Datasheet LTC3704 Datasheet (LINEAR TECHNOLOGY)

LTC3704
Positive-to-Negative DC/DC Controller
FEATURES
High Efficiency Operation (No Sense Resistor Required)
Wide Input Voltage Range: 2.5V to 36V
Current Mode Control Provides Excellent Transient Response
High Maximum Duty Cycle (Typ 92%)
±1% Internal Voltage Reference
±2% RUN Pin Threshold with 100mV Hysteresis
Micropower Shutdown: IQ = 10µA
Programmable Switching Frequency (50kHz to 1MHz) with One External Resistor
Synchronizable to an External Clock Up to 1.3 × f
User-Controlled Pulse Skip or Burst Mode® Operation
Internal 5.2V Low Dropout Voltage Regulator
Capable of Operating with a Sense Resistor for High Output Voltage Applications (V
Small 10-Lead MSOP Package
>36V)
DS
U
APPLICATIO S
SLIC Power Supplies
Telecom Power Supplies
Portable Electronic Equipment
Cable and DSL Modems
Router Supplies
OSC
SENSE
U
DESCRIPTIO
The LTC®3704 is a wide input range, current mode, positive-to-negative DC/DC controller that drives an N-channel power MOSFET and requires very few external components. Intended for low to high power applications, it eliminates the need for a current sense resistor by utilizing the power MOSFET’s on-resistance, thereby maxi­mizing efficiency.
The IC’s operating frequency can be set with an external resistor over a 50kHz to 1MHz range, and can be synchro­nized to an external clock using the MODE/SYNC pin. Burst Mode operation at light loads, a low minimum operating supply voltage of 2.5V and a low shutdown quiescent current of 10µA make the LTC3704 ideally suited for battery-operated systems.
For applications requiring constant frequency operation, the Burst Mode operation feature can be defeated using the MODE/SYNC pin. Higher than 36V switch voltage applications are possible with the LTC3704 by connecting the SENSE pin to a resistor in the source of the power MOSFET.
The LTC3704 is available in the 10-lead MSOP package.
TM
, LTC, LT and LTM are registered trademarks of Linear Technology Corporation. Burst Mode is a registered trademark of Linear Technology Corporation. No R registered trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 5847554, 5731694.
SENSE
is a
TYPICAL APPLICATIO
R1
1M
R
C
3k
C
C1
4.7nF
C
, C
: TDK C5750X5R1C476M
IN
DC
: TDK C5750X5R0J107M
C
OUT
: TAIYO YUDEN LMK316BJ475ML
C
VCC
Figure 1. High Efficiency Positive to Negative Supply
R
T
80.6k 1%
1.21k
R
FB1
1%
RUN
I
TH
NFB
FREQ
MODE/SYNC
LTC3704
R
FB2
3.65k 1%
SENSE
INTV
GATE
GND
U
L1*
V
IN
CC
C
C
VCC
47µF
4.7µF
D1: MBRD835L (ON SEMICONDUCTOR) L1, L2: BH ELECTRONICS BH510-1009 M1: Si4884 (SILICONIX/VISHAY)
V
IN
3704 TA01
5V to 15V
V
OUT
–5.0V 3A to 5A
C
OUT
100µF (X2)
GND
Conversion Efficiency
100
90
VIN = 5V
80
70
60
50
EFFICIENCY (%)
40
30
20
0.001
VIN = 15V
VIN = 10V
0.01 1.0 OUTPUT CURRENT (A)
0.1
10
3704 TA01b
3704fa
L2*
C
DC
47µF
M1
D1
IN
1
LTC3704
1 2 3 4 5
RUN
I
TH
NFB
FREQ
MODE/
SYNC
10 9 8 7 6
SENSE V
IN
INTV
CC
GATE GND
TOP VIEW
MS PACKAGE
10-LEAD PLASTIC MSOP
WWWU
ABSOLUTE AXI U RATI GS
PACKAGE/ORDER I FOR ATIO
UU
W
(Note 1)
VIN Voltage ............................................... –0.3V to 36V
INTV INTV
