The LTC4081 is a complete constant-current/constantvoltage linear battery charger for a single-cell 4.2V
lithium-ion/polymer battery with an integrated 300mA
synchronous buck converter. A 3mm × 3mm DFN package and low external component count make the LTC4081
especially suitable for portable applications. Furthermore,
the LTC4081 is specifi cally designed to work within USB
power specifi cations.
⎯C⎯H⎯R⎯
The
dropped to ten percent of its programmed value (C/10).
An internal 4.5 hour timer terminates the charge cycle.
The full-featured LTC4081 battery charger also includes
trickle charge, automatic recharge, soft-start (to limit inrush
current) and an NTC thermistor input used to monitor
battery temperature.
The LTC4081 integrates a synchronous buck converter
that is powered from the BAT pin. It has an adjustable
output voltage and can deliver up to 300mA of load current. The buck converter also features low-current higheffi ciency Burst Mode operation that can be selected by
the MODE pin.
The LTC4081 is available in a 10-lead, low profi le (0.75
mm) 3mm × 3mm DFN package.
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation.
Burst Mode is a registered trademark of Linear Technology Corporation. All other
trademarks are the property of their respective owners. Protected by U.S. Patents,
including 6522118.
G pin indicates when charge current has
TYPICAL APPLICATIO
Li-Ion Battery Charger with 1.8V Buck Regulator
510Ω
V
CC
(3.75V
TO 5.5V)
100k
4.7μF
100k
V
CC
EN_BUCK
NTC
EN_CHRG
MODE
T
LTC4081
GND
CHRG
BAT
SW
FB
PROG
1OμH
806Ω
U
10pF
500mA
1M
806k
4081 TA01a
4.7μF
V
OUT
(1.8V/300mA)
4.7μF
+
4.2V
Li-Ion/
POLYMER
BATTERY
Buck Effi ciency vs Load Current
(V
= 1.8V)
OUT
100
EFFICIENCY
80
(Burst)
EFFICIENCY
60
40
EFFICIENCY (%)
20
0
0.01
(PWM)
0.11010011000
LOAD CURRENT (mA)
POWER LOSS
(Burst)
POWER
LOSS
(PWM)
V
= 3.8V
BAT
= 1.8V
V
OUT
L = 10μH
C = 4.7μF
1000
100
10
1
0.1
0.01
4081 TA01b
POWER LOSS (mW)
4081f
1
LTC4081
WW
W
U
ABSOLUTE AXIU RATIGS
(Note 1)
VCC, t < 1ms and Duty Cycle < 1% .............. – 0.3V to 7V
Steady State ......................................... – 0.3V to 6V
V
CC
⎯C⎯H⎯R⎯
BAT,
⎯E⎯N⎯_⎯C⎯H⎯R⎯
MODE, EN_BUCK .......................... – 0.3V to V
G .................................................. – 0.3V to 6V
G, PROG, NTC ...................– 0.3V to VCC + 0.3V
+ 0.3V
BAT
FB ............................................................... – 0.3V to 2V
PIN CONFIGURATION
TOP VIEW
BAT
1
V
2
CC
EN_CHRG
PROG
NTC
10-LEAD (3mm × 3mm) PLASTIC DFN
= 110°C, θJA = 43°C/W (NOTE 3)
T
EXPOSED PAD (PIN 11) IS GND, MUST BE SOLDERED TO PCB
JMAX
3
4
5
DD PACKAGE
11
10
9
8
7
6
SW
EN_BUCK
MODE
FB
CHRG
BAT Short-Circuit Duration ............................ Continuous
BAT Pin Current ...................................................800mA
PROG Pin Current ....................................................2mA
Junction Temperature .......................................... .125°C
Operating Temperature Range (Note 2) .. – 40°C to 85°C
Storage Temperature Range .................. – 65°C to 125°C
ORDER INFORMATION
LEAD FREE FINISHTAPE AND REELPART MARKINGPACKAGE DESCRIPTIONTEMPERATURE RANGE
LTC4081EDD#PBFLTC4081EDD#TRPBFLDBX10-Lead (3mm × 3mm) DFN0°C to 70°C
Consult LTC Marketing for parts specifi ed with wider operating temperature ranges.
Consult LTC Marketing for information on non-standard lead based fi nish parts.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/
For more information on tape and reel specifi cations, go to: http://www.linear.com/tapeandreel/
The ● denotes specifi cations which apply over the full operating tempera-
ELECTRICAL CHARACTERISTICS
ture range, otherwise specifi cations are at TA = 25°C, VCC = 5V, V
(Note 2)
SYMBOLPARAMETERCONDITIONSMINTYPMAXUNITS
V
CC
V
BAT
I
CC
I
CC_SD
Battery Charger Supply Voltage(Note 4)
Input Voltage for the Switching
Regulator
Quiescent Supply Current (Charger On,
Switching Regulator Off)
Supply Current in Shutdown (Both
Battery Charger and Switching
Regulator Off)
(Note 5)
V
= 4.5V (Forces I
BAT
V
EN_BUCK
V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
V
(4V)
BAT
= 0
= 5V, V
G
= 4V, V
G
= 3.8V, V
BAT
EN_BUCK
EN_BUCK
and I
BAT
= 0, VCC > V
= 0, V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
PROG
CC
= 0V, V
G
= 0),
BAT
(3.5V) <
= 0V, V
NTC
●
●
●
●
EN_BUCK
3.7555.5V
2.73.84.5V
= V
BAT
110300μA
5
2
, V
MODE
10μA
= 0V.
μA
2
4081f
LTC4081
The ● denotes specifi cations which apply over the full operating tempera-
ELECTRICAL CHARACTERISTICS
ture range, otherwise specifi cations are at TA = 25°C, VCC = 5V, V
(Note 2)
SYMBOLPARAMETERCONDITIONSMINTYPMAXUNITS
I
BAT_SD
Battery Charger
V
FLOAT
I
BAT
V
UVLO_CHRG
V
PROG
V
ASD
t
SS_CHRG
I
TRKL
V
TRKL
V
TRHYS
ΔV
RECHRG
ΔV
UVCL1,
ΔV
UVCL2
t
TIMER
I
C/10
T
LIM
R
ON_CHRG
f
BADBAT
D
BADBAT
I
NTC
V
COLD
V
HOT
V
DIS
f
NTC
D
NTC
Battery Current in Shutdown (Both
Battery Charger and Switching
Regulator Off)
V
Regulated Output VoltageI
BAT
Current Mode Charge CurrentR
VCC Undervoltage Lockout VoltageVCC Rising
PROG Pin Servo Voltage0.8k ≤ R
Automatic Shutdown Threshold Voltage (VCC – V
Battery Charger Soft-Start Time180μs
Trickle Charge CurrentV
Trickle Charge Threshold VoltageV
Trickle Charge Threshold Voltage
Hysteresis
Recharge Battery Threshold VoltageV
(VCC – V
) Undervoltage Current
BAT
Limit Threshold Voltage
Charge Termination Timer
Recharge Time
Low-Battery Charge TimeV
End of Charge Indication Current LevelR
Junction Temperature in ConstantTemperature Mode
Power FET On-Resistance (Between
and BAT)
V
CC
Defective Battery Detection ⎯C⎯H⎯R⎯G Pulse
Frequency
Defective Battery Detection ⎯C⎯H⎯R⎯G Pulse
Frequency Duty Ratio
Fault Temperature ⎯C⎯H⎯R⎯G Pulse
Frequency Duty Ratio
V
⎯E⎯
⎯N⎯_⎯C⎯H⎯R⎯
G
V
⎯E⎯
⎯N⎯_⎯C⎯H⎯R⎯
G
V
(4V)
BAT
= 2mA
BAT
I
= 2mA, 4.3V < VCC < 5.5V
BAT
= 4k; Current Mode; V
PROG
R
= 0.8k; Current Mode; V
PROG
V
Falling
CC
PROG
BAT
(V
– V
CC
BAT
= 2V, R
BAT
Rising
BAT
– V
FLOAT
I
= 0.9 I
BAT
I
= 0.1 I
BAT
= 2.5V
BAT
= 2k (Note 6)
PROG
I
= 350mA, VCC = 4V700mΩ
BAT
V
= 2V2Hz
BAT
V
= 2V75%
BAT
= 2.5V1μA
NTC
Rising Voltage Threshold
Hysteresis
Falling Voltage Threshold
Hysteresis
Hysteresis
= 3.8V, V
BAT
= 5V, V
EN_BUCK
= 4V, V
EN_BUCK
≤ 4k
), VCC Low to High
), VCC High to Low
= 0.8k
PROG
⎯E⎯N⎯_⎯C⎯H⎯R⎯
= 0, V
= 0, V
> V
CC
(3.5V) <
CC
EN_BUCK
EN_BUCK
= 0V, V
G
BAT
= 0
= 0
NTC
●
= 0V, V
EN_BUCK
0.6
= V
BAT
2
4.179
4.158
●
●
90
475
●
●
3.5
2.8
●
●
0.981.01.02V
60
15
355065mA
●
2.752.93.05V
4.2
4.2
100
500
3.6
3.0
82
32
, V
MODE
5μA
4.221
4.242
110
525
3.7
3.2
100
45
100150350mV
, 0°C < TA < 85°C70100130mV
BAT
CHG
CHG
180
90
●
34.56hrs
●
1.52.253hrs
●
0.751.1251.5hrs
●
0.0850.10.115mA/mA
300
130
115°C
0.76 • V
CC
0.015 • V
0.017 • V
0.35 • V
CC
CC
CC
82
50
2Hz
25%
= 0V.
