputs rises above ground, while the other remains pulled down to ground, thereby forming an accurate bidirectional differential output with a common mode voltage that never falls below ground. The selection of output resistance (4.99k in the example) can be scaled to satisfy the source-impedance require­ment of any ADC.
As an alternative, the output structure of the LTC6104 provides a single bidirectional signal. The output connec­t io n c an ei t he r s ou r ce or si nk cu rr en t t o a lo ad re si st a nc e, depending on which input channel is sensing current fl ow. A negative-going output swing remains linear as long
as Pin 4 (V
) is lower than the lowest expected output level by at least 0.5V. This condition is met if the load resistance is returned to a suitable reference voltage while Pin 4 is grounded (as shown in the Figure 4 example). The output resistance could also be returned directly to ground to form a true bipolar output if Pin 4 is tied to a suitable negative supply, such as –3V.
Conclusion
Designing a load current monitor for an H-bridge power driver is not diffi cult if you have the right amplifi er. The LTC6103 and LTC6104 fi t the bill. They include dual sense inputs and a choice of two different output con­fi gurations—features that reduce complexity and printed circuit area.
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(4V TO 60V)
10m10m
DIFFERENTIAL OUTPUT = ±2.5V FS (±10A FS)
4.99k
4.99k
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LTC6103
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*USE "SIGN-MAGNITUDE" PWM FOR ACCURATE LOAD CURRENT CONTROL AND MEASUREMENT
Figure 3. LTC6103 Provides Bidirectional H-Bridge
Monitoring with ADC-Friendly Differential Output
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3V TO 18V
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BATTERY
(6V TO 60V)
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*USE "SIGN-MAGNITUDE" PWM FOR ACCURATE
LOAD CURRENT CONTROL AND MEASUREMENT
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4.99k
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= 2.5V ±2V (±10A FS)
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Figure 4. LTC6104 Provides Bidirectional H-Bridge
Monitoring with Single-Ended Output
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Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
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