LINEAR TECHNOLOGY LTC4090, LTC4090-5 Technical data

LTC4090/LTC4090-5
USB Power Manager with
Buck Regulator
FEATURES
Seamless Transition Between Power Sources: Li-
Ion Battery, USB, and 6V to 36V Supply (60V Max)
2A Output High Voltage Buck Regulator with Bat-
TM
Track
Internal 215mΩ Ideal Diode Plus Optional External
Adaptive Output Control (LTC4090)
Ideal Diode Controller Provides Low Loss Power Path When External Supply / USB Not Present
Load Dependent Charging from USB Input Guaran-
tees Current Compliance
Full Featured Li-Ion Battery Charger
1.5A Maximum Charge Current with Thermal Limiting
NTC Thermistor Input for Temperature Qualifi ed
Charging
Tiny (3mm × 6mm × 0.75mm) 22-Pin DFN Package
APPLICATIONS
HDD-Based Media Players
Personal Navigation Devices
Other USB-Based Handheld Products
Automotive Accessories
DESCRIPTION
The LTC®4090/LTC4090-5 are USB power managers plus high voltage Li-Ion/Polymer battery chargers. The devices control the total current used by the USB peripheral for operation and battery charging. Battery charge current is automatically reduced such that the sum of the load current and the charge current does not exceed the programmed input current limit. The LTC4090/LTC4090-5 also accom­modate high voltage power supplies, such as 12V AC/DC wall adapters, FireWire, or automotive power.
The LTC4090 provides a Bat-Track adaptive output that tracks the battery voltage for high effi ciency charging from the high voltage input. The LTC4090-5 provides a fi xed 5V output from the high voltage input to charge single cell Li-Ion bateries. The charge current is programmable and an
⎯C⎯H⎯R⎯
end-of-charge status output ( Also featured are programmable total charge time, an NTC thermistor input used to monitor battery temperature while charging and automatic recharging of the battery.
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation. Bat-Track is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners.
G) indicates full charge.
TYPICAL APPLICATION
CLPROG
40.2k
(TYP)
+ 0.3V 5V 5V
BAT
BOOST
LTC4090
GND PROG
AVAILABLE INPUT
HV INPUT (LTC4090)
HV INPUT (LTC4090-5)
USB ONLY BAT ONLY
HIGH (6V-36V)
VOLTAGE INPUT
5V WALL
ADAPTER
USB
59k
270pF
1μF
4.7μF
0.1μF
HVIN
IN
V
C
TIMER
R
T
V
OUT
V
BAT
V
0.47μF
SW
HVOUT
HVPR
OUT
BAT
6.8μH
22μF
1k
LOAD
4.7μF
+
100k2k
Li-Ion BATTERY
4090 TAO1
LTC4090/LTC4090-5 High Voltage
Battery Charger Effi ciency
90
FIGURE 12 SCHEMATIC WITH R
80
NO OUTPUT LOAD
70
60
50
EFFICIENCY (%)
40
30
20
2.0
PROG
2.5
= 52k
3.0 V
BAT
LTC4090
3.5
(V)
LTC4090-5
HVIN = 8V HVIN = 12V HVIN = 24V HVIN = 36V
4.0
4090 TA01b
4.5
4090fa
1
LTC4090/LTC4090-5
(Notes 1, 2, 3, 4)
HVIN, HVEN (Note 9) ................................................60V
BOOST ......................................................................56V
BOOST above SW .....................................................30V
PG, SYNC ..................................................................30V
IN, OUT, HVOUT
t < 1ms and Duty Cycle < 1% .................. –0.3V to 7V
Steady State ............................................. –0.3V to 6V
BAT, HPWR, SUSP, V
NTC, TIMER, PROG, CLPROG ..........–0.3V to V
, I
, I
I
IN
OUT
(Note 5) ..............................................2.5A
BAT
Operating Temperature Range .....................–40 to 85°C
Junction Temperature ........................................... 110°C
Storage Temperature Range .......................–65 to 125°C
, ⎯C⎯H⎯R⎯G, ⎯H⎯V⎯P⎯R ........... –0.3V to 6V
C
+ 0.3V
CC
PIN CONFIGURATIONABSOLUTE MAXIMUM RATINGS
TOP VIEW
SYNC
1
PG
2
R
3
T
V
4
C
NTC
5
VNTC
6
HVPR
7
CHRG
8
PROG
9
GATE
10
BAT
11
22-LEAD (6mm × 3mm) PLASTIC DFN
EXPOSED PAD (PIN 23) IS GND, MUST BE SOLDERED TO PCB
DJC PACKAGE
T
= 110°C, θJA = 47°C/W
JMAX
22
HVEN
21
HVIN
20
SW
19
BOOST
18
HVOUT
23
17
TIMER
16
SUSP
15
HPWR
14
CLPROG
13
OUT
12
IN
ORDER INFORMATION
LEAD FREE FINISH TAPE AND REEL PART MARKING PACKAGE DESCRIPTION TEMPERATURE RANGE
LTC4090EDJC#PBF LTC4090EDJC#TRPBF 4090 22-Lead (6mm × 3mm) Plastic DFN –40°C to 85°C
LTC4090EDJC-5#PBF LTC4090EDJC-5#TRPBF 40905 22-Lead (6mm × 3mm) Plastic DFN –40°C to 85°C
Consult LTC Marketing for parts specifi ed with wider operating temperature ranges. Consult LTC Marketing for information on non-standard lead based fi nish parts.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifi cations, go to: http://www.linear.com/tapeandreel/
ELECTRICAL CHARACTERISTICS
The ● denotes the specifi cations which apply over the full operating temperature range, otherwise specifi cations are at TA = 25°C. HVIN = HVEN = 12V, BOOST = 17V, VIN = HPWR = 5V, V R
= 100k, R
PROG
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
USB Input Current Limit
V
IN
I
IN
I
LIM
I
IN(MAX)
R
ON
V
CLPROG
I
SS
USB Input Supply Voltage
Input Bias Current I
Current Limit HPWR = 5V
Maximum Input Current Limit (Note 7) 2.4 A
On-Resistance VIN to V
CLPROG Servo Voltage in Current Limit R
Soft-Start Inrush Current 10 mA/μs
= 2k and SUSP = 0V, unless otherwise noted.
CLPROG
= 0 (Note 6)
BAT
Suspend Mode; SUSP = 5V
HPWR = 0V
I
OUT
= 80mA 0.215
OUT
CLPROG
R
CLPROG
= 2k = 1k
4.35 5.5 V
475
90
0.98
0.98
0.5 50
500 100
1.00
1.00
BAT
= 3.7V,
1
100
525 110
1.02
1.02
mA
μA
mA mA
Ω
V V
2
4090fa
LTC4090/LTC4090-5
ELECTRICAL CHARACTERISTICS
The ● denotes the specifi cations which apply over the full operating temperature range, otherwise specifi cations are at T R
PROG
= 100k, R
= 2k and SUSP = 0V, unless otherwise noted.
CLPROG
= 25°C. HVIN = HVEN = 12V, BOOST = 17V, VIN = HPWR = 5V, V
A
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
V
ΔV
CLEN
UVLO
UVLO
Input Current Limit Enable Threshold Voltage (V
- V
OUT
)
IN
Input Undervoltage Lockout VIN Rising
Input Undervoltage Lockout Hysteresis VIN Rising – VIN Falling 130 mV
(V (V
- V
) Rising
IN
OUT
- V
) Falling
IN
OUT
20
–80
3.6 3.8 4 V
50
–50
High Voltage Regulator
V
V
I
HVIN
V
V
HVIN
OVLO
OUT
OUT
HVIN Supply Voltage
HVIN Overvoltage Lockout Threshold
HVIN Bias Current Shutdown; HVEN = 0.2V
Not Switching, HVOUT = 3.6V
Output Voltage with HVIN Present Assumes HVOUT to OUT Connection,
0 ≤ V
≤ 4.2V (LTC4090)
BAT
Output Voltage with HVIN Present Assumes HVOUT to OUT Connection
660V
36 41.5 45 V
0.01
3.45 V
130
+ 0.3 4.6 V
BAT
4.85 5 5.15 V
(LTC4090-5)
f
SW
t
OFF
I
SW(MAX)
V
SAT
I
R
V
B(MIN)
I
BST
Switching Frequency RT = 8.66k
R
= 29.4k
T
R
= 187k
T
Minimum Switch Off-Time
2.1
0.9
160
2.4
1.0
200
60 150 ns
Switch Current Limit Duty Cycle = 5% 3.0 3.5 4.0 A
Switch V
CESAT
ISW = 2A 500 mV
Boost Schottky Reverse Leakage SW = 10V, HVOUT = 0V 0.02 2 μA
Minimum Boost Voltage (Note 8)
1.5 2.1 V
BOOST Pin Current ISW = 1A 22 35 mA
Battery Management
I
BAT
V
FLOAT
I
CHG
I
CHG(MAX)
V
PROG
k
EOC
Battery Drain Current V
= 4.3V, Charging Stopped
BAT
Suspend Mode, SUSP = 5V V
= 0V, BAT Powers OUT, No Load
IN
V
Regulated Output Voltage I
BAT
Constant-Current Mode Charge Current, No Load
= 2mA
BAT
I
= 2mA; 0 ≤ TA ≤ 85°C
BAT
R
= 100k
PROG
R
= 50k, 0 ≤ TA ≤ 85°C
PROG
Maximum Charge Current 1.5 A
PROG Pin Servo Voltage R
Ratio of End-of-Charge Indication
R
V
PROG PROG
BAT
= 100k = 50k
= V
FLOAT
(4.2V)
4.165
4.158
465 900
0.98
0.98
0.085 0.1 0.11 mA/mA
15 22 60
4.200
4.200
500
1000
1.00
1.00
Current to Charge Current
I
TRKL
V
TRKL
V
CEN
ΔV
RECHRG
Trickle Charge Current BAT = 2V 35 50 60 mA
Trickle Charge Threshold Voltage BAT Rising
Charge Enable Threshold Voltage (V
(V
OUT OUT
– V – V
) Falling; V
BAT
) Rising; V
BAT
BAT
BAT
= 4V
= 4V
Recharge Battery Threshold Voltage Threshold Voltage Relative to V
FLOAT
2.75 2.9 3.0 V
55 80
–65 –100 –135 mV
BAT
= 3.7V,
80
–20
0.5
200
2.7
1.15 240
27 35
100
4.235
4.242
535
1080
1.02
1.02
mV mV
MHz MHz
kHz
mA mA
mV mV
μA μA
μA μA μA
V V
V V
4090fa
3
LTC4090/LTC4090-5
ELECTRICAL CHARACTERISTICS
The ● denotes the specifi cations which apply over the full operating temperature range, otherwise specifi cations are at T R
PROG
= 100k, R
= 2k and SUSP = 0V, unless otherwise noted.