μA
mA
mA
mV
mV
mV
mV
mV
mV
V
V
V
V
V
V
V
V
4081f
3
LTC4081
The ● denotes specifi cations which apply over the full operating tempera-
ELECTRICAL CHARACTERISTICS
ture range, otherwise specifi cations are at T
(Note 2)
SYMBOLPARAMETERCONDITIONSMINTYPMAXUNITS
Buck Converter
V
FB
I
FB
f
OSC
I
BAT_NL_CF
I
BAT_NL_BM
I
BAT_SLP
V
UVLO_BUCK
R
ON_P
R
ON_N
I
LIM_P
I
LIM_N
I
ZERO_CF
I
PEAK
I
ZERO_BM
t
SS_BUCK
Logic
V
IH
V
IL
V
OL
I
IH
I
IL
R
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G
I
⎯C⎯H⎯R⎯
G
Note 1: Stresses beyond those listed under Absolute Maximum Ratings
may cause permanent damage to the device. Exposure to any Absolute
Maximum Rating condition for extended periods may affect device
reliability and lifetime.
Note 2: The LTC4081 is guaranteed to meet performance specifi cations
from 0°C to 85°C. Specifi cations over the –40°C to 85°C operating
temperature range are assured by design, characterization and correlation
with statistical process controls.
Note 3: Failure to solder the exposed backside of the package to the PC
board ground plane will result in a thermal resistance much higher than
43°C/W.
FB Servo Voltage
FB Pin Input CurrentV
Switching Frequency
No-Load Battery Current (Continuous
Frequency Mode)
No-Load Battery Current (Burst Mode
Operation)
Battery Current in SLEEP ModeV
Buck Undervoltage Lockout VoltageV
PMOS Switch On-Resistance0.95
NMOS Switch On-Resistance0.85
PMOS Switch Current Limit
NMOS Switch Current Limit700mA
NMOS Zero Current in Normal Mode15mA
Peak Current in Burst Mode OperationMODE = V
Zero Current in Burst Mode OperationMODE = V
Buck Soft-Start TimeFrom the Rising Edge of EN_BUCK to 90%
Input High Voltage
Input Low Voltage
Output Low Voltage (⎯C⎯H⎯R⎯G)I
Input Current High EN_BUCK, MODE Pins at 5.5V, V
Input Current Low
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G Pin Input ResistanceV
⎯⎯C⎯H⎯R⎯
G Pin Leakage CurrentV
= 25°C, VCC = 5V, V
A
= 0.85V–5050nA
FB
No-Load for Regulator, V
L = 10μH, C = 4.7μF
No-Load for Regulator, V
MODE = V
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G
> Regulation Voltage
V
OUT
Rising
BAT
Falling
V
BAT
of Buck Regulated Output
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G, EN_BUCK, MODE Pin Low to High
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G, EN_BUCK, MODE Pin High to Low
= 5mA
SINK
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G, EN_BUCK, MODE Pins at GND
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G
= 4.5V, V
BAT
= 3.8V, V
BAT
⎯E⎯N⎯_⎯C⎯H⎯R⎯
, L = 10μH, C = 4.7μF
BAT
⎯E⎯N⎯_⎯C⎯H⎯R⎯
= 5V, MODE = V
BAT
BAT
= 5V
= 5V
⎯C⎯H⎯R⎯
G
Note 4: Although the LTC4081 charger functions properly at 3.75V, full
charge current requires an input voltage greater than the desired fi nal
battery voltage per ΔV
Note 5: The 2.8V maximum buck undervoltage lockout (V
threshold must fi rst be exceeded before the minimum V
applies.
Note 6: I
with indicated PROG resistor.
⎯E⎯N⎯_⎯C⎯H⎯R⎯
BAT
= 0V, V
G
= 5V,
G
= 5V,
G
,
= 0V, V
NTC
●
●
EN_BUCK
0.780.800.82V
1.82.252.75MHz
= V
BAT
1.9mA
23 μA
●
101520μA
●
2.6
●
2.4
375520700mA
2.7
2.5
, V
MODE
2.8
2.6
50100150mA
203550mA
400μs
●
●
0.4V
●
UVCL1
●
–11μA
●
–1 1μA
11.453.3MΩ
●
specifi cation.
= 5V
BAT
is expressed as a fraction of measured full charge current
C/10
60105mV
1.2V
1μA
UVLO_BUCK
specifi cation
BAT
= 0V.
Ω
Ω
) exit
V
V
4
4081f
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V
specifi ed)
LTC4081
= 3.8V, unless otherwise
BAT
Battery Regulation (Float) Voltage
vs Charge Current
4.21
R
= 2k
PROG
4.20
4.19
4.18
4.17
4.16
FLOAT VOLTAGE (V)
4.15
4.14
4.13
0
50100
CHARGE CURRENT (mA)
150
Charge Current vs Temperature
with Thermal Regulation
(Constant-Current Mode)
250
VCC = 6V
= 3V
V
BAT
= 2k
R
PROG
200
150
100
CHARGE CURRENT (mA)
50
0
–50
THERMAL CONTROL
LOOP IN OPERATION
0–2550
2575
TEMPERATURE (°C)
⎯E⎯N⎯_⎯C⎯H⎯R⎯
MODE Pin Threshold Voltage
vs Temperature
0.95
0.90
0.85
0.80
0.75
0.70
0.65
THRESHOLD VOLTAGE (V)
0.60
0.55
0.50
–50
200250
4081 G01
125
100
4081 G04
G, EN_BUCK and
RISING
–10
–30
1090
TEMPERATURE (°
Battery Regulation (Float) Voltage
vs Temperature
4.210
4.205
4.200
4.195
4.190
4.185
4.180
FLOAT VOLTAGE (V)
4.175
4.170
4.165
4.160
–30 –1030
–50
10
TEMPERATURE (°C)
PROG Pin Voltage
vs Charge Current
1.0
R
= 2k
PROG
0.8
0.6
(V)
PROG
V
0.4
0.2
0
25
FALLING
30
0
5070
C)
75
100
CHARGE CURRENT (mA)
4081 G07
507090
12550
150
PULLDOWN RESISTANCE (MΩ)
Battery Regulation (Float) Voltage
vs VCC Supply Voltage
4.25
4.20
4.15
4.10
4.05
4.00
FLOAT VOLTAGE (V)
3.95
3.90
3.85
4
4081 G02
Charger FET On-Resistance
vs Temperature
0.9
VCC = 4V
I
0.8
BAT
0.7
0.6
(Ω)
0.5
0.4
DS(ON)
R
0.3
0.2
0.1
0
175
200
4081 G05
⎯E⎯N⎯_⎯C⎯H⎯R⎯
–50
G Pin Pulldown
Resistance vs Temperature
1.7
1.6
1.5
1.4
1.3
1.2
1.1
1.0
–50
–10
–30
TEMPERATURE (°C)
1090
30
4.55
VCC SUPPLY VOLTAGE (V)
= 350mA
–30 –1030
10
TEMPERATURE (°C)
5070
4081 G08
5.5
4081 G03
507090
4081 G06
6
4081f
5
LTC4081
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V
specifi ed)
⎯C⎯H⎯R⎯
G Pin Output
Low Voltage vs Temperature
80
I
= 5mA
CHRG
70
60
50
40
30
VOLTAGE (mV)
20
10
Normalized Charge Termination
Time vs Temperature
1.05
1.00
0.95
0.90
NORMALIZED TIMER PERIOD
0.85
Buck Oscillator Frequency
