LINEAR TECHNOLOGY LTC3783 Technical data

FEATURES
V
PWMIN
5V/DIV
I
L
2.5A/DIV
I
LED
0.5A/DIV
V
OUT
0.2V/DIV
AC COUPLED
1µs/DIV
3783 TA01b
LTC3783
PWM LED Driver and Boost,
Flyback and SEPIC Controller
U
DESCRIPTIO
True Color PWMTM Delivers Constant Color with 3000:1 Dimming Ratio
Fully Integrated Load FET Driver for PWM Dimming Control of High Power LEDs
100:1 Dimming from Analog Inputs
Wide FB Voltage Range: 0V to 1.23V
Constant Current or Constant Voltage Regulation
Low Shutdown Current: IQ = 20µA
1% 1.23V Internal Voltage Reference
2% RUN Pin Threshold with 100mV Hysteresis
Programmable Operating Frequency (20kHz to 1MHz) with One External Resistor
Synchronizable to an External Clock Up to 1.3f
Internal 7V Low Dropout Voltage Regulator
Programmable Output Overvoltage Protection
Programmable Soft-Start
Can be Used in a No R
16-Lead DFN and TSSOP Packages
SENSE
TM
Mode for VDS < 36V
OSC
U
APPLICATIO S
High Voltage LED Arrays
Telecom Power Supplies
42V Automotive Systems
24V Industrial Controls
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation. True Color PWM and No R All other trademarks are the property of their respective owners.
are trademarks of Linear Technology Corporation.
SENSE
The LTC®3783 is a current mode LED driver and boost, flyback and SEPIC controller that drives both an N-channel power MOSFET and an N-channel load PWM switch. When using an external load switch, the PWMIN input not only drives PWMOUT, but also enables controller GATE switching and error amplifier operation, allowing the con­troller to store load current information while PWMIN is low. This feature (patent pending) provides extremely fast, true PWM load switching with no transient overvoltage or undervoltage issues; LED dimming ratios of 3000:1 can be achieved digitally, avoiding the color shift normally asso­ciated with LED current dimming. The FBP pin allows analog dimming of load current, further increasing the effective dimming ratio by 100:1 over PWM alone.
In applications where output load current must be re­turned to V
, optional constant current/constant voltage
IN
regulation controls either output (or input) current or output voltage and provides a limit for the other. I
LIM
provides a 10:1 analog dimming ratio.
For low- to medium-power applications, No R
SENSE
mode can utilize the power MOSFET’s on-resistance to eliminate the current-sense resistor, thereby maximizing efficiency.
The IC’s operating frequency can be set with an external resistor over a 20kHz to 1MHz range and can be synchro­nized to an external clock using the SYNC pin.
The LTC3783 is available in the 16-lead DFN and TSSOP packages.
TYPICAL APPLICATIO
350mA PWM LED Boost Application
V
IN
6V TO 16V
OF LEDs)
(< TOTAL V
F
0.1µF
10µF
10k 6k
1M
RUN PWMIN I
TH
SS
105k
V
REF
FBP FBN FREQ SYNC
M1, M2: SILICONIX Si4470EY
LTC3783
PWMOUT
OV/FB
GATE
SENSE
INTV
GND
V
IN
I
LIM
CC
U
10µF
2.2µH
×2
ZETEX ZLLS1000
237k
M1
4.7µF
0.05
12.4k 0.3
*LUMILEDS LHXL-BW02
LED* STRING
M2
3783 TA01a
C
10µF
GND
V
OUT
<25V
OUT
Typical Waveforms
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LTC3783
WWWU
ABSOLUTE AXI U RATI GS
(Note 1)
VIN, SENSE, FBP, FBN Voltages ................ – 0.3V to 42V
INTV INTV
Voltage ........................................... –0.3V to 9V
CC
Output Current ........................................ 75mA
CC
GATE Output Current ................................ 50mA (RMS)
PWMOUT Output Current ......................... 25mA (RMS)
Ouput Current................................................ 1mA
V
REF
GATE, PWMOUT Voltages ..... –0.3V to (V
, I
I
TH
, SS Voltages .............................. – 0.3V to 2.7V
LIM
INTVCC
+ 0.3V)
RUN, SYNC, PWMIN Voltages .................... – 0.3V to 7V
UU
W
PACKAGE/ORDER I FOR ATIO
TOP VIEW
FBN
1
FBP
2
I
3
LIM
V
4
REF
FREQ
SYNC
PWMIN
PWMOUT
16-LEAD (5mm × 4mm) PLASTIC DFN
T
JMAX
EXPOSED PAD (PIN 17) IS GND
MUST BE SOLDERED TO PCB
17
5
6
7
8
DHD PACKAGE
= 125°C, θJA = 43°C/ W
16
RUN
15
I
TH
OV/FB
14
SS
13
SENSE
12
V
11
IN
INTV
10
CC
GATE
9
ORDER PART
NUMBER
LTC3783EDHD
DHD PART MARKING
3783
FREQ, V
, OV/FB Voltages .....................– 0.3V to 1.5V
REF
Operating Temperature Range
(Note 2) .................................................. – 40°C to 85°C
Junction Temperature (Note 3)............ – 40°C to 125°C
Storage Temperature Range
DFN Package ................................... –65°C to 125°C
TSSOP Package ............................... – 65°C to 150°C
Lead Temperature (Soldering, 10sec)
TSSOP Package ............................................... 300°C
TOP VIEW
1
FBN
2
FBP
3
I
LIM
4
V
REF
5
FREQ
6
SYNC
7
PWMIN
PWMOUT
8
FE PACKAGE
16-LEAD PLASTIC TSSOP
T
= 125°C, θJA = 38°C/ W
JMAX
EXPOSED PAD (PIN 17) IS GND
MUST BE SOLDERED TO PCB
RUN
16
I
15
TH
OV/FB
14
SS
13
17
SENSE
12
V
11
IN
INTV
10
CC
GATE
9
ORDER PART
NUMBER
LTC3783EFE
Order Options Tape and Reel: Add #TR Lead Free: Add #PBF Lead Free Tape and Reel: Add #TRPBF
Lead Free Part Marking: http://www.linear.com/leadfree/
Consult LTC Marketing for parts specified with wider operating temperature ranges.
ELECTRICAL CHARACTERISTICS
The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are TA = 25°C. V
= 12V, V
IN
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Main Control Loop/Whole System
V
IN
I
Q
+
V
RUN
V
RUN
V
RUN(HYST)
= 1.5V, V
RUN
SYNC
= 0V, V
FBP
= V
, RT = 20k, unless otherwise specified.
REF
Input Voltage Range 336V Input Voltage Supply Current (Note 4)
Continuous Mode V Shutdown Mode V
= 1.5V, V
OV/FB
= 0V 20 µA
RUN
= 0.75V 1.5 mA
ITH
Rising RUN Input Threshold Voltage 1.348 V Falling RUN Input Threshold Voltage 1.223 1.248 1.273 V RUN Pin Input Threshold Hysteresis 100 mV
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LTC3783
ELECTRICAL CHARACTERISTICS
The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are TA = 25°C. V
= 12V, V
IN
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
I
RUN
V
SENSE(MAX)
I
SENSE(ON)
I
SENSE(OFF)
I
SS
Voltage/Temperature Reference
V
REF
I
REF
V
/VINReference Voltage Line Regulation 3V ≤ VIN 36V 0.002 0.02 %/V
REF
V
/I
REF
T
MAX
T
HYST
Error Amplifier
I
OV/FB
V
OV/FB(OV)
V
OV/FB(FB)
I
, I
FBP
FBN
V
– V
FBP
FBN
g
m
A
VOL
Oscillator
f
OSC
D
MAX
f
SYNC/fOSC
t
SYNC(MIN)
t
SYNC(MAX)
V
IH(SYNC)
V
HYST(SYNC)
R
SYNC
t
ON(MIN)
= 1.5V, V
RUN
SYNC
= 0V, V
FBP
= V
, RT = 20k, unless otherwise specified.
