LINEAR TECHNOLOGY LTC4081 Technical data

LTC4081
500mA Li-Ion Charger
with NTC Input and
FEATURES
Battery Charger:
Constant-Current/Constant-Voltage Operation
with Thermal Feedback to Maximize Charge Rate Without Risk of Overheating
Internal 4.5 Hour Safety Timer for Termination
Charge Current Programmable Up to 500mA with
5% Accuracy
NTC Thermistor Input for Temperature Qualifi ed
Charging
C/10 Charge Current Detection Output
5μA Supply Current in Shutdown Mode
Switching Regulator:
High Effi ciency Synchronous Buck Converter
300mA Output Current (Constant-Frequency Mode)
2.7V to 4.5V Input Range (Powered from BAT Pin)
0.8V to V
MODE Pin Selects Fixed (2.25MHz) Constant-Frequency
PWM Mode or Low I
2μA BAT Current in Shutdown Mode
10-lead, low profi le (0.75 mm) 3mm × 3mm DFN
Output Range
BAT
(23μA) Burst Mode® Operation
CC
package
U
APPLICATIO S
Wireless Headsets
Bluetooth Applications
Portable MP3 Players
Multifunction Wristwatches
300mA Synchronous Buck
U
DESCRIPTIO
The LTC4081 is a complete constant-current/constant­voltage linear battery charger for a single-cell 4.2V lithium-ion/polymer battery with an integrated 300mA synchronous buck converter. A 3mm × 3mm DFN pack­age and low external component count make the LTC4081 especially suitable for portable applications. Furthermore, the LTC4081 is specifi cally designed to work within USB power specifi cations.
⎯C⎯H⎯R⎯
The dropped to ten percent of its programmed value (C/10). An internal 4.5 hour timer terminates the charge cycle. The full-featured LTC4081 battery charger also includes trickle charge, automatic recharge, soft-start (to limit inrush current) and an NTC thermistor input used to monitor battery temperature.
The LTC4081 integrates a synchronous buck converter that is powered from the BAT pin. It has an adjustable output voltage and can deliver up to 300mA of load cur­rent. The buck converter also features low-current high­effi ciency Burst Mode operation that can be selected by the MODE pin.
The LTC4081 is available in a 10-lead, low profi le (0.75 mm) 3mm × 3mm DFN package.
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation. Burst Mode is a registered trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents, including 6522118.
G pin indicates when charge current has
TYPICAL APPLICATIO
510Ω
V
CC
(3.75V
TO 5.5V)
100k
4.7μF
100k
V
CC
EN_BUCK
NTC
EN_CHRG
MODE
T
LTC4081
GND
CHRG
BAT
SW
FB
PROG
1OμH
806Ω
U
10pF
500mA
1M
806k
4081 TA01a
4.7μF
V
OUT
(1.8V/300mA)
4.7μF
+
4.2V Li-Ion/ POLYMER BATTERY
Buck Effi ciency vs Load Current
(V
= 1.8V)
OUT
100
EFFICIENCY
80
(Burst)
EFFICIENCY
60
40
EFFICIENCY (%)
20
0
0.01
(PWM)
0.1 10 1001 1000 LOAD CURRENT (mA)
POWER LOSS (Burst)
POWER LOSS (PWM)
V
= 3.8V
BAT
= 1.8V
V
OUT
L = 10μH C = 4.7μF
1000
100
10
1
0.1
0.01
4081 TA01b
POWER LOSS (mW)
4081f
1
LTC4081
WW
W
U
ABSOLUTE AXI U RATI GS
(Note 1)
VCC, t < 1ms and Duty Cycle < 1% .............. – 0.3V to 7V
Steady State ......................................... – 0.3V to 6V
V
CC
⎯C⎯H⎯R⎯
BAT,
⎯E⎯N⎯_⎯C⎯H⎯R⎯
MODE, EN_BUCK .......................... – 0.3V to V
G .................................................. – 0.3V to 6V
G, PROG, NTC ...................– 0.3V to VCC + 0.3V
+ 0.3V
BAT
FB ............................................................... – 0.3V to 2V
PIN CONFIGURATION
TOP VIEW
BAT
1
V
2
CC
EN_CHRG
PROG
NTC
10-LEAD (3mm × 3mm) PLASTIC DFN
= 110°C, θJA = 43°C/W (NOTE 3)
T
EXPOSED PAD (PIN 11) IS GND, MUST BE SOLDERED TO PCB
JMAX
3 4
5
DD PACKAGE
11
10
9 8 7 6
SW EN_BUCK MODE FB CHRG
BAT Short-Circuit Duration ............................ Continuous
BAT Pin Current ...................................................800mA
PROG Pin Current ....................................................2mA
Junction Temperature .......................................... .125°C
Operating Temperature Range (Note 2) .. – 40°C to 85°C
Storage Temperature Range .................. – 65°C to 125°C
ORDER INFORMATION
LEAD FREE FINISH TAPE AND REEL PART MARKING PACKAGE DESCRIPTION TEMPERATURE RANGE
LTC4081EDD#PBF LTC4081EDD#TRPBF LDBX 10-Lead (3mm × 3mm) DFN 0°C to 70°C
Consult LTC Marketing for parts specifi ed with wider operating temperature ranges. Consult LTC Marketing for information on non-standard lead based fi nish parts.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifi cations, go to: http://www.linear.com/tapeandreel/
The ● denotes specifi cations which apply over the full operating tempera-
ELECTRICAL CHARACTERISTICS
ture range, otherwise specifi cations are at TA = 25°C, VCC = 5V, V (Note 2)
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
CC
V
BAT
I
CC
I
CC_SD
Battery Charger Supply Voltage (Note 4)
Input Voltage for the Switching Regulator
Quiescent Supply Current (Charger On, Switching Regulator Off)
Supply Current in Shutdown (Both Battery Charger and Switching Regulator Off)
(Note 5)
V
= 4.5V (Forces I
BAT
V
EN_BUCK
V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
V
(4V)
BAT
= 0
= 5V, V
G
= 4V, V
G
= 3.8V, V
BAT
EN_BUCK EN_BUCK
and I
BAT
= 0, VCC > V
= 0, V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
PROG
CC
= 0V, V
G
= 0),
BAT
(3.5V) <
= 0V, V
NTC
EN_BUCK
3.75 5 5.5 V
2.7 3.8 4.5 V
= V
BAT
110 300 μA
5 2
, V
MODE
10 μA
= 0V.
μA
2
4081f
LTC4081
The ● denotes specifi cations which apply over the full operating tempera-
ELECTRICAL CHARACTERISTICS
ture range, otherwise specifi cations are at TA = 25°C, VCC = 5V, V (Note 2)
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
I
BAT_SD
Battery Charger
V
FLOAT
I
BAT
V
UVLO_CHRG
V
PROG
V
ASD
t
SS_CHRG
I
TRKL
V
TRKL
V
TRHYS
ΔV
RECHRG
ΔV
UVCL1,
ΔV
UVCL2
t
TIMER
I
C/10
T
LIM
R
ON_CHRG
f
BADBAT
D
BADBAT
I
NTC
V
COLD
V
HOT
V
DIS
f
NTC
D
NTC
Battery Current in Shutdown (Both Battery Charger and Switching Regulator Off)
V
Regulated Output Voltage I
BAT
Current Mode Charge Current R
VCC Undervoltage Lockout Voltage VCC Rising
PROG Pin Servo Voltage 0.8k ≤ R
Automatic Shutdown Threshold Voltage (VCC – V
Battery Charger Soft-Start Time 180 μs
Trickle Charge Current V
Trickle Charge Threshold Voltage V
Trickle Charge Threshold Voltage Hysteresis
Recharge Battery Threshold Voltage V
(VCC – V
) Undervoltage Current
BAT
Limit Threshold Voltage
Charge Termination Timer
Recharge Time
Low-Battery Charge Time V
End of Charge Indication Current Level R
Junction Temperature in Constant­Temperature Mode
Power FET On-Resistance (Between
and BAT)
V
CC
Defective Battery Detection ⎯C⎯H⎯R⎯G Pulse Frequency
Defective Battery Detection ⎯C⎯H⎯R⎯G Pulse Frequency Duty Ratio
NTC Pin Current V
Cold Temperature Fault Threshold Voltage
Hot Temperature Fault Threshold Voltage
NTC Disable Threshold Voltage Falling Threshold; VCC = 5V
Fault Temperature ⎯C⎯H⎯R⎯G Pulse Frequency
Fault Temperature ⎯C⎯H⎯R⎯G Pulse Frequency Duty Ratio
V
⎯E⎯
⎯N⎯_⎯C⎯H⎯R⎯
G
V
⎯E⎯
⎯N⎯_⎯C⎯H⎯R⎯
G
V
(4V)
BAT
= 2mA
BAT
I
= 2mA, 4.3V < VCC < 5.5V
BAT
= 4k; Current Mode; V
PROG
R
= 0.8k; Current Mode; V
PROG
V
Falling
CC
PROG
BAT
(V
– V
CC
BAT
= 2V, R
BAT
Rising
BAT
– V
FLOAT
I
= 0.9 I
BAT
I
= 0.1 I
BAT
= 2.5V
BAT
= 2k (Note 6)
PROG
I
= 350mA, VCC = 4V 700 mΩ
BAT
V
= 2V 2 Hz
BAT
V
= 2V 75 %
BAT
= 2.5V 1 μA
NTC
Rising Voltage Threshold Hysteresis
Falling Voltage Threshold Hysteresis
Hysteresis
= 3.8V, V
BAT
= 5V, V
EN_BUCK
= 4V, V
EN_BUCK
≤ 4k
), VCC Low to High ), VCC High to Low
= 0.8k
PROG
⎯E⎯N⎯_⎯C⎯H⎯R⎯
= 0, V = 0, V
> V
CC
(3.5V) <
CC
EN_BUCK
EN_BUCK
= 0V, V
G
BAT
= 0
= 0
NTC
= 0V, V
EN_BUCK
0.6
= V
BAT
2
4.179
4.158
90
475
3.5
2.8
0.98 1.0 1.02 V
60 15
35 50 65 mA
2.75 2.9 3.05 V
4.2
4.2
100 500
3.6
3.0
82 32
, V
MODE
A
4.221
4.242
110 525
3.7
3.2
100
45
100 150 350 mV
, 0°C < TA < 85°C 70 100 130 mV
BAT
CHG CHG
180
90
3 4.5 6 hrs
1.5 2.25 3 hrs
0.75 1.125 1.5 hrs
0.085 0.1 0.115 mA/mA
300 130
115 °C
0.76 • V
CC
0.015 • V
0.017 • V
0.35 • V
CC
CC
CC
82 50
2Hz
25 %
= 0V.
