LINEAR TECHNOLOGY LTC3751 Technical data

DESIGN FEATURES L
GND
0
V
OUT
100V/DIV
I
IN(AVG)
2A/DIV
20ms/DIV
VIN = 24V C
OUT
= 100µF
2V/DIV
250ns/DIV
GND
CHARGE CLAMP
V
CC
DONE
FAULT
UVLO1
OVLO1
UVLO2
OVLO2
RDCM
RV
OUT
HVGATE
LVGATE
CSP
CSN
FB
RV
TRANS
T1*
1:10
D1
V
OUT
50V TO 450V
V
TRANS
10V TO 24V
V
CC
TO µP
V
CC
LT3751
GND RBG
R6
40.2k
OFF ON
C3 680µF
C2
2.2µF s5
C1 10µF
R7
18.2k
R8
40.2k
M1
R5
6mΩ 1W
D2
+
+
C4
100µF
R9
V
TRANS
R1, 154k
R2, 475k
DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY
C5
0.47µF
ALL RESISTORS ARE 0805, 1% RESISTORS UNLESS OTHERWISE NOTED
D1,D2: VISHAY MURS260 M1: IRF3710Z T1: WURTH 750310349
LIMIT OUTPUT POWER TO 40W FOR 65°C T1 MAX AMBIENT OPERATION
*
4.7nF
Y RATED
DC/DC Converter, Capacitor Charger Takes Inputs from 4.75V to 400V
Introduction
High voltage power supplies and ca­pacitor chargers are readily found in a number of applications, including professional photoflashes, security control systems, pulsed radar systems, satellite communication systems, and explosive detonators. The LT3751 makes it possible for a designer to meet the demanding requirements of these applications, including high reliability, relatively low cost, safe operation, minimal board space and high performance.
The LT3751 is a general purpose flyback controller that can be used as either a voltage regulator or as a capac­itor charger. The LT3751 operates in boundary-mode, between continuous conduction mode and discontinuous conduction mode. Boundary-mode operation allows for a relatively small transformer and an overall reduced PCB footprint. Boundary-mode also reduces large signal stability issues that could arise from using voltage­mode or PWM techniques. Regulation is achieved with a new dual, overlap­ping modulation technique using both
by Robert Milliken and Peter Liu
Figure 1. Gate driver waveform in a typical application
peak primary current modulation and duty-cycle modulation, drastically re­ducing audible transformer noise.
The LT3751 features many safety and reliability functions, including two sets of undervoltage lockouts (UVLO), two sets of overvoltage lockouts (OVLO), no-load operation, over-temperature lockout (OTLO), in­ternal Zener clamps on all high voltage pins, and a selectable 5.6V or 10.5V internal gate driver voltage clamp (no external components needed). The LT3751 also adds a start-up/short­circuit protection circuit to protect against transformer or external FET
damage. When used as a regulator, the LT3751’s feedback loop is internally compensated to ensure stability. The LT3751 is available in two packages, either a 20-pin exposed pad QFN or a 20-lead exposed pad TSSOP.
New Gate Driver with Internal Clamp Requires No External Components
There are four main concerns when using a gate driver: output current drive capability, peak output voltage, power consumption and propagation delay. The LT3751 is equipped with a
1.5A push-pull main driver, enough to drive +80nC gates. An auxiliary 0.5A PMOS pull-up only driver is also inte­grated into the LT3751 and is used in parallel with the main driver for VCC voltages of 8V and below. This PMOS driver allows for rail-to-rail operation. Above 8V, the PMOS driver must be deactivated by tying its drain to VCC.
Most discrete FETs have a VGS limit of 20V. Driving the FET higher than 20V could cause a short in the inter­nal gate oxide, causing permanent
Figure 2. Isolated high voltage capacitor charger from 10V to 24V input
Linear Technology Magazine • March 2009
Figure 3. Isolated high voltage capacitor
charger charging waveform
9
L DESIGN FEATURES
R
N
V V
R
OUT TRIP DIODE
9 8
0 98=•
+
.
( )
0
GND
V
DRAIN
20V/DIV
I
PRIMARY
5A/DIV
10µs/DIV
V
OUT
(V)
EFFICIENCY (%)
LOAD CURRENT (mA)
1000
90
60
20 40 60 80
65
70
80
75
85
402
399
400
401
LOAD REGULATION
EFFICIENCY
0
GND
V
DRAIN
20V/DIV
I
PRIMARY
5A/DIV
10µs/DIV
CHARGE CLAMP
V
CC
DONE
FAULT
UVLO1
OVLO1
UVLO2
OVLO2
RDCM
RV
OUT
HVGATE
LVGATE
CSP
CSN
FB
RV
TRANS
T1** 1:10
D1
V
OUT
400V
V
TRANS
10V TO 24V
V
CC
TO µP
V
CC
LT3751
GND RBG
R6
40.2k
OFF ON
C3 680µF
R10* 499k
R11
1.54k
C2
2.2µF s5
C1 10µF
R7
18.2k
R8
40.2k
M1
R5 6mΩ 1W
D2
+
+
C4
100µF
R9 787Ω
V
TRANS
R1,154k
R2, 475k
DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY
C5
0.47µF
C6 10nF
ALL RESISTORS ARE 0805, 1% RESISTORS UNLESS OTHERWISE NOTED
C4: CDE 380LX101M500J042 C5: TDK CKG57NX7R2J474M D1,D2: VISHAY MURS260 M1: IRF3710Z T1: WURTH 750310349
USE TWO SERIES 1206, 1% RESISTORS FOR R10 R10: 249k s2
LIMIT OUTPUT POWER TO 40W FOR 65°C T1 MAX AMBIENT OPERATION
*
**
Figure 4. A 10V to 24V input, 400V regulated power supply
damage. To alleviate this issue, the LT3751 has an internal, selectable
5.6V or 10.5V gate driver clamp. No external components are needed, not even a capacitor. Simply tie the CLAMP pin to ground for 10.5V operation or tie to VCC for 5.6V operation. Figure 1 shows the gate driver clamping at
10.5V with a VCC voltage of 24V. Not only does the internal clamp
protect the FET from damage, it also reduces the amount of energy injected into the gate. This increases overall efficiency and reduces power con­sumption in the gate driver circuit. The gate driver overshoot is very minimal, as seen in Figure 1. Placing the external FET closer to the LT3751 HVGATE pin reduces overshoot.
a. Switching waveform for I
10
High Voltage, Isolated Capacitor Charger from 10V to 24V Input
The LT3751 can be configured as a fully isolated stand-alone capaci­tor charger using a new differential discont inuous-c on duction- mode (DCM) comparator—used to sense the boundary-mode condition—and a new differential output voltage (V
) comparator. The differential
OUT
operation of the DCM comparator and V
comparator allow the LT3751 to
OUT
accurately operate from high voltage input supplies of greater than 400V. Likewise, the LT3751’s DCM compara­tor and V input supplies down to 4.75V. This accommodates an unmatched range of power sources.
= 100mA b. Switching waveform for I
OUT
Figure 5. High voltage regulator performance
comparator can work with
OUT
Figure 2 shows a high voltage ca­pacitor charger driven from an input supply ranging from 10V to 24V. Only five resistors are needed to operate the LT3751 as a capacitor charger. The output voltage trip point can be continuously adjusted from 50V to 450V by adjusting R9 given by:
The LT3751 stops charging the output capacitor once the programmed output voltage trip point (V reached. The charge cycle is repeated by toggling the CHARGE pin. The maximum charge/discharge rate in
= 10mA c. Efficiency and load regulation
OUT
Linear Technology Magazine • March 2009
OUT(TRIP)
) is
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