REF
RUN Pin Input Current 5nA Maximum Current Sense Threshold 125 150 180 mV SENSE Pin Current (GATE High) V SENSE Pin Current (GATE Low) V
= 0V 70 µA
SENSE
= 36V 0.2 µA
SENSE
Soft-Start Pin Output Current VSS = 0V –50 µA
Reference Voltage 1.218 1.230 1.242 V
1.212 1.248 V
Max Reference Pin Output Current 0.5 mA
Reference Voltage Load Regulation 0mA ≤ I
REF
0.5mA 0.2 1.0 %/mA
REF
Overtemperature SD Threshold 165 °C Rising
Overtemperature Hysteresis 25 °C
OV/FB Pin Input Current 18 60 nA OV/FB Overvoltage Lockout Threshold V OV/FB Pin Regulation Voltage 2.5V < V Error Amplifier Input Current 0V ≤ V
2.5V < V
Error Amplifier Offset Voltage 0V ≤ V (Note 5) 2.5V < V
2.5V < V
Error Amplifier Transconductance V
2.5V < V
OV/FB(OV)
FBP
FBP
V
FBP
– V
OV/FB(NOM)
< 36V 1.212 1.230 1.248 V
FBP
V
REF
< 36V 50 µA
FBP
V
REF
36V (V
FBP
36V (V
FBP
REF
< 36V 14 mmho
FBP
in %, V
FBP
V
REF
7%
–0.4 µA
–3 3 mV
= V
ILIM ILIM
) 100 mV
REF
= 0.123V) 10 mV
1.7 mmho
Error Amplifier Open-Loop Gain 500 V/V
Oscillator Frequency R
= 20k 250 300 350 kHz
FREQ
Oscillator Frequency Range 20 1000 kHz Maximum Duty Cycle 85 90 97 % Recommended Max SYNC Freq Ratio f SYNC Minimum Input Pulse Width V SYNC Maximum Input Pulse Width V
= 300kHz (Note 6) 1.25 1.3
OSC
= 0V to 5V 25 ns
SYNC
= 0V to 5V 0.8/f
SYNC
OSC
ns SYNC Input Voltage High Level 1.2 V SYNC Input Voltage Hysteresis 0.5 V SYNC Input Pull-Down Resistance 100 k Minimum On-time With Sense Resistor, 10mV Overdrive 170 ns
No R
Mode 300 ns
SENSE
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LTC3783
ELECTRICAL CHARACTERISTICS
The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are TJ = 25°C.
= 12V, V
V
IN
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Low Dropout Regulator
V
INTVCC
UVLO INTVCC Undervoltage Lockout Rising INTV
V
INTVCC
∆V
IN
V
LDO(LOAD)
V
DROPOUT
I
INTVCC(SD)
GATE/PWMOUT Drivers
t
r(GATE)
t
f(GATE)
I
PK(GATE,RISE)
I
PK(GATE,FALL)
V
PWMIN
R
PWMIN
t
r(PWMOUT)
t
f(PWMOUT)
I
PK(PWMOUT,RISE)
I
PK(PWMOUT,FALL)
= 1.5V, V
RUN
INTVCC Regulator Output Voltage V
Thresholds Falling INTV
SYNC
= 0V, V
FBP
= V
, RT = 20k, unless otherwise specified.
REF
= 1.5V
OV/FB
CC CC
6.5 7 7.5 V
2.3 2.5 V
1.8 2.1 V
Hysteresis 0.2 V
INTVCC Line Regulation 12V ≤ VIN 36V 2 6 mV/V
INTVCC Load Regulation 0 ≤ I INTVCC Dropout Voltage VIN = 7V, I Bootstrap Mode INTVCC Supply V
Current in Shutdown V
SENSE SENSE
10mA –1 –0.1 %
INTVCC
= 10mA 300 500 mV
INTVCC
= 0V 25 µA = 7V 15 µA
GATE Driver Output Rise Time CL = 3300pF (Note 7) 15 ns GATE Driver Output Fall Time CL = 3300pF (Note 7) 8 ns GATE Driver Peak Current Sourcing V GATE Driver Peak Current Sinking V
= 0V 0.5 A
GATE
= 7V 1 A
GATE
PWMIN Pin Input Threshold Voltages Rising PWMIN 1.6 V
Falling PWMIN 0.8 V Hysteresis 0.8 V
PWMIN Input Pull-Up Resistance 100 k PWMOUT Driver Output Rise Time CL = 3300pF (Note 7) 30 ns PWMOUT Driver Output Fall Time CL = 3300pF (Note 7) 16 ns PWMOUT Driver Peak Current Sourcing V PWMOUT Driver Peak Current Sinking V
= 0V 0.25 A
PWMOUT
= 7V 0.50 A
PWMOUT
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
Note 2: The LTC3783E is guaranteed to meet performance specifications from 0°C to 85°C junction temperature. Specifications over the – 40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls.
Note 3: T dissipation P
is calculated from the ambient temperature TA and power
J
according to the following formula:
D
T
= TA + (PD • 43°C/W) for the DFN
J
T
= TA + (PD • 38°C/W) for the TSSOP
J
Note 4: The dynamic input supply current is higher due to power MOSFET
• f
gate charging (Q Note 5: The LTC3783 is tested in a feedback loop which servos V
= V
V
FBP
(0.3V V
with the ITH pin forced to the midpoint of its voltage range
VREF
1.2V; midpoint = 0.75V).
ITH
). See Operation section.
G
OSC
FBN
to
Note 6: In a synchronized application, the internal slope compensation is increased by 25%. Synchronizing to a significantly higher ratio will reduce the effective amount of slope compensation, which could result in sub­harmonic oscillation for duty cycles greater than 50%
Note 7: Rise and fall times are measured at 10% and 90% levels.
