Datasheet LTC3705 Datasheet (LINEAR TECHNOLOGY)

L DESIGN FEATURES
NDRV
GNDPGNDVSLMT
UVLO
LTC3725
Q1 FDC2512
D1 CMPSH1-4
GATE IS
T2
183,4
5,6
1µF
162k
L1: VISHAY IHLP2525CZER0M01 L2: PULSE PA1294.910
33nF
0.03 1W
HAT2165H
×2
HAT2165H
×2
T1
23.4mm × 20.1mm × 9.4mm PLANAR
• •
• •
V
CC
33nF
15k
365k
100k
1µF
SSFLT
FB/IN
+
FS/IN
V
IN
+
36V
TO
72V V
IN
L1
1µH
470pF
47nF
3.3k
2.2µF
FG SW IS–IS
+
1nF
2.2nF 200V
0.0012 2W
SG VINNDRV
Q2
FCX491A
V
CC
GND PGND
REGSD PHASE
SLP
MODE
PT
+
PT
FS
FB
RUN/SS
LTC3706
ITH
2.74k
604
10µF
100µF
6.3V ×2
220µF
6.3V
100k
V
OUT
+
3.3V 30A
V
OUT
0.1µF
5.1k
L2
0.85µH
1µF 100V
1µF 100V ×2
Si7450DP
5
2 4
3
10
11
7 9
1.2 1/4W
T1: PULSE PA0815 (6:6:2:1) T2: PULSE PA0297 (2:1:1)
+
VCC, PRI
VCC, SEC
V
GATE
LOAD CURRENT (A)
5
EFFICIENCY (%)
90
48V
72V
36V
92
94
25
88
86
84
10
15
20
30
Isolated Forward Controllers Offer Buck Simplicity and Performance
Introduction
Buck converter designers have long benefited from the simplicity, high efficiency and fast transient response made possible by the latest buck controller ICs, which feature synchro­nous rectification and PolyPhase® operat i o n. Unfortunately, these same features have been difficult or impossible to implement in the buck converter’s close relative, the forward converter. That is, until now. The LTC3706/26 secondary-side synchro­nous controller and its companion smart gate driver, the LTC3705/25, make it possible to create an isolated forward converter with the simplicity and performance of the familiar buck converter.
The Benefits of Secondary­Side Control Made Accessible
Many isolated supplies place the controller IC on the input (primary) side and rely on indirect synchronous
by Charles Hawkes and Arthur Kelley
With the apparent advantages of secondary-side control, why is it not used in more isolated applications? This is primarily because of the need for a separate bias supply to power
up the controller on the secondary side, since there is initially no voltage present there. With the introduction of the LTC3706/26 and LTC3705/25, however, this barrier has now been completely eliminated. All of the com­plex issues associated with start-up and fault monitoring in a secondary­side control forward converter have
Figure 2. Efficiency of the converter shown in Figure 1
10
Figure 1. Complete 100W single-switch high efficiency, low cost, minimum part count, isolated telecom converter. Other output voltages and power levels require only simple component changes.
Linear Technology Magazine • March 2007
DESIGN FEATURES L
NDRV
GND PGND VSLMT
UVLO
BOOST
LTC3705
BAS21
FQT7N10
0.22µF
10µF 25V
CMPSH1-4
1.2
L1
1.2µH
TG TS BG IS
T2
1µF
162k
L1: COILCRAFT SER2010-122 T1: PULSE PA0807 T2: PULSE PA0297
33nF
30m 1W
2m
2W
Si7336ADP
Si7336ADP ×2
T1
MURS120
Si7852DP
Si7852DP
MURS120
V
CC
33nF
15k
1%
365k
1%
100k
2.2µF 25V
SS/FLT
FB/IN
+
FS/IN
V
IN
V
IN
+
330µF
6.3V ×3
2.2µF 16V
680pF
CZT3019
22.6k 1%
20k
102k 1%
V
OUT
V
OUT
+
1µF 100V x3
FG SW SG VINNDRV V
CC
GND PGND PHASE SLP MODE REGSD
PT
+
I
S
+
I
S
PT
RUN/SS
LTC3706
ITH
FB
FS/SYNC
been seamlessly integrated into these powerful new products. Moreover, a proprietary scheme is used to mul­tiplex gate drive signals and DC bias power across the isolation barrier through a single, tiny pulse transform­er. This eliminates the primary-side bias winding that is otherwise needed. The result is an isolated supply that has been architected from the ground up to achieve unprecedented simplicity and performance. Figure 1 illustrates how this remarkable new architecture is used to make a complete 100W for­ward converter with minimal design effort and complexity.