μA
mA mA
mV mV
mV mV
mV mV
V V
V V
V V
V V
4081f
3
LTC4081
The ● denotes specifi cations which apply over the full operating tempera-
ELECTRICAL CHARACTERISTICS
ture range, otherwise specifi cations are at T (Note 2)
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Buck Converter
V
FB
I
FB
f
OSC
I
BAT_NL_CF
I
BAT_NL_BM
I
BAT_SLP
V
UVLO_BUCK
R
ON_P
R
ON_N
I
LIM_P
I
LIM_N
I
ZERO_CF
I
PEAK
I
ZERO_BM
t
SS_BUCK
Logic
V
IH
V
IL
V
OL
I
IH
I
IL
R
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G
I
⎯C⎯H⎯R⎯
G
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
Note 2: The LTC4081 is guaranteed to meet performance specifi cations from 0°C to 85°C. Specifi cations over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls.
Note 3: Failure to solder the exposed backside of the package to the PC board ground plane will result in a thermal resistance much higher than 43°C/W.
FB Servo Voltage
FB Pin Input Current V
Switching Frequency
No-Load Battery Current (Continuous Frequency Mode)
No-Load Battery Current (Burst Mode Operation)
Battery Current in SLEEP Mode V
Buck Undervoltage Lockout Voltage V
PMOS Switch On-Resistance 0.95
NMOS Switch On-Resistance 0.85
PMOS Switch Current Limit
NMOS Switch Current Limit 700 mA
NMOS Zero Current in Normal Mode 15 mA
Peak Current in Burst Mode Operation MODE = V
Zero Current in Burst Mode Operation MODE = V
Buck Soft-Start Time From the Rising Edge of EN_BUCK to 90%
Input High Voltage
Input Low Voltage
Output Low Voltage (⎯C⎯H⎯R⎯G) I
Input Current High EN_BUCK, MODE Pins at 5.5V, V
Input Current Low
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G Pin Input Resistance V
⎯⎯C⎯H⎯R⎯
G Pin Leakage Current V
= 25°C, VCC = 5V, V
A
= 0.85V –50 50 nA
FB
No-Load for Regulator, V L = 10μH, C = 4.7μF
No-Load for Regulator, V MODE = V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G
> Regulation Voltage
V
OUT
Rising
BAT
Falling
V
BAT
of Buck Regulated Output
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G, EN_BUCK, MODE Pin Low to High
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G, EN_BUCK, MODE Pin High to Low
= 5mA
SINK
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G, EN_BUCK, MODE Pins at GND
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G
= 4.5V, V
BAT
= 3.8V, V
BAT
⎯E⎯N⎯_⎯C⎯H⎯R⎯
, L = 10μH, C = 4.7μF
BAT
⎯E⎯N⎯_⎯C⎯H⎯R⎯
= 5V, MODE = V
BAT
BAT
= 5V
= 5V
⎯C⎯H⎯R⎯
G
Note 4: Although the LTC4081 charger functions properly at 3.75V, full charge current requires an input voltage greater than the desired fi nal battery voltage per ΔV
Note 5: The 2.8V maximum buck undervoltage lockout (V threshold must fi rst be exceeded before the minimum V applies.
Note 6: I with indicated PROG resistor.
⎯E⎯N⎯_⎯C⎯H⎯R⎯
BAT
= 0V, V
G
= 5V,
G
= 5V,
G
,
= 0V, V
NTC
EN_BUCK
0.78 0.80 0.82 V
1.8 2.25 2.75 MHz
= V
BAT
1.9 mA
23 μA
10 15 20 μA
2.6
2.4
375 520 700 mA
2.7
2.5
, V
MODE
2.8
2.6
50 100 150 mA
20 35 50 mA
400 μs
0.4 V
UVCL1
–1 1 μA
–1 1 μA
1 1.45 3.3 MΩ
specifi cation.
= 5V
BAT
is expressed as a fraction of measured full charge current
C/10
60 105 mV
1.2 V
A
UVLO_BUCK
specifi cation
BAT
= 0V.
Ω
Ω
) exit
V V
4
4081f
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V specifi ed)
LTC4081
= 3.8V, unless otherwise
BAT
Battery Regulation (Float) Voltage vs Charge Current
4.21 R
= 2k
PROG
4.20
4.19
4.18
4.17
4.16
FLOAT VOLTAGE (V)
4.15
4.14
4.13
0
50 100
CHARGE CURRENT (mA)
150
Charge Current vs Temperature with Thermal Regulation (Constant-Current Mode)
250
VCC = 6V
= 3V
V
BAT
= 2k
R
PROG
200
150
100
CHARGE CURRENT (mA)
50
0
–50
THERMAL CONTROL LOOP IN OPERATION
0–25 50
25 75
TEMPERATURE (°C)
⎯E⎯N⎯_⎯C⎯H⎯R⎯
MODE Pin Threshold Voltage vs Temperature
0.95
0.90
0.85
0.80
0.75
0.70
0.65
THRESHOLD VOLTAGE (V)
0.60
0.55
0.50 –50
200 250
4081 G01
125
100
4081 G04
G, EN_BUCK and
RISING
–10
–30
10 90
TEMPERATURE (°
Battery Regulation (Float) Voltage vs Temperature
4.210
4.205
4.200
4.195
4.190
4.185
4.180
FLOAT VOLTAGE (V)
4.175
4.170
4.165
4.160 –30 –10 30
–50
10
TEMPERATURE (°C)
PROG Pin Voltage vs Charge Current
1.0 R
= 2k
PROG
0.8
0.6
(V)
PROG
V
0.4
0.2
0
25
FALLING
30
0
50 70
C)
75
100
CHARGE CURRENT (mA)
4081 G07
50 70 90
12550
150
PULLDOWN RESISTANCE (MΩ)
Battery Regulation (Float) Voltage vs VCC Supply Voltage
4.25
4.20
4.15
4.10
4.05
4.00
FLOAT VOLTAGE (V)
3.95
3.90
3.85 4
4081 G02
Charger FET On-Resistance vs Temperature
0.9 VCC = 4V
I
0.8
BAT
0.7
0.6
(Ω)
0.5
0.4
DS(ON)
R
0.3
0.2
0.1
0
175
200
4081 G05
⎯E⎯N⎯_⎯C⎯H⎯R⎯
–50
G Pin Pulldown
Resistance vs Temperature
1.7
1.6
1.5
1.4
1.3
1.2
1.1
1.0 –50
–10
–30
TEMPERATURE (°C)
10 90
30
4.5 5 VCC SUPPLY VOLTAGE (V)
= 350mA
–30 –10 30
10
TEMPERATURE (°C)
50 70
4081 G08
5.5
4081 G03
50 70 90
4081 G06
6
4081f
5
LTC4081
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V specifi ed)
⎯C⎯H⎯R⎯
G Pin Output
Low Voltage vs Temperature
80
I
= 5mA
CHRG
70
60
50
40
30
VOLTAGE (mV)
20
10
Normalized Charge Termination Time vs Temperature
1.05
1.00
0.95
0.90
NORMALIZED TIMER PERIOD
0.85
Buck Oscillator Frequency vs Battery Voltage
2.28
2.27
2.26
2.25
2.24
FREQUENCY (MHz)
2.23
= 3.8V, unless otherwise
BAT
0
–50
–30
–10
10 90
TEMPERATURE (°
Buck Oscillator Frequency vs Temperature
2.4
V
= 3.8V
BAT
2.3
2.2
2.1
2.0
FREQUENCY (MHz)
1.9
1.8 –60
–20 20
–40 0
TEMPERATURE (°C)
Buck Output Voltage vs Battery Voltage
1.810 I
= 1mA
OUT
SET FOR 1.8V
V
OUT
1.805
1.800
1.795
1.790
BUCK OUTPUT VOLTAGE (V)
1.785
30
V
BAT
50 70
C)
V
= 4.5V
BAT
= 2.7V
60
40
Burst Mode OPERATION
PWM MODE
2.22
2.5
Buck Effi ciency vs Load Current (V
OUT
100
EFFICIENCY
80
POWER LOSS (mW)
(BURST)
60
40
EFFICIENCY (%)
20
0
0.01
3.0 3.5 4.5 BATTERY VOLTAGE (V)
4.0
4081 G11
= 1.5V)
EFFICIENCY (PWM)
POWER LOSS (BURST)
