DESIGN FEATURES L
GND
0
V
OUT
100V/DIV
I
IN(AVG)
2A/DIV
20ms/DIV
VIN = 24V
C
OUT
= 100µF
CHARGE
CLAMP
V
CC
DONE
FAULT
UVLO1
OVLO1
UVLO2
OVLO2
RDCM
RV
OUT
HVGATE
LVGATE
CSP
CSN
FB
RV
TRANS
T1*
1:10
D1
V
OUT
50V TO 450V
V
TRANS
10V TO 24V
V
CC
TO µP
V
CC
LT3751
GND RBG
R6
40.2k
OFF ON
C3
680µF
C2
2.2µF
s5
C1
10µF
•
•
R7
18.2k
R8
40.2k
M1
R5
6mΩ
1W
D2
+
C4
100µF
R9
V
TRANS
R1, 154k
R2, 475k
DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY
C5
0.47µF
ALL RESISTORS ARE 0805,
1% RESISTORS UNLESS
OTHERWISE NOTED
D1,D2: VISHAY MURS260
M1: IRF3710Z
T1: WURTH 750310349
LIMIT OUTPUT POWER TO
40W FOR 65°C T1 MAX
AMBIENT OPERATION
*
4.7nF
Y RATED
DC/DC Converter, Capacitor Charger
Takes Inputs from 4.75V to 400V
Introduction
High voltage power supplies and capacitor chargers are readily found in
a number of applications, including
professional photoflashes, security
control systems, pulsed radar systems,
satellite communication systems, and
explosive detonators. The LT3751
makes it possible for a designer to
meet the demanding requirements
of these applications, including high
reliability, relatively low cost, safe
operation, minimal board space and
high performance.
The LT3751 is a general purpose
flyback controller that can be used as
either a voltage regulator or as a capacitor charger. The LT3751 operates in
boundary-mode, between continuous
conduction mode and discontinuous
conduction mode. Boundary-mode
operation allows for a relatively small
transformer and an overall reduced
PCB footprint. Boundary-mode also
reduces large signal stability issues
that could arise from using voltagemode or PWM techniques. Regulation
is achieved with a new dual, overlapping modulation technique using both
by Robert Milliken and Peter Liu
Figure 1. Gate driver waveform
in a typical application
peak primary current modulation and
duty-cycle modulation, drastically reducing audible transformer noise.
The LT3751 features many safety
and reliability functions, including
two sets of undervoltage lockouts
(UVLO), two sets of overvoltage
lockouts (OVLO), no-load operation,
over-temperature lockout (OTLO), internal Zener clamps on all high voltage
pins, and a selectable 5.6V or 10.5V
internal gate driver voltage clamp (no
external components needed). The
LT3751 also adds a start-up/shortcircuit protection circuit to protect
against transformer or external FET
damage. When used as a regulator, the
LT3751’s feedback loop is internally
compensated to ensure stability. The
LT3751 is available in two packages,
either a 20-pin exposed pad QFN or a
20-lead exposed pad TSSOP.
New Gate Driver with Internal
Clamp Requires No External
Components
There are four main concerns when
using a gate driver: output current
drive capability, peak output voltage,
power consumption and propagation
delay. The LT3751 is equipped with a
1.5A push-pull main driver, enough to
drive +80nC gates. An auxiliary 0.5A
PMOS pull-up only driver is also integrated into the LT3751 and is used in
parallel with the main driver for VCC
voltages of 8V and below. This PMOS
driver allows for rail-to-rail operation.
Above 8V, the PMOS driver must be
deactivated by tying its drain to VCC.
Most discrete FETs have a VGS limit
of 20V. Driving the FET higher than
20V could cause a short in the internal gate oxide, causing permanent
Figure 2. Isolated high voltage capacitor charger from 10V to 24V input
Linear Technology Magazine • March 2009
Figure 3. Isolated high voltage capacitor
charger charging waveform
9
L DESIGN FEATURES
R
N
V V
R
OUT TRIP DIODE
9 8
0 98=•
+
•
.