vs Battery Voltage
2.28
2.27
2.26
2.25
2.24
FREQUENCY (MHz)
2.23
= 3.8V, unless otherwise
BAT
0
–50
–30
–10
1090
TEMPERATURE (°
Buck Oscillator Frequency
vs Temperature
2.4
V
= 3.8V
BAT
2.3
2.2
2.1
2.0
FREQUENCY (MHz)
1.9
1.8
–60
–2020
–400
TEMPERATURE (°C)
Buck Output Voltage
vs Battery Voltage
1.810
I
= 1mA
OUT
SET FOR 1.8V
V
OUT
1.805
1.800
1.795
1.790
BUCK OUTPUT VOLTAGE (V)
1.785
30
V
BAT
5070
C)
V
= 4.5V
BAT
= 2.7V
60
40
Burst Mode
OPERATION
PWM MODE
2.22
2.5
Buck Effi ciency vs Load Current
(V
OUT
100
EFFICIENCY
80
POWER LOSS (mW)
(BURST)
60
40
EFFICIENCY (%)
20
0
0.01
3.03.54.5
BATTERY VOLTAGE (V)
4.0
4081 G11
= 1.5V)
EFFICIENCY
(PWM)
POWER LOSS
(BURST)
0.11010011000
LOAD CURRENT (mA)
POWER
LOSS
(PWM)
V
= 3.8V
BAT
= 1.5V
V
OUT
L = 10μH
C = 4.7μF
4081 G13a
1000
100
POWER LOSS (mW)
10
1
0.1
0.01
4081 G09
0.80
–50
–30
–10
1090
30
5070
TEMPERATURE (°C)
4081 G10
Buck Effi ciency vs Load Current
(V
= 1.8V)
OUT
100
EFFICIENCY
80
(BURST)
60
40
EFFICIENCY (%)
20
100
80
4081 G12
0
0.01
EFFICIENCY
(PWM)
POWER LOSS
(BURST)
V
BAT
V
OUT
L = 10μH
C = 4.7μF
0.11010011000
LOAD CURRENT (mA)
POWER
LOSS
(PWM)
= 3.8V
= 1.8V
4081 G13
1000
100
10
1
0.1
0.01
No-Load Buck Input Current
Buck Output Voltage
vs Temperature
1.810
I
= 1mA
OUT
SET FOR 1.8V
V
OUT
1.805
1.800
1.795
1.790
BUCK OUTPUT VOLTAGE (V)
1.785
Burst Mode
OPERATION
PWM MODE
(Burst Mode Operation)
vs Battery Voltage
35
I
= 1mA
OUT
= 1.8V
V
OUT
30
L = 10μH
25
20
15
10
BUCK INPUT CURRENT (μA)
5
6
1.780
2.5
3.03.54.04.5
BATTERY VOLTAGE (V)
4081 G14
1.780
–50
–30 –10
307090
1050
TEMPERATURE (˚C)
4081 G15
0
2.5
3.0
3.5
BATTERY VOLTAGE (V)
4.0
4.5
4081 G16
4081f
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V
specifi ed)
No-Load Buck Input Current
(Burst Mode Operation)
vs Temperature
35
L = 10μH
C = 4.7μF
30
= 1.8V
V
OUT
25
20
15
10
NO LOAD INPUT CURRENT (μA)
5
V
= 4.2V
BAT
V
= 3.8V
BAT
V
= 2.7V
BAT
Buck Main Switch (PMOS)
On-Resistance vs Battery Voltage
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
Buck Main Switch (PMOS)
On-Resistance vs Temperature
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
LTC4081
= 3.8V, unless otherwise
BAT
0
–501050
–30 –10
TEMPERATURE (˚C)
307090
Buck Synchronous Switch (NMOS)
On-Resistance vs Battery Voltage
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
0
2.5
Maximum Output Current
(PWM Mode) vs Battery Voltage
500
L = 10μH
400
300
200
MAXIMUM OUTPUT CURRENT (mA)
100
2.74.233.6
4081 G18
3.5
3.0
BATTERY VOLTAGE (V)
V
OUT
3.33.94.5
BATTERY VOLTAGE (V)
4.0
SET FOR 1.8V
0
2.5
4.55.0
4081 G21
4081 G23
3.5
3.0
BATTERY VOLTAGE (V)
4.55.0
4.0
4081 G19
Buck Synchronous Switch (NMOS)
On-Resistance vs Temperature
1.2
1.0
0.8
0.6
0.4
ON-RESISTANCE (Ω)
0.2
0
–501050
–30 –10
Maximum Output Current (Burst
Mode Operation) vs Battery Voltage
80
L = 10μH
70
60
50
40
30
20
MAXIMUM OUTPUT CURRENT (mA)
10
0
2.74.233.63.33.94.5
BATTERY VOLTAGE (V)
0
–501050
–30 –10
TEMPERATURE (°C)
307090
TEMPERATURE (°C)
V
SET FOR 1.8V
OUT
307090
4081 G20
4081 G22
4081 G24
4081f
7
LTC4081
TYPICAL PERFORMANCE CHARACTERISTICS
(TA = 25°C, VCC = 5V, V
specifi ed)
= 3.8V, unless otherwise
BAT
V
OUT
20mV/DIV
AC COUPLED
I
LOAD
250mA/DIV
0mA
Output Voltage Transient
Step Response (PWM Mode)
50μs/DIV
1V/DIV
V
EN_BUCK
5V/DIV
V
OUT
Buck V
(I
0V
0V
LOAD
Soft-Start
OUT
= 50mA)
4081 G25
200μs/DIV
V
OUT
50mV/DIV
AC COUPLED
V
MODE
5V/DIV
Output Voltage Waveform
when Switching Between Burst
and PWM Mode (I
0V
50μs/DIV
4081 G28
LOAD
200mV/DIV
= 10mA)
V
PROG
4081 G27
Charger V
0V
V
OUT
20mV/DIV
AC COUPLED
I
LOAD
50mA/DIV
0mA
PROG
50μs/DIV
Output Voltage Transient
Step Response (Burst Mode
Operation)
50μs/DIV
Soft-Start
4081 G29
4081 G26
8
4081f
PI FUCTIOS
LTC4081
UUU
BAT (Pin 1):
Input. Provides charge current to the battery and regulates
the fi nal fl oat voltage to 4.2V. An internal precision resistor
divider from this pin sets the fl oat voltage and is disconnected
in charger shutdown mode. This pin must be decoupled
with a low ESR capacitor for low-noise buck operation.
VCC (Pin 2): Positive Input Supply Voltage. This pin provides
power to the battery charger. V
to 5.5V. This pin should be bypassed with at least a 1μF
capacitor. When V
voltage, the battery charger enters shutdown mode.
⎯E⎯N⎯_⎯C⎯H⎯R⎯
Pulling this pin above the manual shutdown threshold
) puts the LTC4081 charger in shutdown mode, thus
(V
IH
stopping the charge cycle. In battery charger shutdown
mode, the LTC4081 has less than 10μA supply current and
less than 5μA battery drain current provided the regulator is not running. Enable is the default state, but the pin
should be tied to GND if unused.
PROG (Pin 4): Charge Current Program and Charge Current Monitor Pin. Connecting a 1% resistor, R
ground programs the charge current. When charging in
constant-current mode, this pin servos to 1V. In all modes,
the voltage on this pin can be used to measure the charge
current using the following formula:
Charge Current Output and Buck Regulator
can range from 3.75V
CC
is less than 32mV above the BAT pin
CC
G (Pin 3): Enable Input Pin for the Battery Charger.
, to
PROG
pin below 0.016 • V
approximately 3°C of temperature hysteresis associated
with each of the input comparator’s thresholds.