CLPROG
= 25°C. HVIN = HVEN = 12V, BOOST = 17V, VIN = HPWR = 5V, V
A
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
t
TIMER
TIMER Accuracy V
= 4.3V –10 10 %
BAT
Recharge Time Percent of Total Charge Time 50 %
Low Battery Trickle Charge Time Percent of Total Charge Time,
<2.9V
V
BAT
T
LIM
Junction Temperature in Constant
25 %
105 °C
Temperature Mode
Internal Ideal Diode
R
FWD
R
DIO, ON
V
FWD
V
OFF
I
FWD
I
D(MAX)
Incremental Resistance, VON Regulation I
On-Resistance V
Voltage Forward Drop (V
BAT
to V
OUT
BAT
– V
OUT
)I
Diode Disable Battery Voltage 2.7 V
Load Current Limit for VON Regulation 550 mA
Diode Current Limit 2.2 A
= 100mA 125 mΩ
OUT
I
= 600mA 215 mΩ
OUT
10 30
55
160
I I
OUT OUT OUT
= 5mA = 100mA = 600mA
External Ideal Diode
V
FWD, EXT
Logic (
V
CHG, SD
External Diode Forward Voltage 20 mV
⎯C⎯H⎯R⎯
G, ⎯H⎯V⎯P⎯R, TIMER, SUSP, HPWR, HVEN, PG, SYNC)
Charger Shutdown Threshold Voltage
0.14 0.4 V
on TIMER
I
CHG, SD
Charger Shutdown Pull-Up Current on
V
TIMER
= 0V
514 μA
TIMER
V
OL
V
IH
V
IL
V
HVEN, H
V
HVEN, L
I
PULLDN
I
HVEN
V
PG
ΔV
PG
I
PGLK
I
PG
V
SYNC, L
V
SYNC, H
I
SYNC
Output Low Voltage (⎯C⎯H⎯R⎯G, ⎯H⎯V⎯P⎯R); I
SINK
= 5mA
Input High Voltage SUSP, HPWR 1.2 V
Input Low Voltage SUSP, HPWR 0.4 V
HVEN High Threshold 2.3 V
HVEN Low Threshold 0.3 V
Logic Input Pull-Down Current SUSP, HPWR 2 μA
HVEN Pin Bias Current HVEN = 2.5V 5 10 μA
PG Threshold HVOUT Rising 2.8 V
PG Hysteresis 35 mV
PG Leakage PG = 5V 0.1 1 μA
PG Sink Current PG = 0.4V
SYNC Low Threshold 0.5 V
SYNC High Threshold 0.8 V
SYNC Pin Bias Current V
= 0V 0.1 μA
SYNC
100 900 μA
0.1 0.4 V
= 3.7V,
BAT
50 mV
mV mV
4
4090fa
LTC4090/LTC4090-5
ELECTRICAL CHARACTERISTICS
The ● denotes the specifi cations which apply over the full operating temperature range, otherwise specifi cations are at T R
PROG
= 100k, R
= 2k and SUSP = 0V, unless otherwise noted.
CLPROG
= 25°C. HVIN = HVEN = 12V, BOOST = 17V, VIN = HPWR = 5V, V
A
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
NTC
I
VNTC
V
VNTC
I
NTC
V
COLD
V
HOT
V
DIS
VNTC Pin Current VNTC = 2.5V
VNTC Bias Voltage I
VNTC
= 500μA
NTC Input Leakage Current NTC = 1V 0 ±1 μA
Cold Temperature Fault Threshold Voltage
Hot Temperature Fault Threshold Voltage
Rising NTC Voltage Hysteresis
Falling NTC Voltage Hysteresis
NTC Disable Threshold Voltage Falling NTC Voltage
Hysteresis
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
Note 2: The LTC4090/LTC4090-5 are guaranteed to meet performance specifi cations from 0°C to 85°C. Specifi cations over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls.
Note 3: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. Junction temperatures will exceed 110°C when overtemperature protection is
Note 4: V
is the greater of VIN, V
CC
Note 5: Guaranteed by long term current density limitations. Note 6: Total input current is equal to this specifi cation plus 1.002 • I
where I
is the charge current.
BAT
Note 7: Accuracy of programmed current may degrade for currents greater than 1.5A.
Note 8: This is the minimum voltage across the boost capacitor needed to guarantee full saturation of the switch.
Note 9: Absolute Maximum Voltage at HVIN and HVEN pins is for non­repetative 1 second transients; 40V for continuous operation.
1.4 2.5 3.5 mA
4.4 4.85 V
0.738 • VNTC
0.02 • VNTC
0.29 • VNTC
0.01 • VNTC
75 100
35
, and V
OUT
BAT
active. Continuous operation above the specifi ed maximum operating junction temperature may result in device degradation or failure.
= 3.7V,
BAT
125 mV
BAT
mV
V V
V V
TYPICAL PERFORMANCE CHARACTERISTICS
Battery Regulation (Float)
V
4.30
4.25
4.20
(V)
4.15
FLOAT
V
4.10
4.05
4.00
Load Regulation
FLOAT
R
= 34k
PROG
0
200 400 600 800
I
BAT
(mA)
1000
4090 G01
Voltage vs Temperature
4.220
VIN = 5V
= 2mA
I
BAT
4.215
4.210
4.205
(V)
4.200
FLOAT
V
4.195
4.190
4.185
4.180 –25 0 50
–50
25
TEMPERATURE (°C)
Battery Current and Voltage vs Time (LTC4090)
5
4
(V)
3
CHRGB
, V
OUT
2
, V
BAT
V
1250mAh
1
CELL HVIN = 12V
= 50k
R
PROG
100
0
0
50
TIME (MIN)
75
4090 G02
100
V
BAT
V
OUT
V
CHRGB
I
BAT
C/10
TERMINATION
150
4090 G03
200
1500
1200
900
600
300
0
4090fa
I
BAT
(mA)
5
LTC4090/LTC4090-5
TYPICAL PERFORMANCE CHARACTERISTICS
Charge Current vs Temperature
Charging from USB, I
600
VIN = 5V
= NO LOAD
V
OUT
= 100k
R
500
PROG
= 2k
R
CLPROG
400
(mA)
300
BAT
I
200
100
0
0.5 1.5
0
1
2
V
BAT
Ideal Diode Current vs Forward Voltage and Temperature with External Device
5000
V
= 3.7V
BAT
4500
4000
3500
3000
(mA)
2500
OUT
I
2000
1500
1000
500
0
= 0V
V
IN
Si2333 PFET
0
20
40
V
(mV)
FWD
vs V
BAT
2.5 4.5 (V)
60
HPWR = 5V
HPWR = 0V
3.5
3
–50°C
100°C
80
BAT
4
4090 G04
0°C
50°C
100
4090 G07
(Thermal Regulation)
600
500
400
(mA)
300
BAT
I
200
R
= 2.1k
PROG
= 5V
V
100
IN
= 3.5V
V
BAT
= 40°C/W
θ
JA
0
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
LTC4090 High Voltage Regulator Effi ciency vs Output Load
100
FIGURE 12 SCHEMATIC
= 4.21V (I
V
95
BAT
90
85
80
75
70
EFFICIENCY (%)
65
60
55
50
0
0.2
BAT
0.4
= 0)
I
OUT
0.6
(A)
HVIN = 8V HVIN = 12V HVIN = 24V HVIN = 36V
0.8
4090 G05
4090 G08
1.0
Ideal Diode Current vs Forward Voltage and Temperature (No External Device)
1000
V
= 3.7V
BAT
900
= 0V
V
IN
800
700
600
(mA)
500
OUT
I
400
300
200
100
0
0
50
100
V
(mV)
FWD
LTC4090-5 High Voltage Regulator Effi ciency vs Output Load
100
FIGURE 12 SCHEMATIC
= 4.21V (I
V
95
BAT
90
85
80
75
70
EFFICIENCY (%)
65
60
55
50
0
0.2
BAT
0.4
= 0)
I
OUT
0.6
(A)
–50°C
50°C
100°C
150
HVIN = 8V HVIN = 12V HVIN = 24V HVIN = 36V
0.8
0°C
200
4090 G06
1.0
4090 G29
High Voltage Regulator Maximum Load Current
3.0
FIGURE 12 SCHEMATIC
(A)
OUT
I
2.8
2.6
2.4
2.2
2.0
1.8
V
5
= 4.21V (I
BAT
10
= 0)
BAT
TYPICAL
MINIMUM
15 20 25
HVIN (V)
6
30 35
4090 G09
High Voltage Regulator Minimum Switch On-Time vs Temperature
140
120
100
80
60
40
MINIMUM SWITCH ON TIME (ns)
20
0
–50 25–25 0 50 75 100 150125
TEMPERATURE (˚C)
4090 G10
High Voltage Regulator Switch Voltage Drop
700
600
500
400
300
VOLTAGE DROP (mV)
200
100
0
0
500 1000 2000 2500
SWITCH CURRENT (mA)
1500
4090 G11
4090fa
TYPICAL PERFORMANCE CHARACTERISTICS
LTC4090/LTC4090-5
High Voltage Regulator Switch Frequency
1100
1000
900
800
700
FREQUENCY (kHz)
600
500
–50
050
–25 25
TEMPERATURE (°C)
High Voltage Regulator Switch Current Limit
4.0
3.5
3.0
2.5
2.0
SWITCH CURRENT LIMIT(A)
1.5
1.0 20 60
0
40
DUTY CYCLE (%)
75
100
125
80 100
4090 G12
4090 G15
150
High Voltage Regulator Frequency Foldback High Voltage Regulator Soft-Start
1000
900
800
700
600
500
400
300
200
SWITCHING FREQUENCY (kHz)
100
0
0
1
2
HVOUT (V)
High Voltage Regulator Switch Current Limit
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
SWITCH CURRENT LIMIT (A)
0.5
0
–50 25–25 0 50 75 100 150125
DUTY CYCLE = 10 %
DUTY CYCLE = 90 %
TEMPERATURE (°C)
4
3
4090 G13
4090 G16
4.0
3.5
3.0
2.5
2.0
1.5
1.0
SWITCH CURRENT LIMIT (A)
0.5
0
0.5 1 2
0
RUN/SS PIN VOLTAGE (V)
1.5
2.5 3 3.5
High Voltage Regulator Minimum Input Voltage
7.0
6.5
6.0
5.5
5.0
HVIN (V)
4.5
4.0
3.5
3.0
TO START
TO RUN
1
10 100 1000
LOAD CURRENT (mA)
4090 G14
4090 G17
High Voltage Regulator Boost Diode VF vs I
1.4
1.2
1.0
(V)
f
0.8
0.6
BOOST DIODE V
0.4
0.2
0
0
F
0.5 1.0 1.5
BOOST DIODE CURRENT (A)
4090 G18
2.0
High Voltage Regulator VC Voltages
2.50
2.00
1.50
VOLTAGE (V)
1.00
C
V
0.50
CURRENT LIMIT CLAMP
SWITCHING THRESHOLD
0
–50 25–25 0 50 75 100 150125
TEMPERATURE (°C)
4090 G19
High Voltage Regulator Power Good Threshold
2.90
2.85
2.80
2.75
2.70
HVOUT THRESHOLD VOLTAGE (V)
2.65 –50
–25 0
50
25 75 150
TEMPERATURE (°C)
100 125
4090 G20
4090fa
7
LTC4090/LTC4090-5
TYPICAL PERFORMANCE CHARACTERISTICS
LTC4090 Input Connect Waveforms
V
IN
5V/DIV
V
OUT
5V/DIV
I
IN
0.5A/DIV
I
BAT
0.5A/DIV
V
= 3.85V
BAT
= 100mA
I
OUT
LTC4090 High Voltage Input Connect Waveforms
V
HVIN
10V/DIV
V
OUT
5V/DIV
I
HVIN
1A/DIV
I
BAT
1A/DIV
1ms/DIV
4090 G21
LTC4090 Input Disconnect Waveforms
V
IN
5V/DIV
V
OUT
5V/DIV
I
IN
0.5A/DIV
I
BAT
0.5A/DIV
V
= 3.85V
BAT
= 100mA
I
OUT
LTC4090 High Voltage Input Disconnect Waveforms
V
HVIN
5V/DIV
V
OUT
5V/DIV
I
HVIN
1A/DIV
I
BAT
1A/DIV
1ms/DIV
4090 G22
LTC4090 Response to Suspend
SUSP
5V/DIV
V
OUT
5V/DIV
I
IN
0.5A/DIV
I
BAT
0.5A/DIV
V I
BAT
OUT
= 3.85V
= 50mA
1ms/DIV
LTC4090 Response to HPWR
HPWR
5V/DIV
I
IN
0.5A/DIV
I
BAT
0.5A/DIV
4090 G23
V I
OUT
BAT
= 3.85V
= 100mA
2ms/DIV
4090 G24
LTC4090 High Voltage Regulator Load Transient
HVOUT
50mV/DIV
I
OUT
1A/DIV
I
LOAD
= 500mA
25μs/DIV
V I
OUT
BAT
4090 G27
= 3.85V
= 100mA
2ms/DIV
HVOUT
50mV/DIV
1A/DIV
4090 G25
V I
BAT
OUT
= 3.85V
= 50mA
LTC4090 High Voltage Regulator Load Transient
I
L
I
LOAD
= 500mA
25μs/DIV
100μs/DIV
4090 G28
4090 G26
8
4090fa
PIN FUNCTIONS
LTC4090/LTC4090-5
SYNC (Pin 1): External Clock Synchronization Input. See synchronizing section in the Applications Information section. Ground pin when not used.