GATE Voltage ........................... – 0.3V to V
I
NFB Voltage .............................................. –2.7V to 2.7V
RUN, MODE/SYNC Voltages ....................... –0.3V to 7V
FREQ Voltage ............................................– 0.3V to 1.5V
SENSE Pin Voltage ................................... – 0.3V to 36V
Voltage ........................................... –0.3V to 7V
CC
Output Current ........................................ 50mA
CC
+ 0.3V
INTVCC
Voltage ............................................... – 0.3V to 2.7V
TH
ORDER PART
NUMBER
T
= 125°C, θJA = 120°C/ W
JMAX
MS PART MARKING
Operating Temperature Range (Note 2) .. – 40°C to 85°C
LTC3704E ............................................ –40°C to 85°C
LTC3704I........................................... –40°C to 125°C
Junction Temperature (Note 3)............................ 125°C
Storage Temperature Range ................. –65°C to 150°C
Lead Temperature (Soldering, 10 sec).................. 300°C
LTC3704EMS LTC3704IMS
Order Options Tape and Reel: Add #TR Lead Free: Add #PBF Lead Free Tape and Reel: Add #TRPBF
Lead Free Part Marking: http://www.linear.com/leadfree/
Consult LTC Marketing for parts specified with wider operating temperature ranges.
LTYT LTCFW
ELECTRICAL CHARACTERISTICS
The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. V
= V
IN
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Main Control Loop
V
IN(MIN)
I
Q
+
V
RUN
V
RUN
V
RUN(HYST)
I
RUN
V
NFB
I
NFB
V
NFB
V
IN
∆V
NFB
V
ITH
g
m
V
ITH(BURST)
V
SENSE(MAX)
I
SENSE(ON)
I
SENSE(OFF)
2
= 5V, V
INTVCC
Minimum Input Voltage 2.5 V
Input Voltage Supply Current (Note 4) Continuous Mode V Burst Mode Operation, No Load V Shutdown Mode V
Rising RUN Input Threshold Voltage 1.348 V
Falling RUN Input Threshold Voltage 1.223 1.248 1.273 V
RUN Pin Input Threshold Hysteresis 50 100 150 mV
RUN Input Current 1 100 nA
Negative Feedback Voltage V
NFB Pin Input Current V Line Regulation 2.5V ≤ VIN 30V 0.002 0.02 %/V
Load Regulation V
Error Amplifier Transconductance ITH Pin Load = ±5µA (Note 5) 650 µmho
Burst Mode Operation ITH Pin Voltage Falling ITH Voltage (Note 5) 0.3 V
Maximum Current Sense Input Threshold Duty Cycle < 20% 120 150 180 mV
SENSE Pin Current (GATE High) V
SENSE Pin Current (GATE Low) V
= 1.5V, RT = 80k, V
RUN
MODE/SYNC
= 0V, unless otherwise specified.
MODE/SYNC MODE/SYNC RUN
ITH
V
ITH
LTC3704I (Note 2)
ITH
MODE/SYNC
SENSE
SENSE
= 5V, V = 0V, V
= 0V 10 20 µA
= 0.2V (Note 5) –1.218 –1.230 –1.242 V = 0.2V (Note 5)
= 0.2V (Note 5) 7.5 15 µA
= 0V, VTH = 0.5V to 0.90V (Note 5)
= 0V 40 75 µA
= 30V 0.1 5 µA
= 0.75V 550 1000 µA
ITH
= 0.2V (Note 5) 250 500 µA
ITH
1.198 1.298 V
–1.212 –1.248 V
–1.205 –1.255 V
–1 –0.1 %
3704fa
LTC3704
ELECTRICAL CHARACTERISTICS
The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C.
= V
V
IN
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Oscillator
f
OSC
D
MAX
f
SYNC/fOSC
t
SYNC(MIN)
t
SYNC(MAX)
V
IL(MODE)
V
IH(MODE)
R
MODE/SYNC
V
FREQ
Low Dropout Regulator
V
INTVCC
V
INTVCC
∆V
IN1
V
INTVCC
∆V
IN2
V
LDO(LOAD)
V
DROPOUT
I
INTVCC
GATE Driver
t
r
t
f
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliabilty and lifetime.