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UW
I
REF
(mA)
0
V
REF
(V)
1.231
1.233
1.235
4
3783 G03
1.229
1.227
1.225 1
2
3
5
VIN = 12V
VIN = 2.5V
TYPICAL PERFOR A CE CHARACTERISTICS
V
1.25
vs Temperature V
REF
1.235
Line Regulation V
REF
LTC3783
TA = 25°C unless otherwise specified
Load Regulation
REF
1.20
1.15
(V)
REF
V
1.10
1.05
1.00
1.6
1.4
1.2
1.0
0.8
(mA)
Q
I
0.6
0.4
0.2
0
–50
I
–75
0 50 100
TEMPERATURE (°C)
3783 G01
vs Temperature (PWMIN Low) Dynamic IQ vs Frequency
Q
–25 25 125
TEMPERATURE (°C)
75
3783 G04
150
175
1.233
1.231
(V)
REF
V
1.229
1.227
1.225 0
10
IQ vs VIN (PWMIN Low)
2.0
1.9
1.8
1.7
1.6
1.5
(mA)
Q
I
1.4
1.3
1.2
1.1
0
0
10 30
VIN (V)
20
VIN (V)
20
30
40
3783 G02
30
CL = 3300pF
= 1.3mA + QG • f
I
Q(TOT)
25
20
(mA)
Q
15
10
DYNAMIC I
5
0
50
40
3783 G05
0
0.5 1 FREQUENCY (MHz)
1.5
3783 G06
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.9
RUN THRESHOLDS (V)
0.8
0.7
0.6
RUN Thresholds vs V
RUN HIGH
RUN LOW
0
10
20
VIN (V)
IN
RUN Thresholds vs Temperature RT vs Frequency
1.40
1.38
1.36
1.34
1.32
1.30
1.28
RUN THRESHOLDS (V)
1.26
1.24
30
40
3783 G07
1.22 –50
0
RUN HIGH
RUN LOW
50
TEMPERATURE (°C)
100
150
3783 G08
1000
100
(k)
T
R
10
1
1 100 1000 10000
10
FREQUENCY (kHz)
3783 G09
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LTC3783
UW
TYPICAL PERFOR A CE CHARACTERISTICS
TA = 25°C unless otherwise specified
Frequency vs Temperature Maximum V
350
340
330
320
310
300
290
FREQUENCY (kHz)
280
270
260
250
–50
INTV
CC
7.00
6.95
6.90
6.85
(V)
CC
6.80
INTV
6.75
6.70
6.55
6.50
0.02 0.04 0.06 0.08
0
0
50
TEMPERATURE (°C)
100
150
3783 G10
Load Regulation INTVCC Line Regulation
0.10 0.12 0.14 0.16
I
(mA)
INTVCC
3783 G13
(V)
SENSE
V
7.05
7.00
6.95
6.90
6.85
(V)
CC
6.80
INTV
6.75
6.70
6.65
6.60
6.55
160
158
156
154
152
150
148
146
144
142
140
–50
0
SENSE
0
TEMPERATURE (°C)
10
20
VIN (V)
vs Temperature
50
100
30
40
3783 G11
3783 G14
150
50
I
vs Temperature
SENSE
75
74
73
72
71
(µA)
70
SENSE
69
I
68
67
66
65
–50
INTV
CC
Over Temperature
(V)
CC
INTV
7.0
6.8
6.6
6.4
6.2
6.0
5.8
5.6
5.4
5.2
5.0
–50°C, –25°C, 0°C
0
0
50
TEMPERATURE (°C)
Load Regulation
25°C
75°C
100°C
125°C
150°C
50
I
INTVCC
100
(mA)
100
150
3783 G12
50°C
150
3783 G15
INTV vs Temperature
7.20
7.15
7.10
(V)
CC
7.05
INTV
7.00
6.95
6.90 5
6
Line Regulation
CC
25°C
1510 20 25 3530 40
VIN (V)
150°C
–50°C
3783 G16
Soft-Start Current
I
SS
vs Temperature
50.0
49.8
49.6
49.4
49.2
49.0
48.8
48.6
48.4
SOFT-START CURRENT (µA)
48.2
48.0
47.8 –50
0
50
TEMPERATURE (°C)
100
3783 G17
150
Gate Rise/Fall Time vs Capacitance
80
70
60
50
40
TIME (ns)
30
20
10
0
0
GATE TR
5
GATE TF
10
CAPACITANCE (nF)
15
20
3783 G18
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LTC3783
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PI FU CTIO S
FBN (Pin 1): Error Amplifier Inverting Input/Negative Current Sense Pin. In voltage mode (V pin senses feedback voltage from either the external resistor divider across V
for output voltage regula-
OUT
tion, or the grounded sense resistor under the load for output current regulation. In constant current/constant voltage mode (V
> 2.5V), connect this pin to the
FBP
negative side of the current-regulating resistor. Nominal voltage for this pin in regulation is either V 100mV) for V
= 1.23V, depending on operational
ILIM
mode (voltage or constant current/constant voltage) set by the voltage at V
FBP
.
FBP (Pin 2): Error Amplifier Noninverting Input/Positive Current Sense Pin. This pin voltage determines the control loop’s feedback mode (voltage or constant current/con­stant voltage), the threshold of which is approximately 2V. In voltage mode (V
FBP
V
), this pin represents the
REF
desired voltage which the regulated loop will cause FBN to follow. In constant current/constant voltage mode (V
2.5V), connect this pin to the positive side of the load current-sensing resistor. The acceptable input ranges for this pin are 0V to 1.23V (voltage mode) and 2.5V to 36V (constant current/constant voltage mode).
(Pin 3): Current Limit Pin. Sets current sense resistor
I
LIM
offset voltage (V regulation (i.e., when V 100mV when V with V
. Nominal voltage range for this pin is 0.1V to
ILIM
– V
FBP
= 1.23V and decreases proportionally
ILIM
) in constant current mode
FBN
> 2.5V). Offset voltage is
FBP
1.23V.
V
(Pin 4): Reference Voltage Pin. Provides a buffered
REF
version of the internal bandgap voltage, which can be connected to FBP either directly or with attenuation. Nominal voltage for this pin is 1.23V. This pin should never be bypassed by a capacitor to GND. Instead, a 10k resistor to GND should be used to lower pin impedance in noisy systems.
FREQ (Pin 5): A resistor from the FREQ pin to ground programs the operating frequency of the chip. The nomi­nal voltage at the FREQ pin is 0.615V.
SYNC (Pin 6): This input allows for synchronizing the operating frequency to an external clock and has an internal 100k pull-down resistor.
FBP
V
FBP
VREF
or (V
), this
FBP
>
FBP
PWMIN (Pin 7): PWM Gate Driver Input. Internal 100k pull-up resistor. While PWMIN is low, PWMOUT is low, GATE stops switching and the external I disconnected, saving the I
TH
state.
network is
TH
PWMOUT (Pin 8): PWM Gate Driver Output. Used for constant current dimming (LED load) or for output discon­nect (step-up power supply).
GATE (Pin 9): Main Gate Driver Output for the Boost Converter.
INTVCC (Pin 10): Internal 7V Regulator Output. The main and PWM gate drivers and control circuits are powered from this voltage. Decouple this pin locally to the IC ground with a minimum of 4.7µF low ESR ceramic capacitor.
VIN (Pin 11): Main Supply Pin. Must be closely decoupled to ground.
SENSE (Pin 12): Current Sense Input for the Control Loop. Connect this pin to the drain of the main power MOSFET for V
sensing and highest efficiency for V
DS
SENSE
36V. Alternatively, the SENSE pin may be connected to a resistor in the source of the main power MOSFET. Internal leading-edge blanking is provided for both sens­ing methods.
SS (Pin 13): Soft-Start Pin. Provides a 50µA pull-up current, enabled and reset by RUN, which charges an optional external capacitor. This voltage ramp translates into a corresponding current limit ramp through the main MOSFET.
OV/FB (Pin 14): Overvoltage Pin/Voltage Feedback Pin. In voltage mode (V
FBP
≤ V
), this input, connected to V
REF
OUT
through a resistor network, sets the output voltage at which GATE switching is disabled in order to prevent an overvoltage situation. Nominal threshold voltage for the OV pin is 1.32V (V current/voltage mode (V
+ 7%) with 20mV hysteresis. In
REF
> 2.5V), this pin senses V
FBP
OUT
through a resistor divider and brings the loop into voltage regulation such that pin voltage approaches V
= 1.23V,
REF
provided the loop is not regulating the load current (e.g., [V
FBP
– V
] < 100mV for I
FBN
= 1.23V).
LIM
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LTC3783
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PI FU CTIO S
ITH (Pin 15): Error Amplifier Output/Compensation Pin. The current comparator input threshold increases with this control voltage, which is the output of the g
type error
m
amplifier. Nominal voltage range for this pin is 0V to 1.40V.
RUN (Pin 16): The RUN pin provides the user with an accurate means for sensing the input voltage and pro­gramming the start-up threshold for the converter. The
W
BLOCK DIAGRA
SLOPE
COMP
FREQ
5
SYNC
6
OSCV-TO-I
falling RUN pin threshold is nominally 1.248V and the comparator has 100mV hysteresis for noise immunity. When the RUN pin is grounded, the IC is shut down and the V
supply current is kept to a low value (20µA typ).
IN
Exposed Pad (Pin 17): Ground Pin. Solder to PCB ground for electrical contact and rated thermal performance.
V
REF
GND
GATE
4
17
9
CLK
BIAS
S
Q0.615V
R
SS_RESET
V
REF
LOGIC
3
2
1
14
13
15
7
10
I
LIM
FBP
FBN
OV/FB
SS
I
TH
PWMIN
INTV
1.9V
CC
IVMODE
– +
EA
A
– –
+
V
REF
OV/FB
1
S
+
OV
V
REF
0.2V
TEMP
SENSOR
(165°C)
+
OT
SLEEP
ITRIP
+
SENSE
12
+
0
LDO
V
REF
2.23V
50µA
IMAX
V-TO-I
EN
+
UV
BIAS AND START-UP
+ –
PWMOUT
+ –
0.15V
V
REF
RUN
V
8
16
IN
11
8
3738 BD
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OPERATIO
LTC3783
U
Main Control Loop
The LTC3783 is a constant frequency, current mode controller for PWM LED as well as DC/DC boost, SEPIC and flyback converter applications. In constant current LED applications, the LTC3783 provides an especially wide PWM dimming range due to its unique switching scheme, which allows PWM pulse widths as short as several converter switching periods.