PG (Pin 2): The PG pin is the open collector output of an internal comparator. PG remains low until the HVOUT pin is above 2.8V. PG output is valid when HVIN is above 3.6V and HVEN is high.
(Pin 3): Oscillator Resistor Input. Connecting a resistor
R
T
to ground from this pin sets the switching frequency.
(Pin 4): High Voltage Buck Regulator Control Pin. The
V
C
voltage on this pin controls the peak switch current in the high voltage regulator. Tie an RC network from this pin to ground to compensate the control loop.
NTC (Pin 5): Input to the NTC Thermistor Monitoring Circuits. The NTC pin connects to a negative temperature coeffi cient thermistor which is typically co-packaged with the battery pack to determine if the battery is too hot or too cold to charge. If the battery temperature is out of range, charging is paused until the battery temperature re-enters the valid range. A low drift bias resistor is required from VNTC to NTC and a thermistor is required from NTC to ground. If the NTC function is not desired, the NTC pin should be grounded.
VNTC (Pin 6): Output Bias Voltage for NTC. A resistor from this pin to the NTC pin will bias the NTC thermistor.
⎯H⎯V⎯P⎯
R (Pin 7): High Voltage Present Output (Active Low).
A low on this pin indicates that the high voltage regulator has suffi cient voltage to charge the battery. This feature is enabled if power is present on HVIN, IN, or BAT (i.e., above UVLO thresholds).
⎯C⎯H⎯R⎯
G (Pin 8): Open-Drain Charge Status Output. When the
⎯C⎯H⎯R⎯
battery is being charged, the internal N-channel MOSFET. When the timer runs out or the charge current drops below 10% of the programmed charge current or the input supply is removed, the pin is forced to a high impedance state.
G pin is pulled low by an
⎯C⎯H⎯R⎯
G
PROG (Pin 9): Charge Current Program Pin. Connecting a resistor from PROG to ground programs the charge current:
(),=
50 000
IA
CHG
GATE (Pin 10): External Ideal Diode Gate Connection. This pin controls the gate of an optional external P-channel MOSFET transistor used to supplement the internal ideal diode. The source of the P-channel MOSFET should be connected to OUT and the drain should be connected to BAT. When not in use, this pin should be left fl oating. It is important to maintain high impedance on this pin and minimize all leakage paths.
BAT (Pin 11): Single-Cell Li-Ion Battery. This pin is used as an output when charging the battery and as an input when supplying power to OUT. When the OUT pin potential drops below the BAT pin potential, an ideal diode function connects BAT to OUT and prevents OUT from dropping more than 100mV below BAT. A precision internal resistor divider sets the fi nal fl oat (charging) potential on this pin. The internal resistor divider is disconnected when IN and HVIN are in undervoltage lockout.
IN (Pin 12): Input Supply. Connect to USB supply, V Input current to this pin is limited to either 20% or 100% of the current programmed by the CLPROG pin as deter­mined by the state of the HPWR pin. Charge current (to the BAT pin) supplied through the input is set to the current programmed by the PROG pin but will be limited by the input current limit if charge current is set greater than the input current limit or if the sum of charge current plus load current is greater than the input current limit.
OUT (Pin 13): Voltage Output. This pin is used to provide controlled power to a USB device from either USB V (IN), an external high voltage supply (HVIN), or the battery (BAT) when no other supply is present. The high voltage supply is prioritized over the USB V be bypassed with at least 4.7μF to GND.
R
PROG
V
.
BUS
BUS
input. OUT should
BUS
4090fa
9
LTC4090/LTC4090-5
PIN FUNCTIONS
CLPROG (Pin 14): Current Limit Program and Input Cur­rent Monitor. Connecting a resistor, R
CLPROG
, to ground programs the input to output current limit. The current limit is programmed as follows:
V
IA
()=
CL
In USB applications, the resistor R
1000
R
CLPROG
CLPROG
should be set to no less than 2.1k. The voltage on the CLPROG pin is always proportional to the current fl owing through the IN to OUT power path. This current can be calculated as follows:
V
IA
() = 1000
IN
CLPROG
R
CLPROG
HPWR (Pin 15): High Power Select. This logic input is used to control the input current limit. A voltage greater than
1.2V on the pin will set the input current limit to 100% of the current programmed by the CLPROG pin. A voltage less than 0.4V on the pin will set the input current limit to 20% of the current programmed by the CLPROG pin. A 2μA pull-down current is internally connected to this pin to ensure it is low at power up when the pin is not being driven externally.
SUSP (Pin 16): Suspend Mode Input. Pulling this pin above 1.2V will disable the power path from IN to OUT. The supply current from IN will be reduced to comply with the USB specifi cation for suspend mode. Both the ability to charge the battery from HVIN and the ideal diode function (from BAT to OUT) will remain active. Suspend mode will reset the charge timer if OUT is less than BAT while in suspend mode. If OUT is kept greater than BAT, such as when the high voltage input is present, the charge timer will not be reset when the part is put in suspend. A 2μA pull-down current is internally connected to this pin to ensure it is low at power up when the pin is not being driven externally.
Charge time is increased if charge current is reduced due to load current, thermal regulation and current limit selection (HPWR low).
Shorting the TIMER pin to GND disables the battery charging functions.
HVOUT (Pin 18): Voltage Output of the High Voltage Regulator. When suffi cient voltage is present at HVOUT, the low voltage power path from IN to OUT will be discon-
⎯H⎯V⎯P⎯
nected and the
R pin will be pulled low to indicate that a high voltage wall adapter has been detected. The LTC4090 high voltage regulator will maintain just enough differential voltage between HVOUT and BAT to keep the battery charger MOSFET out of dropout (typically 300mV from OUT to BAT). The LTC4090-5 high voltage regulator will provide a 5V output to the battery charger MOSFET. HVOUT should be bypassed with at least 22μF to GND.
BOOST (Pin 19): This pin is used to provide drive voltage, higher than the input voltage, to the internal bipolar NPN power switch.
SW (Pin 20): The SW pin is the output of the internal high voltage power switch. Connect this pin to the inductor, catch diode and boost capacitor.
HVIN (Pin 21): High Voltage Regulator Input. The HVIN pin supplies current to the internal high voltage regulation and to the internal high voltage power switch. The presence of a high voltage input takes priority over the USB V
BUS
input (i.e., when a high voltage input supply is detected, the USB IN to OUT path is disconnected). This pin must be locally bypassed.
HVEN (Pin 22): High Voltage Regulator Enable Input. The HVEN pin is used to disable the high voltage input path. Tie to ground to disable the high voltage input or tie to at least 2.3V to enable the high voltage path. If this feature is not used, tie HVEN to the HVIN pin. This pin can also be used to soft-start the high voltage regulator; see the Applications Information section for more information.
TIMER (Pin 17): Timer Capacitor. Placing a capacitor, C
, to GND sets the timer period. The timer period
TIMER
is:
t hours
TIMER
()
=
C R hours
••
TIMER PROG
µF k
.•
0 1 100
3
10
Exposed Pad (Pin 23): Ground. The exposed package pad is ground and must be soldered to the PC board for proper functionality and for maximum heat transfer (use several vias directly under the LTC4090/LTC4090-5).
4090fa
BLOCK DIAGRAM
HVIN
10
INTERNAL
REFERENCE
HVEN
10
R
T
10
R
T1
R
C
C
C
R
CLPROG
SYNC
10
V
C
10
C
F
PG
10
IN
10
I
IN
1000
CLPROG
22
HPWR
13
1V
500mA/100mA
SOFT-START
VC CLAMP
+
CL
2μA
CURRENT CONTROL
+
I
L
OSCILLATOR
200kHz - 2.4MHz
DIE
TEMP
TA
I
LIM
105°C
+
+
2.8V
SOFT-START
+
GM
+ +
CURRENT LIMIT
IN
IN OUT BAT
I
LIM
ENABLE
CNTL
RSQ
Q
V
SET
3.6V (LTC4090) 5V (LTC4090-5)
350mV
+ –
(LTC4090)
LTC4090/LTC4090-5
75mV (RISING)
+
25mV (FALLING)
4.25V (RISING)
3.15V (FALLING)
CC/CV REGULATOR
CHARGER
ENABLE
DRIVER
BOOST
+
+
30mV
IDEAL DIODE
C2
Q1
– +
20mV
– +
SW
HVOUT
HVPR
OUTOUT
GATE
EDA
+
BATBAT
L1
D1
C1
19
21
21
21
R
10k
PROG
10k
STOP
+
+
+
0.25V
2.9V BATTERY UVLO
4.1V RECHARGE
TIMER
CHRG
21
C
TIMER
18
I
CHG
SOFT-START2
CHG
CHARGE CONTROL
1V
+
PROG
23
VOLTAGE DETECT
V
NTC
15
NTC
14
T
+
TOO
COLD
TOO HOT
NTCERR
UVLO
CONTROL LOGIC
BAT UV
RECHRG
HOLD
RESET
OSCILLATOR
CLK
COUNTER
+
EOC
C/10
4090 BD
0.1V
+
NTC ENABLE
2μA
GND SUSP
16
11
4090fa
11
LTC4090/LTC4090-5
OPERATION
Introduction
TM
The LTC4090/LTC4090-5 are complete PowerPath controllers for battery powered USB applications. The LTC4090/LTC4090-5 are designed to receive power from a low voltage source (e.g., USB or 5V wall adapter), a high voltage source (e.g., FireWire/IEEE1394, automotive battery, 12V wall adapter, etc.), and a single-cell Li-Ion battery. They can then deliver power to an application connected to the OUT pin and a battery connected to the BAT pin (assuming that an external supply other than the battery is present). Power supplies that have limited current resources (such as USB V
supplies) should
BUS
be connected to the IN pin which has a programmable current limit. Battery charge current will be adjusted to ensure that the sum of the charge current and load cur­rent does not exceed the programmed input current limit (see Figure 1).
