LINEAR TECHNOLOGY LTC3775 Technical data

L DESIGN FEATURES
C
B
0.1µF
C
F
220pF
L1
0.36µH
C
OUT
470µF
2.5V ×2
C
IN1
330µF 35V
V
IN
5V TO 26V
V
OUT
1.2V 15A
C
VCC
4.7µF
C2
330pF
C1
3.9nF
R
ILIMB
57.6k
R
SET
38.3k
R2
4.7k
R
B
10k
C
OUT
: SANYO 2R5TPD470M5
D
B
: CMDSH4E L1: IHLP-4040DZ-ER-R36-M11 Q
B
: RJK0301DPB-00-J0 Q
T
: RJK0305DPB-00-J0
R
A
10k
R
SENSE
0.003Ω
R
ILIMT
732Ω
D
B
C
SS
0.01µF
TG Q
T
Q
B
V
IN
LTC3775
SGND
SENSE
I
LIMT
I
LIMB
INTV
CC
SS
BG
PGND
MODE/SYNC
RUN/SHDNCOMP
BOOST
SW
FREQ
FB
+
+
Produce High DC/DC Step-Down Ratios in Tight Spaces with 30ns Minimum On-Time Controller in 3mm × 3mm QFN
Introduction
It can be a challenge to design a DC/ DC converter that takes a high voltage automotive or industrial power supply down to the 1.5V or lower voltages required by today’s microprocessors and programmable logic chips.
To maintain efficiency and perfor­mance, designers are often forced to create a 2-stage solution, which first steps down to an intermediate voltage and uses another converter to produce the low voltage from there. 2-stage solutions can perform well, and are handy if the application can use the intermediate voltage elsewhere, but 2-stage solutions always take more space and are more costly than a single stage solution.
Many regulators can produce high step-down ratios in a single stage if the switching frequency of the step-down converter is slowed considerably. How­ever, this option sacrifices efficiency and requires larger, more expensive external components, doing little to solve the space and cost problems incurred in 2-stage solutions.
The LTC3775 is a voltage mode DC/DC regulator with a very low minimum on-time of 30ns, allowing very wide step-down ratios at high switching frequencies without sacrific­ing performance. Unlike most voltage mode controllers, the LTC3775 offers cycle-by-cycle programmable current limit, excellent short circuit protection and fast transient response over a wide input voltage range.
A 1.2V Converter Operating from 5V–28VIN at 350kHz
The LTC3775 is ideal for generating low output voltages from high input voltages, a common requirement for powering CPUs from wide-ranging
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by Theo Phillips
application providing a continuous
Current mode controllers
are often favored for their
continuous monitoring of
current through the inductor
or switches. While a typical
voltage mode controller
requires additional circuitry
to monitor current in the
power stage, the LTC3775
requires no ancillary
circuits to oversee the entire
switching cycle.
rails such as those found in automo­tive applications. Figure 1 shows an
Figure 1. A 1.2V, 15A converter
Current mode controllers are often favored for their continuous monitor­ing of current through the inductor or switches, protecting these components and the load against short circuits and pre-biased outputs during start-up. To avoid these difficulties, a typical voltage mode controller requires ad­ditional circuitry to monitor current in the power stage. The LTC3775 requires no ancillary circuits to oversee the entire switching cycle.
The current limit is programmed with two resistors (as shown in the block diagram of Figure 2), corre
­sponding to the current measured through the top and bottom switches
Linear Technology Magazine • December 2009
during their respective on times. This
V
OUT(AC)
RIPPLE
20mV/DIV
V
SW
10V/DIV
I
L
10A/DIV
1µs/DIVVIN = 26V
V
OUT
= 1.2V NO LOAD R
SET
= 38.3k
V
OUT(AC)
100mV/DIV
V
SW
20V/DIV
I
L
10A/DIV
I
LOAD
10A/DIV
5µs/DIVV
IN
= 12V
V
OUT
= 1.2V LOAD STEP = 0A TO 10A MODE/SYNC = 0V SW FREQ = 500kHz
I
L
20A/DIV
V
SS
1V/DIV
20µs/DIVV
IN
= 12V
V
OUT
= 1.2V
C
SS
= 0.01µF
0A LOAD
+
+ –
100µA
R
ILIMB
(OPT)
10µA
t7
ILIMB
R
ILIMT
7
IN
LTC3775
R
SENSE
SENSE
CTLIM
TURN OFF TG
+
CBLIM
EXTEND BG
I
LIMB
SW
I
LIMT
TG Q
T
7
IN
BG Q
B
7
OUT
PGND
SGND
arrangement allows cycle-by-cycle current limit, regardless of the duty cycle, and ensures that the inductor is not saturated.
In a current mode converter, the voltage on the output of the error amplifier controls the peak switch current, such that the switch current must always be monitored, allowing the introduction of noise. This may be most pronounced around 50% duty cycle in some current mode designs. Contrast this with a voltage mode converter, where the error voltage on V
is compared to a saw-tooth
OUT
ramp, which in turn controls duty cycle; the larger the error voltage, the longer the top switch stays on. The LTC3775 senses current through both MOSFETs to assure that they do not exceed programmed limits. During normal operation, these limits do not come into play, and noise-free opera­tion is assured.
A high side current limit would be of little value if the circuit was operated at its maximum VIN, since the bottom switch would be on most of the time, and nothing would protect the syn­chronous MOSFET. Fortunately, the low side current limit, programmed by I
, can limit the current through
LIMB
the bottom switch. Conversely, a fault at low VIN during the on-time of the top switch requires a high side cur­rent limit for immediate response. The LTC3775 uses both top- and bottom­side current limit circuits to provide
DESIGN FEATURES L
Figure 2. The LTC3775 features high and low side programmable current limits, for cycle-by-cycle short circuit protection.
optimum protection for the MOSFETs and inductor.
This current limit approach is ef­fective, as shown by the short circuit behavior in Figure 3. A hard short could spell disaster for an unprotected voltage mode converter. But here, the inductor does not saturate, and the input rail maintains its integrity while the output gracefully drops.
Output voltage is monitored using an inverting summing amplifier topol­ogy, with the FB pin configured as a virtual ground. The reference voltage is accurate to within ±0.75% over temperature. The LTC3775 uses a true operational error amplifier with 80dB of open loop gain, and a 25MHz gain­bandwidth product. Feedback gain can be tightly controlled by external components, allowing the use of “Type 3” compensation, which provides a phase boost at the LC double pole frequency and significantly improves
control loop phase margin. Figure 4 shows a characteristically fast load transient response.
The modulator consists of the PWM generator, the output MOSFET drivers and the external MOSFETs themselves. The modulator gain var­ies linearly with the input voltage. The line feedforward circuit compensates for this change in gain, and provides a constant gain from the error amplifier output to the inductor input regardless of input voltage.
The application in Figure 1 de
­mands a minimum on time of just 86ns at the maximum input voltage of 28V. Many controllers turn the top gate on at the beginning of the clock cycle and must wait for the response time of the PWM comparator before turning off the top gate. This response time is typically around 100ns or more. In addition, those controllers would make the decision at a noisy interval,
Figure 3. Short circuit behavior for the converter of Figure 1
Linear Technology Magazine • December 2009
Figure 4. Load transient response for the converter of Figure 1
Figure 5. The converter of Figure 1 demonstrates a clean switching waveform with a razor-thin on-time.
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