For voltage feedback circuit operation (defined by V
FBP
1.23V), please refer to the Block Diagram of the IC and the Typical Application on the first page of this data sheet. In normal operation with PWMIN high, the power MOSFET is turned on (GATE goes high) when the oscillator sets the PWM latch, and is turned off when the ITRIP current comparator resets the latch. Based on the error voltage represented by (V signal at the I
TH
FBP
– V
), the error amplifier output
FBN
pin sets the ITRIP current comparator input threshold. When the load current increases, a fall in the FBN voltage relative to the reference voltage at FBP causes the ITH pin to rise, causing the ITRIP current com­parator to trip at a higher peak inductor current value. The average inductor current will therefore rise until it equals the load current, thereby maintaining output regulation.
When PWMIN goes low, PWMOUT goes low, the I
TH
switch opens and GATE switching is disabled. Lowering PWMOUT and disabling GATE causes the output capacitor
to hold the output voltage constant in the absence of
C
OUT
load current. Opening the I load current value on the I when PWMIN goes high again, both I
switch stores the correct
TH
capacitor C
TH
. As a result,
ITH
and V
TH
OUT
are
instantly at the appropriate levels.
In voltage feedback operation, an overvoltage compara­tor, OV, senses when the OV/FB pin exceeds the reference voltage by 7% and provides a reset pulse to the main RS latch. Because this RS latch is reset-dominant, the power MOSFET is actively held off for the duration of an output overvoltage condition.
For constant current/constant voltage regulation opera­tion (defined by V
> 2.5V), please refer to the Block
FBP
Diagram of the IC and Figure 11. Loop operation is similar to the voltage feedback, except FBP and FBN now sense the voltage across sense resistor RL in series with the load. The I differential set voltage, from 10mV to 100mV, for I values of 0.123V to 1.23V. That is, with V loop will regulate such that V values of I
pin now represents the error from the desired
TH
= 1.23V, the
ILIM
– V
FBP
attenuate the difference proportionally.
LIM
= 100mV; lower
FBN
LIM
PWMIN is still functional as above, but will only work properly if load current can be disconnected by the PWMOUT signal.
In constant current/constant voltage operation, the OV/FB pin becomes a voltage feedback pin, which causes the loop to regulate such that V
= 1.23V, provided the
OV/FB
above current-sense voltage is not reached. In this way, the loop regulates either voltage or current, whichever parameter hits its preset limit first.
The nominal operating frequency of the LTC3783 is pro­grammed using a resistor from the FREQ pin to ground and can be controlled over a 20kHz to 1MHz range. In addition, the internal oscillator can be synchronized to an external clock applied to the SYNC pin and can be locked to a frequency between 100% and 130% of its nominal value. When the SYNC pin is left open, it is pulled low by an internal 100k resistor. With no load, or an extremely light one, the controller will skip pulses in order to main­tain regulation and prevent excessive output ripple.
The RUN pin controls whether the IC is enabled or is in a low current shutdown state. A micropower 1.248V refer­ence and RUN comparator allow the user to program the supply voltage at which the IC turns on and off (the RUN comparator has 100mV of hysteresis for noise immunity). With the RUN pin below 1.248V, the chip is off and the input supply current is typically only 20µA.
3783fa
9
LTC3783
OPERATIO
U
The SS pin provides a soft-start current to charge an external capacitor. Enabled by RUN, the soft-start current is 50µA, which creates a positive voltage ramp on V which the internal I currents on start-up. Once V
is limited, avoiding high peak
TH
reaches 1.23V, the full I
SS
SS
to
TH
range is established.
The LTC3783 can be used either by sensing the voltage drop across the power MOSFET or by connecting the SENSE pin to a conventional shunt resistor in the source of the power MOSFET, as shown in the Typical Application on the first page of this data sheet. Sensing the voltage across the power MOSFET maximizes converter efficiency and minimizes the component count, but limits the output voltage to the maximum rating for this pin (36V). By connecting the SENSE pin to a resistor in the source of the power MOSFET, the user is able to program output volt­ages significantly greater than 36V, limited only by other components’ breakdown voltages.
Externally Synchronized Operation
When an external clock signal drives the SYNC pin at a rate faster than the chip’s internal oscillator, the oscillator will synchronize to it. When the oscillator’s internal logic circuitry detects a synchronizing signal on the SYNC pin, the internal oscillator ramp is terminated early and the slope compensation is increased by approximately 25%. As a result, in applications requiring synchronization, it is recommended that the nominal operating frequency of the IC be programmed to be about 80% of the external clock frequency. Attempting to synchronize to too high an external frequency (above 1.3f
) can result in inad-
OSC
equate slope compensation and possible subharmonic oscillation (or jitter).
The external clock signal must exceed 2V for at least 25ns, and should have a maximum duty cycle of 80%, as shown in Figure 1. The MOSFET turn-on will synchronize to the rising edge of the external clock signal.
MODE/
SYNC
GATE
I
L
Figure 1. MODE/SYNC Clock Input and Switching Waveforms for Synchronized Operation
t
MIN
= 25ns
D = 40%
0.8T
T T = 1/f
2V TO 7V
O
3783 F01
MOSFET and diode switching losses. However, lower frequency operation requires more inductance for a given amount of load current.
The LTC3783 uses a constant frequency architecture that can be programmed over a 20kHz to 1MHz range with a single external resistor from the FREQ pin to ground, as shown in the application on the first page of this data sheet. The nominal voltage on the FREQ pin is 0.615V, and the current that flows out of the FREQ pin is used to charge and discharge an internal oscillator capacitor. The oscil­lator frequency is trimmed to 300kHz with R graph for selecting the value of R
for a given operating
T
= 20k. A
T
frequency is shown in Figure 2.
1000
100
(k)
T
R
10
Programming the Operating Frequency
The choice of operating frequency and inductor value is a tradeoff between efficiency and component size. Low frequency operation improves efficiency by reducing
10
1
1 100 1000 10000
Figure 2. Timing Resistor (R
10
FREQUENCY (kHz)
3783 G09
) Value
T
3783fa
OPERATIO
LTC3783
U
INTVCC Regulator Bypassing and Operation
An internal, P-channel low dropout voltage regulator pro­duces the 7V supply which powers the gate drivers and logic circuitry within the LTC3783 as shown in Figure 3. The INTV
regulator can supply up to 50mA and must be
CC
bypassed to ground immediately adjacent to the IC pins with a minimum of 4.7µF low ESR or ceramic capacitor. Good bypassing is necessary to supply the high transient currents required by the MOSFET gate driver.
For input voltages that don’t exceed 8V (the absolute maximum rating for INTVCC is 9V), the internal low drop­out regulator in the LTC3783 is redundant and the INTV pin can be shorted directly to the VIN pin. With the INTV
CC CC
pin shorted to VIN, however, the divider that programs the regulated INTV
voltage will draw 15µA from the input
CC
supply, even in shutdown mode. For applications that require the lowest shutdown mode input supply current, do not connect the INTVCC pin to VIN. Regardless of whether the INTV
pin is shorted to VIN or not, it is always
CC
necessary to have the driver circuitry bypassed with a
4.7µF low ESR ceramic capacitor to ground immediately adjacent to the INTVCC and GND pins.