An ideal diode function provides power from the battery when output / load current exceeds the input current limit or when input power is removed. Powering the load through
the ideal diode instead of connecting the load directly to the battery allows a fully charged battery to remain fully charged until external power is removed. Once external power is removed the output drops until the ideal diode is forward biased. The forward biased ideal diode will then provide the output power to the load from the battery.
The LTC4090/LTC4090-5 also include a high voltage switching regulator which has the ability to receive power from a high voltage input. This input takes priority over the USB V
input (i.e., if both HVIN and IN are present, load
BUS
current and charge current will be delivered via the high voltage path). When enabled, the high voltage regulator regulates the HVOUT voltage using a constant frequency, current mode regulator. An external PFET between HVOUT
⎯H⎯V⎯P⎯
(drain) and OUT (source) is turned on via the
R pin allowing OUT to charge the battery and/or supply power to the application. The LTC4090’s Bat-Track maintains approximately 300mV between the OUT pin and the BAT pin, while the LTC4090-5 provides a fi xed 5V output.
PowerPath is a trademark of Linear Technology Corporation
HVIN
IN
BUCK REGULATOR
ENABLE
USB CURRENT LIMIT
HIGH VOLTAGE
3.15V (FALLING)
+ –
4.25V (RISING)
75mV (RISING) 25mV (FALLING)
CC/CV REGULATOR
CHARGER
SW
HVOUT
HVPR
OUT
GATE
BATBAT
L1
D1
C1
LOAD
+
Li-Ion
Q1
+
EDA
19
21
21
21
4090 F01
OUT
+
– +
30mV
+
30mV
IDEAL DIODE
– +
12
Figure 1. Simplifi ed PowerPath Block Diagram
4090fa
OPERATION
LTC4090/LTC4090-5
USB Input Current Limit
The input current limit and charge control circuits of the LTC4090/LTC4090-5 are designed to limit input current as well as control battery charge current as a function of I
OUT
.
OUT drives the external load and the battery charger.
If the combined load at OUT does not exceed the pro­grammed input current limit, OUT will be connected to IN through an internal 215mΩ P-channel MOSFET.
If the combined load at OUT exceeds the programmed input current limit, the battery charger will reduce its charge cur­rent by the amount necessary to enable the external load to be satisfi ed while maintaining the programmed input current. Even if the battery charge current is set to exceed the allowable USB current, a correctly programmed input current limit will ensure that the USB specifi cation is never violated. Furthermore, load current at OUT will always be prioritized and only excess available current will be used to charge the battery.
The input current limit, I
, can be programmed using the
CL
following formula:
I
=
CL
where V and R
CLPROG
1000 1000
R
CLPROG
CLPROG
V
CLPROG
is the CLPROG pin voltage (typically 1V)
is the total resistance from the CLPROG pin
⎞ ⎟
=
R
CLPROG
V
to ground. For best stability over temperature and time, 1% metal fi lm resistors are recommended.
The programmed battery charge current, I
, is defi ned
CHG
as:
and quiescent currents. A 2.1k CLPROG resistor will give a typical current limit of 476mA in high power mode (when HPWR is high) or 95mA in low power mode (when HPWR is low).
When SUSP is driven to a logic high, the input power path is disabled and the ideal diode from BAT to OUT will supply power to the application.
High Voltage Step Down Regulator
The power delivered from HVIN to HVOUT is controlled by a constant frequency, current mode step down regulator. An external P-channel MOSFET directs this power to OUT and prevents reverse conduction from OUT to HVOUT (and ultimately HVIN).
An oscillator, with frequency set by R
, enables an RS fl ip-
T
fl op, turning on the internal power switch. An amplifi er and comparator monitor the current fl owing between HVIN and SW pins, turning the switch off when this current reaches a level determined by the voltage at V servos the V
node to maintain approximately 300mV
C
. An error amplifi er
C
between OUT and BAT (LTC4090). By keeping the voltage across the battery charger low, effi ciency is optimized be­cause power lost to the battery charger is minimized and power available to the external load is maximized. If the BAT pin voltage is less than approximately 3.3V, then the error amplifi er will servo the V
node to provide a constant
C
HVOUT output voltage of about 3.6V (LTC4090). An active clamp on the V
node provides current limit. The VC node
C
is also clamped to the voltage on the HVEN pin; soft-start is implemented by generating a voltage ramp at the HVEN pin using an external resistor and capacitor.
I
CHG
50 000 50 000,
=
R
PROG
V
PROG
=
⎟ ⎠
,
R
PROG
V
Input current, IIN, is equal to the sum of the BAT pin output current and the OUT pin output current. V
CLPROG
will track
the input current according to the following equation:
V
II I
=+= • 1000
IN OUT BAT
In USB applications, the maximum value for R
CLPROG
R
CLPROG
CLPROG
should be 2.1k. This will prevent the input current from exceeding 500mA due to LTC4090/LTC4090-5 tolerances
The switch driver operates from either the high voltage input or from the BOOST pin. An external capacitor and internal diode are used to generate a voltage at the BOOST pin that is higher than the input supply. This allows the driver to fully saturate the internal bipolar NPN power switch for effi cient operation.
To further optimize effi ciency, the high voltage buck regu-
®
lator automatically switches to Burst Mode
operation in light load situations. Between bursts, all circuitry associated with controlling the output switch is shut down reducing the input supply current.
4090fa
13
LTC4090/LTC4090-5
OPERATION
I
I
LOAD
IN
500
400
300
100
I
IN
80
I
60
LOAD
500
400
300
I
BAT
= I
CHG
I
IN
I
LOAD
200
CURRENT (mA)
100
4090 F02a
0
100 200
0
(CHARGING)
I
LOAD(mA)
I
BAT
400 500300
(IDEAL DIODE)
(a) High Power Mode/Full Charge R
= 100k and R
PROG
CLPROG
= 2k
I
BAT
40
CURRENT (mA)
20
0
20 40
0
4090 F02b
(a) Low Power Mode/Full Charge R
= 100k and R
PROG
Figure 2. Input and Battery Currents as a Function of Load Current
The oscillator reduces the switch regulator’s operating frequency when the voltage at the HVOUT pin is low (be­low 2.95V). This frequency foldback helps to control the output current during start-up and overload.
The high voltage regulator contains a power good com­parator which trips when the HVOUT pin is at 2.8V. The PG output is an open-collector transistor that is off when the output is in regulation, allowing an external resistor to pull the PG pin high. Power good is valid when the switching regulator is enabled and HVIN is above 3.6V.
Ideal Diode From BAT to OUT
The LTC4090/LTC4090-5 have an internal ideal diode as well as a controller for an optional external ideal diode. If a battery is the only power supply available, or if the load current exceeds the programmed input current limit, then the battery will automatically deliver power to the load via an ideal diode circuit between the BAT and OUT pins. The ideal diode circuit (along with the recommended 4.7μF capacitor on the OUT pin) allows the LTC4090/LTC4090-5 to handle large transient loads and wall adapter or USB
connect/disconnect scenarios without the need for
V
BUS
large bulk capacitors. The ideal diode responds within a few microseconds and prevents the OUT pin voltage from dropping signifi cantly below the BAT pin voltage. A comparison of the I-V curve of the ideal diode and a Schottky diode can be seen in Figure 3.
200
(CHARGING)
I
LOAD(mA)
I
BAT
80 10060
(IDEAL DIODE)
CURRENT (mA)
100
0
100 200
I
BAT
0
4090 F02c
(CHARGING)
I
LOAD (mA)
I
= I
BAT
I
BAT
400 500300
(IDEAL DIODE)
= I
CL
OUT
I
BAT
(a) High Power Mode with
CLPROG
= 2k
ICL = 500mA and I R
= 100k and R
PROG
= 250mA
CHG
CLPROG
= 2k
If the desired input current increases beyond the pro­grammed input current limit additional current will be drawn from the battery via the internal ideal diode. Furthermore, if power to IN (USB V
) or HVIN (high voltage input) is
BUS
removed, then all of the application power will be provided by the battery via the ideal diode. A 4.7μF capacitor at OUT is suffi cient to keep a transition from input power to battery power from causing signifi cant output voltage droop. The ideal diode consists of a precision amplifi er that enables a large P-channel MOSFET transistor whenever the voltage at OUT is approximately 20mV (V
) below the
FWD
voltage at BAT. The resistance of the internal ideal diode is approximately 215mΩ.
If this is suffi cient for the application then no external components are necessary. However if more conductance is needed, an external P-channel MOSFET can be added from BAT to OUT. The GATE pin of the LTC4090/LTC4090-5 drives the gate of the external PFET for automatic ideal diode control. The source of the external MOSFET should be connected to OUT and the drain should be connected to BAT. In order to help protect the external MOSFET in overcurrent situations, it should be placed in close thermal contact to the LTC4090/LTC4090-5.
Burst Mode is a registered trademark of Linear Technology Corporation
4090fa
14
OPERATION
LTC4090/LTC4090-5
Suspend Mode
When SUSP is pulled above V
the LTC4090/LTC4090-5
IH
enter suspend mode to comply with the USB specifi cation. In this mode, the power path between IN and OUT is put in a high impedance state to reduce the IN input current to 50μA. If no other power source is available to drive HVIN, the system load connected to OUT is supplied through the ideal diodes connected to BAT.
Battery Charger
The battery charger circuits of the LTC4090/LTC4090-5 are designed for charging single cell lithium-ion batteries. Featuring an internal P-channel power MOSFET, the charger uses a constant current / constant voltage charge algorithm with programmable charge current and a programmable timer for charge termination. Charge current can be programmed up to 1.5A. The fi nal fl oat voltage accuracy is ±0.8% typical. No blocking diode or sense resistor is required when powering either the IN or the HVIN pins.
⎯C⎯H⎯R⎯
The
G open-drain status output provides information regarding the charging status of the LTC4090/LTC4090-5 at all times. An NTC input provides the option of charge qualifi cation using battery temperature.
trickle charge mode to bring the cell voltage up to a safe level for charging. The charger goes into the fast charge constant current mode once the voltage on the BAT pin rises above 2.9V. In constant current mode, the charge current is set by R
. When the battery approaches the
PROG
fi nal fl oat voltage, the charge current begins to decrease as the LTC4090/LTC4090-5 switch to constant voltage mode. When the charge current drops below 10% of the programmed value while in constant voltage mode the
⎯C⎯H⎯R⎯
G pin assumes a high impedance state.
An external capacitor on the TIMER pin sets the total minimum charge time. When this time elapses, the
⎯C⎯H⎯R⎯
charge cycle terminates and the
G pin assumes a high impedance state, if it has not already done so. While charging in constant current mode, if the charge current is decreased by thermal regulation or in order to maintain the programmed input current limit, the charge time is automatically increased. In other words, the charge time is extended inversely proportional to the actual charge current delivered to the battery. For Li-Ion and similar batteries that require accurate fi nal fl oat potential, the internal bandgap reference, voltage amplifi er and the resistor divider provide regulation with ±0.8% accuracy.