⎯C⎯H⎯R⎯
G (Pin 6): Open-Drain Charge Status Output. The
charge status indicator pin has three states: pulldown,
high impedance state, and pulsing at 2Hz. This output can
be used as a logic interface or as an LED driver. When the
battery is being charged, the
an internal N-channel MOSFET. When the charge current
drops to 10% of the full-scale current, the
forced to a high impedance state. When the battery voltage remains below 2.9V for one quarter of the full charge
time, the battery is considered defective, and the
pin pulses at a frequency of 2Hz with 75% duty cycle.
When the NTC pin voltage rises above 0.76 • V
below 0.35 • V
2Hz (25% duty cycle).
FB (Pin 7): Feedback Pin for the Buck Regulator. A resistor
divider from the regulator’s output to the FB pin programs
the output voltage. Servo value for this pin is 0.8V.
MODE (Pin 8): Burst Mode Enable Pin. Tie this pin high
to force the LTC4081 regulator into Burst Mode operation
for all load conditions. Tie this pin low to force constantfrequency mode operation for all load conditions. Do not
fl oat this pin.
CC
disables the NTC feature. There is
CC
⎯C⎯H⎯R⎯
G pin is pulled low by
⎯C⎯H⎯R⎯
G pin is
⎯C⎯H⎯R⎯
G
or drops
CC
, the ⎯C⎯H⎯R⎯G pin pulses at a frequency of
V
I
BAT
NTC (Pin 5): Input to the NTC (negative temperature coeffi cient) Thermistor Temperature Monitoring Circuit. For
normal operation, connect a thermistor from the NTC pin
to ground and a resistor of equal value from the NTC pin
to V
CC
at hot temperatures or rises above 0.76 • VCC at cold,
V
CC
charging is suspended, the internal timer is frozen and the
⎯C⎯H⎯R⎯
G pin output will start to pulse at 2Hz. Pulling this
PROG
=•400
R
. When the voltage at this pin drops below 0.35 •
EN_BUCK (Pin 9): Enable Input Pin for the Buck Regulator.
Pull this pin high to enable the regulator, pull low to shut
down. Do not fl oat this pin.
SW (Pin 10): Switch Pin for the Buck Regulator. Minimize
the length of the metal trace connected to this pin. Place
the inductor as close to this pin as possible.
GND (Pin 11): Ground. This pin is the back of the Exposed
Pad package and must be soldered to the PCB for electrical
connection and rated thermal performance.
4081f
9
LTC4081
BLOCK DIAGRA
3
EN_CHRG
0.82V
R
EN
6
CHRG
+
2.9V
C2
–
BAT
4
PROG
R
PROG
V
CC
V
CC
R
NOM
5
R
T
NTC
R9
NTC
R10
W
+
C3
–
PROGC10.1V
PULSE
LOGIC
–
C8
+
–
C9
+
CHARGER
SHUTDOWN
–+
1V
0.1V
BADBAT
TOO COLD
TOO HOT
MP3MP1
D1
CA
–+
MP4
2
V
CC
X1X400
–+
MA
CHARGER
ENABLE
V
CC
3.6V
R1
R2
+
C4
–
+
C5
+ 80mV
V
BAT
–
SUSPEND
UVLO
CHARGER
OSCILLATOR
D3
D2
VA
–+
1.22V
TA
CHARGE
CONTROL
LOGIC
COUNTER
115°C
–
T
+
DIE
1
BAT
10
9
EN_BUCK
8
MODE
0.82V
0.82V
R11
R12
+
C10
NTC_EN
–
LINEAR BATTERY CHARGER
0.8V
MP2
MN1
SW
4081 BD
L1
10
7
FB
V
OUT
C
R7
PL
C
OUT
R8
+
C6
–
ENABLE BUCK
+
2.25MHz
C7
–
BUCK
OSCILLATOR
SYNCHRONOUS BUCK CONVERTER
11
GND
PWM
CONTROL
AND DRIVE
ERROR
AMP
–
+
Figure 1. LTC4081 Block Diagram
4081f
OPERATIO
LTC4081
U
The LTC4081 is a full-featured linear battery charger with
an integrated synchronous buck converter designed primarily for handheld applications. The battery charger is
capable of charging single-cell 4.2V Li-Ion batteries. The
buck converter is powered from the BAT pin and has a
programmable output voltage providing a maximum load
current of 300mA. The converter and the battery charger
can run simultaneously or independently of each other.
BATTERY CHARGER OPERATION
Featuring an internal P-channel power MOSFET, MP1,
the battery charger uses a constant-current/constantvoltage charge algorithm with programmable current.
Charge current can be programmed up to 500mA with a
⎯C⎯H⎯R⎯
fi nal fl oat voltage of 4.2V ±0.5%. The
status output indicates when C/10 has been reached. No
blocking diode or external sense resistor is required; thus,
the basic charger circuit requires only two external components. An internal charge termination timer adheres to
battery manufacturer safety guidelines. Furthermore, the
LTC4081 battery charger is capable of operating from a
USB power source.
A charge cycle begins when the voltage at the V
rises above 3.6V and approximately 82mV above the BAT
pin voltage, a 1% program resistor is connected from the
PROG pin to ground, and the
the shutdown threshold (V
When the BAT pin approaches the fi nal fl oat voltage of
4.2V, the battery charger enters constant-voltage mode
and the charge current begins to decrease. When the
current drops to 10% of the full-scale charge current, an
internal comparator turns off the N-channel MOSFET driving
⎯C⎯H⎯R⎯
the
An internal thermal limit reduces the programmed charge
current if the die temperature attempts to rise above a
preset value of approximately 115°C. This feature protects
the LTC4081 from excessive temperature and allows the
user to push the limits of the power handling capability
of a given circuit board without the risk of damaging the
LTC4081 or external components. Another benefi t of the
thermal limit is that charge current can be set
G pin, and the pin becomes high impedance.
⎯E⎯N⎯_⎯C⎯H⎯R⎯
).
IL
G open-drain
pin
CC
G pin is pulled below
according
to typical, rather than worst-case, ambient temperatures
for a given application with the assurance that the battery
charger will automatically reduce the current in worst-case
conditions.
An internal timer sets the total charge time, t
cally 4.5 hours). When this time elapses, the charge cycle
terminates and the
state even if C/10 has not yet been reached. To restart
the charge cycle, remove the input voltage and reapply
it or momentarily force the
new charge cycle will automatically restart if the BAT pin
voltage falls below V
The LTC4081 battery charger uses a unique architecture
to charge a battery in a constant-current, constant-voltage and constant-temperature fashion. Figure 1 shows a
Simplifi ed Block Diagram of the LTC4081. Three of the
amplifi er feedback loops shown control the constant-current, CA, constant-voltage, VA, and constant-temperature,
TA modes. A fourth amplifi er feedback loop, MA, is used to
increase the output impedance of the current source pair,
MP1 and MP3 (note that MP1 is the internal P-channel
power MOSFET). It ensures that the drain current of MP1
is exactly 400 times the drain current of MP3.
Amplifi ers CA and VA are used in separate feedback loops
to force the charger into constant-current or constantvoltage mode, respectively. Diodes D1 and D2 provide
priority to either the constant-current or constant-voltage
loop, whichever is trying to reduce the charge current the
most. The output of the other amplifi er saturates low which
effectively removes its loop from the system. When in
constant-current mode, CA servos the voltage at the PROG
pin to be precisely 1V. VA servos its non-inverting input
to 1.22V when in constant-voltage mode and the internal
resistor divider made up of R1 and R2 ensures that the
battery voltage is maintained at 4.2V. The PROG pin voltage gives an indication of the charge current anytime in
the charge cycle, as discussed in “Programming Charge
Current” in the Applications Information section.
⎯C⎯H⎯R⎯
G pin assumes a high impedance
RECHRG
⎯E⎯N⎯_⎯C⎯H⎯R⎯
(typically 4.1V).
G pin above VIH. A
TIMER
(typi-
4081f
11
LTC4081
OPERATIO
U
If the die temperature starts to creep up above 115°C
due to internal power dissipation, the transconductance
amplifi er, TA, limits the die temperature to approximately
115°C by reducing the charge current. Diode D3 ensures
that TA does not affect the charge current when the die
temperature is below 115°C. In thermal regulation, the
PROG pin voltage continues to give an indication of the
charge current.