0.1 10 1001 1000 LOAD CURRENT (mA)
POWER LOSS (PWM)
V
= 3.8V
BAT
= 1.5V
V
OUT
L = 10μH C = 4.7μF
4081 G13a
1000
100
POWER LOSS (mW)
10
1
0.1
0.01
4081 G09
0.80 –50
–30
–10
10 90
30
50 70
TEMPERATURE (°C)
4081 G10
Buck Effi ciency vs Load Current (V
= 1.8V)
OUT
100
EFFICIENCY
80
(BURST)
60
40
EFFICIENCY (%)
20
100
80
4081 G12
0
0.01
EFFICIENCY (PWM)
POWER LOSS (BURST)
V
BAT
V
OUT
L = 10μH C = 4.7μF
0.1 10 1001 1000 LOAD CURRENT (mA)
POWER LOSS (PWM)
= 3.8V = 1.8V
4081 G13
1000
100
10
1
0.1
0.01
No-Load Buck Input Current Buck Output Voltage vs Temperature
1.810 I
= 1mA
OUT
SET FOR 1.8V
V
OUT
1.805
1.800
1.795
1.790
BUCK OUTPUT VOLTAGE (V)
1.785
Burst Mode OPERATION
PWM MODE
(Burst Mode Operation) vs Battery Voltage
35
I
= 1mA
OUT
= 1.8V
V
OUT
30
L = 10μH
25
20
15
10
BUCK INPUT CURRENT (μA)
5
6
1.780
2.5
3.0 3.5 4.0 4.5 BATTERY VOLTAGE (V)
4081 G14
1.780 –50
–30 –10
30 70 90
10 50
TEMPERATURE (˚C)
4081 G15
0
2.5
3.0
3.5
BATTERY VOLTAGE (V)
4.0
4.5
4081 G16
4081f
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V specifi ed)
No-Load Buck Input Current (Burst Mode Operation) vs Temperature
35
L = 10μH C = 4.7μF
30
= 1.8V
V
OUT
25
20
15
10
NO LOAD INPUT CURRENT (μA)
5
V
= 4.2V
BAT
V
= 3.8V
BAT
V
= 2.7V
BAT
Buck Main Switch (PMOS) On-Resistance vs Battery Voltage
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
Buck Main Switch (PMOS) On-Resistance vs Temperature
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
LTC4081
= 3.8V, unless otherwise
BAT
0
–50 10 50
–30 –10
TEMPERATURE (˚C)
30 70 90
Buck Synchronous Switch (NMOS) On-Resistance vs Battery Voltage
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
0
2.5
Maximum Output Current (PWM Mode) vs Battery Voltage
500
L = 10μH
400
300
200
MAXIMUM OUTPUT CURRENT (mA)
100
2.7 4.23 3.6
4081 G18
3.5
3.0 BATTERY VOLTAGE (V)
V
OUT
3.3 3.9 4.5
BATTERY VOLTAGE (V)
4.0
SET FOR 1.8V
0
2.5
4.5 5.0
4081 G21
4081 G23
3.5
3.0 BATTERY VOLTAGE (V)
4.5 5.0
4.0
4081 G19
Buck Synchronous Switch (NMOS) On-Resistance vs Temperature
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
0
–50 10 50
–30 –10
Maximum Output Current (Burst Mode Operation) vs Battery Voltage
80
L = 10μH
70
60
50
40
30
20
MAXIMUM OUTPUT CURRENT (mA)
10
0
2.7 4.23 3.63.3 3.9 4.5 BATTERY VOLTAGE (V)
0
–50 10 50
–30 –10
TEMPERATURE (°C)
30 70 90
TEMPERATURE (°C)
V
SET FOR 1.8V
OUT
30 70 90
4081 G20
4081 G22
4081 G24
4081f
7
LTC4081
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V specifi ed)
= 3.8V, unless otherwise
BAT
V
OUT
20mV/DIV
AC COUPLED
I
LOAD
250mA/DIV
0mA
Output Voltage Transient Step Response (PWM Mode)
50μs/DIV
1V/DIV
V
EN_BUCK
5V/DIV
V
OUT
Buck V (I
0V
0V
LOAD
Soft-Start
OUT
= 50mA)
4081 G25
200μs/DIV
V
OUT
50mV/DIV
AC COUPLED
V
MODE
5V/DIV
Output Voltage Waveform when Switching Between Burst and PWM Mode (I
0V
50μs/DIV
4081 G28
LOAD
200mV/DIV
= 10mA)
V
PROG
4081 G27
Charger V
0V
V
OUT
20mV/DIV
AC COUPLED
I
LOAD
50mA/DIV
0mA
PROG
50μs/DIV
Output Voltage Transient Step Response (Burst Mode Operation)
50μs/DIV
Soft-Start
4081 G29
4081 G26
8
4081f
PI FU CTIO S
LTC4081
UUU
BAT (Pin 1): Input. Provides charge current to the battery and regulates the fi nal fl oat voltage to 4.2V. An internal precision resistor divider from this pin sets the fl oat voltage and is disconnected in charger shutdown mode. This pin must be decoupled with a low ESR capacitor for low-noise buck operation.
VCC (Pin 2): Positive Input Supply Voltage. This pin provides power to the battery charger. V to 5.5V. This pin should be bypassed with at least a 1μF capacitor. When V voltage, the battery charger enters shutdown mode.
⎯E⎯N⎯_⎯C⎯H⎯R⎯
Pulling this pin above the manual shutdown threshold
) puts the LTC4081 charger in shutdown mode, thus
(V
IH
stopping the charge cycle. In battery charger shutdown mode, the LTC4081 has less than 10μA supply current and less than 5μA battery drain current provided the regula­tor is not running. Enable is the default state, but the pin should be tied to GND if unused.
PROG (Pin 4): Charge Current Program and Charge Cur­rent Monitor Pin. Connecting a 1% resistor, R ground programs the charge current. When charging in constant-current mode, this pin servos to 1V. In all modes, the voltage on this pin can be used to measure the charge current using the following formula:
Charge Current Output and Buck Regulator
can range from 3.75V
CC
is less than 32mV above the BAT pin
CC
G (Pin 3): Enable Input Pin for the Battery Charger.
, to
PROG
pin below 0.016 • V approximately 3°C of temperature hysteresis associated with each of the input comparator’s thresholds.
⎯C⎯H⎯R⎯
G (Pin 6): Open-Drain Charge Status Output. The
charge status indicator pin has three states: pulldown, high impedance state, and pulsing at 2Hz. This output can be used as a logic interface or as an LED driver. When the battery is being charged, the an internal N-channel MOSFET. When the charge current drops to 10% of the full-scale current, the forced to a high impedance state. When the battery volt­age remains below 2.9V for one quarter of the full charge time, the battery is considered defective, and the pin pulses at a frequency of 2Hz with 75% duty cycle. When the NTC pin voltage rises above 0.76 • V below 0.35 • V 2Hz (25% duty cycle).
FB (Pin 7): Feedback Pin for the Buck Regulator. A resistor divider from the regulator’s output to the FB pin programs the output voltage. Servo value for this pin is 0.8V.
MODE (Pin 8): Burst Mode Enable Pin. Tie this pin high to force the LTC4081 regulator into Burst Mode operation for all load conditions. Tie this pin low to force constant­frequency mode operation for all load conditions. Do not fl oat this pin.