Family of Products Supports Single or Dual Switch Topologies
Ta ble 1 s u mm a ri zes how the LTC3706/26 and LTC3705/25 prod­ucts can be combined to cover a broad range of applications. The LTC3706 is a full-featured product available in a 24-lead SSOP package. For high precision applications, the LTC3706 includes a 1% accuracy output voltage, a remote-sense differential amplifier and a power good output voltage moni­tor. The high voltage linear regulator controller simplifies the design of the bias supply, and PLL frequency syn­chronization with selectable phase angle enables PolyPhase operation with up to twelve phases. In addition, the flexible current-sense inputs allow
Table 1. LTC3705/06/25/26 combinations
LTC3706 LTC3726
LTC3705
LTC3725
Dual-Switch,
PolyPhase
Single-Switch,
PolyPhase
Dual-Switch, Single Phase
Single-Switch,
Single Phase
for the use of either resistive or cur­rent transformer sensing techniques. Protection features include an output overvoltage crowbar as well as current­limiting and over-current protection. The 16-lead LTC3726 does not include the remote voltage sensing or linear regulator features, so it is more suit­able for a single phase application. Both the LTC3706 and the LTC3726 have a selectable maximum duty cycle limit of either 75% or 50% to support a single or dual-switch forward converter application, respectively.
The LTC3725 primary driver is intended for use in single-switch forward converter. The LTC3725 in­cludes a start-up linear regulator and an integrated bridge rectifier for bias generation. Protection features include volt-second limit, over-current protec­tion and a fault monitoring system that detects a loss of encoded gate-drive signal from the signal transformer. The LTC3705 is a dual-switch forward driver, and includes an 80V (100V transient) high side gate driver. The integration of this high side driver into
the LTC3705 greatly facilitates the use of the simple and robust dual switch forward converter topology. Figure 3 shows a typical dual-switch converter application using the LTC3705 and the LTC3706.
Table 2 highlights some of the rela­tive merits of using either single or dual switch forward converter topologies. In general, for applications that have a limited input voltage variation, or where a robust and simple design is a priority, the dual-switch forward converter may be preferred. For a wide input voltage application (greater than 2:1), or whenever a lower cost or size justifies the complication of the trans­former reset design, a single-switch forward should be used.
Bringing the Power of PolyPhase to Isolated Supplies
The LTC3706/26 defies typical forward converter limits by allowing simple implementation of a PolyPhase current share design. PolyPhase operation allows two or more phase-interleaved power stages to accurately share the load. The advantages of PolyPhase current sharing are numerous, includ­ing much improved efficiency, faster transient response and reduced input and output ripple.
The LTC3706/26 supports stan­dard output voltages such as 5V, 12V, 28V and 52V as well as low voltages down to 0.6V. Figure 4 shows how
11
Linear Technology Magazine • March 2007
Figure 3. Isolated forward converter for 36V–72V input to 3.3V/20A out
L DESIGN FEATURES
SSP
V
IN
+
V
IN
V
IN
+
V
IN
V
OUT
+
1.2V/100A V
OUT
V
OUT
+
V
OUT
SYNC
LTC3705/LTC3706
36V-72VIN TO 1.2V
OUT
50A SUPPLY
ITH SSSV
BIAS
SSP
V
IN
+
V
IN
V
OUT
+
V
OUT
SYNC
LTC3705/LTC3706
36V-72VIN TO 1.2V
OUT
50A SUPPLY
ITH SSSV
BIAS
I
LOUT1
I
LOUT2
10A/DIV
10µs/DIV
V
OUT
0.5V/DIV 2ms/DIV
SECONDARY-SIDE MODE
PRIMARY-
SIDE MODE
V
IN
V
CCPRI
V
CCPRI
SUPPLIED BY Q1
V
GATE
CONTROLLED BY LTC3706
V
GATE
CONTROLLED BY LTC3725
V
CCPRI
SUPPLIED BY
TRANSFORMER T2
V
GATE
V
OUT
V
CC,SEC
V
PT+,VPT–
easy it is to parallel two 1.2V supplies to achieve a 100A supply. Figure 5 shows excellent output inductor cur­rent tracking during a 0A to 100A load current step and the smooth handoff during start-up to secondary-side con­trol at approximately V
= 0.25V.