( )
0
GND
V
DRAIN
20V/DIV
I
PRIMARY
5A/DIV
10µs/DIV
V
OUT
(V)
EFFICIENCY (%)
LOAD CURRENT (mA)
1000
90
60
20 40 60 80
65
70
80
75
85
402
399
400
401
LOAD REGULATION
EFFICIENCY
0
GND
V
DRAIN
20V/DIV
I
PRIMARY
5A/DIV
10µs/DIV
CHARGE
CLAMP
V
CC
DONE
FAULT
UVLO1
OVLO1
UVLO2
OVLO2
RDCM
RV
OUT
HVGATE
LVGATE
CSP
CSN
FB
RV
TRANS
T1**
1:10
D1
V
OUT
400V
V
TRANS
10V TO 24V
V
CC
TO µP
V
CC
LT3751
GND RBG
R6
40.2k
OFF ON
C3
680µF
R10*
499k
R11
1.54k
C2
2.2µF
s5
C1
10µF
•
•
R7
18.2k
R8
40.2k
M1
R5
6mΩ
1W
D2
+
+
C4
100µF
R9
787Ω
V
TRANS
R1,154k
R2, 475k
DANGER HIGH VOLTAGE! OPERATION BY HIGH VOLTAGE TRAINED PERSONNEL ONLY
C5
0.47µF
C6
10nF
ALL RESISTORS ARE 0805,
1% RESISTORS UNLESS
OTHERWISE NOTED
C4: CDE 380LX101M500J042
C5: TDK CKG57NX7R2J474M
D1,D2: VISHAY MURS260
M1: IRF3710Z
T1: WURTH 750310349
USE TWO SERIES 1206,
1% RESISTORS FOR R10
R10: 249k s2
LIMIT OUTPUT POWER TO
40W FOR 65°C T1 MAX
AMBIENT OPERATION
*
**
Figure 4. A 10V to 24V input, 400V regulated power supply
damage. To alleviate this issue, the
LT3751 has an internal, selectable
5.6V or 10.5V gate driver clamp. No
external components are needed, not
even a capacitor. Simply tie the CLAMP
pin to ground for 10.5V operation or
tie to VCC for 5.6V operation. Figure
1 shows the gate driver clamping at
10.5V with a VCC voltage of 24V.
Not only does the internal clamp
protect the FET from damage, it also
reduces the amount of energy injected
into the gate. This increases overall
efficiency and reduces power consumption in the gate driver circuit. The
gate driver overshoot is very minimal,
as seen in Figure 1. Placing the external
FET closer to the LT3751 HVGATE pin
reduces overshoot.
a. Switching waveform for I
10
High Voltage, Isolated
Capacitor Charger from
10V to 24V Input
The LT3751 can be configured as
a fully isolated stand-alone capacitor charger using a new differential
discont inuous-c on duction- mode
(DCM) comparator—used to sense
the boundary-mode condition—and
a new differential output voltage
(V
) comparator. The differential
OUT
operation of the DCM comparator and
V
comparator allow the LT3751 to
OUT
accurately operate from high voltage
input supplies of greater than 400V.
Likewise, the LT3751’s DCM comparator and V
input supplies down to 4.75V. This
accommodates an unmatched range
of power sources.
= 100mA b. Switching waveform for I
OUT
Figure 5. High voltage regulator performance
comparator can work with
OUT
Figure 2 shows a high voltage capacitor charger driven from an input
supply ranging from 10V to 24V. Only
five resistors are needed to operate
the LT3751 as a capacitor charger.
The output voltage trip point can be
continuously adjusted from 50V to
450V by adjusting R9 given by:
The LT3751 stops charging the
output capacitor once the programmed
output voltage trip point (V
reached. The charge cycle is repeated
by toggling the CHARGE pin. The
maximum charge/discharge rate in
= 10mA c. Efficiency and load regulation
OUT
Linear Technology Magazine • March 2009
OUT(TRIP)
) is