In typical operation, the charge cycle begins in constantcurrent mode with the current delivered to the battery equal
to 400V/R
results in the junction temperature approaching 115°C, the
amplifi er (TA) will begin decreasing the charge current to
limit the die temperature to approximately 115°C. As the
battery voltage rises, the LTC4081 either returns to full
constant-current mode or enters constant-voltage mode
straight from constant-temperature mode.
Battery Charger Undervoltage Lockout (UVLO)
An internal undervoltage lockout circuit monitors the V
input voltage and keeps the battery charger off
rises above 3.6V and approximately 82mV above the BAT
pin voltage. The 3.6V UVLO circuit has a built-in hysteresis
of approximately 0.6V, and the 82mV automatic shutdown
threshold has a built-in hysteresis of approximately 50mV.
During undervoltage lockout conditions, maximum battery
drain current is 5
Undervoltage Charge Current Limiting (UVCL)
The battery charger in the LTC4081 includes undervoltage
charge current limiting that prevents full charge current
until the input supply voltage reaches approximately 300mV
above the battery voltage (ΔV
larly useful if the LTC4081 is powered from a supply with
long leads (or any relatively high output impedance). See
Applications Information section for further details.
Trickle Charge and Defective Battery Detection
At the beginning of a charge cycle, if the battery voltage is below 2.9V, the battery charger goes into trickle
charge mode, reducing the charge current to 10% of the
programmed current. If the low battery voltage persists
. If the power dissipation of the LTC4081
PROG
μ
A and maximum supply current is 10μA.
). This feature is particu-
UVCL1
until VCC
for one quarter of the total time (1.125 hr), the battery is
assumed to be defective, the charge cycle terminates and
the
a 75% duty cycle. If, for any reason, the battery voltage
rises above 2.9V, the charge cycle will be restarted. To
restart the charge cycle (i.e., when the dead battery is
replaced with a discharged battery less than 2.9V), the
charger must be reset by removing the input voltage and
reapplying it or temporarily pulling the
the shutdown threshold.
Battery Charger Shutdown Mode
The LTC4081’s battery charger can be disabled by pulling
the
In shutdown mode, the battery drain current is reduced
to about 2μA and the V
provided the regulator is off. When the input voltage is
not present, the battery charger is in shutdown and the
battery drain current is less than 5μA.
CC
⎯C⎯H⎯R⎯
The charge status indicator pin has three states: pulldown,
pulsing at 2Hz (see Trickle Charge and Defective Battery
Detection and Battery Temperature Monitoring) and high
impedance. The pulldown state indicates that the battery
charger is in a charge cycle. A high impedance state indicates that the charge current has dropped below 10% of
the full-scale current or the battery charger is disabled.
When the timer runs out (4.5 hrs), the ⎯C⎯H⎯R⎯G pin is also
forced to the high impedance state. If the battery charger
is not in constant-voltage mode when the charge current
is forced to drop below 10% of the full-scale current by
UVCL, ⎯C⎯H⎯R⎯G will stay in the strong pulldown state.
Charge Current Soft-Start
The LTC4081’s battery charger includes a soft-start circuit
to minimize the inrush current at the start of a charge
cycle. When a charge cycle is initiated, the charge current ramps from zero to full-scale current over a period
of approximately 180μs. This has the effect of minimizing
the transient current load on the power supply during
start-up.
⎯C⎯H⎯R⎯
G pin output pulses at a frequency of 2Hz with
⎯E⎯N⎯_⎯C⎯H⎯R⎯
G Status Output Pin
G pin above the shutdown threshold (VIH).
⎯E⎯N⎯_⎯C⎯H⎯R⎯
supply current to about 5μA
CC
G pin above
12
4081f
OPERATIO
LTC4081
U
Timer and Recharge
The LTC4081’s battery charger has an internal charge
termination timer that starts when the input voltage is
greater than the undervoltage lockout threshold and at
least 82mV above BAT, and the battery charger is leaving
shutdown.
At power-up or when exiting shutdown, the charge time
is set to 4.5 hours. Once the charge cycle terminates, the
battery charger continuously monitors the BAT pin voltage
using a comparator with a 2ms fi lter time. When the average battery voltage falls below 4.1V (which corresponds
to 80%-90% battery capacity), a new charge cycle is initiated and a 2.25 hour timer begins. This ensures that the
battery is kept at, or near, a fully charged condition and
eliminates the need for periodic charge cycle initiations.
⎯C⎯H⎯R⎯
The
G output assumes a strong pulldown state during recharge cycles until C/10 is reached or the recharge
cycle terminates.
Battery Temperature Monitoring via NTC
When the charger is in Hold mode (battery temperature
⎯C⎯H⎯R⎯
is either too hot or too cold) the
G pin pulses in a
2Hz, 25% duty cycle frequency unless the charge task is
fi nished or the battery is assumed to be defective. If the
NTC pin is grounded, the NTC function will be disabled.
SWITCHING REGULATOR OPERATION:
The switching buck regulator in the LTC4081 can be turned
on by pulling the EN_BUCK pin above VIH. It has two userselectable modes of operation: constant-frequency (PWM)
mode and Burst Mode Operation. The constant-frequency
mode operation offers low noise at the expense of effi ciency
whereas the Burst Mode operation offers higher effi ciency
at light loads at the cost of increased noise, higher output
voltage ripple, and less output current. A detailed description of different operating modes and different aspects of
operation follow. Operations can best be understood by
referring to the Block Diagram.
V
CC
The battery temperature is measured by placing a negative temperature coeffi cient (NTC) thermistor close to the
battery pack. The NTC circuitry is shown in Figure 2.
To use this feature, connect the NTC thermistor, R
tween the NTC pin and ground and a resistor, R
the NTC pin to VCC. R
should be a 1% resistor with a
NOM
NTC
NOM
, be-
, from
value equal to the value of the chosen NTC thermistor at
25°C (this value is 10k for a Vishay NTHS0603NO1N1002J
thermistor). The LTC4081 goes into hold mode when the
value of the NTC thermistor drops to 0.53 times the value
of R
, which corresponds to approximately 40°C, and
NOM
when the value of the NTC thermistor increases to 3.26
times the value of R
, which corresponds to approxi-
NOM
mately 0°C. Hold mode freezes the timer and stops the
charge cycle until the thermistor indicates a return to a
valid temperature. For a Vishay NTHS0603NO1N1002J
thermistor, this value is 32.6k which corresponds to approximately 0°C. The hot and cold comparators each have
approximately 3°C of hysteresis to prevent oscillation
about the trip point.
R
NOM
0.76 • V
CC
NTC
6
R
T
NTC
0.35 • V
CC
0.016 • V
CC
Figure 2. NTC Circuit Information
–
+
–
+
+
–
TOO COLD
TOO HOT
NTC_ENABLE
4081 F02
4081f
13
LTC4081
OPERATIO
U
Constant-Frequency (PWM) Mode Operation
The switching regulator operates in constant-frequency
(PWM) mode when the MODE pin is pulled below VIL. In
this mode, it uses a current mode architecture including
an oscillator, an error amplifi er, and a PWM comparator
for excellent line and load regulation. The main switch
MP2 (P-channel MOSFET) turns on to charge the inductor
at the beginning of each clock cycle if the FB pin voltage
is less than the 0.8V reference voltage. The current into
the inductor (and the load) increases until it reaches the
peak current demanded by the error amp. At this point,
the main switch turns off and the synchronous switch
MN1 (N-channel MOSFET) turns on allowing the inductor
current to fl ow from ground to the load until either the
next clock cycle begins or the current reduces to the zero
current (I
Oscillator: In constant-frequency mode, the switching
regulator uses a dedicated oscillator which runs at a fi xed
frequency of 2.25MHz. This frequency is chosen to minimize possible interference with the AM radio band.
Error Amplifi er: The error amplifi er is an internally compensated transconductance (g
of 65
compared to the voltage at the FB pin to generate a
current signal at the output of the error amplifi er. This current signal represents the peak inductor current required
to achieve regulation.
PWM Comparator: Lossless current sensing converts
the PMOS switch current signal to a voltage which is
summed with the internal slope compensation signal.
The PWM comparator compares this summed signal to
determine when to turn off the main switch. The switch
current sensing is blanked for ~12ns at the beginning of
each clock cycle to prevent false switch turn-off.
Burst Mode Operation
Burst Mode operation can be selected by pulling the
MODE pin above V
lator is disabled, the error amplifi er is converted into a
μ
) level.