OUT
Anatomy of a Start-Up: A Simple Isolated 3.3V, 30A Forward Converter
The circuit of Figure 1 shows a complete 100W, one-switch forward converter. In this example, the LTC3706 controller is used on the secondary and the LTC3725 driver with self-starting capability is used on the primary. This design features off-the-shelf magnetics and high ef­ficiency (see Figure 2). The start-up behavior of this supply is illustrated in Figure 6. When input voltage is first applied, the LTC3725 uses Q1 to generate a bias voltage V begins a controlled soft-start of the output voltage. As the output voltage begins to rise, the LTC3706 second­ary controller is quickly powered up by using T1, D1 and Q2 to generate V V
. As shown in Figure 6, the
CC,SEC
voltage rises very quickly as
CC,SEC
compared with the output voltage V
of the converter. The LTC3706
OUT
CC,PRI
, and
Table 2. Single and dual switch forward converter relative merits
Requirement Single-Switch Dual-Switch
Simple Design
Requires Design
Transformer Reset Circuit
to Prevent Saturation
Wide Input Supply Range
(>2:1)
High Efficiency
Low Switch Voltage Stress
Low Cost
Small Size
75% Max Duty
Good
Can be 2 × VIN or Greater
One FET
One FET and Better
Transformer Utilization
then assumes control of the output voltage by sending encoded PWM gate pulses to the LTC3725 primary driver via signal transformer T2. As soon as the LTC3725 begins decoding these PWM gate pulses, it shuts down the linear regulator by tying NDRV to VCC and begins extracting bias power for V
from the signal transformer T2.
CC,PRI
This complete transition from primary to secondary control occurs seamlessly at a fraction of the output voltage. From
+
Reset Circuit not
Required—Can’t Saturate
+
50% Max Duty
+
+
Good
+
+
Limited to V
IN
Two FETs
+
Two FETs and 50%
Transformer Utilization
that point on, operation and design simplifies to that of a simple buck converter. Even the design and optimi­zation of the feedback loop makes use of the familiar and proven OPTI-LOOP® compensation techniques.
A 10V–30V Input, 15V Output at 5A Forward Converter
Figure 7 highlights the flexibility of the LTC3706 and LTC3725 by illus­trating a 12V/24V input application.
Figure 4. Paralleling supplies for higher power operation
12
Figure 5. 1.2V, 100A load current step (top trace) and start-up (bottom trace)
Figure 6. Anatomy of a start-up
Linear Technology Magazine • March 2007
DESIGN FEATURES L
NDRV
GND PGND VSLMT
UVLO
GATE
LTC3725
2.2nF
250VAC
C3
2.2nF 100V
220pF
200V
68pF
L1
13µH
10
0.5W
150
174
IS
T2
1µF
68pF
68pF
162k
470pF
L1: PULSE PA1961.133 T1: PULSE PA0810 T2: PULSE PA0297
C1: NIPPON CHIMICON EMZA500ADA221MUA0G C2: TAIYO YUDEN GMK325BJ106MN C3: TAIYO YUDEN TMK325BJ106MM C4: SANYO OSCON 16SVP180MX
Q1: FMMT38C Q2: MMBFJ201 Q3: ZVN3320F Q4: FDMS2572 ×2
Q5: FMMT 618 Q6: FMMT 718 Q7: MMBT 2907A
33nF
5m 2W
6m 1W
Si7852DP
Q7
Q5
Q4
Q6
T1
1:3
2:1
V
CC
68nF
383k
75k
Q1
R1
10k
1µF 25V
SS/FLT
FB/IN
+
FS/IN
V
IN
V
IN
+
C4 180µF 16V
C6 10µF 200V
C3
10µF
25V
×2
10µF 16V
R2
8.66k
1nF
470pF
FG SW SG VINNDRV V
CC
GND PGND PHASE SLP MODE REGSD
PT
+
I
S
+
I
S
PT
RUN/SS
LTC3706
ITH
100k
43.2k
1.07k 1%
25.5k 1%
V
OUT
V
OUT
+
330pF
33pF
D2 BAT54
C5
0.1µF
R3
33k
0.5W
D1 ES1C
FCX1051A
FB
FS/SYNC
0.1µF
1nF
C1 220µF 50V ×2
C2 10µF 35V ×5
100100
100
5.1k
301
IRF6648 ×2
Q3
100
Q2
LOAD CURRENT (A)
0
85
90
95
4
2 6
75
80
EFFICIENCY (%)
VIN = 12V
VIN = 24V
V
OUT
200mV/DIV
I
OUT
5A/DIV
20µs/DIV
VIN = 12V V
OUT
= 15V
LOAD STEP = 0A TO 5A
Figure 7. Isolated forward converter for 10V–30V input to 15V/5A out
In this circuit, the main transformer T1 is used to step up the voltage so that the output can be either higher or lower than the input. This circuit is an excellent alternative to a flyback converter where higher efficiency or lower noise is a priority.