In an actual application, most of the IC supply current is used to drive the gate capacitance of the power MOSFET. As a result, high input voltage applications in which a large power MOSFET is being driven at high frequencies can cause the LTC3783 to exceed its maximum junction tem­perature rating. The junction temperature can be esti­mated using the following equations:
= IQ + f • Q
I
Q(TOT)
G
PIC = VIN • (IQ + f • QG)
= TA + PIC • θ
T
J
The total quiescent current I supply current (I
JA
consists of the static
Q(TOT)
) and the current required to charge and
Q
discharge the gate of the power MOSFET. The 16-lead FE package has a thermal resistance of θ DHD package has an θ
= 43°C/W
JA
As an example, consider a power supply with V and V
= 25V at I
OUT
= 1A. The switching frequency is
OUT
= 38°C/W and the
JA
= 12V
IN
300kHz, and the maximum ambient temperature is 70°C. The power MOSFET chosen is the Si7884DP, which has a maximum R
of 10m (at room temperature) and a
DS(ON)
V
IN
1.230V
R2 R1
DRIVER
P-CH
7V
INTV
GATE
GND
CC
C
VCC
4.7µF X5R
PLACE AS CLOSE AS
3783 F03
POSSIBLE TO DEVICE PINS
+
LOGIC
Figure 3. Bypassing the LDO Regulator and Gate Driver Supply
INPUT SUPPLY 6V TO 36V
C
IN
6V-RATED
M1
POWER MOSFET
GND
3783fa
11
LTC3783
OPERATIO
U
maximum total gate charge of 35nC (the temperature coefficient of the gate charge is low).
= 1.2mA + 35nC • 300kHz = 12mA
I
Q(TOT)
P
= 12V • 12mA = 144mW
IC
T
= 70°C + 110°C/W • 144mW = 86°C
J
This demonstrates how significant the gate charge current can be when compared to the static quiescent current in the IC.
To prevent the maximum junction temperature from being exceeded, the input supply current must be checked when operating in a continuous mode at high VIN. A tradeoff between the operating frequency and the size of the power MOSFET may need to be made in order to maintain a reliable IC junction temperature. Prior to lowering the operating frequency, however, be sure to check with the power MOSFET manufacturers for the latest low Q R
devices. Power MOSFET manufacturing tech-
DS(ON)
, low
G
nologies are continually improving, with newer and better­performing devices being introduced almost monthly.
Output Voltage Programming
In constant voltage mode, in order to regulate the output voltage, the output voltage is set by a resistor divider according to the following formula:
R
VV
=+
OUT FBP
where 0 ≤ V
•1
1.23V. The external resistor divider is
FBP
2
⎞ ⎟
R
1
connected to the output as shown in Figure 4, allowing remote voltage sensing. The resistors R1 and R2 are typically chosen so that the error caused by the 500nA input bias current flowing out of the FBN pin during normal operation is less than 1%, which translates to a maximum R1 value of about 25k at V
= 1.23V. For
FBP
lower FBP voltages, R1 must be reduced accordingly to maintain accuracy, e.g., R1 < 2k for 1% accuracy when V
= 100mV. More accuracy can be achieved with lower
FBP
resistances, at the expense of increased dissipation and decreased light load efficiency.
A similar analysis applies to the V
resistive divider, if
FBP
one is used:
R
VV
=
FBP REF
3
• RR
+
34
where R3 is subject to a similar 500nA bias current.
V
IN
LTC3783
RUN PWMIN I
TH
R4
R3
Figure 4. LTC3783 Boost Application
SS V
REF
FBP FBN FREQ SYNC
V
OV/FB
PWMOUT
I
LIM
GATE
SENSE
INTV
GND
IN
CC
3V TO 36V
R2
R1
3783 F04
V
OUT
GND
Programming Turn-On and Turn-Off Thresholds with the RUN Pin
The LTC3783 contains an independent, micropower volt­age reference and comparator detection circuit that re­mains active even when the device is shut down, as shown in Figure 5. This allows users to accurately program an input voltage at which the converter will turn on and off. The falling threshold on the RUN pin is equal to the internal reference voltage of 1.248V. The comparator has 100mV of hysteresis to increase noise immunity.
The turn-on and turn-off input voltage thresholds are programed using a resistor divider according to the fol­lowing formulas:
2
R
VV
IN OFF
()
VV
IN ON
()
1 248 1
.•
=+
1 348 1
=+
.•
⎛ ⎜
⎛ ⎜
⎞ ⎟
1
R
2
R
⎞ ⎟
1
R
The resistor R1 is typically chosen to be less than 1M.
12
3783fa
OPERATIO
EXTERNAL
LOGIC CONTROL
U
V
+
R2
INPUT
SUPPLY
OPTIONAL
FILTER
CAPACITOR
R1
Figure 5a. Programming the Turn-On and Turn-Off Thresholds Using the RUN Pin
RUN
RUN
6V
1.248V
COMPARATOR
+
3483 F05b
IN
RUN
GND
6V
1.248V
µPOWER
REFERENCE
+
INPUT
SUPPLY
RUN
COMPARATOR
+
R2
1M
BIAS AND
START-UP
CONTROL
3783 F05a
V
IN
RUN
GND
6V
1.248V
LTC3783
COMPARATOR
+
3483 F05c
RUN
Figure 5b. On/Off Control Using External Logic
For applications where the RUN pin is only to be used as a logic input, the user should be aware of the 7V Absolute Maximum Rating for this pin! The RUN pin can be con­nected to the input voltage through an external 1M resis­tor, as shown in Figure 5c, for “always on” operation.
Soft-Start Capacitor Selection
For proper soft-start operation, the LTC3783 should have a sufficiently large soft-start capacitor, CSS, attached to the SS pin. The minimum soft-start capacitor size can be estimated on the basis of output voltage, capacitor size and load current. In addition, PWM operation reduces the effective SS capacitor value by the dimming ratio.
C
SS MIN
>
()
• dimmin
g ratio A C V R
µ250
OUT OUT DS ON SENSE
mV V
•.
150 1 2
()/
Figure 5c. External Pull-Up Resistor on RUN Pin for “Always On” Operation
assuming 50% ripple current, where R sents either the R R
, whichever is used on the SENSE pin. Dimming
SENSE
ratio is described by 1/D
of the switching MOSFET or
DS(ON)
as shown in Figure 6.
PWM
DS(ON)/SENSE
repre-
Application Circuits
A basic LTC3783 PWM-dimming LED application is shown on the first page of this data sheet.
Operating Frequency and PWM Dimming Ratio
The minimum operating frequency, f
, required for
OSC
proper operation of a PWM dimming application depends on the minimum PWM frequency, f 1/D
, and N, the number of f
PWM
Nf
f
OSC
PWM
>
D
PWM
OSC
, the dimming ratio
PWM
cycles per PWM cycle:
3783fa
13
LTC3783
OPERATIO
U
Figure 6 illustrates these various quantities in relation to one another.
Typically, in order to avoid visible flicker, f
should be
PWM
greater than 120Hz. Assuming inductor and capacitor sizing which is close to discontinuous operation, 2 f
OSC
cycles are sufficient for proper PWM operation. Thus, within the 1MHz rated maximum f 1/D
PWMIN
GATE
= 3000 is possible.
PWM
D
PWM/fPWM
# = N
1/f
OSC
Figure 6. PWM Dimming Parameters
1/f
PWM
, a dimming ratio of
OSC
3783 F06
Boost Converter: Duty Cycle Considerations
For a boost converter operating in a continuous conduc­tion mode (CCM), the duty cycle of the main switch is:
output current needs to be reflected back to the input in order to dimension the power MOSFET properly. Based on the fact that, ideally, the output power is equal to the input power, the maximum average input current is:
I
()
I
()
IN MAX
OUT MAX
D
–=1
MAX
The peak input current is:
I
χ
OUT MAX
I
IN PEAK
=+
()
1
21
The maximum duty cycle, D minimum V
IN
.
Boost Converter: Ripple Current I
()
D
MAX
MAX
, should be calculated at
and the ‘χ’ Factor
L
The constant ‘χ’ in the equation above represents the percentage peak-to-peak ripple current in the inductor, relative to its maximum value. For example, if 30% ripple current is chosen, then χ = 0.3, and the peak current is 15% greater than the average.