The charge cycle begins when the voltage at the OUT pin rises above the battery voltage and the battery volt­age is below the recharge threshold. No charge current actually fl ows until the OUT voltage is 100mV above the BAT voltage. At the beginning of the charge cycle, if the battery voltage is below 2.9V, the charger goes into
LTC4090/LTC4090-5
I
MAX
SLOPE: 1/R
I
FWD
CURRENT (A)
SLOPE: 1/R
0
Figure 3. LTC4090/LTC4090-5 Versus Schottky Diode Forward Voltage Drop
FORWARD VOLTAGE (V)
V
FWD
FWD
DIO(ON)
SCHOTTKY
DIODE
CONSTANT I
0N
CONSTANT R
0N
CONSTANT V
0N
4090 F03
Trickle Charge and Defective Battery Detection
At the beginning of a charge cycle, if the battery voltage is below 2.9V, the charger goes into trickle charge reduc­ing the charge current to 10% of the full-scale current. If the low battery voltage persists for one quarter of the programmed total charge time, the battery is assumed to be defective, the charge cycle is terminated and the
⎯C⎯H⎯R⎯
G pin output assumes a high impedance state. If for any reason the battery voltage rises above ~2.9V the charge cycle will be restarted. To restart the charge cycle (i.e., when the dead battery is replaced with a discharged battery), simply remove the input voltage and reapply it or cycle the TIMER pin to 0V.
Programming Charge Current
The formula for the battery charge current is:
V
II
==•, •,50 000 50 000
CHG PROG
PROG
R
PROG
4090fa
15
LTC4090/LTC4090-5
OPERATION
where V
is the PROG pin voltage and R
PROG
PROG
is the total resistance from the PROG pin to ground. Keep in mind that when the LTC4090/LTC4090-5 are powered from the IN pin, the programmed input current limit takes precedence over the charge current. In such a scenario, the charge current cannot exceed the programmed input current limit.
For example, if typical 500mA charge current is required, calculate:
V
R
PROG
1
==
500
50 000 100•,
mA
k
For best stability over temperature and time, 1% metal fi lm resistors are recommended. Under trickle charge conditions, this current is reduced to 10% of the full­scale value.
The Charge Timer
The programmable charge timer is used to terminate the charge cycle. The timer duration is programmed by an external capacitor at the TIMER pin. The charge time is typically:
t hours
TIMER
()
=
C R hours
••
TIMER PROG
µF k
.•
0 1 100
3
The timer starts when an input voltage greater than the undervoltage lockout threshold level is applied or when leaving shutdown and the voltage on the battery is less than the recharge threshold. At power-up or exiting shutdown with the battery voltage less than the recharge threshold, the charge time is a full cycle. If the battery is greater than the recharge threshold the timer will not start and charging is prevented. If after power-up the battery voltage drops below the recharge threshold, or if after a charge cycle the battery voltage is still below the recharge threshold, the charge time is set to one-half of a full cycle.
The LTC4090/LTC4090-5 have a feature that extends charge time automatically. Charge time is extended if the charge current in constant current mode is reduced due to load current or thermal regulation. This change in charge time is inversely proportional to the change in charge current.
As the LTC4090/LTC4090-5 approach constant voltage mode the charge current begins to drop. This change in charge current is due to normal charging operation and does not affect the timer duration.
Consider, for example, a USB charge condition where R
CLPROG
= 2k, R
= 100k and C
PROG
= 0.1μF. This
TIMER
corresponds to a three hour charge cycle. However, if the HPWR input is set to a logic low, then the input current limit will be reduced from 500mA to 100mA. With no ad­ditional system load, this means the charge current will be reduced to 100mA. Therefore, the termination timer will automatically slow down by a factor of fi ve until the charger reaches constant voltage mode (i.e. V
BAT
ap­proaches 4.2V) or HPWR is returned to a logic high. The charge cycle is automatically lengthened to account for the reduced charge current. The exact time of the charge cycle will depend on how long the charger remains in constant current mode and/or how long the HPWR pin remains logic low.
Once a time-out occurs and the voltage on the battery is greater than the recharge threshold, the charge current
⎯C⎯H⎯R⎯
stops, and the
G output assumes a high impedance
state if it has not already done so.
Connecting the TIMER pin to ground disables the battery charger.
⎯C⎯H⎯R⎯
G Status Output Pin
⎯C⎯H⎯R⎯
When the charge cycle starts, the
G pin is pulled to ground by an internal N-channel MOSFET capable of driv­ing an LED. When the charge current drops below 10% of the programmed full charge current while in constant voltage mode, the pin assumes a high impedance state, but charge current continues to fl ow until the charge time elapses. If this state is not reached before the end of the programmable charge time, the pin will assume a
⎯C⎯H⎯R⎯
high impedance state when a time-out occurs. The
G current detection threshold can be calculated by the fol­lowing equation:
I
DETECT
V
01
==
R
PROG PROG
50 000
•,
V
5000. R
16
4090fa
OPERATION
LTC4090/LTC4090-5
For example, if the full charge current is programmed
⎯C⎯H⎯R⎯
to 500mA with a 100k PROG resistor the
G pin will
change state at a battery charge current of 50mA.
Note: The end-of-charge (EOC) comparator that moni­tors the charge current latches its decision. Therefore, the fi rst time the charge current drops below 10% of the programmed full charge current while in constant volt-
⎯C⎯H⎯R⎯
age mode, it will toggle
G to a high impedance state.
If, for some reason the charge current rises back above
⎯C⎯H⎯R⎯
the threshold, the
G pin will not resume the strong pull-down state. The EOC latch can be reset by a recharge cycle (i.e., V
drops below the recharge threshold) or
BAT
toggling the input power to the part.
Automatic Recharge
After the battery charger terminates, it will remain off drawing only microamperes of current from the battery. If the product remains in this state long enough, the battery will eventually self discharge. To ensure that the battery is always topped off, a charge cycle will automatically begin when the battery voltage falls below V
RECHRG
4.1V). To prevent brief excursions below V
(typically
RECHRG
from resetting the safety timer, the battery voltage must be below V
RECHRG
for more than a few milliseconds. The charge cycle and safety timer will also restart if the IN UVLO cycles low and then high (e.g. IN, is removed and then replaced).
Thermal Regulation
To prevent thermal damage to the IC or surrounding components, an internal thermal feedback loop will automatically decrease the programmed charge current if the die temperature rises to approximately 105°C. Thermal regulation protects the LTC4090/LTC4090-5 from excessive temperature due to high power operation or high ambient thermal conditions and allows the user to push the limits of the power handling capability with a given circuit board design without risk of damaging the LTC4090/LTC4090-5 or external components. The benefi t
of the LTC4090/LTC4090-5 thermal regulation loop is that charge current can be set according to actual conditions rather than worst-case conditions with the assurance that the battery charger will automatically reduce the current in worst-case conditions.
Undervoltage Lockout
An internal undervoltage lockout circuit monitors the input voltage (IN) and the output voltage (OUT) and disables either the input current limit or the battery charger circuits or both. The input current limit circuitry is disabled until
rises above the undervoltage lockout threshold and VIN
V
IN
exceeds V abled until V
by 50mV. The battery charger circuits are dis-
OUT
exceeds V
OUT
by 50mV. Both undervoltage
BAT
lockout comparators have built-in hysteresis.
NTC Thermistor
The battery temperature is measured by placing a nega­tive temperature coeffi cient (NTC) thermistor close to the battery pack. To use this feature connect the NTC thermistor, R bias resistor, R
, between the NTC pin and ground and a
NTC
, from VNTC to NTC. R
NOM
should be
NOM
a 1% resistor with a value equal to the value of the chosen NTC thermistor at 25°C (denoted R
25C
).
The LTC4090/LTC4090-5 will pause charging when the resistance of the NTC thermistor drops to 0.41 times the value of R
or approximately 4.1k (for a Vishay “Curve
25C
2” thermistor, this corresponds to approximately 50°C). The safety timer also pauses until the thermistor indicates a return to a valid temperature. As the temperature drops, the resistance of the NTC thermistor rises. The LTC4090/ LTC4090-5 are also designed to pause charging (and timer) when the value of the NTC thermistor increases to 2.82 times the value of R
. For a Vishay “Curve 2” thermistor
25C
this resistance, 28.2k, corresponds to approximately 0°C. The hot and cold comparators each have approximately 3°C of hysteresis to prevent oscillation about the trip point. Grounding the NTC pin disables all NTC functionality.
4090fa
17
LTC4090/LTC4090-5
APPLICATIONS INFORMATION
USB and 5V Wall Adapter Power
Although the LTC4090/LTC4090-5 are designed to draw power from a USB port, a higher power 5V wall adapter can also be used to power the application and charge the battery (higher voltage wall adapters can be connected directly to HVIN). Figure 4 shows an example of combining a 5V wall adapter and a USB power input. With its gate grounded by 1k, P-channel MOSFET MP1 provides USB power to the LTC4090/LTC4090-5 when 5V wall power is not available. When 5V wall power is available, diode D1 supplies power to the LTC4090/LTC4090-5, pulls the gate of MN1 high to increase the charge current (by increasing the input current limit), and pulls the gate of MP1 high to disable it and prevent conduction back to the USB port.
Setting the Switching Frequency
The high voltage switching regulator uses a constant frequency PWM architecture that can be programmed to switch from 200kHz to 2.4MHz by using a resistor tied from the R
value for a desired switching frequency is in Table 1.
R
T
Table 1. Switching Frequency vs RT Value
SWITCHING FREQUENCY (MHz) RT VALUE (kΩ)
pin to ground. A table showing the necessary
T
0.2 187
0.3 121
0.4 88.7
0.5 68.1
0.6 56.2
0.7 46.4
0.8 40.2
0.9 34.0
1.0 29.4
1.2 23.7
1.4 19.1
1.6 16.2
1.8 13.3
2.0 11.5
2.2 9.76
2.4 8.66
5V WALL
ADAPTER
850mA I
CHG
USB POWER
500mA I
CHG
BAT
D1
MP1
Figure 4. USB or 5V Wall Adapter Power
IN
MN1
LTC4090
PROG
CLPROG
2.87k
I
CHG
+
Li-Ion BATTERY
2k1k
59k
4090 F04
Operating Frequency Tradeoffs
Selection of the operating frequency for the high voltage buck regulator is a tradeoff between effi ciency, component size, minimum dropout voltage, and maximum input volt­age. The advantage of high frequency operation is that smaller inductor and capacitor values may be used. The disadvantages are lower effi ciency, lower maximum input voltage, and higher dropout voltage. The highest acceptable switching frequency (f
SW(MAX)
) for a given application can
be calculated as follows:
VV
+
f
SW MAX
where V V
HVOUT
=
()
tVVV
ON MIN D HVIN SW
is the typical high voltage input voltage,
HVIN
is the output voltage of the switching regulator, VD
is the catch diode drop (~0.5V), and V
D HVOUT
•–
+
()
()
is the internal
SW
switch drop (~0.5V at max load). This equation shows that slower switching frequency is necessary to safely accommodate high V
HVIN/VHVOUT
ratio. Also, as shown in the next section, lower frequency allows a lower dropout voltage. The reason input voltage range depends on the switching frequency is because the high voltage switch has fi nite minimum on and off times. The switch can turn on for a minimum of ~150ns and turn off for a minimum of ~150ns. This means that the minimum and maximum duty cycles are:
DC
DC
where fSW is the switching frequency, t minimum switch-on time (~150ns), and t
= fSW • t
MIN
= 1 – fSW • t
MAX
ON(MIN)
OFF(MIN)
ON(MIN) OFF(MIN)
is the
is the
18
4090fa
APPLICATIONS INFORMATION
LTC4090/LTC4090-5
minimum switch-off time (~150ns). These equations show that duty cycle range increases when switching frequency is decreased.