CC
disables the NTC feature. There is
CC
⎯C⎯H⎯R⎯
G pin is pulled low by
⎯C⎯H⎯R⎯
G pin is
⎯C⎯H⎯R⎯
G
or drops
CC
, the ⎯C⎯H⎯R⎯G pin pulses at a frequency of
V
I
BAT
NTC (Pin 5): Input to the NTC (negative temperature coef­fi cient) Thermistor Temperature Monitoring Circuit. For normal operation, connect a thermistor from the NTC pin to ground and a resistor of equal value from the NTC pin to V
CC
at hot temperatures or rises above 0.76 • VCC at cold,
V
CC
charging is suspended, the internal timer is frozen and the
⎯C⎯H⎯R⎯
G pin output will start to pulse at 2Hz. Pulling this
PROG
= •400
R
. When the voltage at this pin drops below 0.35 •
EN_BUCK (Pin 9): Enable Input Pin for the Buck Regulator. Pull this pin high to enable the regulator, pull low to shut down. Do not fl oat this pin.
SW (Pin 10): Switch Pin for the Buck Regulator. Minimize the length of the metal trace connected to this pin. Place the inductor as close to this pin as possible.
GND (Pin 11): Ground. This pin is the back of the Exposed Pad package and must be soldered to the PCB for electrical connection and rated thermal performance.
4081f
9
LTC4081
BLOCK DIAGRA
3
EN_CHRG
0.82V
R
EN
6
CHRG
+
2.9V
C2
BAT
4
PROG
R
PROG
V
CC
V
CC
R
NOM
5
R
T
NTC
R9
NTC
R10
W
+
C3
PROGC10.1V
PULSE LOGIC
C8
+
C9
+
CHARGER SHUTDOWN
–+
1V
0.1V
BADBAT
TOO COLD
TOO HOT
MP3 MP1
D1
CA
–+
MP4
2
V
CC
X1 X400
–+
MA
CHARGER
ENABLE
V
CC
3.6V
R1
R2
+
C4
+
C5
+ 80mV
V
BAT
SUSPEND
UVLO
CHARGER
OSCILLATOR
D3
D2
VA
–+
1.22V
TA
CHARGE
CONTROL
LOGIC
COUNTER
115°C
T
+
DIE
1
BAT
10
9
EN_BUCK
8
MODE
0.82V
0.82V
R11
R12
+
C10
NTC_EN
LINEAR BATTERY CHARGER
0.8V
MP2
MN1
SW
4081 BD
L1
10
7
FB
V
OUT
C
R7
PL
C
OUT
R8
+
C6
ENABLE BUCK
+
2.25MHz
C7
BUCK
OSCILLATOR
SYNCHRONOUS BUCK CONVERTER
11
GND
PWM
CONTROL
AND DRIVE
ERROR
AMP
+
Figure 1. LTC4081 Block Diagram
4081f
OPERATIO
LTC4081
U
The LTC4081 is a full-featured linear battery charger with an integrated synchronous buck converter designed pri­marily for handheld applications. The battery charger is capable of charging single-cell 4.2V Li-Ion batteries. The buck converter is powered from the BAT pin and has a programmable output voltage providing a maximum load current of 300mA. The converter and the battery charger can run simultaneously or independently of each other.
BATTERY CHARGER OPERATION
Featuring an internal P-channel power MOSFET, MP1, the battery charger uses a constant-current/constant­voltage charge algorithm with programmable current. Charge current can be programmed up to 500mA with a
⎯C⎯H⎯R⎯
fi nal fl oat voltage of 4.2V ±0.5%. The status output indicates when C/10 has been reached. No blocking diode or external sense resistor is required; thus, the basic charger circuit requires only two external com­ponents. An internal charge termination timer adheres to battery manufacturer safety guidelines. Furthermore, the LTC4081 battery charger is capable of operating from a USB power source.
A charge cycle begins when the voltage at the V rises above 3.6V and approximately 82mV above the BAT pin voltage, a 1% program resistor is connected from the PROG pin to ground, and the the shutdown threshold (V
When the BAT pin approaches the fi nal fl oat voltage of
4.2V, the battery charger enters constant-voltage mode and the charge current begins to decrease. When the current drops to 10% of the full-scale charge current, an internal comparator turns off the N-channel MOSFET driving
⎯C⎯H⎯R⎯
the
An internal thermal limit reduces the programmed charge current if the die temperature attempts to rise above a preset value of approximately 115°C. This feature protects the LTC4081 from excessive temperature and allows the user to push the limits of the power handling capability of a given circuit board without the risk of damaging the LTC4081 or external components. Another benefi t of the thermal limit is that charge current can be set
G pin, and the pin becomes high impedance.
⎯E⎯N⎯_⎯C⎯H⎯R⎯
).
IL
G open-drain
pin
CC
G pin is pulled below
according
to typical, rather than worst-case, ambient temperatures for a given application with the assurance that the battery charger will automatically reduce the current in worst-case conditions.
An internal timer sets the total charge time, t cally 4.5 hours). When this time elapses, the charge cycle terminates and the state even if C/10 has not yet been reached. To restart the charge cycle, remove the input voltage and reapply it or momentarily force the new charge cycle will automatically restart if the BAT pin voltage falls below V
Constant-Current / Constant-Voltage / Constant-Temperature
The LTC4081 battery charger uses a unique architecture to charge a battery in a constant-current, constant-volt­age and constant-temperature fashion. Figure 1 shows a Simplifi ed Block Diagram of the LTC4081. Three of the amplifi er feedback loops shown control the constant-cur­rent, CA, constant-voltage, VA, and constant-temperature, TA modes. A fourth amplifi er feedback loop, MA, is used to increase the output impedance of the current source pair, MP1 and MP3 (note that MP1 is the internal P-channel power MOSFET). It ensures that the drain current of MP1 is exactly 400 times the drain current of MP3.
Amplifi ers CA and VA are used in separate feedback loops to force the charger into constant-current or constant­voltage mode, respectively. Diodes D1 and D2 provide priority to either the constant-current or constant-voltage loop, whichever is trying to reduce the charge current the most. The output of the other amplifi er saturates low which effectively removes its loop from the system. When in constant-current mode, CA servos the voltage at the PROG pin to be precisely 1V. VA servos its non-inverting input to 1.22V when in constant-voltage mode and the internal resistor divider made up of R1 and R2 ensures that the battery voltage is maintained at 4.2V. The PROG pin volt­age gives an indication of the charge current anytime in the charge cycle, as discussed in “Programming Charge Current” in the Applications Information section.
⎯C⎯H⎯R⎯
G pin assumes a high impedance
RECHRG
⎯E⎯N⎯_⎯C⎯H⎯R⎯
(typically 4.1V).
G pin above VIH. A
TIMER
(typi-
4081f
11
LTC4081
OPERATIO
U
If the die temperature starts to creep up above 115°C due to internal power dissipation, the transconductance amplifi er, TA, limits the die temperature to approximately 115°C by reducing the charge current. Diode D3 ensures that TA does not affect the charge current when the die temperature is below 115°C. In thermal regulation, the PROG pin voltage continues to give an indication of the charge current.
In typical operation, the charge cycle begins in constant­current mode with the current delivered to the battery equal to 400V/R results in the junction temperature approaching 115°C, the amplifi er (TA) will begin decreasing the charge current to limit the die temperature to approximately 115°C. As the battery voltage rises, the LTC4081 either returns to full constant-current mode or enters constant-voltage mode straight from constant-temperature mode.
Battery Charger Undervoltage Lockout (UVLO)
An internal undervoltage lockout circuit monitors the V input voltage and keeps the battery charger off rises above 3.6V and approximately 82mV above the BAT pin voltage. The 3.6V UVLO circuit has a built-in hysteresis of approximately 0.6V, and the 82mV automatic shutdown threshold has a built-in hysteresis of approximately 50mV. During undervoltage lockout conditions, maximum battery drain current is 5
Undervoltage Charge Current Limiting (UVCL)
The battery charger in the LTC4081 includes undervoltage charge current limiting that prevents full charge current until the input supply voltage reaches approximately 300mV above the battery voltage (ΔV larly useful if the LTC4081 is powered from a supply with long leads (or any relatively high output impedance). See Applications Information section for further details.
Trickle Charge and Defective Battery Detection
At the beginning of a charge cycle, if the battery volt­age is below 2.9V, the battery charger goes into trickle charge mode, reducing the charge current to 10% of the programmed current. If the low battery voltage persists
. If the power dissipation of the LTC4081
PROG
μ
A and maximum supply current is 10μA.
). This feature is particu-
UVCL1
until VCC
for one quarter of the total time (1.125 hr), the battery is assumed to be defective, the charge cycle terminates and the a 75% duty cycle. If, for any reason, the battery voltage rises above 2.9V, the charge cycle will be restarted. To restart the charge cycle (i.e., when the dead battery is replaced with a discharged battery less than 2.9V), the charger must be reset by removing the input voltage and reapplying it or temporarily pulling the the shutdown threshold.
