LINEAR TECHNOLOGY LTC4268-1 Technical data

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High Power PoE PD Interface with Integrated Flyback Controller
Design Note 425
Dilian Reyes
Introduction
To this day, Power over Ethernet (PoE) continues to gain popularity in today’s networking world. The 12.95W delivered to the Powered Device (PD) input supplied by the Power Sourcing Equipment (PSE) is a universal sup­ply. Each PD provides its own DC/DC conversion from a nominal 48V supply, thus eliminating the need for a cor­rect voltage wall adapter. However, higher power devices can not take advantage of standard PoE because of its power limitations, and must rely on a large wall adapter as their primary supply. The new LTC4268-1 breaks this power barrier by allowing for power of up to 35W for such power-hungry 2-pair PoE applications. The LTC4268-1 provides a complete solution by integrating a high power PD interface control with an isolated fl yback controller.
PD Interface Controller
The PD interface controller provides the same 25k sig­nature detection resistance defi ned in the standard PoE. An extended optional class can be read by a customized
L2
4.7μH
+
C1A
PoE+
PoE–
AUX+
AUX–
FMMT723
R14
4.7k
R18 100k
C8
0.1μF 100V
V
12μF 100V
PORTN
V
PORTN
PWRGD
D12
B2100
C1B
2.2μF 100V
C18
+
22μF 16V
100k
PWRGD UVLO PGV
LTC4268-1
t
PGDLYV
NEGVNEGVNEG
R
PGDLY
15k
D1 SMAJ58A
Q5
V
PORTP
SHDN
R
CLASS
V
R21 20k
PORTN
R
CLASS
I
ON
LIM_EN
R 100k
SYNC
tON
C19
0.1μF
CC
R
CMP
R9 20k 1/4W
ENDLY OSC SFST
R
CMP
2.1k
PSE that looks for such a class. Once a PSE detects and classifi es the PD, it fully powers on the device. The LTC4268-1 provides a low inrush current limit, allow­ing load capacitance to ramp up to the line voltage in a controlled manner without interference from the PSE current limit. Af ter the load capacitance is charged up, the LTC4268-1 switches to the high input current limit and provides a power good signal to its switching regulator indicating that it can start its operation. During this time, the LTC4268-1 remains in its high current limit state al­lowing for up to 35W delivered to the load.
Synchronous Flyback Controller
Once power is switched over to the synchronous fl yback controller, the LTC4268-1 regulates the output voltages by sensing the average of all the output voltages via a transformer winding during the fl yback time. This al­lows for tight output regulation without the use of an
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R3 10Ω 1/4W
R8 10Ω 1/4W
R13 B0540W
R15 47Ω
C24 1μF
L1
0.33μH
+
+
C5 47μF
L3
0.33μH
C21 47μF ×2
+
+
+
C6 100μF
C10 22μF ×2
C22 100μF
R 150k
ENDLY
D11 BAS21
R10 91Ω
C 33pF
OSC
0.033
T1
PA1558NL
Q1
Si4470EY
SENSE
C26
PA0184
R17 330Ω
C27
0.1μF
T2
C23 4700pF 250VAC
Si4488DY
Si4362DY
C28
2200pF
Q2
Q4
R2 10Ω
C7 1000pF
R13
100V
29.4k 1% R20 301k 1%
Q3
FB
SENSE
SENSE
C
GND
CMP
C
CMP
0.1μF
μF
C
SFST
Si4488DY
+
R
0.015Ω 1/8W
1%
SG
V
CMP
C33 3300pF
R27
10k
680pF
1500pF
C11
220pF
Q7
FMMT718Q6FMMT618
R22 15Ω
R28
D14
10k
BAT54
dn425 F01
C4
5V
2.4A
11.8V
0.4A
3.3V 4A
09/07/425
Figure 1. High Effi ciency, Triple Output, High Power PD
optoisolator, providing improved dynamic response and reliability. Synchronous rectifi cation increases the conversion effi ciency and cross-regulation effectiveness above a conventional fl yback topology. No external driver ICs or delay circuits are needed to achieve synchronous rectifi cation; a single resistor is all that is needed to program the synchronous rectifi er’s timing.
High Effi ciency, Triple Output, High Power PD
Figure 1 shows a design using the LTC4268-1 in a high power, triple output PD. A high power PSE connects through an Ethernet cable to the RJ45 connector. PSE detection and power is passed through the data pairs’ high power Ethernet transformer or directly to the spare pairs in this 2-pair 10/100BaseT PoE system. The PSE power is then controlled by the LTC4268-1 PD interface and forwarded on to its switching regulator. An auxiliary supply option can also be connected to bypass and dis­able the PD interface which gives the auxiliary priority in power supply over PoE. Power conversion is then from the auxiliary supply down to the output voltages.
The small supply of the LTC4268-1 utilizes an isolated fl yback topology with synchronous rectifi cation that requires no optoisolator, lowering the parts count. This circuit gives effi ciencies at full load of 83% when pow­ered from a PSE and over 85% power sourced from an auxiliary supply.
PSE and Auxiliary Supplies
Standard PSEs are capable of providing as low as 15.4W at the port output. This would not be suffi cient power for a high power PD operating at full load. Here, a customized PSE capable of delivering higher power must be used, or a PSE controller designed for high power such as an LTC4263-1 single port PSE controller. In cases where a high power PSE is not available, an auxiliary supply can be used.
2-Pair vs 4-Pair PD
2-pair power is used today in IEEE 802.3af systems. One pair of conductors is used to deliver the current and a
second pair is used for the return while two conductor pairs are not power ed. This architecture of fers the simplest implementation method but suffers from higher cable loss than an equivalent 4-pair system.
4-pair power delivers current to the PD via t wo conductor pairs in parallel allowing for an even higher level of power. This lowers the cable resistance but raises the issue of current balanc e between each conductor p air. Dif ferences in resistance of the transformer, cable and connectors along with differences in diode bridge forward voltage in the PD can cause an imbalance in the currents fl owing through each pair. Using two independent LTC4268-1s (Figure 2) allows for interfacing and power from two independent PSEs, and independent DC/DC converters resolve the current imbalance.
RJ45
CAT5
1
Rx1
2
3
Tx1
6
4
Rx2
5
7
Tx2
8
0.1μF
DF1501S
0.1μF
DF1501S
Figure 2. 4-Pair, High Power PD Diagram
PD
SMAJ58A
SMAJ58A
LTC4268-1
TYP APP
LTC4268-1
TYP APP
+
+
V
OUT
+
dn4DR F02
Conclusion
The LTC4268-1 is a highly integrated solution for the next generation of PD products. It offers PoE PD functional­ity with control for effi cient high power delivery to the output load.
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(408) 432-1900
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dn425f LT/TP 0907 451K • PRINTED IN THE USA
© LINEAR TECHNOLOGY CORPORATION 2007
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