The UVLO on the LTC3725 has been set to turn on at V V
= 7.5V, and a linear regulator (Q1)
IN
= 9.5V and off at
IN
is used to establish bias for start-up. Note that the LTC3725 requires that the NDRV pin be at least 1V above the VCC pin for proper linear regulator operation. To meet this requirement, while providing the lowest possibly dropout voltage, a darlington transis­tor is used (Q1). JFET Q2 is used to provide adequate bias current for the NDRV pin at low input voltage, while limiting the maximum current seen at high input voltage. R11 is needed to prevent back-feeding of current from the NDRV pin into base of Q1 (and
Linear Technology Magazine • March 2007
gate of Q2) during normal operation when V less than 12V.
On the secondary side, the output voltage is used directly as a source of bias voltage for the LTC3706. This is possible for output voltages of 9V or greater. Q3 is used to limit the
CC
= V
= 12V and VIN is
NDRV
peak voltage seen by the SW pin on
Figure 8. Transient response of the circuit in Figure 7
the LTC3706, while still allowing the detection circuits in the LTC3706 to function normally. Capacitor C3 is used to establish the resonant reset of the main transformer T1 during the off-time of the primary-side switches. In order to reduce the inrush current during start-up, D2, R2 and C5 are
continued on page 39
Figure 9. Efficiency of the circuit in Figure 7
13
DESIGN IDEAS L
R1
200
R3
200
R4 200
R2
200
5V
PECL LEVELS
1/4 MC10H350 PECL-TTL TRANSLATOR
TTL OUTPUT
OUT
OPTION
700mV
PP
(DIFFERENTIAL)
MINIMUM
(INPUT
CIRCUITRY
OMITTED)
5V
OV
DD
OGND
+
LT6411
5V5V
LT1715
20µs/DIV
V
OUT
50mV/DIV
INDUCTOR
CURRENT
5A/DIV
Single-Ended Output
The LT6411 produces a differential output, but if a single-ended logic output is needed, there are multiple
options for data conversion. One such way is shown in Figure 8, in which the MC10H350 PECL-TTL translator performs the conversion. To translate
the voltage levels from the LT6411 to PECL input voltage levels, two resis­tive dividers level-shift and attenuate the output signal of the LT6411. Al­ternatively, a high speed comparator such as Linear Technology’s LT1715 can also perform this task without the level-shifting resistors.
Conclusion
Figure 8. If a single-ended output is needed, there are many options available for translators. One example is ON Semiconductor’s MC10H350 PECL-TTL translator. The 200 resistors shift the output of the LT6411 up to PECL voltage levels. Alternatively, a level-translating comparator such as the LT1715 could be used to give a variety of logic output levels.
almost any application without painful compromises, especially for portable or peripheral applications where space and power are at a premium.
L
LT3740, continued from page 36
The LT3740 uses a valley mode cur­rent control system that boasts a fast response to load changes. As shown in Figure 3, this design responds to 0A–10A step load change in 10µs, yielding a voltage transient of less than 50mV.
Soft-Start
The LT3740 is also equipped with a flexible soft-start design that allows for either ramped current or tracking. If the XREF pin is held above 1V, and an RC timer is applied to the SHDN pin, the converter soft-starts by ramping the current available to the load. If the SHDN pin is high, enabling the chip, and a 0V to 0.8V tracking signal is applied to the XREF pin, the internal reference of the LT3740 follows the tracking signal.
LTC3706/26, continued from page 13
used to provide a gradual increase in peak current during the soft-start interval. The circuit of Figure 7 also includes an optional falling-edge delay circuit on the gate of synchronous switch Q4. This delay has been used to optimize the dead time for this specific application, thereby improving
Linear Technology Magazine • March 2007
Conclusion
The LT3740 is a synchronous buck controller that boasts a rich feature set which allows the designer to optimize power and volumetric efficiency by ex­ploiting the advantages of a low input voltage. Through a combination of its
Figure 3. Output voltage and inductor current response to a 0A–10A step load transient applied to the circuit in Figure 1
the efficiency by about 1%. Figure 8 shows the transient response that is achieved using the circuit of Figure 7, and Figure 9 shows the efficiency at V
IN
Conclusion
The new LTC3706/26 controller and LTC3705/25 driver bring an un-
= 12V and V
= 24V.
IN
onboard boost regulator, user pro­grammable current limit thresholds, fast transient response and flexible soft-start system, the designer can produce a small, efficient, full featured converter.
L
precedented level of simplicity and performance to the design of isolated power supplies. Each controller-driver pair works in concert to offer high efficiency, low cost solutions using off-the-shelf components. The devices are versatile and easy to use, covering a broad range of forward converter applications.
L
3939
Loading...