Battery Charger Shutdown Mode
The LTC4081’s battery charger can be disabled by pulling the In shutdown mode, the battery drain current is reduced to about 2μA and the V provided the regulator is off. When the input voltage is not present, the battery charger is in shutdown and the battery drain current is less than 5μA.
CC
⎯C⎯H⎯R⎯
The charge status indicator pin has three states: pulldown, pulsing at 2Hz (see Trickle Charge and Defective Battery Detection and Battery Temperature Monitoring) and high impedance. The pulldown state indicates that the battery charger is in a charge cycle. A high impedance state indi­cates that the charge current has dropped below 10% of the full-scale current or the battery charger is disabled. When the timer runs out (4.5 hrs), the ⎯C⎯H⎯R⎯G pin is also forced to the high impedance state. If the battery charger is not in constant-voltage mode when the charge current is forced to drop below 10% of the full-scale current by UVCL, ⎯C⎯H⎯R⎯G will stay in the strong pulldown state.
Charge Current Soft-Start
The LTC4081’s battery charger includes a soft-start circuit to minimize the inrush current at the start of a charge cycle. When a charge cycle is initiated, the charge cur­rent ramps from zero to full-scale current over a period of approximately 180μs. This has the effect of minimizing the transient current load on the power supply during start-up.
⎯C⎯H⎯R⎯
G pin output pulses at a frequency of 2Hz with
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G Status Output Pin
G pin above the shutdown threshold (VIH).
⎯E⎯N⎯_⎯C⎯H⎯R⎯
supply current to about 5μA
CC
G pin above
12
4081f
OPERATIO
LTC4081
U
Timer and Recharge
The LTC4081’s battery charger has an internal charge termination timer that starts when the input voltage is greater than the undervoltage lockout threshold and at least 82mV above BAT, and the battery charger is leaving shutdown.
At power-up or when exiting shutdown, the charge time is set to 4.5 hours. Once the charge cycle terminates, the battery charger continuously monitors the BAT pin voltage using a comparator with a 2ms fi lter time. When the aver­age battery voltage falls below 4.1V (which corresponds to 80%-90% battery capacity), a new charge cycle is initi­ated and a 2.25 hour timer begins. This ensures that the battery is kept at, or near, a fully charged condition and eliminates the need for periodic charge cycle initiations.
⎯C⎯H⎯R⎯
The
G output assumes a strong pulldown state dur­ing recharge cycles until C/10 is reached or the recharge cycle terminates.
Battery Temperature Monitoring via NTC
When the charger is in Hold mode (battery temperature
⎯C⎯H⎯R⎯
is either too hot or too cold) the
G pin pulses in a 2Hz, 25% duty cycle frequency unless the charge task is fi nished or the battery is assumed to be defective. If the NTC pin is grounded, the NTC function will be disabled.
SWITCHING REGULATOR OPERATION:
The switching buck regulator in the LTC4081 can be turned on by pulling the EN_BUCK pin above VIH. It has two user­selectable modes of operation: constant-frequency (PWM) mode and Burst Mode Operation. The constant-frequency mode operation offers low noise at the expense of effi ciency whereas the Burst Mode operation offers higher effi ciency at light loads at the cost of increased noise, higher output voltage ripple, and less output current. A detailed descrip­tion of different operating modes and different aspects of operation follow. Operations can best be understood by referring to the Block Diagram.
V
CC
The battery temperature is measured by placing a nega­tive temperature coeffi cient (NTC) thermistor close to the battery pack. The NTC circuitry is shown in Figure 2.
To use this feature, connect the NTC thermistor, R tween the NTC pin and ground and a resistor, R the NTC pin to VCC. R
should be a 1% resistor with a
NOM
NTC
NOM
, be-
, from
value equal to the value of the chosen NTC thermistor at 25°C (this value is 10k for a Vishay NTHS0603NO1N1002J thermistor). The LTC4081 goes into hold mode when the value of the NTC thermistor drops to 0.53 times the value of R
, which corresponds to approximately 40°C, and
NOM
when the value of the NTC thermistor increases to 3.26 times the value of R
, which corresponds to approxi-
NOM
mately 0°C. Hold mode freezes the timer and stops the charge cycle until the thermistor indicates a return to a valid temperature. For a Vishay NTHS0603NO1N1002J thermistor, this value is 32.6k which corresponds to ap­proximately 0°C. The hot and cold comparators each have approximately 3°C of hysteresis to prevent oscillation about the trip point.
R
NOM
0.76 • V
CC
NTC
6
R
T
NTC
0.35 • V
CC
0.016 • V
CC
Figure 2. NTC Circuit Information
+
+
+
TOO COLD
TOO HOT
NTC_ENABLE
4081 F02
4081f
13
LTC4081
OPERATIO
U
Constant-Frequency (PWM) Mode Operation
The switching regulator operates in constant-frequency (PWM) mode when the MODE pin is pulled below VIL. In this mode, it uses a current mode architecture including an oscillator, an error amplifi er, and a PWM comparator for excellent line and load regulation. The main switch MP2 (P-channel MOSFET) turns on to charge the inductor at the beginning of each clock cycle if the FB pin voltage is less than the 0.8V reference voltage. The current into the inductor (and the load) increases until it reaches the peak current demanded by the error amp. At this point, the main switch turns off and the synchronous switch MN1 (N-channel MOSFET) turns on allowing the inductor current to fl ow from ground to the load until either the next clock cycle begins or the current reduces to the zero current (I
Oscillator: In constant-frequency mode, the switching regulator uses a dedicated oscillator which runs at a fi xed frequency of 2.25MHz. This frequency is chosen to mini­mize possible interference with the AM radio band.
Error Amplifi er: The error amplifi er is an internally com­pensated transconductance (g of 65 compared to the voltage at the FB pin to generate a current signal at the output of the error amplifi er. This cur­rent signal represents the peak inductor current required to achieve regulation.
PWM Comparator: Lossless current sensing converts the PMOS switch current signal to a voltage which is summed with the internal slope compensation signal. The PWM comparator compares this summed signal to determine when to turn off the main switch. The switch current sensing is blanked for ~12ns at the beginning of each clock cycle to prevent false switch turn-off.
Burst Mode Operation
Burst Mode operation can be selected by pulling the MODE pin above V lator is disabled, the error amplifi er is converted into a
μ
) level.
ZERO
) amplifi er with a gm
m
mhos. The internal 0.8V reference voltage is
. In this mode, the internal oscil-
IH
comparator monitoring the FB voltage, and the inductor current swings between a fi xed I (35mA) irrespective of the load current as long as the FB pin voltage is less than or equal to the reference voltage of 0.8V. Once V shuts off both switches along with most of the circuitry and the regulator is said to enter into SLEEP mode. In SLEEP mode, the regulator only draws about 20 the BAT pin provided that the battery charger is turned off. When the output voltage droops about 1% from its nominal value, the regulator wakes up and the inductor current resumes swinging between I output capacitor recharges and causes the regulator to re-enter the SLEEP state if the output load remains light enough. The frequency of this intermittent burst operation depends on the load current. That is, as the load current drops further, the regulator turns on less frequently. Thus Burst Mode operation increases the effi ciency at light loads by minimizing the switching and quiescent losses. However, the output voltage ripple increases to about 2%.
To minimize ripple in the output voltage, the current limits for both switches in Burst Mode operation are reduced to about 20% of their values in the constant-frequency mode. Also the zero current of the synchronous switch is changed to about 35mA thereby preventing reverse conduction through the inductor. Consequently, the regu­lator can only deliver approximately 67mA of load current while in Burst Mode operation. Any attempt to draw more load cur regulation.
Current Limit
To prevent inductor current runaway, there are absolute current limits (I the NMOS synchronous switch. These limits are internally set at 520mA and 700mA respectively for PWM mode. If the peak inductor current demanded by the error amplifi er ever exceeds the PMOS I ignored and the inductor current will be limited to PMOS I
LIM
reduced to 100mA to minimize output voltage ripple.
rent will cause the output voltage to drop out of
. In Burst Mode operation, the PMOS current limit is
is greater than 0.8V, the control logic
FB
) on both the PMOS main switch and
LIM
, the error amplifi er will be
LIM
(~100mA) and I
PEAK
and I
PEAK
μ
A from
ZERO
ZERO
. The
14
4081f
OPERATIO
LTC4081
U
Zero Current Comparator
The zero or reverse current comparator monitors the induc­tor current to the output and shuts off the synchronous rectifi er when this current reduces to a predetermined value (I tive 15mA meaning that the regulator allows the inductor current to fl ow in the reverse direction (from the output to ground through the synchronous rectifi er) to a maximum value of 15mA. This is done to ensure that the regulator is able to regulate at very light loads without skipping any cycles thereby keeping output voltage ripple and noise low at the cost of effi ciency.