A good choice of switching frequency should allow ad­equate input voltage range (see next section) and keep the inductor and capacitor values small.
HVIN Input Voltage Range
The maximum input voltage range for the LTC4090/ LTC4090-5 applications depends on the switching fre­quency, the Absolute Maximum Ratings of the V
HVIN
and
BOOST pins, and the operating mode.
The high voltage switching regulator can operate from input voltages up to 36V, and safely withstand input volt­ages up to 60V. Note that while V
> 41.5V (typical),
HVIN
the LTC4090/LTC4090-5 will stop switching, allowing the output to fall out of regulation.
While the high voltage regulator output is in start-up, short-circuit, or other overload conditions, the switching frequency should be chosen according to the following discussion.
For safe operation at inputs up to 60V the switching fre­quency must be low enough to satisfy V
HVIN(MAX)
according to the following equation. If lower V
≥ 45V
HVIN(MAX)
is desired, this equation can be used directly.
V
HVIN MAX
where V V
HVOUT
HVIN(MAX)
is the high voltage regulator output voltage, VD is
ft
SW ON MIN
is the maximum operating input voltage,
the catch diode drop (~0.5V), V drop (~0.5V at max load), f
VV
(set by R
), and t
T
ON(MIN)
+
HVOUT D
()
VV
=
+
DSW()
is the internal switch
SW
is the switching frequency
SW
is the minimum switch-on time (~150ns). Note that a higher switching frequency will de­press the maximum operating input voltage. Conversely, a lower switching frequency will be necessary to achieve safe operation at high input voltages.
If the output is in regulation and no short-circuit, start­up, or overload events are expected, then input voltage transients of up to 60V are acceptable regardless of the switching frequency. In this mode, the LTC4090/LTC4090-5
may enter pulse skipping operation where some switch­ing pulses are skipped to maintain output regulation. In this mode the output voltage ripple and inductor current ripple will be higher than in normal operation. Above 41.5V, switching will stop.
The minimum input voltage is determined by either the high voltage regulator’s minimum operating voltage of ~6V or by its maximum duty cycle (see equation in previous section). The minimum input voltage due to duty cycle is:
V
HVIN MIN
where V t
OFF(MIN)
VV
HVOUT D
=
1
HVIN(MIN)
is the minimum input voltage, and
is the minimum switch off time (150ns). Note
+
ft
SW OFF MIN
()
VV
−+
DSW()
that higher switching frequency will increase the minimum input voltage. If a lower dropout voltage is desired, a lower switching frequency should be used.
Inductor Selection and Maximum Output Current
A good choice for the inductor value is L = 6.8μH (assum­ing a 800kHz operating frequency). With this value the maximum load current will be ~2.4A. The RMS current rating of the inductor must be greater than the maximum load current and its saturation current should be about 30% higher. Note that the maximum load current will be programmed charge current plus the largest expected application load current. For robust operation in fault conditions, the saturation current should be ~3.5A. To keep effi ciency high, the series resistance (DCR) should be less than 0.1Ω. Table 2 lists several vendors and types that are suitable.
Table 2. Inductor Vendors
VENDOR URL PART SERIES TYPE
Murata www.murata.com LQH55D Open
TDK www.componenttdk.com SLF7045
SLF10145
Toko www.toko.com D62CB
D63CB D75C D75F
Sumida www.sumida.com CR54
CDRH74 CDRH6D38 CR75
Shielded Shielded
Shielded Shielded Shielded Open
Open Shielded Shielded Open
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19
LTC4090/LTC4090-5
APPLICATIONS INFORMATION
Catch Diode
The catch diode conducts current only during switch-off time. Average forward current in normal operation can be calculated from:
VV
II
D AVG HVOUT
=
()
where I
is the output load current. The only reason to
HVOUT
()
HVIN HVOUT
V
HVIN
consider a diode with a larger current rating than necessary for nominal operation is for the worst-case condition of shorted output. The diode current will then increase to the typical peak switch current. Peak reverse voltage is equal to the regulator input voltage. Use a Schottky diode with a reverse voltage rating greater than the input voltage. The overvoltage protection feature in the high voltage regulator will keep the switch off when V the use of 45V rated Schottky even when V
> 45V which allows
HVIN
HVIN
ranges up to 60V. Table 3 lists several Schottky diodes and their manufacturers.
Table 3. Diode Vendors
PART NUMBER
On Semiconductor MBRM120E MBRM140
Diodes Inc. B130 B220 B230 B360 DFLS240L
International Rectifi er 10BQ030 20BQ030
V (V)
20 40
30 20 30 60 40
30 30
R
I
(A)
AVE
1 1
1 2 2 3 2
1 2
AT 1A
V
F
(MV)
530 550
500
500
420 470
VF AT 2A
(MV)
595
500 500 550 500
470
High Voltage Regulator Output Capacitor Selection
The high voltage regulator output capacitor has two es­sential functions. Along with the inductor, it fi lters the square wave generated at the switch pin to produce the DC output. In this role it determines the output ripple, and low impedance at the switching frequency is important. The second function is to store energy in order to satisfy transient loads and stabilize the LTC4090/LTC4090-5’s control loop. Ceramic capacitors have very low equiva­lent series resistance (ESR) and provide the best ripple performance. A good starting value is:
C
OUT
where fSW is in MHz, and C
100
=
Vf
OUT SW
is the recommended output
OUT
capacitance in μF. Use X5R or X7R types. This choice will provide low output ripple and good transient response. Transient performance can be improved with a higher value capacitor if the compensation network is also adjusted to maintain the loop bandwidth. A lower value of output capacitor can be used to save space and cost but transient performance will suffer. See the High Voltage Regulator Frequency Compensation section to choose an appropriate compensation network.
When choosing a capacitor, look carefully through the data sheet to fi nd out what the actual capacitance is under operating conditions (applied voltage and temperature). A physically larger capacitor, or one with a higher voltage rating, may be required. High performance tantalum or electrolytic capacitors can be used for the output capacitor. Low ESR is important, so choose one that is intended for use in switching regulators. The ESR should be specifi ed by the supplier, and should be 0.05Ω or less. Such a capacitor will be larger than a ceramic capacitor and will have a larger capacitance, because the capacitor must be large to achieve low ESR.
Ceramic Capacitors
Ceramic capacitors are small, robust and have very low ESR. However, ceramic capacitors can cause problems when used with the high voltage switching regulator due to their piezoelectric nature. When in Burst Mode operation, the LTC4090/LTC4090-5’s switching frequency depends on the load current, and at very light loads the LTC4090/LTC4090-5 can excite the ceramic capacitor at audio frequencies, generating audible noise. Since the LTC4090/LTC4090-5 operate at a lower current limit during Burst Mode operation, the noise is typically very quiet to a casual ear. If this is unacceptable, use a high performance tantalum or electrolytic capacitor at the output.
High Voltage Regulator Frequency Compensation
The LTC4090/LTC4090-5 high voltage regulator uses current mode control to regulate the output. This simpli­fi es loop compensation. In particular, the high voltage
4090fa
20
APPLICATIONS INFORMATION
5
LTC4090/LTC4090-5
regulator does not require the ESR of the output capacitor for stability, so you are free to use ceramic capacitors to achieve low output ripple and small circuit size. Frequency compensation is provided by the components tied to the
pin, as shown in Figure 1. Generally a capacitor (CC)
V
C
and a resistor (R
) in series to ground are used. In ad-
C
dition, there may be a lower value capacitor in parallel. This capacitor (C
) is not part of the loop compensation
F
but is used to fi lter noise at the switching frequency, and is required only if a phase-lead capacitor is used or if the output capacitor has high ESR.
Loop compensation determines the stability and transient performance. Designing the compensation network is a bit complicated and the best values depend on the application and in particular the type of output capacitor. A practical approach is to start with the front page schematic and tune the compensation network to optimize performance. Stabil­ity should then be checked across all operating conditions, including load current, input voltage and temperature. The LTC1375 datasheet contains a more thorough discussion of loop compensation and describes how to test the sta­bility using a transient load. Figure 5 shows the transient response when the load current is stepped from 500mA to 1500mA and back to 500mA.
Low Ripple Burst Mode Operation and Pulse-Skip Mode
The LTC4090/LTC4090-5 are capable of operating in either low ripple Burst Mode operation or pulse-skip mode which are selected using the SYNC pin. Tie the SYNC pin below V or above V
(typically 0.5V) for low ripple Burst Mode operation
SYNC,L
(typically 0.8V) for pulse-skip mode.
SYNC,H
To enhance effi ciency at light loads, the LTC4090/LTC4090-5 can be operated in low ripple Burst Mode operation which keeps the output capacitor charged to the proper voltage while minimizing the input quiescent current. During Burst Mode operation, the LTC4090/LTC4090-5 deliver single cycle bursts of current to the output capacitor followed by sleep periods where the output power is delivered to the load by the output capacitor. Because the LTC4090/ LTC4090-5 deliver power to output with single, low current pulses, the output ripple is kept below 15mV for a typical application. As the load current decreases towards a no load condition, the percentage of time that the high volt­age regulator operates in sleep mode increases and the average input current is greatly reduced resulting in high effi ciency even at very low loads. See Figure 6.
At higher output loads (above 70mA for the front page application) the LTC4090/LTC4090-5 will be running at the frequency programmed by the R
resistor, and will be
T
operating in standard PWM mode. The transition between PWM and low ripple Burst Mode operation is seamless, and will not disturb the output voltage.
If low quiescent current is not required, the LTC4090/ LTC4090-5 can operate in pulse-skip mode. The benefi t of this mode is that the LTC4090/LTC4090-5 will enter full frequency standard PWM operation at a lower output load current than when in Burst Mode operation. The front page application circuit will switch at full frequency at output loads higher than about 60mA.
VIN = 12V; FIGURE 12 SCHEMATIC
= 10mA
I
LOAD
I
L
0.5A/DIV
FIGURE 12 SCHEMATIC
HVOUT
50mV/DIV
I
L
1A/DIV
25μs/DIV
Figure 5. Transient Load Response of the LTC4090 High Voltage Regulator Front Page Application as the Load Current is Stepped from 500mA to 1500mA.
4090 F0
V
SW
5V/DIV
V
OUT
10mV/DIV
5μs/DIV
Figure 6. High Voltage Regulator Burst Mode Operation
4090 F06
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21
LTC4090/LTC4090-5
APPLICATIONS INFORMATION
Boost Pin Considerations
Capacitor C2 (see Block Diagram) and an internal diode are used to generate a boost voltage that is higher than the input voltage. In most cases, a 0.47μF capacitor will work well. The BOOST pin must be at least 2.3V above the SW pin for proper operation.