VVV
++–
OUT D IN
D
=
VV
OUT D
where VD is the forward voltage of the boost diode. For converters where the input voltage is close to the output voltage, the duty cycle is low, and for converters that develop a high output voltage from a low input voltage, the duty cycle is high. The maximum output voltage for a boost converter operating in CCM is:
V
()
V
OUT MAX
IN MIN
D
––=1
MAX
V
D()
The maximum duty cycle capability of the LTC3783 is typically 90%. This allows the user to obtain high output voltages from low input supply voltages.
Boost Converter: The Peak and Average Input Currents
The control circuit in the LTC3783 is measuring the input current (either by using the R
of the power MOSFET
DS(ON)
or by using a sense resistor in the MOSFET source), so the
For a current mode boost regulator operating in CCM, slope compensation must be added for duty cycles above 50% in order to avoid subharmonic oscillation. For the LTC3783, this ramp compensation is internal. Having an internally fixed ramp compensation waveform, however, does place some constraints on the value of the inductor and the operating frequency. If too large an inductor is used, the resulting current ramp (∆I
) will be small relative
L
to the internal ramp compensation (at duty cycles above 50%), and the converter operation will approach voltage mode (ramp compensation reduces the gain of the current loop). If too small an inductor is used, but the converter is still operating in CCM (near critical conduction mode), the internal ramp compensation may be inadequate to prevent subharmonic oscillation. To ensure good current mode gain and to avoid subharmonic oscillation, it is recom­mended that the ripple current in the inductor fall in the range of 20% to 40% of the maximum average current. For example, if the maximum average input current is 1A, choose a ∆I
between 0.2A and 0.4A, and correspondingly
L
a value ‘χ’ between 0.2 and 0.4.
14
3783fa
OPERATIO
LTC3783
U
Boost Converter: Inductor Selection
Given an operating input voltage range, and having chosen the operating frequency and ripple current in the inductor, the inductor value can be determined using the following equation:
L
=
where
=
I
V
IN MIN
:
L
()
If
L
χ
I
OUT
(
D)–1
MAX
D
MMAX
MAX
Remember that most boost converters are not short­circuit protected. Under a shorted output condition, the inductor current is limited only by the input supply capa­bility. For applications requiring a step-up converter that is short-circuit protected, please refer to the applications section covering SEPIC converters.
The minimum required saturation current of the inductor can be expressed as a function of the duty cycle and the load current, as follows:
I
L SAT
()
>+
1
21
OUT MAX
()
D
MAX
I
χ
The saturation current rating for the inductor should be checked at the minimum input voltage (which results in the highest inductor current) and maximum output current.
Boost Converter: Operating in Discontinuous Mode
Discontinuous mode operation occurs when the load current is low enough to allow the inductor current to run out during the off-time of the switch, as shown in Figure 7. Once the inductor current is near zero, the switch and diode capacitances resonate with the inductance to form damped ringing at 1MHz to 10MHz. If the off-time is long enough, the drain voltage will settle to the input voltage.
Depending on the input voltage and the residual energy in the inductor, this ringing can cause the drain of the power MOSFET to go below ground where it is clamped by the body diode. This ringing is not harmful to the IC and it has
OUTPUT
VOLTAGE
200mV/DIV
INDUCTOR
CURRENT
1A/DIV
MOSFET
DRAIN
VOLTAGE
20V/DIV
1µs/DIV
Figure 7. Discontinuous Mode Waveforms
3783 F07
not been shown to contribute significantly to EMI. Any attempt to damp it with a snubber will degrade the efficiency.
Boost Converter: Power MOSFET Selection
The power MOSFET can serve two purposes in the LTC3783: it represents the main switching element in the power path, and its R
can represent the current sensing
DS(ON)
element for the control loop. Important parameters for the power MOSFET include the drain-to-source breakdown voltage BV resistance R gate-to-source and gate-to-drain charges Q respectively, the maximum drain current I MOSFET’s thermal resistances θ
The gate drive voltage is set by the 7V INTV
, the threshold voltage V
DSS
versus gate-to-source voltage, the
DS(ON)
JC
GS(TH)
and θJA.
, the on-
and QGD,
GS
D(MAX)
low drop
CC
and the
regulator. Consequently, 6V rated MOSFETs are required in most high voltage LTC3783 applications. If low input voltage operation is expected (e.g., supplying power from a lithium-ion battery or a 3.3V logic supply), then sublogic­level threshold MOSFETs should be used. Pay close atten­tion to the BV
specifications for the MOSFETs relative
DSS
to the maximum actual switch voltage in the application. Many logic-level devices are limited to 30V or less, and the switch node can ring during the turn-off of the MOSFET due to layout parasitics. Check the switching waveforms of the MOSFET directly across the drain and source terminals using the actual PC board layout for excessive ringing.
3783fa
15
LTC3783
OPERATIO
U
During the switch on-time, the IMAX comparator limits the absolute maximum voltage drop across the power MOSFET to a nominal 150mV, regardless of duty cycle. The peak inductor current is therefore limited to 150mV/R load current, duty cycle, and the R
. The relationship between the maximum
DS(ON)
of the power
DS(ON)
MOSFET is:
D
1
RmV
DS ON
()
<
150
χ
+
1
2
MAX
I
••
OUT MAX T
()
ρ
The ρT term accounts for the temperature coefficient of the R ure 8 illustrates the variation of normalized R
of the MOSFET, which is typically 0.4%/°C. Fig-
DS(ON)
DS(ON)
over
temperature for a typical power MOSFET.
Another method of choosing which power MOSFET to use is to check what the maximum output current is for a given R
, since MOSFET on-resistances are available in
DS(ON)
discrete values.
the maximum current drawn from the input supply, and also to avoid triggering the 150mV IMAX comparator, as this condition can result in excessive noise.
Calculating Power MOSFET Switching and Conduction Losses and Junction Temperatures
In order to calculate the junction temperature of the power MOSFET, the power dissipated by the device must be known. This power dissipation is a function of the duty cycle, the load current, and the junction temperature itself (due to the positive temperature coefficient of its R
DS(ON)
). As a result, some iterative calculation is normally required to determine a reasonably accurate value. Since the con­troller is using the MOSFET as both a switching and a sensing element, care should be taken to ensure that the converter is capable of delivering the required load current over all operating conditions (line voltage and tempera­ture), and for the worst-case specifications for V and the R
of the MOSFET listed in the manufacturer’s
DS(ON)
SENSE(MAX)
data sheet.
D
1
ImV
OMAX
=
()
150
+
1
It is worth noting that the 1 - D I
O(MAX)
and R
can cause boost converters with a
DS(ON)
MAX
χ
R
••
DS ON T
2
()
relationship between
MAX
ρ
wide input range to experience a dramatic range of maxi­mum input and output currents. This should be taken into consideration in applications where it is important to limit
2.0
1.5
1.0
0.5
NORMALIZED ON RESISTANCE
T
ρ
0
–50
Figure 8. Normalized R
0
JUNCTION TEMPERATURE (°C)
50
DS(ON)
100
vs Temperature
150
3783 F08
The power dissipated by the MOSFET in a boost converter is:
MAX
2
RD
•••
DS ON MAX T
I
OUT MAX
1
()
()
D
MAX
⎟ ⎠
185
.
ρ
+
Cf
RSS
P
FET
I
OUT MAX
=
()
D
1
kV
••–••
OUT
The first term in the equation above represents the I2R losses in the device, and the second term, the switching losses. The constant k = 1.7 is an empirical factor inversely related to the gate drive current and has the dimension of 1/current.
From a known power dissipated in the power MOSFET, its junction temperature can be obtained using the following formula:
= TA + P
T
J
FET
θ
JA
The θJA to be used in this equation normally includes the
θ
for the device plus the thermal resistance from the
JC
case to the ambient temperature (θCA). This value of TJ can then be compared to the original, assumed value used in the iterative calculation process.