However, in Burst Mode operation, I 35mA meaning that the synchronous switch is turned off as soon as the current through the inductor to the output decreases to 35mA in the discharge cycle. This preserves the charge on the output capacitor and increases the overall effi ciency at light loads.
Soft-Start
The LTC4081 switching regulator provides soft-start in both modes of operation by slowly charging an internal capacitor. The voltage on this capacitor, in turn, slowly ramps the current limits of both switches from a low value to their respective maximum values over a period of about
μ
s. The soft-start capacitor is discharged completely
400 whenever the regulator is disabled.
). In fi xed frequency mode, this is set to nega-
ZERO
is set to positive
ZERO
is blanked for ~12ns at the beginning of each clock cycle, inductor current can build up to a dangerously high level over a number of cycles even if there is a hard current limit on the main PMOS switch. This is why the switching regulator in the LTC4081 also monitors current through the synchronous NMOS switch and imposes a hard limit on it. If the inductor current through the NMOS switch at the end of a discharge cycle is not below this limit, the regulator skips the next charging cycle thereby preventing inductor current runaway.
Switching Regulator Undervoltage Lockout
Whenever V out circuit keeps the regulator off, preventing unreliable operation. However, if the regulator is already running and the battery voltage is dropping, the undervoltage comparator does not shut down the regulator until V drops below 2.5V.
Dropout Operation
When the BAT pin voltage approaches V of the switching regulator approaches 100%. When V is approximately equal to V in dropout. In dropout, the main switch (MP2) stays on continuously with the output voltage being equal to the battery voltage minus the voltage drops across the main switch and the inductor.
is less than 2.7V, an undervoltage lock-
BAT
, the duty cycle
OUT
, the regulator is said to be
OUT
BAT
BAT
Short-Circuit Protection
In the event of a short circuit at the output or during start-up, V slope of the inductor current is ~V current may not get a chance to discharge enough to avoid a runaway situation. Because the current sensing
will be near zero volts. Since the downward
OUT
/L, the inductor
OUT
Global Thermal Shutdown
The LTC4081 includes a global thermal shutdown which shuts off the entire device (battery charger and switch­ing regulator) if the LTC4081 resumes normal drops approximately 14°C.
die temperature exceeds 160°C. The
operation once the temperature
4081f
15
LTC4081
U
WUU
APPLICATIO S I FOR ATIO
BATTERY CHARGER
Programming Charge Current
The battery charge current is programmed using a single resistor from the PROG pin to ground. The charge current is 400 times the current out of the PROG pin. The program resistor and the charge current are calculated using the following equations:
V
R
PROG
==400
1
I
BAT
I
BAT
•,
400
The charge current out of the BAT pin can be determined at any time by monitoring the PROG pin voltage and using the following equation:
V
I
BAT
PROG
= • 400
R
Stability Considerations
The LTC4081 battery charger contains two control loops: constant-voltage and constant-current. The constant­voltage loop is stable without any compensation when a battery is connected with low impedance leads. Excessive lead length, however, may add enough series inductance to require a bypass capacitor of at least 1 GND. Furthermore, a 4.7μF capacitor with a 0.2Ω to 1Ω series resistor from BAT to GND is required to keep ripple voltage low when the battery is disconnected.
V
1
R
PROG
μ
F from BAT to
Average, rather than instantaneous, battery current may be of interest to the user. For example, when the switching regulator operating in low-current mode is connected in parallel with the battery, the average current being pulled out of the BAT pin is typically of more interest than the instantaneous current pulses. In such a case, a simple RC fi lter can be used on the PROG pin to measure the average battery current as shown in Figure 3. A 10k resistor has been added between the PROG pin and the fi lter capacitor to ensure stability.
Undervoltage Charge Current Limiting (UVCL)
USB powered systems tend to have highly variable source impedances (due primarily to cable quality and length). A transient load combined with such impedance can easily trip the UVLO threshold and turn the battery charger off unless undervoltage charge current limiting is implemented.
Consider a situation where the LTC4081 is operating under normal conditions and the input supply voltage begins to sag (e.g. an external load drags the input supply down). If the input voltage reaches V above the battery voltage, ΔV
(approximately 300mV
UVCL
), undervoltage charge
UVCL
current limiting will begin to reduce the charge current in an attempt to maintain ΔV
between VCC and BAT. The
UVCL
LTC4081 will continue to operate at the reduced charge current until the input supply voltage is increased or volt­age mode reduces the charge current further.
In constant-current mode, the PROG pin voltage is in the feedback loop, not the battery voltage. Because of the additional pole created by PROG pin capacitance, capacitance on this pin must be kept to a minimum. With no additional capacitance on the PROG pin, the battery charger is stable with program resistor values as high as 25k. However, additional capacitance on this node reduces the maximum allowed program resistor. The pole frequency at the PROG pin should be kept above 100kHz. Therefore, if the PROG pin is loaded with a capacitance,
, the following equation should be used to calculate
C
PROG
the maximum resistance value for R
R
PROG
π12 100••
kHz C
PROG
PROG
:
16
LTC4081
PROG
GND
Figure 3. Isolating Capacitive Load on PROG Pin and Filtering
R
10k
PROG
4081 F03
C
FILTER
CHARGE CURRENT MONITOR CIRCUITRY
4081f
LTC4081
U
WUU
APPLICATIO S I FOR ATIO
Operation from Current Limited Wall Adapter
By using a current limited wall adapter as the input sup­ply, the LTC4081 can dissipate signifi cantly less power when programmed for a current higher than the limit of the wall adapter.
Consider a situation where an application requires a 200mA charge current for a discharged 800mAh Li-Ion battery. If a typical 5V (non-current limited) input supply is avail­able then the peak power dissipation inside the part can exceed 300mW.
Now consider the same scenario, but with a 5V input supply with a 200mA current limit. To take advantage of the supply, it is necessary to program the LTC4081 to charge at a current greater than 200mA. Assume that the LTC4081 charger is programmed for 300mA (i.e., R
= 1.33kΩ) to ensure that part tolerances maintain
PROG
a programmed current higher than 200mA. Since the battery charger will demand a charge current higher than the current limit of the input supply, the supply voltage will collapse to the battery voltage plus 200mA times the on-resistance of the internal PFET. The on-resistance of the battery charger power device is approximately 0.7Ω with a 5V supply. The actual on-resistance will be slightly higher due to the fact that the input supply will have col­lapsed to less than 5V. The power dissipated during this phase of charging is approximately 30mW. That is a ten times improvement over the non-current limited supply power dissipation.
USB and Wall Adapter Power
Although the LTC4081 allows charging from a USB port, a wall adapter can also be used to charge Li-Ion batter­ies. Figure 4 shows an example of how to combine wall adapter and USB power inputs. A P-channel MOSFET, MP1, is used to prevent back conducting into the USB port when a wall adapter is present and Schottky diode, D1, is used to prevent USB power loss through the 1k pulldown resistor.
Typically a wall adapter can supply signifi cantly more current than the current-limited USB port. Therefore, an N-channel MOSFET, MN1, and an extra program resistor can be used to increase the charge current when the wall adapter is present.
Power Dissipation
The conditions that cause the LTC4081 battery charger to reduce charge current through thermal feedback can be approximated by considering the total power dissipated in the IC. For high charge currents, the LTC4081 power dissipation is approximately:
PVV I P
=−
()
D CC BAT BAT D BUCK
+
_
Where PD is the total power dissipated within the IC, VCC is the input supply voltage, V is the charge current and P due to the regulator. P
D_BUCK
D_BUCK
PVI
D BUCK OUT OUT_
=−
is the battery voltage, I
BAT
is the power dissipation
can be calculated as:
1
1
η
BAT
BAT
I
CHG
1
4
+
4k
4081 F04
5V WALL
ADAPTER
(500mA)
USB
POWER
(100mA)
Figure 4. Combining Wall Adapter and USB Power
MP1
D1
LTC4081
2
V
CC
PROG
1k
MN1
1k
SYSTEM LOAD
Li-Ion BATTERY
4081f
17
LTC4081
U
WUU
APPLICATIO S I FOR ATIO
Where V regulator, I effi ciency at that particular load.
It is not necessary to perform worst-case power dissipa­tion scenarios because the LTC4081 will automatically reduce the charge current to maintain the die temperature at approximately 115°C. However, the approximate ambi­ent temperature at which the thermal feedback begins to protect the IC is:
= 115°C – P
T
A
TA = 115°C – (VCC – V
is off.