ZERO
) amplifi er with a gm
m
mhos. The internal 0.8V reference voltage is
. In this mode, the internal oscil-
IH
comparator monitoring the FB voltage, and the inductor
current swings between a fi xed I
(35mA) irrespective of the load current as long as the FB
pin voltage is less than or equal to the reference voltage
of 0.8V. Once V
shuts off both switches along with most of the circuitry
and the regulator is said to enter into SLEEP mode. In
SLEEP mode, the regulator only draws about 20
the BAT pin provided that the battery charger is turned
off. When the output voltage droops about 1% from its
nominal value, the regulator wakes up and the inductor
current resumes swinging between I
output capacitor recharges and causes the regulator to
re-enter the SLEEP state if the output load remains light
enough. The frequency of this intermittent burst operation
depends on the load current. That is, as the load current
drops further, the regulator turns on less frequently. Thus
Burst Mode operation increases the effi ciency at light loads
by minimizing the switching and quiescent losses. However,
the output voltage ripple increases to about 2%.
To minimize ripple in the output voltage, the current limits
for both switches in Burst Mode operation are reduced
to about 20% of their values in the constant-frequency
mode. Also the zero current of the synchronous switch
is changed to about 35mA thereby preventing reverse
conduction through the inductor. Consequently, the regulator can only deliver approximately 67mA of load current
while in Burst Mode operation. Any attempt to draw more
load cur
regulation.
Current Limit
To prevent inductor current runaway, there are absolute
current limits (I
the NMOS synchronous switch. These limits are internally
set at 520mA and 700mA respectively for PWM mode. If
the peak inductor current demanded by the error amplifi er
ever exceeds the PMOS I
ignored and the inductor current will be limited to PMOS
I
LIM
reduced to 100mA to minimize output voltage ripple.
rent will cause the output voltage to drop out of
. In Burst Mode operation, the PMOS current limit is
is greater than 0.8V, the control logic
FB
) on both the PMOS main switch and
LIM
, the error amplifi er will be
LIM
(~100mA) and I
PEAK
and I
PEAK
μ
A from
ZERO
ZERO
. The
14
4081f
OPERATIO
LTC4081
U
Zero Current Comparator
The zero or reverse current comparator monitors the inductor current to the output and shuts off the synchronous
rectifi er when this current reduces to a predetermined
value (I
tive 15mA meaning that the regulator allows the inductor
current to fl ow in the reverse direction (from the output to
ground through the synchronous rectifi er) to a maximum
value of 15mA. This is done to ensure that the regulator
is able to regulate at very light loads without skipping any
cycles thereby keeping output voltage ripple and noise low
at the cost of effi ciency.
However, in Burst Mode operation, I
35mA meaning that the synchronous switch is turned off
as soon as the current through the inductor to the output
decreases to 35mA in the discharge cycle. This preserves
the charge on the output capacitor and increases the overall
effi ciency at light loads.
Soft-Start
The LTC4081 switching regulator provides soft-start in
both modes of operation by slowly charging an internal
capacitor. The voltage on this capacitor, in turn, slowly
ramps the current limits of both switches from a low value
to their respective maximum values over a period of about
μ
s. The soft-start capacitor is discharged completely
400
whenever the regulator is disabled.
). In fi xed frequency mode, this is set to nega-
ZERO
is set to positive
ZERO
is blanked for ~12ns at the beginning of each clock cycle,
inductor current can build up to a dangerously high level
over a number of cycles even if there is a hard current
limit on the main PMOS switch. This is why the switching
regulator in the LTC4081 also monitors current through
the synchronous NMOS switch and imposes a hard limit
on it. If the inductor current through the NMOS switch at
the end of a discharge cycle is not below this limit, the
regulator skips the next charging cycle thereby preventing
inductor current runaway.
Switching Regulator Undervoltage Lockout
Whenever V
out circuit keeps the regulator off, preventing unreliable
operation. However, if the regulator is already running
and the battery voltage is dropping, the undervoltage
comparator does not shut down the regulator until V
drops below 2.5V.
Dropout Operation
When the BAT pin voltage approaches V
of the switching regulator approaches 100%. When V
is approximately equal to V
in dropout. In dropout, the main switch (MP2) stays on
continuously with the output voltage being equal to the
battery voltage minus the voltage drops across the main
switch and the inductor.
is less than 2.7V, an undervoltage lock-
BAT
, the duty cycle
OUT
, the regulator is said to be
OUT
BAT
BAT
Short-Circuit Protection
In the event of a short circuit at the output or during
start-up, V
slope of the inductor current is ~V
current may not get a chance to discharge enough to
avoid a runaway situation. Because the current sensing
will be near zero volts. Since the downward
OUT
/L, the inductor
OUT
Global Thermal Shutdown
The LTC4081 includes a global thermal shutdown which
shuts off the entire device (battery charger and switching regulator) if the
LTC4081 resumes normal
drops approximately 14°C.
die temperature exceeds 160°C. The
operation once the temperature
4081f
15
LTC4081
U
WUU
APPLICATIOS IFORATIO
BATTERY CHARGER
Programming Charge Current
The battery charge current is programmed using a single
resistor from the PROG pin to ground. The charge current
is 400 times the current out of the PROG pin. The program
resistor and the charge current are calculated using the
following equations:
V
R
PROG
==400
1
I
BAT
I
BAT
•,•
400
The charge current out of the BAT pin can be determined
at any time by monitoring the PROG pin voltage and using
the following equation:
V
I
BAT
PROG
=• 400
R
Stability Considerations
The LTC4081 battery charger contains two control loops:
constant-voltage and constant-current. The constantvoltage loop is stable without any compensation when a
battery is connected with low impedance leads. Excessive
lead length, however, may add enough series inductance
to require a bypass capacitor of at least 1
GND. Furthermore, a 4.7μF capacitor with a 0.2Ω to 1Ω
series resistor from BAT to GND is required to keep ripple
voltage low when the battery is disconnected.
V
1
R
PROG
μ
F from BAT to
Average, rather than instantaneous, battery current may be
of interest to the user. For example, when the switching
regulator operating in low-current mode is connected in
parallel with the battery, the average current being pulled
out of the BAT pin is typically of more interest than the
instantaneous current pulses. In such a case, a simple RC
fi lter can be used on the PROG pin to measure the average
battery current as shown in Figure 3. A 10k resistor has
been added between the PROG pin and the fi lter capacitor
to ensure stability.
Undervoltage Charge Current Limiting (UVCL)
USB powered systems tend to have highly variable source
impedances (due primarily to cable quality and length). A
transient load combined with such impedance can easily trip
the UVLO threshold and turn the battery charger off unless
undervoltage charge current limiting is implemented.
Consider a situation where the LTC4081 is operating under
normal conditions and the input supply voltage begins to
sag (e.g. an external load drags the input supply down).
If the input voltage reaches V
above the battery voltage, ΔV
(approximately 300mV
UVCL
), undervoltage charge
UVCL
current limiting will begin to reduce the charge current in
an attempt to maintain ΔV
between VCC and BAT. The
UVCL
LTC4081 will continue to operate at the reduced charge
current until the input supply voltage is increased or voltage mode reduces the charge current further.
In constant-current mode, the PROG pin voltage is in
the feedback loop, not the battery voltage. Because of
the additional pole created by PROG pin capacitance,
capacitance on this pin must be kept to a minimum. With
no additional capacitance on the PROG pin, the battery
charger is stable with program resistor values as high
as 25k. However, additional capacitance on this node
reduces the maximum allowed program resistor. The pole
frequency at the PROG pin should be kept above 100kHz.
Therefore, if the PROG pin is loaded with a capacitance,
, the following equation should be used to calculate
C
PROG
the maximum resistance value for R
R
PROG
≤
π12100••
kHz C
PROG
PROG
:
16
LTC4081
PROG
GND
Figure 3. Isolating Capacitive Load
on PROG Pin and Filtering
R
10k
PROG
4081 F03
C
FILTER
CHARGE
CURRENT
MONITOR
CIRCUITRY
4081f
LTC4081
U
WUU
APPLICATIOS IFORATIO
Operation from Current Limited Wall Adapter
By using a current limited wall adapter as the input supply, the LTC4081 can dissipate signifi cantly less power
when programmed for a current higher than the limit of
the wall adapter.