3783fa
16
U
OPERATIO
Boost Converter: Output Diode Selection
LTC3783
To maximize efficiency, a fast switching diode with low forward drop and low reverse leakage is desired. The output diode in a boost converter conducts current during the switch off-time. The peak reverse voltage that the diode must withstand is equal to the regulator output voltage. The average forward current in normal operation is equal to the output current, and the peak current is equal to the peak inductor current.
I
χ
OUT MAX
II
D PEAK L PEAK
()()
==+
1
21
()
D
MA
XX
The power dissipated by the diode is:
P
D
= I
OUT(MAX)
• V
D
and the diode junction temperature is:
T
= TA + PD • θ
J
JA
The θJA to be used in this equation normally includes the
for the device plus the thermal resistance from the
θ
JC
board to the ambient temperature in the enclosure.
Remember to keep the diode lead lengths short and to observe proper switch-node layout (see Board Layout Checklist) to avoid excessive ringing and increased dissipation.
V
OUT
(AC)
V
COUT
V
ESR
RINGING DUE TO TOTAL INDUCTANCE (BOARD + CAP)
Figure 9. Output Ripple Voltage
3783 F09
ESR step and the charging/discharging V. This percent­age ripple will change, depending on the requirements of the application, and the equations provided below can easily be modified.
For a 1% contribution to the total ripple voltage, the ESR of the output capacitor can be determined using the following equation:
V
ESR
where
I
IN PEAK
<=0011.•
COUT
:
()
++
OUT
I
IN PEAK
()
I
χ
OUT MAX
21•–
()
D
MAX
For the bulk C component, which also contributes 1% to the total ripple:
Boost Converter: Output Capacitor Selection
Contributions of ESR (equivalent series resistance), ESL (equivalent series inductance) and the bulk capacitance must be considered when choosing the correct compo­nent for a given output ripple voltage. The effects of these three parameters (ESR, ESL and bulk C) on the output voltage ripple waveform are illustrated in Figure 9 for a typical boost converter.
The choice of component(s) begins with the maximum acceptable ripple voltage (expressed as a percentage of the output voltage), and how this ripple should be divided between the ESR step and the charging/discharging ∆V. For the purpose of simplicity we will choose 2% for the maximum output ripple, to be divided equally between the
I
()
>
OUT MAX
.• •001
Vf
OUT
C
OUT
For many designs it is possible to choose a single capaci­tor type that satisfies both the ESR and bulk C require­ments for the design. In certain demanding applications, however, the ripple voltage can be improved significantly by connecting two or more types of capacitors in parallel. For example, using a low ESR ceramic capacitor can minimize the ESR setup, while an electrolytic capacitor can be used to supply the required bulk C.
Once the output capacitor ESR and bulk capacitance have been determined, the overall ripple voltage waveform should be verified on a dedicated PC board (see Board
3783fa
17
LTC3783
L
V
If
D
V
AMHz
µH
IN MIN
L
MAX
== =
()
• .•
•.
12
06 1
053 11
OPERATIO
U
Layout section for more information on component place­ment). Lab breadboards generally suffer from excessive series inductance (due to inter-component wiring), and these parasitics can make the switching waveforms look significantly worse than they would be on a properly designed PC board.
The output capacitor in a boost regulator experiences high RMS ripple currents. The RMS output capacitor ripple current is:
II
RMS COUT OUT MAX
() ()
OUT IN MIN
V
IN MIN
()
()
VV
Note that the ripple current ratings from capacitor manu­facturers are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be placed in parallel to meet size or height requirements in the design.
Boost Converter: Input Capacitor Selection
Please note that the input capacitor can see a very high surge current when a battery is suddenly connected to the input of the converter, and solid tantalum capacitors can fail catastrophically under these conditions. Be sure to specify surge-tested capacitors!
Boost Converter Design Example
The design example given here will be for the circuit shown in Figure 1. The input voltage is 12V, and the output voltage is 25V at a maximum load current of 0.7A (1A peak).
1. The duty cycle is:
VVV
OUT D IN
D
=
+
–.
VV
+
OUT D
+
25 0 4 12
=
+
25 0 4
=
%
53
.
2. The operating frequency is chosen to be 1MHz to maximize the PWM dimming range. From Figure 2, the resistor from the FREQ pin to ground is 6k.
3. An inductor ripple current of 40% of the maximum load current is chosen, so the peak input current (which is also the minimum saturation current) is:
The input capacitor of a boost converter is less critical than the output capacitor, due to the fact that the inductor is in series with the input, and hence, the input current wave­form is continuous (see Figure 10). The input voltage source impedance determines the size of the input capaci­tor, which is typically in the range of 10µF to 100µF. A low ESR capacitor is recommended, although it is not as critical as for the output capacitor.
The RMS input capacitor ripple current for a boost con­verter is:
V
IN MIN
I
RMS CIN
.•
I
L
Figure 10. Inductor and Input Currents
()
Lf
D
 03
MAX()
I
IN
I
IN PEAK
()
=+
I
OUT MAX
21
D
()
MAX
The inductor ripple current is:
I
OUT MAX
=
IL
()
D
1
MAX
=
04
And so the inductor value is:
4. R
R
SENSE
SENSE
should be:
.•
V
05
SENSE MAX
==
I
IN PEAK
()
()
.•
=1
12
1053
.
07
.
1053
.•
0 5 150
.
1
8842A
.
0χ
–.
=
06
mV
77
18
.= A
Aχ •.
.
m=
18
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OPERATIO
LTC3783
U
5. The diode for this design must handle a maximum DC output current of 0.7A and be rated for a minimum reverse voltage of V
, or 25V. A 1A, 40V diode from Zetex was
OUT
chosen for its specifications, especially low leakage at higher temperatures, which is important for maintaining dimming range.
6. Voltage and value permitting, the output capacitor usually consists of some combination of low ESR ceram­ics. Based on a maximum output ripple voltage of 1%, or 250mV, the bulk C needs to be greater than:
I
OUT MAX
C
>=
OUT
()
.• •..• 001
Vf
OUT
07
A
001 25 1
VMHz
==µ3F
The RMS ripple current rating for this capacitor needs to exceed:
II
RMS COUT OUT MAX
() ()
007
=
=
25 12
–.AVV
12
V
OUT IN MIN
07.•
A=
V
IN MIN
()
()
VV
Based on value and ripple current, and taking physical size into account, a surface mount ceramic capacitor is a good choice. A 4.7µF TDK C5750X7R1H475M will satisfy all requirements in a compact package.
7. The soft-start capacitor should be:
C
SS MIN
•dimmin
>
()
•••.••
2 3000 50 4 7 25
>
gratio A C V R
µµ
150 1 2
µ250
OUT OUT DS
mV V
150 1 2
AFV
mV V
•.
•. 442
m
8
(
OON SENSE
)/
F
8. The choice of an input capacitor for a boost converter depends on the impedance of the source supply and the amount of input ripple the converter will safely tolerate. For this particular design and lab setup, 20µF was found to be satisfactory.
PC Board Layout Checklist
1. In order to minimize switching noise and improve output load regulation, the GND pad of the LTC3783 should be connected directly to 1) the negative terminal of
the INTV
decoupling capacitor, 2) the negative terminal
CC
of the output decoupling capacitors, 3) the bottom termi­nals of the sense resistors or the source of the power MOSFET, 4) the negative terminal of the input capacitor, and 5) at least one via to the ground plane immediately under the exposed pad. The ground trace on the top layer of the PC board should be as wide and short as possible to minimize series resistance and inductance.
2. Beware of ground loops in multiple layer PC boards. Try to maintain one central ground node on the board and use the input capacitor to avoid excess input ripple for high output current power supplies. If the ground plane is to be used for high DC currents, choose a path away from the small-signal components.
3. Place the C INTV
and GND pins on the IC package. This capacitor
CC
capacitor immediately adjacent to the
VCC
carries high di/dt MOSFET gate-drive currents. A low ESR and ESL 4.7µF ceramic capacitor works well here.