Example: Consider the extreme case when an LTC4081 is operating from a 6V supply providing 250mA to a 3V Li-Ion battery and the regulator is off. The ambient temperature above which the LTC4081 will begin to reduce the 250mA charge current is approximately:
= 115°C – (6V – 3V) • (250mA) • 43°C/W
T
A
is the regulated output of the switching
OUT
is the regulator load and η is the regulator
OUT
DθJA
BAT
) • I
BAT
θ
if the regulator
JA
Using the previous example with an ambient temperature of 85°C, the charge current will be reduced to approxi­mately:
I
BAT
CC
°− °
115 85
=
VV CW
63 43
()
°
•/ /
=
30
129
C
°
CA
°
=
2
332 6.mA
Furthermore, the voltage at the PROG pin will change proportionally with the charge current as discussed in the Programming Charge Current section.
Bypass Capacitor
V
CC
Many types of capacitors can be used for input bypassing; however, caution must be exercised when using multi-layer ceramic capacitors. Because of the self-resonant and high Q characteristics of some types of ceramic capacitors, high voltage transients can be generated under some start-up con­ditions, such as connecting the battery charger input to a live
Ω
power source. Adding a 1
series resistor in series with an X5R ceramic capacitor will minimize start-up voltage transients. For more information, refer to Application Note 88.
= 115°C – 0.75W • 43°C/W = 115°C – 32.25°C
TA
= 82.75°C
T
A
If there is more power dissipation due to the regulator, the thermal regulation will begin at a somewhat lower temperature. In the above circumstances, the LTC4081 can be used above 82.75°C, but the charge current will be reduced from 250mA. The approximate current at a given ambient temperature can be calculated:
I
=
BAT
VV
()
CC BAT JA
115
CT
°−
A
θ
Thermistors
The LTC4081 NTC trip points are designed to work with therm­istors whose resistance-temperature characteristics follow Vishay Dale’s “R-T Curve 1.” The Vishay NTHS0603NO1N1002J is an example of such a thermistor. However, Vishay Dale has many thermistor products that follow the “R-T Curve 1” characteristic in a variety of sizes. Furthermore, any thermis­tor whose ratio of R
COLD
to R
(Vishay Dale R-T Curve 1 shows a ratio of R
is about 5 will also work
HOT
to R
COLD
HOT
of
3.266/0.5325 = 6.13).
18
4081f
LTC4081
U
WUU
APPLICATIO S I FOR ATIO
Power conscious designs may want to use thermistors whose room temperature value is greater than 10k. Vishay Dale has a number of values of thermistor from 10k to 100k that follow the “R-T Curve 1.” Using different R-T curves, such as Vishay Dale “R-T Curve 2”, is also possible. This curve, combined with LTC4081 internal thresholds, gives temperature trip points of approximately 0°C (falling) and 40°C (rising), a delta of 40°C. This delta in temperature can be moved in either direction by changing the value of R
will move both trip points to higher temperatures. To
R
NOM
calculate R
for a shift to lower temperature for example,
NOM
with respect to R
NOM
. Increasing
NTC
use the following equation:
R
R
NOM
where R
COLD
3 266
.
is the resistance ratio of R
COLD
RatC
NTC
25
at the desired cold
NTC
temperature trip point. If you want to shift the trip points to higher temperatures use the following equation:
R
R
NOM
where R
HOT
0 5325
.
is the resistance ratio of R
HOT
RatC
NTC
25
at the desired hot
NTC
temperature trip point.
Here is an example using a 100k R-T Curve 2 thermistor from Vishay Dale. The difference between the trip points is 40°C, from before, and we want the cold trip point to be 0°C, which would put the hot trip point at 40°C. The R
NOM
needed
is calculated as follows:
R
R
NOM
COLD
3 266
.
2 816
.
=
..
3
RatC
NTC
•.
10 8 62kk=
266
25
The nearest 1% value for R to bias the NTC thermistor to get cold and hot trip points of approximately 0°C and 40°C respectively. To extend the delta between the cold and hot trip points, a resistor, R1, can be added in series with R resistors are calculated as follows:
where R R
COLD
points. Continuing the example from before with a desired trip point of 50°C:
R
NOM
Rk
1
is 8.66k. This is the value used
NOM
(see Figure 5). The values of the
NTC
R
R
NOM
1
RR
=
3 266 0 5325
=
.
3 266
is the value of the bias resistor and R
NOM
are the values of R
RR
COLD HOT
=
3 266 0 5325
..
88 887
=
.,.kkis %.
10
=
COLD HOT
..
.
0 5325
0 5325.
−−
⎞ ⎟
at the desired temperature trip
NTC
10 2 816 0
=
the nearest value
.
.
326
0 5325
66 0 5325
⎞ ⎟
.
•R R R
()
COLD HOT HOT
k
•. .
()
3 266 0 5325
..
1
•. . .
2 816 0 4086 0 4086
()
,%.= 604 604 1Ω is the nearest value
V
CC
R
NOM
8.87k
R1 604Ω
T
R 10k
NTC
6
0.76 • V
NTC
0.35 • V
CC
CC
+
+
44086
and
HOT
TOO COLD
TOO HOT
0.016 • V
CC
Figure 5. NTC Circuits
+
NTC_ENABLE
4081 F05
4081f
19
LTC4081
U
WUU
APPLICATIO S I FOR ATIO
NTC Trip Point Error
When a 1% resistor is used for R
, the major error in the 40°C
HOT
trip point is determined by the tolerance of the NTC thermistor. A typical 100k NTC thermistor has ±10% tolerance. By look­ing up the temperature coeffi cient of the thermistor at 40°C, the tolerance error can be calculated in degrees centigrade. Consider the Vishay NTHS0603N01N1003J thermistor, which has a temperature coeffi cient of –4%/°C at 40°C. Dividing the tolerance by the temperature coeffi cient, ±5%/(4%/°C) = ±1.25°C, gives the temperature error of the hot trip point.
The cold trip point error depends on the tolerance of the NTC thermistor and the degree to which the ratio of its value at 0°C and its value at 40°C varies from 6.14 to 1. Therefore, the cold trip point error can be calculated using the tolerance, TOL, the temperature coeffi cient of the thermistor at 0°C, TC (in %/°C), the value of the thermistor at 0°C, R value of the thermistor at 40°C, R
+1
.
614
Temperature Error C
()
°=
. The formula is:
HOT
R
TOL
COLD
• R
HOT
TC
−−
COLD
1 100
⎟ ⎠
, and the
For example, the Vishay NTHS0603N01N1003J thermistor with a tolerance of ±5%, TC of –5%/°C and R
COLD/RHOT
of
6.13, has a cold trip point error of:
.
+
1005
Temperature Error C()
°=
⎛ ⎜⎜
.
614
•.
613 1
• 100
5
.,.=− ° °095 105CC
SWITCHING REGULATOR
Setting the Buck Converter Output Voltage
The LTC4081 regulator compares the FB pin voltage with an internal 0.8V reference to generate an error signal at the output of the error amplifi er. A voltage divider from V to ground (as shown in the Block Diagram) programs the output voltage via FB using the formula:
Keeping the current low (<5μA) in these resistors maxi­mizes effi ciency, but making them too low may allow stray capacitance to cause noise problems and reduce the phase margin of the error amp loop. To improve the frequency response, a phase-lead capacitor (C 10pF can be used. Great care should be taken to route the FB line away from noise sources, such as the inductor or the SW line.
Inductor Selection
The value of the inductor primarily determines the cur­rent ripple in the inductor. The inductor ripple current ΔI increases with higher V
R
7
VV
=+
OUT
ΔI
08 1
L
V
=−
L
fLVV
OSC
.•
⎢ ⎣
decreases with higher inductance and
•1
OUT
R
IN
⎤ ⎥
8
or V
OUT
IN
OUT
⎞ ⎟
) of approximately
PL
:
OUT
20
4081f
LTC4081
U
WUU
APPLICATIO S I FOR ATIO
Accepting larger values of ΔIL allows the use of low inductances, but results in higher output voltage ripple, greater core losses, and lower output current capability. A reasonable starting point for setting ripple current is ΔI =0.3 • I
, where I
LIM
is the peak switch current limit.
LIM
The largest ripple current occurs at the maximum input voltage. To guarantee that the ripple current stays below a specifi ed maximum, the inductor value should be chosen according to the following equation:
OUT
Δ
1••
⎜ ⎜
L
IN
V
L
≥−
fIVV
0
For applications with V
OUT
⎟ ⎟
MAX
()
= 1.8V, the above equation
OUT
suggests that an inductor of at least 6.8μH should be used for proper operation.
Many different sizes and shapes of inductors are available from numerous manufacturers. To maximize effi ciency, choose an inductor with a low DC resistance. Keep in mind that most inductors that are very thin or have a very small volume typically have much higher core and DCR losses and will not give the best effi ciency. Also choose an inductor with a DC current rating at least 1.5 times larger than the peak inductor current limit to ensure that the inductor does not saturate during normal opera­tion. To minimize radiated noise use a toroid or shielded pot core inductor in ferrite or permalloy materials. Table 1 shows a list of several inductor manufacturers.