Consider a situation where an application requires a 200mA
charge current for a discharged 800mAh Li-Ion battery.
If a typical 5V (non-current limited) input supply is available then the peak power dissipation inside the part can
exceed 300mW.
Now consider the same scenario, but with a 5V input
supply with a 200mA current limit. To take advantage
of the supply, it is necessary to program the LTC4081
to charge at a current greater than 200mA. Assume that
the LTC4081 charger is programmed for 300mA (i.e.,
R
= 1.33kΩ) to ensure that part tolerances maintain
PROG
a programmed current higher than 200mA. Since the
battery charger will demand a charge current higher than
the current limit of the input supply, the supply voltage
will collapse to the battery voltage plus 200mA times the
on-resistance of the internal PFET. The on-resistance of
the battery charger power device is approximately 0.7Ω
with a 5V supply. The actual on-resistance will be slightly
higher due to the fact that the input supply will have collapsed to less than 5V. The power dissipated during this
phase of charging is approximately 30mW. That is a ten
times improvement over the non-current limited supply
power dissipation.
USB and Wall Adapter Power
Although the LTC4081 allows charging from a USB port,
a wall adapter can also be used to charge Li-Ion batteries. Figure 4 shows an example of how to combine wall
adapter and USB power inputs. A P-channel MOSFET,
MP1, is used to prevent back conducting into the USB
port when a wall adapter is present and Schottky diode,
D1, is used to prevent USB power loss through the 1k
pulldown resistor.
Typically a wall adapter can supply signifi cantly more
current than the current-limited USB port. Therefore, an
N-channel MOSFET, MN1, and an extra program resistor
can be used to increase the charge current when the wall
adapter is present.
Power Dissipation
The conditions that cause the LTC4081 battery charger to
reduce charge current through thermal feedback can be
approximated by considering the total power dissipated
in the IC. For high charge currents, the LTC4081 power
dissipation is approximately:
PVV I P
=−
()
DCCBATBATD BUCK
+•
_
Where PD is the total power dissipated within the IC, VCC
is the input supply voltage, V
is the charge current and P
due to the regulator. P
D_BUCK
D_BUCK
⎛
PVI
D BUCKOUTOUT_
•=−
⎜
⎝
is the battery voltage, I
BAT
is the power dissipation
can be calculated as:
⎞
1
1
⎟
⎠
η
BAT
BAT
I
CHG
1
4
+
4k
4081 F04
5V WALL
ADAPTER
(500mA)
USB
POWER
(100mA)
Figure 4. Combining Wall Adapter and USB Power
MP1
D1
LTC4081
2
V
CC
PROG
1k
MN1
1k
SYSTEM
LOAD
Li-Ion
BATTERY
4081f
17
LTC4081
U
WUU
APPLICATIOS IFORATIO
Where V
regulator, I
effi ciency at that particular load.
It is not necessary to perform worst-case power dissipation scenarios because the LTC4081 will automatically
reduce the charge current to maintain the die temperature
at approximately 115°C. However, the approximate ambient temperature at which the thermal feedback begins to
protect the IC is:
= 115°C – P
T
A
TA = 115°C – (VCC – V
is off.
Example: Consider the extreme case when an LTC4081 is
operating from a 6V supply providing 250mA to a 3V Li-Ion
battery and the regulator is off. The ambient temperature
above which the LTC4081 will begin to reduce the 250mA
charge current is approximately:
= 115°C – (6V – 3V) • (250mA) • 43°C/W
T
A
is the regulated output of the switching
OUT
is the regulator load and η is the regulator
OUT
DθJA
BAT
) • I
BAT
• θ
if the regulator
JA
Using the previous example with an ambient temperature
of 85°C, the charge current will be reduced to approximately:
I
BAT
CC
°− °
11585
=
VVCW
−
63 43
()
°
•//
=
30
129
C
°
CA
°
=
2
332 6.mA
Furthermore, the voltage at the PROG pin will change
proportionally with the charge current as discussed in the
Programming Charge Current section.
Bypass Capacitor
V
CC
Many types of capacitors can be used for input bypassing;
however, caution must be exercised when using multi-layer
ceramic capacitors. Because of the self-resonant and high
Q characteristics of some types of ceramic capacitors, high
voltage transients can be generated under some start-up conditions, such as connecting the battery charger input to a live
Ω
power source. Adding a 1
series resistor in series with an
X5R ceramic capacitor will minimize start-up voltage transients.
For more information, refer to Application Note 88.
= 115°C – 0.75W • 43°C/W = 115°C – 32.25°C
TA
= 82.75°C
T
A
If there is more power dissipation due to the regulator,
the thermal regulation will begin at a somewhat lower
temperature. In the above circumstances, the LTC4081
can be used above 82.75°C, but the charge current will be
reduced from 250mA. The approximate current at a given
ambient temperature can be calculated:
I
=
BAT
VV
()
CCBATJA
115
−
CT
°−
A
• θ
Thermistors
The LTC4081 NTC trip points are designed to work with thermistors whose resistance-temperature characteristics follow
Vishay Dale’s “R-T Curve 1.” The Vishay NTHS0603NO1N1002J
is an example of such a thermistor. However, Vishay Dale
has many thermistor products that follow the “R-T Curve 1”
characteristic in a variety of sizes. Furthermore, any thermistor whose ratio of R
COLD
to R
(Vishay Dale R-T Curve 1 shows a ratio of R
is about 5 will also work
HOT
to R
COLD
HOT
of
3.266/0.5325 = 6.13).
18
4081f
LTC4081
U
WUU
APPLICATIOS IFORATIO
Power conscious designs may want to use thermistors whose
room temperature value is greater than 10k. Vishay Dale has a
number of values of thermistor from 10k to 100k that follow
the “R-T Curve 1.” Using different R-T curves, such as Vishay
Dale “R-T Curve 2”, is also possible. This curve, combined with
LTC4081 internal thresholds, gives temperature trip points of
approximately 0°C (falling) and 40°C (rising), a delta of 40°C.
This delta in temperature can be moved in either direction by
changing the value of R
will move both trip points to higher temperatures. To
R
NOM
calculate R
for a shift to lower temperature for example,
NOM
with respect to R
NOM
. Increasing
NTC
use the following equation:
R
R
NOM
where R
COLD
=°
3 266
.
is the resistance ratio of R
COLD
RatC
•
NTC
25
at the desired cold
NTC
temperature trip point. If you want to shift the trip points to
higher temperatures use the following equation:
R
R
NOM
where R
HOT
=°
0 5325
.
is the resistance ratio of R
HOT
RatC
•
NTC
25
at the desired hot
NTC
temperature trip point.
Here is an example using a 100k R-T Curve 2 thermistor
from Vishay Dale. The difference between the trip points is
40°C, from before, and we want the cold trip point to be 0°C,
which would put the hot trip point at 40°C. The R
NOM
needed
is calculated as follows:
R
R
NOM
COLD
=°
3 266
.
2 816
.
=
..
3
RatC
•
NTC
•.
108 62kk=
266
25
The nearest 1% value for R
to bias the NTC thermistor to get cold and hot trip points of
approximately 0°C and 40°C respectively. To extend the delta
between the cold and hot trip points, a resistor, R1, can be
added in series with R
resistors are calculated as follows:
where R
R
COLD
points. Continuing the example from before with a desired
trip point of 50°C:
R
NOM
Rk
1
is 8.66k. This is the value used
NOM
(see Figure 5). The values of the
NTC
R
R
NOM
1
RR
=
3 266 0 5325
⎛
=
⎜
⎝
.
3 266
is the value of the bias resistor and R
NOM
are the values of R
RR
COLDHOT
=
3 266 0 5325
..
88 887
=
.,.kkis%.
10
⎛
•
⎜
⎝
=
−
COLDHOT
..
−
.
0 5325
0 5325.
−−
−
⎞
⎟
⎠
at the desired temperature trip
NTC
102 816 0
=
−
the nearestvalue
.
.
326
0 5325
66 0 5325
−
⎞
⎟
⎠
.
•RRR
()
COLDHOTHOT
k
•..
()
3 266 0 5325
..
1
•...