High Voltage Regulator Soft-Start
The HVEN pin can be used to soft-start the high voltage regulator of the LTC4090/LTC4090-5, reducing maximum input current during start-up. The HVEN pin is driven through an external RC fi lter to create a voltage ramp at this pin. Figure 7 shows the start-up and shutdown wave­forms with the soft-start circuit. By choosing a large RC time constant, the peak start-up current can be reduced to the current that is required to regulate the output, with no overshoot. Choose the value of the resistor so that it can supply 20μA when the HVEN pin reaches 2.3V.
I
L
4090 F07
1A/DIV
V
RUN/SS
2V/DIV
V
OUT
2V/DIV
RUN
15k
0.22μF
HVEN
GND
2ms/DIV
lower than the external synchronization frequency to ensure adequate slope compensation. While synchronized, the high voltage regulator will turn on the power switch on positive going edges of the clock. When the power good (PG) output is low, such as during start-up, short-circuit, and overload conditions, the LTC4090/LTC4090-5 will dis­able the synchronization feature. The SYNC pin should be grounded when synchronization is not required.
Alternate NTC Thermistors and Biasing
The LTC4090/LTC4090-5 provide temperature qualifi ed charging if a grounded thermistor and a bias resistor are connected to NTC (see Figure 8). By using a bias resistor whose value is equal to the room temperature resistance of the thermistor (R
) the upper and lower temperatures
25C
are pre-programmed to approximately 50°C and 0°C, respectively (assuming a Vishay “Curve 2” thermistor).
The upper and lower temperature thresholds can be ad­justed by either a modifi cation of the bias resistor value or by adding a second adjustment resistor to the circuit. If only the bias resistor is adjusted, then either the upper or the lower threshold can be modifi ed but not both. The other trip point will be determined by the characteristics of the thermistor. Using the bias resistor in addition to an adjustment resistor, both the upper and the lower tempera­ture trip points can be independently programmed with the constraint that the difference between the upper and lower temperature thresholds cannot decrease. Examples of each technique are given below.
Figure 7. To Soft-Start the High Voltage Regulator, Add a Resistor and Capacitor to the HVEN Pin
Synchronization and Mode
The SYNC pin allows the high voltage regulator to be synchronized to an external clock.
Synchronizing the LTC4090/LTC4090-5 internal oscilla­tor to an external frequency can be done by connecting a square wave (with 20% to 80% duty cycle) to the SYNC pin. The square wave amplitude should be such that the valleys are below 0.3V and the peaks are above 0.8V (up to 6V). The high voltage regulator may be synchronized over a 300kHz to 2MHz range. The R
resistor should be
T
chosen such that the LTC4090/LTC4090-5 oscillate 25%
22
NTC thermistors have temperature characteristics which are indicated on resistance-temperature conversion tables. The Vishay-Dale thermistor NTHS0603N02N1002J, used in the following examples, has a nominal value of 10k and follows the Vishay “Curve 2” resistance-temperature characteristic. The LTC4090/LTC4090-5’s trip points are designed to work with thermistors whose resistance-tem­perature characteristics follow Vishay Dale’s “R-T Curve 2.” The Vishay NTHS0603N02N1002J is an example of such a thermistor. However, Vishay Dale has many thermistor products that follow the “R-T Curve 2” characteristic in a variety of sizes. Furthermore, any thermistor whose ratio of R
COLD
to R
is about 7.0 will also work (Vishay Dale
HOT
R-T Curve 2 shows a ratio of 2.815/0.409 = 6.89).
4090fa
APPLICATIONS INFORMATION
LTC4090/LTC4090-5
In the explanation below, the following notation is used.
= Value of the Thermistor at 25°C
R
25C
R
NTC|COLD
R
NTC|HOT
rcold = Ratio of R
r
HOT
R
NOM
= Value of Thermistor at the Cold Trip Point
= Value of the Thermistor at the Hot Trip Point
to R
to R
25C
25C
= Ratio of R
NTC|COLD
NTC|HOT
= Primary Thermistor Bias Resistor (see Figure 8)
R1 = Optional Temperature Range Adjustment resistor (see Figure 9)
The trip points for the LTC4090/LTC4090-5’s tempera­ture qualifi cation are internally programmed at 0.29 • VNTC for the hot threshold and 0.74 • VNTC for the cold threshold.
Therefore, the hot trip point is set when:
R
NTC HOT
+
RR
NOM NTCHOT||
•.
= 029
VNTC VNTC
and the cold trip point is set when:
R
NTC COLD
+
RR
NOM NTCCOLD
|
•.
|
= 074
VNTC VNTC
Solving these equations for R
NTC|COLD
and R
NTC|HOT
results
in the following:
R
NTC|HOT
= 0.409 • R
NOM
and
R
NTC|COLD
By setting R in r
HOT
= 2.815 • R
equal to R
NOM
= 0.409 and r
NOM
, the above equations result
25C
= 2.815. Referencing these ratios
COLD
to the Vishay Resistance-Temperature Curve 2 chart gives a hot trip point of about 50°C and a cold trip point of about 0°C. The difference between the hot and cold trip points is approximately 50°C.
By using a bias resistor, R
, the hot and cold trip points can be moved in either
R
25C
, different in value from
NOM
direction. The temperature span will change somewhat due to the non-linear behavior of the thermistor. The following equations can be used to easily calculate a new value for the bias resistor:
r
=
=
HOT
0 409
.
r
COLD
2 815
.
R
C
25
R
C
25
R
NOM
R
NOM
VNTC
6
0.738 •
R
NOM
10k
NTC
5
R
NTC
10k
Figure 8. Typical NTC Thermistor Circuit Figure 9. NTC Thermistor Circuit with Additional Bias Resistor
VNTC
0.29 • VNTC
0.1V
NTC BLCOK
TOO_COLD
+
TOO_HOT
+
+
NTC_ENABLE
4090 F08
VNTC
R
NOM
13.2k
R1
1.97k
R 10k
NTC
NTC
VNTC
NTC BLCOK
+
+
+
6
0.738 •
5
0.29 • VNTC
0.1V
TOO_COLD
TOO_HOT
NTC_ENABLE
4090 F09
4090fa
23
LTC4090/LTC4090-5
APPLICATIONS INFORMATION
where r
HOT
and r
are the resistance ratios at the de-
COLD
sired hot and cold trip points. Note that these equations are linked. Therefore, only one of the two trip points can be chosen, the other is determined by the default ratios designed in the IC. Consider an example where a 40°C hot trip point is desired.
From the Vishay Curve 2 R-T characteristics, r at 40°C. Using the above equation, R to 14.0k. With this value of R
NOM
NOM
, the cold trip point is
is 0.5758
HOT
should be set
about -7°C. Notice that the span is now 47°C rather than the previous 50°C. This is due to the increase in “tem­perature gain” of the thermistor as absolute temperature decreases.
The upper and lower temperature trip points can be inde­pendently programmed by using an additional bias resistor as shown in Figure 9. The following formulas can be used
R
NOM
C
25
••R
and R1:
C25
to compute the values of R
rr
R
NOM
RRr
1 0 409
COLD HOT
=
.
2 815
=
.• –
NOM HOT
For example, to set the trip points to -5°C and 55°C with a Vishay Curve 2 thermistor choose
3 532 0 3467
Rkk
NOM
.–.
==
2 815 0 409
.–.
10 13 2
•.
the nearest 1% value is 13.3k.
R1 = 0.409 • 13.3k – 0.3467 • 10k = 1.97k
In general, if the LTC4090/LTC4090-5 is being powered from IN the power dissipation can be calculated as follows:
= (VIN – V
P
D
where PD is the power dissipated, I charge current, and I
BAT
) • I
+ (VIN – V
BAT
is the application load current.
OUT
) • I
OUT
OUT
is the battery
BAT
For a typical application, an example of this calculation would be:
= (5V – 3.7V) • 0.4A + (5V – 4.75V) • 0.1A
P
D
= 545mW
This examples assumes V
3.7V, I
= 400mA, and I
BAT
OUT
= 5V, V
IN
= 100mA resulting in slightly
= 4.75V, V
OUT
BAT
=
more than 0.5W total dissipation.
If the LTC4090 is being powered from HVIN, the power dissipation can be estimated by calculating the regulator power loss from an effi ciency measurement, and subtract­ing the catch diode loss.
PVII
=− +
() ( )
η
D HVOUT BAT OUT
V
−−
•11
D
V
HVOUT
VV
HVIN
II VI
•).03
()
BAT OUT BAT
++
where η is the effi ciency of the high voltage regulator and
is the forward voltage of the catch diode at I = I
V
D
. The fi rst term corresponds to the power lost in
+ I
OUT
converting V
HVIN
to V
, the second term subtracts
HVOUT
BAT
the catch diode loss, and the third term is the power dis­sipated in the battery charger. For a typical application, an example of this calculation would be:
the nearest 1% value is 1.96k. The fi nal solution is shown in Figure 9 and results in an upper trip point of 55°C and a lower trip point of -5°C.
Power Dissipation and High Temperature Considerations
The die temperature of the LTC4090/LTC4090-5 must be lower than the maximum rating of 110°C. This is generally not a concern unless the ambient temperature is above 85°C. The total power dissipated inside the LTC4090/ LTC4090-5 depend on many factors, including input voltage (IN or HVIN), battery voltage, programmed charge current, programmed input current limit, and load current.
24
(.)••( .)
1087 4 1 06
PVAA
=− +
D
.•
04 1
V
−−
This example assumes 87% effi ciency, V = 3.7V (V
HVOUT
[]
4
V
+
()
⎠⎠
12
V
is about 4V), I
+=•..•.106 03107AA VAW
= 12V, V
HVIN
= 1A, I
BAT
= 600mA
OUT
BAT
resulting in about 0.7W total dissipation. If the LTC4090-5 is being powered from HVIN, the power dissipation can be estimated by calculating the regulator power loss from an effi ciency measurement, and subtracting the catch diode loss.
4090fa
APPLICATIONS INFORMATION
LTC4090/LTC4090-5
15 1
PVIIV
()
–• • – •–η
=
()
D BAT OUT D
+
BAT OUT BAT BAT
()
+
5
()
+
()
–•II VV I
⎛ ⎜
V
HVIN
5
V
⎟⎟ ⎠
The difference between this equation and that for the LTC4090 is the last term, which represents the power dissipation in the battery charger. For a typical application, an example of this calculation would be:
PVAAV
=
1 087 5 1 06 04 1
–. • . –. • –
()
D
.–..106 5 37 1197AAVVA W
+
()
()
+
()
+
()
=
⎛ ⎜
5
12
V
V
⎠⎠
Like the LTC4090 example, this examples assumes 87% effi ciency, V
HVIN
= 12V, V
BAT
= 3.7V, I
= 1A and I
BAT
OUT
=
600mA resulting in about 2W total power dissipation.
It is important to solder the exposed backside of the pack­age to a ground plane. This ground should be tied to other copper layers below with thermal vias; these layers will spread the heat dissipated by the LTC4090/LTC4090-5. Additional vias should be placed near the catch diode. Adding more copper to the top and bottom layers and tying this copper to the internal planes with vias can reduce thermal resistance further. With these steps, the
C1 AND D1 GND PADS
SIDE-BY-SIDE
AND SEPERATED
WITH C3 GND PAD
MINIMIZE D1, L1, C3, U1, SW PIN LOOP
thermal resistance from die (i.e., junction) to ambient can be reduced to θ
= 40°C/W.