4. The high di/dt loop from the bottom terminal of the output capacitor, through the power MOSFET, through the boost diode and back through the output capacitors should be kept as tight as possible to reduce inductive ringing. Excess inductance can cause increased stress on the power MOSFET and increase HF noise on the output. If low ESR ceramic capacitors are used on the output to reduce output noise, place these capacitors close to the boost diode in order to keep the series inductance to a minimum.
5. Check the stress on the power MOSFET by measuring its drain-to-source voltage directly across the device ter­minals (reference the ground of a single scope probe directly to the source pad on the PC board). Beware of inductive ringing which can exceed the maximum speci­fied voltage rating of the MOSFET. If this ringing cannot be avoided and exceeds the maximum rating of the device, either choose a higher voltage device or specify an ava­lanche-rated power MOSFET.
6. Place the small-signal components away from high frequency switching nodes. All of the small-signal compo­nents should be placed on one side of the IC and all of the power components should be placed on the other. This also allows the use of a pseudo-Kelvin connection for the signal ground, where high di/dt gate driver currents flow
3783fa
19
LTC3783
OPERATIO
U
out of the IC ground pad in one direction (to bottom plate of the INTV
decoupling capacitor) and small-signal
CC
currents flow in the other direction.
7. If a sense resistor is used in the source of the power MOSFET, minimize the capacitance between the SENSE pin trace and any high frequency switching nodes. The LTC3783 contains an internal leading-edge blanking time of approximately 160ns, which should be adequate for most applications.
8. For optimum load regulation and true remote sensing, the top of the output resistor should connect indepen­dently to the top of the output capacitor (Kelvin connec­tion), staying away from any high dV/dt traces. Place the divider resistors near the LTC3783 in order to keep the high impedance FBN node short.
9. For applications with multiple switching power convert­ers connected to the same input supply, make sure that the input filter capacitor for the LTC3783 is not shared with any other converters. AC input current from another converter could cause substantial input voltage ripple, and this could interfere with the operation of the LTC3783. A few inches of PC trace or wire (L ~ 100nH) between the C
IN
of the LTC3783 and the actual source VIN should be sufficient to prevent current-sharing problems.
Returning the Load to V
: A Single Inductor
IN
Buck-Boost Application
As shown in Figure 11, due to its available high side current sensing mode, the LTC3783 is also well-suited to a boost converter in which the load current is returned to
, hence providing a load voltage (V
V
IN
be greater or less than the input voltage V
– VIN) which can
OUT
. This configu-
IN
ration allows for complete overlap of input and output voltages, with the disadvantages that only the load cur­rent, and not the load voltage, can be tightly regulated. The switch must be rated for a V
DS(MAX)
equal to VIN + V
LOAD
.
The design of this circuit resembles that of the boost converter above, and the procedure is much the same, except V
is now (VIN + V
OUT
), and the duty cycles and
LOAD
voltages must be adjusted accordingly.
Similar to the boost converter, which can be dimmed via the digital PWMIN input or the analog FBP pin, the buck­boost can be dimmed via the PWMIN pin or the analog I
pin, which adjusts the offset voltage to which the
LIM
loop will drive (V
FBP
– V
). In the case of the buck-
FBN
boost, however, the dimming ratio cannot be as high as in the boost converter, since there is no load switch to preserve the V
level while PWMIN is low.
OUT
V
IN
9V TO 26V
R
L
0.28
LED STRING 1-4 EA LUMILEDS LHXL-BW02 EACH LED IS 3V TO 4.2V AT 350mA
V
OUT
10µF, 50V C5750X7R1H106M CERAMIC
GND
3783 F11
5V AT 0Hz TO 10Hz
PWM
1µF
4.7µF
100k
20k
1M
LTC3783
RUN PWMIN I
TH
SS V
REF
FBP FBN FREQ SYNC
V
OV/FB
PWMOUT
I
LIM
GATE
SENSE
INTV
GND
10µF, 50V ×2 UMK432C106MM
IN
0V TO
1.23V
CC
4.7µF
10µH SUMIDA CDRH8D28-100
PMEG6010
40.2k
FAIRCHILD FDN5630
0.05
1k
Figure 11. Single Inductor Buck-Boost Application with Analog Dimming and Low Frequency PWM Dimming
3783fa
20
OPERATIO
LTC3783
U
Using the LTC3783 for Buck Applications
As shown in Figure 12, high side current sensing also allows the LTC3783 to control a functional buck con­verter when load voltage is always sufficiently less than
V
IN
6V TO 36V
LTC3783
RUN PWMIN I
TH
SS V
REF
FBP FBN FREQ SYNC
Figure 12. LED Buck Application
. In this scheme the input voltage to the inductor is
V
IN
lowered by the load voltage. The boost converter now sees a V
IN
boosting from (V
V
IN
OV/FB
PWMOUT
I
LIM
GATE SENSE INTV
CC
GND
’ = VIN – V
IN
3783 F12
, meaning the controller is now
LOAD
– V
LED STRING
GND
LOAD
) to VIN.
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21
LTC3783
PACKAGE DESCRIPTIO
4.50 ±0.05
3.10 ±0.05
2.44 ±0.05 (2 SIDES)
RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS
U
DHD Package
16-Lead Plastic DFN (5mm × 4mm)
(Reference LTC DWG # 05-08-1707)
0.70 ±0.05
PACKAGE OUTLINE
0.25 ± 0.05
0.50 BSC
4.34 ±0.05 (2 SIDES)
PIN 1
TOP MARK
(SEE NOTE 6)
0.200 REF
5.00 ±0.10 (2 SIDES)
R = 0.20
TYP
4.00 ±0.10 (2 SIDES)
0.75 ±0.05
NOTE:
1. DRAWING PROPOSED TO BE MADE VARIATION OF VERSION (WJGD-2) IN JEDEC PACKAGE OUTLINE MO-229
2. DRAWING NOT TO SCALE
3. ALL DIMENSIONS ARE IN MILLIMETERS
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE
MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE
5. EXPOSED PAD SHALL BE SOLDER PLATED
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE
2.44 ± 0.10 (2 SIDES)
0.00 – 0.05 BOTTOM VIEW—EXPOSED PAD
R = 0.115
4.34 ±0.10 (2 SIDES)
TYP
0.25 ± 0.05
0.50 BSC
169
18
0.40 ± 0.10
PIN 1 NOTCH
(DHD16) DFN 0504
22
3783fa
PACKAGE DESCRIPTIO
(.141)
3.58
U
FE Package
16-Lead Plastic TSSOP (4.4mm)
(Reference LTC DWG # 05-08-1663)
Exposed Pad Variation BC
4.90 – 5.10* (.193 – .201)
3.58
(.141)
16 1514 13 12 11
LTC3783
10 9
6.60 ±0.10
4.50 ±0.10
RECOMMENDED SOLDER PAD LAYOUT
0.09 – 0.20
(.0035 – .0079)
NOTE:
1. CONTROLLING DIMENSION: MILLIMETERS
2. DIMENSIONS ARE IN
3. DRAWING NOT TO SCALE
SEE NOTE 4
0.65 BSC
4.30 – 4.50* (.169 – .177)
0.50 – 0.75
(.020 – .030)
MILLIMETERS
(INCHES)
(.116)
0.45 ±0.05
2.94
1.05 ±0.10
1345678
2
0.25 REF
0° – 8°
0.65
(.0256)
BSC
0.195 – 0.30
(.0077 – .0118)
TYP
4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT
*DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE
2.94
(.116)
1.10
(.0433)
MAX
0.05 – 0.15
(.002 – .006)
FE16 (BC) TSSOP 0204
6.40
(.252)
BSC
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
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23
LTC3783
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, 2.5V ≤ VIN 36V, 92% Duty Cycle
SENSE
10V, 4V VIN 36V
OUT
OUT
30V
24
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
3783fa
LT 0406 REV A • PRINTED IN THE USA
© LINEAR TECHNOLOGY CORPORATION 2005
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