L
Table 1. Recommended Surface Mount Inductor Manufacturers
Coilcraft www.coilcraft.com
Sumida www.sumida.com
Murata www.murata.com
Toko www.tokoam.com
Input and Output Capacitor Selection
Since the input current waveform to a buck converter is a square wave, it contains very high frequency components. It is strongly recommended that a low equivalent series resistance (ESR) multilayer ceramic capacitor be used to bypass the BAT pin which is the input for the converter. Tantalum and aluminum capacitors are not recommended because of their high ESR. The value of the capacitor on BAT directly controls the amount of input voltage ripple for a given load current. Increasing the size of this capacitor will reduce the input ripple.
To prevent large V
voltage steps during transient
OUT
load conditions, it is also recommended that a ceramic capacitor be used to bypass V
. A typical value for this
OUT
capacitor is 4.7μF.
Multilayer Ceramic Chip Capacitors (MLCC) typically have exceptional ESR performance. MLCCs combined with a carefully laid out board with an unbroken ground plane will yield very good performance and low EMI emissions.
4081f
21
LTC4081
U
WUU
APPLICATIO S I FOR ATIO
There are several types of ceramic capacitors with consider­ably different characteristics. Y5V ceramic capacitors have apparently higher packing density but poor performance over their rated voltage or temperature ranges. Under given voltage and temperature conditions, X5R and X7R ceramic capacitors should be compared directly by case size rather than specifi ed value for a desired minimum capacitance. Some manufacturers provide excellent data on their websites about achievable capacitance. Table 2 shows a list of several ceramic capacitor manufacturers.
Table 2. Recommended Ceramic Capacitor Manufacturers
Taiyo Yuden www.t-yuden.com
AVX www.avxcorp.com
Murata www.murata.com
TDK www.tdk.com
Board Layout Considerations
To be able to deliver maximum charge current under all conditions, it is critical that the exposed metal pad on the backside of the LTC4081’s package has a good thermal contact to the PC board ground. Correctly soldered to a 2500mm2 double-sided 1 oz. copper board, the LTC4081 has a thermal resistance of approximately 43°C/W. Failure to make thermal contact between the exposed pad on the backside of the package and the copper board will result in thermal resistance far greater than 43°C/W.
Furthermore due to its high frequency switching circuitry, it is imperative that the input capacitor, BAT pin capaci­tor, inductor, and the output capacitor be as close to the LTC4081 as possible and that there is an unbroken ground plane under the LTC4081 and all of its high frequency components.
22
4081f
PACKAGE DESCRIPTIO
LTC4081
U
DD Package
10-Lead Plastic DFN (3mm × 3mm)
(Reference LTC DWG # 05-08-1699)
3.50 ±0.05
0.675 ±0.05
1.65 ±0.05 (2 SIDES)2.15 ±0.05
PACKAGE OUTLINE
0.25 ± 0.05
0.50 BSC
2.38 ±0.05
(2 SIDES)
RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS
NOTE:
1. DRAWING TO BE MADE A JEDEC PACKAGE OUTLINE M0-229 VARIATION OF (WEED-2). CHECK THE LTC WEBSITE DATA SHEET FOR CURRENT STATUS OF VARIATION ASSIGNMENT
2. DRAWING NOT TO SCALE
3. ALL DIMENSIONS ARE IN MILLIMETERS
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE
MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE
5. EXPOSED PAD SHALL BE SOLDER PLATED
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE
PIN 1
TOP MARK
(SEE NOTE 6)
0.200 REF
3.00 ±0.10
(4 SIDES)
0.75 ±0.05
1.65 ± 0.10
(2 SIDES)
0.00 – 0.05
R = 0.115
TYP
2.38 ±0.10
(2 SIDES)
BOTTOM VIEW—EXPOSED PAD
106
15
0.25 ± 0.05
0.50 BSC
0.38 ± 0.10
(DD) DFN 1103
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
However,
4081f
23
LTC4081
TYPICAL APPLICATIO
U
V
(3.75V
TO 5.5V)
LTC4081
GND
D1
CHRG
PROG
BAT
SW
500mA
4.2V
L1
1OμH
C
R
PROG
806Ω
PL
10pFR1715k
R2 806k
4081 TA02a
FB
C
BAT
4.7μF
V
OUT
(1.5V/300mA)
C
OUT
4.7μF
+
Li-Ion/ POLYMER BATTERY
R3
510Ω
CC
R
NOM
100k
C
IN
4.7μF
R
NTC
100k
V
CC
EN_BUCK
NTC
EN_CHRG
MODE
T
Buck Effi ciency vs Load Current
(V
= 1.5V)
OUT
100
EFFICIENCY
80
(Burst)
EFFICIENCY
60
40
EFFICIENCY (%)
20
0
0.01
(PWM)
POWER LOSS (Burst)
V
BAT
V
OUT
L = 10μH C = 4.7μF
0.1 10 1001 1000 LOAD CURRENT (mA)
POWER LOSS (PWM)
= 3.8V
= 1.5V
4081 TA02b
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
Battery Chargers
LTC3550
Dual Input USB/AC Adapter Li-Ion Battery Charger with Adjustable Output 600mA Buck Converter
LTC3550-1
Dual Input USB/AC Adapter Li-Ion Battery Charger with 600mA Buck Converter
LTC4054 Standalone Linear Li-Ion Battery Charger with
Integrated Pass Transistor in ThinSOT
TM
LTC4061 Standalone Li-Ion Charger with Thermistor
Interface
LTC4061-4.4 Standalone Li-Ion Charger with Thermistor
Interface
LTC4062 Standalone Linear Li-Ion Battery Charger with
Micropower Comparator
LTC4063 Li-Ion Charger with Linear Regulator Up to 1A Charge Current, 100mA, 125mV LDO, 3mm × 3mm DFN Package
LTC4080 Standalone 500mA Charger with 300mA
Synchronous Buck
Power Management
LTC3405/LTC3405A 300mA (I
), 1.5MHz, Synchronous Step-Down
OUT
DC/DC Converter
LTC3406/LTC3406A 600mA (I
), 1.5MHz, Synchronous Step-Down
OUT
DC/DC Converter
LTC3411 1.25A (I
), 4MHz, Synchronous Step-Down
OUT
DC/DC Converter
LTC3440 600mA (I
), 2MHz, Synchronous Buck-Boost
OUT
DC/DC Converter
LTC4411/LTC4412 Low Loss PowerPath
TM
Controller in ThinSOT Automatic Switching Between DC Sources, Load Sharing, Replaces ORing Diodes
LTC4413 Dual Ideal Diode in DFN 2-Channel Ideal Diode ORing, Low Forward On-Resistance, Low Regulated
ThinSOT and PowerPath are trademarks of Linear Technology Corporation.
Linear Technology Corporation
24
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
Synchronous Buck Converter, Effi ciency: 93%, Adjustable Output: 600mA, Charge Current: 950mA Programmable, USB Compatible, Automatic Input Power Detection and Selection
Synchronous Buck Converter, Effi ciency: 93%, Output: 1.875V at 600mA, Charge Current: 950mA Programmable, USB Compatible, Automatic Input Power Detection and Selection
Thermal Regulation Prevents Overheating, C/10 Termination
4.2V, ±0.35% Float Voltage, Up to 1A Charge Current, 3mm × 3mm DFN Package
4.4V (Max), ±0.4% Float Voltage, Up to 1A Charge Current, 3mm × 3mm DFN Package
Up to 1A Charge Current, Charges from USB Port, Thermal Regulation 3mm × 3mm DFN Package
For 1-Cell Li-Ion/Polymer Batteries; Trickle Charge; Timer Termination +C/10; Thermal Regulation, Buck Output: 0.8V to V
, Buck Input: 2.7V to 5.5V, 3mm ×
BAT
3mm DFN-10 Package
95% Effi ciency, VIN: 2.7V to 6V, V
= 0.8V, IQ = 20μA, ISD < 1μA,
OUT
ThinSOT Package
95% Effi ciency, VIN: 2.5V to 5.5V, V
= 0.6V, IQ = 20μA, ISD < 1μA,
OUT
ThinSOT Package
95% Effi ciency, VIN: 2.5V to 5.5V, V
= 0.8V, IQ = 60μA, ISD < 1μA,
OUT
MS Package
95% Effi ciency, VIN: 2.5V to 5.5V, V
= 2.5V, IQ = 25μA, ISD < 1μA,
OUT
MS Package
Forward Voltage, 2.5V ≤ V
≤ 5.5V
IN
LT 0707 • PRINTED IN USA
© LINEAR TECHNOLOGY CORPORATION 2007
1000
100
POWER LOSS (mW)
10
1
0.1
0.01
4081f
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