JA
Board Layout Considerations
As discussed in the previous section, it is critical that the exposed metal pad on the backside of the LTC4090/ LTC4090-5 package be soldered to the PC board ground. Furthermore, proper operation and minimum EMI requires a careful printed circuit board (PCB) layout. Note that large, switched currents fl ow in the power switch (between the HVIN and SW pins), the catch diode and the HVIN input capacitor. These components, along with the inductor and output capacitor, should be placed on the same side of the circuit board, and their connections should be made on that layer. Place a local, unbroken ground plane below these components. The loop formed by these components should be as small as possible.
Additionally, the SW and BOOST nodes should be kept as small as possible. Figure 10 shows the recommended component placement with trace and via locations.
High frequency currents, such as the high voltage input current of the LTC4090/LTC4090-5, tend to fi nd their way along the ground plane on a mirror path directly beneath the incident path on the top of the board. If there are slits or cuts in the ground plane due to other traces on that layer, the current will be forced to go around the slits. If high frequency currents are not allowed to fl ow back through their natural least-area path, excessive voltage will build up and radiated emissions will occur. See Figure 11.
U1 THERMAL PAD
SOLDERED TO PCB.
VIAS CONNECTED TO ALL
GND PLANES WITHOUT
THERMAL RELIEF
Figure 10. Suggested Board Layout
MINIMIZE TRACE LENGTH
4090 F10
4090 F11
Figure 11. Ground Currents Follow Their Incident Path at High Speed. Slices in the Ground Plane Cause High Voltage and Increased Emissions.
4090fa
25
LTC4090/LTC4090-5
APPLICATIONS INFORMATION
IN and HVIN Bypass Capacitor
Many types of capacitors can be used for input bypassing; however, caution must be exercised when using multilayer ceramic capacitors. Because of the self-resonant and high Q characteristics of some types of ceramic capacitors, high voltage transients can be generated under some start-up conditions, such as from connecting the charger input to a hot power source. For more information, refer to Application Note 88.
TYPICAL APPLICATIONS
HIGH
(6V TO 36V)
VOLTAGE
INPUT
USB
270pF
C1 1μF 50V 1206
4.7μF
6.3V
0.1μF
59k 1%
2.1k 1%
71.5k 1%
40.2k 1%
HVIN
HVEN
IN
HPWR
V
C
SUSP
TIMER
CLPROG
PROG
R
T
PG
SYNC
BOOST
LTC4090
Battery Charger Stability Considerations
The constant-voltage mode feedback loop is stable without any compensation when a battery is connected with low impedance leads. Excessive lead length, however, may add enough series inductance to require a bypass capacitor of at least 1μF from BAT to GND. Furthermore, a 4.7μF capacitor with a 0.2Ω to 1Ω series resistor to GND is recommended at the BAT pin to keep ripple voltage low when the battery is disconnected.
L1
6.8μH
C3 22μF
6.3V 1206
680Ω
4.7μF
6.3V
Li-Ion BATTERY
Q1
LOAD
1k
Q2
+
10kT
SW
HVOUT
HVPR
OUT
GATE
BAT
VNTC
NTC
10k 1%
0.47μF 16V
D1
HIGH (6V TO 36V)
TRANSIENT TO 60V*
USB
L: SUMIDA CDRH8D28/HP-100 * USE SCHOTTKY DIODE RATED AT V
26
D: DIODES INC. B360A L: SUMIDA CDR6D28MN-GR5 Q1, Q2: SILICONIX Si2333DS
CHRG
680Ω
4090 F12
Figure 12. 800kHz Switching Frequency
1μF
4.7μF
88.7k35k
HVIN
IN
V
C
R
T
TIMER CLPROG
BOOST
LTC4090
0.1μF330pF
> 45V
R
0.47μF
HVOUT
HVPR
OUT
BAT
GND PROG
L
SW
10μH
4.7μF
Q1
1k
LOAD
4.7μF
+
71.5k2.1k Li-Ion BATTERY
4090 TAO3
HIGH (6V TO 16V)
VOLTAGE INPUT
USB
L: SUMIDA CDRH4D22/HP-2R2
1μF
4.7μF
11.5k30k
HVIN
IN
V
C
R
T
TIMER CLPROG
BOOST
LTC4090
0.1μF330pF
0.47μF
HVOUT
HVPR
OUT BAT
GND PROG
SW
71.5k2.1k
2.2μH
+
Li-Ion BATTERY
L
Figure 13. 400kHz Switching Frequency Figure 14. 2MHz Switching Frequency
1k
4.7μF
22μF
Q1
LOAD
4090 TAO4
4090fa
PACKAGE DESCRIPTION
0.889
LTC4090/LTC4090-5
DJC Package
22-Lead Plastic DFN (6mm × 3mm)
(Reference LTC DWG # 05-08-1714)
0.70 ±0.05
3.60 ±0.05
2.20 ±0.05
R = 0.10
1.65 ±0.05 (2 SIDES)
5.35 ± 0.05 (2 SIDES)
RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS
NOTE:
1. DIMENSIONS ARE IN MILLIMETERS
2. APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED
3. DRAWING IS NOT TO SCALE
6.00 ±0.10 (2 SIDES)
PIN 1
TOP MARK
(NOTE 6)
0.200 REF
NOTE:
1. DRAWING PROPOSED TO BE MADE VARIATION OF VERSION (WXXX) IN JEDEC PACKAGE OUTLINE M0-229
2. DRAWING NOT TO SCALE
3. ALL DIMENSIONS ARE IN MILLIMETERS
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE
5. EXPOSED PAD SHALL BE SOLDER PLATED
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON TOP AND BOTTOM OF PACKAGE
0.889
0.25 ± 0.05
0.50 BSC
PACKAGE OUTLINE
3.00 ±0.10 (2 SIDES)
0.75 ±0.05
R = 0.10
1.65 ± 0.10 (2 SIDES)
0.00 – 0.05
TYP
0.889
11
5.35 ± 0.10 (2 SIDES)
BOTTOM VIEW—EXPOSED PAD
R = 0.115
TYP
0.889
0.25 ± 0.05
0.50 BSC
(DJC) DFN 0605
0.40 ± 0.05
2212
1
PIN #1 NOTCH R0.30 TYP OR
0.25mm × 45° CHAMFER
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa­tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
4090fa
27
LTC4090/LTC4090-5
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
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LTC4057 Lithium-Ion Linear Battery Charger Up to 800mA Charge Current, Thermal Regulation, ThinSOT Package
LTC4058 Standalone 950mA Lithium-Ion Charger
LTC4059 900mA Linear Lithium-Ion Battery
LTC4065/LTC4065A Standalone Li-Ion Battery Chargers
LTC4095 Standalone USB Lithium-Ion/Polymer
Power Management
LTC3406/LTC3406A 600mA (I
LTC3411 1.25A (I
LTC3440 600mA (I
LTC3455 Dual DC/DC Converter with USB Power
LT3493 1.2A, 750kHz Step-Down Switching
LTC4055 USB Power Controller and Battery
LTC4066 USB Power Controller and Li-Ion Battery
LTC4067 USB Power Controller with OVP, Ideal
LTC4085 USB Power Manager with Ideal Diode
LTC4089/ LTC4089-5
LTC4411/LTC4412 Low Loss PowerPath Controller in
LTC4412HV High Voltage Power Path Controllers in
ThinSOT is a trademark of Linear Technology Corporation.
Charger
TM
ThinSOT
Charger
Battery Charger
Charger with Integrated Pass Transistor in ThinSOT
in DFN
Charger
in 2mm 2mm DFN
Battery Charger in in 2mm 2mm DFN
), 1.5MHz, Synchronous
Step-Down DC/DC Converter
Step-Down DC/DC Converter
Buck-Boost DC/DC Converter
Manager and Li-Ion Battery Charger
Regulator
Charger
Charger with Low-Loss Ideal Diode
Diode and Li-Ion Battery Charger
Controller and Li-Ion Charger
USB Power Manager with Ideal Diode Controller and High Effi ciency Li-Ion Battery Charger
ThinSOT
ThinSOT
OUT
), 4MHz, Synchronous
OUT
), 2MHz, Synchronous
OUT
Standalone Charger with Programmable Timer, Up to 1.5A Charge Current
Simple ThinSOT Charger, No Blocking Diode, No Sense Resistor Needed
Standalone, 4.7V ≤ VIN ≤ 24V, 500kHz Frequency, 3 Hour Charge Termination
Standalone Charger with Programmable Timer, Up to 1.25A Charge Current
Thermal Regulation Prevents Overheating, C/10 Termination, C/10 Indicator, Up to 800mA Charge Current
C/10 Charge Termination, Battery Kelvin Sensing, ±7% Charge Accuracy
2mm 2mm DFN Package, Thermal Regulation, Charge Current Monitor Output
4.2V, ±0.6% Float Voltage, Up to 750mA Charge Current, 2mm 2mm DFN, “A” Version has ACPR Function.
950mA Charge Current, Timer Termination + C/10 Detection Output, 4.2V, 0.6% Accurate Float Voltage, 4 ⎯C⎯H⎯R⎯G Pin Indicator States
95% Effi ciency, VIN = 2.5V to 5.5V, V
95% Effi ciency, VIN = 2.5V to 5.5V, V
95% Effi ciency, VIN = 2.5V to 5.5V, V
Seamless Transition Between Power Sources: USB, Wall Adapter and Battery; 95% Effi cient DC/DC Conversion
88% Efficiency, VIN = 3.6V to 36V (40V Maximum), V DFN Package
Charges Single Cell Li-Ion Batteries Directly from a USB Port, Thermal Regulation, 200m Ideal Diode, 4mm 4mm QFN16 Package
Charges Single Cell Li-Ion Batteries Directly from a USB Port, Thermal Regulation, 50m Ideal Diode, 4mm 4mm QFN24 Package
13V Overvoltage Transient Protection, Thermal Regulation, 200mΩ Ideal Diode with <50mΩ Option, 4mm × 3mm DFN-14 Package
Charges Single Cell Li-Ion Batteries Directly from a USB Port, Thermal Regulation, 200mΩ Ideal Diode with <50mΩ Option, 4mm 3mm DFN14 Package
High Effi ciency 1.2A Charger from 6V to 36V (40V Max) Input Charges Single-Cell Li-Ion Batteries Directly from a USB Port, Thermal Regulation, 200mΩ Ideal Diode with <50mΩ Option, Bat-Track Adaptive Output Control (LTC4089), Fixed 5V Output (LTC4089-5), 6mm × 3mm DFN-22 Package
Automatic Switching Between DC Sources, Load Sharing, Replaces ORing Diode
V
= 3V to 36V, More Effi cient than Diode ORing, Automatic Switching Between DC
IN
Sources, Simplifi ed Load Sharing, ThinSOT Package.
= 0.6V, IQ = 20μA, ISD < 1μA, ThinSOT Package
OUT
= 0.8V, IQ = 60μA, ISD < 1μA, MS10 Package
OUT
= 2.5V, IQ = 25μA, ISD < 1μA, MS Package
OUT
= 0.8V, ISD < 2μA, 2mm 3mm
OUT
28
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
4090fa
LT 0208 REV A • PRINTED IN USA
© LINEAR TECHNOLOGY CORPORATION 2007
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