2 816 0 40860 4086
()
,%.= 6046041Ωis the nearestvalue
V
CC
R
NOM
8.87k
R1
604Ω
T
R
10k
NTC
6
0.76 • V
NTC
0.35 • V
CC
CC
–
+
–
+
44086
−
and
HOT
−
−
−
−
−
TOO COLD
TOO HOT
0.016 • V
CC
Figure 5. NTC Circuits
+
NTC_ENABLE
–
4081 F05
4081f
19
LTC4081
U
WUU
APPLICATIOS IFORATIO
NTC Trip Point Error
When a 1% resistor is used for R
, the major error in the 40°C
HOT
trip point is determined by the tolerance of the NTC thermistor.
A typical 100k NTC thermistor has ±10% tolerance. By looking up the temperature coeffi cient of the thermistor at 40°C,
the tolerance error can be calculated in degrees centigrade.
Consider the Vishay NTHS0603N01N1003J thermistor, which
has a temperature coeffi cient of –4%/°C at 40°C. Dividing
the tolerance by the temperature coeffi cient, ±5%/(4%/°C) =
±1.25°C, gives the temperature error of the hot trip point.
The cold trip point error depends on the tolerance of the NTC
thermistor and the degree to which the ratio of its value at
0°C and its value at 40°C varies from 6.14 to 1. Therefore,
the cold trip point error can be calculated using the tolerance,
TOL, the temperature coeffi cient of the thermistor at 0°C, TC
(in %/°C), the value of the thermistor at 0°C, R
value of the thermistor at 40°C, R
⎛
+1
⎜
.
614
Temperature Error C
()
°=
⎝
. The formula is:
HOT
R
TOL
COLD
•
R
HOT
TC
−−
COLD
⎞
1100•
⎟
⎠
, and the
For example, the Vishay NTHS0603N01N1003J thermistor
with a tolerance of ±5%, TC of –5%/°C and R
COLD/RHOT
of
6.13, has a cold trip point error of:
.
+
1005
Temperature Error C()
°=
⎛
⎜⎜
⎝
.
614
•.
613 1
−
⎞
• 100
−
⎟
⎠
5
.,.=−°°095105CC
SWITCHING REGULATOR
Setting the Buck Converter Output Voltage
The LTC4081 regulator compares the FB pin voltage with
an internal 0.8V reference to generate an error signal at the
output of the error amplifi er. A voltage divider from V
to ground (as shown in the Block Diagram) programs the
output voltage via FB using the formula:
Keeping the current low (<5μA) in these resistors maximizes effi ciency, but making them too low may allow stray
capacitance to cause noise problems and reduce the phase
margin of the error amp loop. To improve the frequency
response, a phase-lead capacitor (C
10pF can be used. Great care should be taken to route the
FB line away from noise sources, such as the inductor or
the SW line.
Inductor Selection
The value of the inductor primarily determines the current ripple in the inductor. The inductor ripple
current ΔI
increases with higher V
R
7
VV
=+
OUT
ΔI
081
L
V
=−
L
fLVV
OSC
⎡
.•
⎢
⎣
decreases with higher inductance and
•
⎛
•1
⎜
⎝
OUT
R
IN
⎤
⎥
8
⎦
or V
OUT
IN
OUT
⎞
⎟
⎠
) of approximately
PL
:
OUT
20
4081f
LTC4081
⎝
⎠
U
WUU
APPLICATIOS IFORATIO
Accepting larger values of ΔIL allows the use of low
inductances, but results in higher output voltage ripple,
greater core losses, and lower output current capability. A
reasonable starting point for setting ripple current is ΔI
=0.3 • I
, where I
LIM
is the peak switch current limit.
LIM
The largest ripple current occurs at the maximum input
voltage. To guarantee that the ripple current stays below a
specifi ed maximum, the inductor value should be chosen
according to the following equation:
OUT
Δ
⎛
1••
⎜
⎜
L
IN
V
L
≥−
fIVV
0
For applications with V
⎞
OUT
⎟
⎟
MAX
()
= 1.8V, the above equation
OUT
suggests that an inductor of at least 6.8μH should be used
for proper operation.
Many different sizes and shapes of inductors are
available from numerous manufacturers. To maximize
effi ciency, choose an inductor with a low DC resistance.
Keep in mind that most inductors that are very thin or
have a very small volume typically have much higher core
and DCR losses and will not give the best effi ciency. Also
choose an inductor with a DC current rating at least 1.5
times larger than the peak inductor current limit to ensure
that the inductor does not saturate during normal operation. To minimize radiated noise use a toroid or shielded
pot core inductor in ferrite or permalloy materials. Table
1 shows a list of several inductor manufacturers.
L
Table 1. Recommended Surface Mount Inductor Manufacturers
Coilcraftwww.coilcraft.com
Sumidawww.sumida.com
Muratawww.murata.com
Tokowww.tokoam.com
Input and Output Capacitor Selection
Since the input current waveform to a buck converter is a
square wave, it contains very high frequency components.
It is strongly recommended that a low equivalent series
resistance (ESR) multilayer ceramic capacitor be used to
bypass the BAT pin which is the input for the converter.
Tantalum and aluminum capacitors are not recommended
because of their high ESR. The value of the capacitor on
BAT directly controls the amount of input voltage ripple for
a given load current. Increasing the size of this capacitor
will reduce the input ripple.
To prevent large V
voltage steps during transient
OUT
load conditions, it is also recommended that a ceramic
capacitor be used to bypass V
. A typical value for this
OUT
capacitor is 4.7μF.
Multilayer Ceramic Chip Capacitors (MLCC) typically have
exceptional ESR performance. MLCCs combined with a
carefully laid out board with an unbroken ground plane will
yield very good performance and low EMI emissions.
4081f
21
LTC4081
U
WUU
APPLICATIOS IFORATIO
There are several types of ceramic capacitors with considerably different characteristics. Y5V ceramic capacitors have
apparently higher packing density but poor performance
over their rated voltage or temperature ranges. Under
given voltage and temperature conditions, X5R and X7R
ceramic capacitors should be compared directly by case
size rather than specifi ed value for a desired minimum
capacitance. Some manufacturers provide excellent data on
their websites about achievable capacitance. Table 2 shows
a list of several ceramic capacitor manufacturers.
To be able to deliver maximum charge current under all
conditions, it is critical that the exposed metal pad on the
backside of the LTC4081’s package has a good thermal
contact to the PC board ground. Correctly soldered to a
2500mm2 double-sided 1 oz. copper board, the LTC4081
has a thermal resistance of approximately 43°C/W. Failure
to make thermal contact between the exposed pad on the
backside of the package and the copper board will result
in thermal resistance far greater than 43°C/W.
Furthermore due to its high frequency switching circuitry,
it is imperative that the input capacitor, BAT pin capacitor, inductor, and the output capacitor be as close to the
LTC4081 as possible and that there is an unbroken ground
plane under the LTC4081 and all of its high frequency
components.
22
4081f
PACKAGE DESCRIPTIO
LTC4081
U
DD Package
10-Lead Plastic DFN (3mm × 3mm)
(Reference LTC DWG # 05-08-1699)
3.50 ±0.05
0.675 ±0.05
1.65 ±0.05
(2 SIDES)2.15 ±0.05
PACKAGE
OUTLINE
0.25 ± 0.05
0.50
BSC
2.38 ±0.05
(2 SIDES)
RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS
NOTE:
1. DRAWING TO BE MADE A JEDEC PACKAGE OUTLINE M0-229 VARIATION OF (WEED-2).
CHECK THE LTC WEBSITE DATA SHEET FOR CURRENT STATUS OF VARIATION ASSIGNMENT
2. DRAWING NOT TO SCALE
3. ALL DIMENSIONS ARE IN MILLIMETERS
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE
MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE
5. EXPOSED PAD SHALL BE SOLDER PLATED
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE
TOP AND BOTTOM OF PACKAGE
PIN 1
TOP MARK
(SEE NOTE 6)
0.200 REF
3.00 ±0.10
(4 SIDES)
0.75 ±0.05
1.65 ± 0.10
(2 SIDES)
0.00 – 0.05
R = 0.115
TYP
2.38 ±0.10
(2 SIDES)
BOTTOM VIEW—EXPOSED PAD
106
15
0.25 ± 0.05
0.50 BSC
0.38 ± 0.10
(DD) DFN 1103
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
no responsibility is assumed for its use. Linear Technology Corporation makes no representation that
the interconnection of its circuits as described herein will not infringe on existing patent rights.