LINEAR TECHNOLOGY LTC3891 Technical data

Bootstrap Biasing of High Input Voltage Step-Down Controller Increases Converter Efficiency
Design Note 493
Goran Perica and Victor Khasiev
Introduction
High voltage buc k DC/DC controller s such as the LTC3890 (dual output) and LTC3891 (single output) are popular in automotive applications due to their extremely wide 4V to 60V input voltage range, eliminating the need for a snub­ber and voltage suppression circuitry. These controllers are also well suited for 48V telecom applications where no galvanic isolation is required.
In a typical application for these controllers, the IC’s supply voltage (INTV
) is provided by the on-chip LDO.
CC
This LDO produces 5V from input voltages up to 60V to bias control circuitry and provide power FET gate drive. Although simple, this built-in biasing scheme can be inef­ficient. Power losses can be significant in applications where the input voltage is consistently high, such as in 48V telecom applications. Reducing the power losses in the bias conversion can increase efficiency and also reduce the controller case operating temperature.
Employing EXTVCC to Improve Efficiency
One of the at tractive feat ures of the LTC3890 and LTC3891 controllers is the external power input (EXTV
). This is
CC
a second on-chip LDO, which can be used to bias the chip. When the input voltage is consistently high, it is more efficient to produce the biasing voltage by step­ping down the converter’s output voltage, which is fed into EXTV
, rather than generating 5V INTVCC from the
CC
high input voltage.
Figure 1 shows a block diagr am for this scheme. The output can be directly connected to the EXT V
pin of the chip as
CC
long as the output voltage is above 4.7V. However, extra circuitry (described in the following section) is required for outputs below 4.7V.
INTV
CC
LTC3890 LTC3891
EXTV
CC
Figure 1. Block Diagram Showing External Bias
VIN (4.5V to 60V)
VOLTAGE DOUBLER OR BOOST
(FIGURE 2 OR FIGURE 3)
V
OUT
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(< 4.7V)
Voltage Doubler for Output Voltages Below 4.7V
When the controller’s output is below 4.7V, it must be stepped up to allow the built-in LDO to work. A simple voltage doubler solves this problem as long as the output is higher than 2.5V. Below 2.5V output, a multivibrator­based circuit can be used.
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08/11/493
Figure 2 shows a simple, low cost solution for output
voltages between 2.5V and 4.7V. This is a voltage dou­bler scheme based on small P-channel and N-channel MOSFETs, Q1 and Q2. The gates of these transistors are controlled by the bottom gate driver, BG of the control­ler. When BG is high, Q2 is on, Q1 is off and capacitor C1 charges from output voltage V
through D1. When
OUT
BG is low, Q2 is off, Q1 is on and capacitor C1 delivers
a voltage close to 2 • V
E3
EXTV
CC
Figure 2. Voltage Doubler Allows External Bias from V
D2
MBR0520D1MBR0520
C2
2.2µF
in the Range of 2.5V to 4.7V
OUT
to EXTVCC.
OUT
C1
2.2µF
Q1 FDN340P
Q2 NDS331N
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E2
V
OUT
E1
BG
Figure 3 shows a solution for voltages below 2.5V. The circuit consists of an astable multivibrator based on transistors Q1 and Q2, and a boost based on N-channel Q3 and inductor L1. Q1 and Q2 are biased from INTV
CC
and output voltage V EXTV
. The multivibrator frequency is set at 50kHz to
CC
is stepped up to 5V, which feeds
OUT
minimize the EMI signature. The pulse width is defined by the ratio of resistors R1 and R2, as per the following expressions:
T (1
0.7 C1
T D
0.7 C2
EXTV
1 ƒ
CC
D)
V
CC
OUT
R1=
R2 =
EXTV
D =
T =
Conclusion
The efficiency of high input voltage DC/DC controllers can be significantly improved by using the controller’s output voltage to power the IC, instead of allowing the internal LDO to produce the bias voltage. For input volt­ages above 30V, efficiency improvements of 2% to 3% are realized when a voltage doubler circuit is used for a
3.3V at 5A output (see Figure 4). Similar efficiency im­provements are shown for a 1.8V at 7A converter with a multivibrator-based circuit.
INTV
E1
RC1
CC
R1
1k
93.1kR237.4k
C1
220pF
Q1 FMMT2222ATA
C2
220pF
E2
V
OUT
RC2 1k
Q2 FMMT2222ATA
L1 LPS5030-334ML 330µH
D1
MBR0520
Q3 TN0200K
Figure 3. Boost Controlled By Astable Multivibrator Is Used for V
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Lower Than 2.5V
OUT
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EXTV
C3
2.2µF
92
CHARGE PUMP
91
90
89
88
E3
CC
(%)
87
86
85
84
1
1.5 2 2.5 3 4.5 5
STANDARD SOLUTION
(A)
3.5 4
VIN = 50V
= 3.3V
V
OUT
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Figure 4. LTC3890/LTC3891 Efficiency Improvement
For applications help,
call (408) 432-1900, Ext. 2134
Linear Technology Corporation
dn493f LT/AP 0811 226K • PRINTED IN THE USA
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(408) 432-1900
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