Note 2: The LTC3704E is guaranteed to meet performance specifications from 0°C to 85°C. Specifications over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls. The LTC3704I is guaranteed over the full –40°C to 125°C operating temperature range.
Note 3: T dissipation P
T
J
= 5V, V
INTVCC
Oscillator Frequency R
= 1.5V, R
RUN
FREQ
= 80k, V
MODE/SYNC
= 0V, unless otherwise specified.
= 80k 250 300 350 kHz
FREQ
Oscillator Frequency Range 50 1000 kHz Maximum Duty Cycle 87 92 97 % Recommended Maximum Synchronized f
= 300kHz (Note 6) 1.25 1.30
OSC
Frequency Ratio MODE/SYNC Minimum Input Pulse Width V
MODE/SYNC Maximum Input Pulse Width V
= 0V to 5V 25 ns
SYNC
= 0V to 5V 0.8/f
SYNC
OSC
Low Level MODE/SYNC Input Voltage 0.3 V High Level MODE/SYNC Input Voltage 1.2 V MODE/SYNC Input Pull-Down Resistance 50 k Nominal FREQ Pin Voltage 0.62 V
INTVCC Regulator Output Voltage VIN = 7.5V 5.0 5.2 5.4 V
INTVCC Regulator Line Regulation 7.5V ≤ VIN 15V 8 25 mV
INTVCC Regulator Line Regulation 15V ≤ VIN 30V 70 200 mV
INTVCC Load Regulation 0 ≤ I
20mA –2 – 0.2 %
INTVCC
INTVCC Regulator Dropout Voltage VIN = 5V, INTVCC Load = 20mA 280 mV
Bootstrap Mode INTVCC Supply RUN = 0V, SENSE = 5V 10 20 µA Current in Shutdown
GATE Driver Output Rise Time CL = 3300pF (Note 7) 17 100 ns GATE Driver Output Fall Time CL = 3300pF (Note 7) 8 100 ns
Note 4: The dynamic input supply current is higher due to power MOSFET
• f
gate charging (Q
). See Applications Information.
G
OSC
Note 5: The LTC3704 is tested in a feedback loop that servos V reference voltage with the I
pin forced to a voltage between 0V and 1.4V
TH
(the no load to full load operating voltage range for the I
1.23V). Note 6: In a synchronized application, the internal slope compensation
gain is increased by 25%. Synchronizing to a significantly higher ratio will reduce the effective amount of slope compensation, which could result in
is calculated from the ambient temperature TA and power
J
according to the following formula:
D
subharmonic oscillation for duty cycles greater than 50%. Note 7: Rise and fall times are measured at 10% and 90% levels.
= TA + (PD • 120°C/W)
NFB
pin is 0.3V to
TH
to the
ns
3704fa
3
LTC3704
UW
TYPICAL PERFOR A CE CHARACTERISTICS
NFB Voltage vs Temp NFB Voltage Line Regulation NFB Pin Current vs Temperature
–1.25
–1.24
–1.23
NFB VOLTAGE (V)
–1.22
–1.21
–50
–25
0
50
25
TEMPERATURE (°C)
–1.231
–1.230
NFB VOLTAGE (V)
–1.229
0
75
100
125
150
3704 G01
5101520
VIN (V)
25 30 35
3704 G02
8.0
7.9
7.8
7.7
7.6
7.5
7.4
NFB CURRENT (µA)
7.3
7.2
7.1
7.0 –50
–25
250 50 10075
TEMPERATURE (°C)
125 150
3704 G03
Shutdown Mode IQ vs V
30
(µA)
Q
20
10
SHUTDOWN MODE I
0
0
10 20
VIN (V)
Burst Mode IQ vs Temperature
500
400
(µA)
300
Q
200
Burst Mode I
100
0
–50
–25 25
0
50
TEMPERATURE (°C)
IN
30
40
3704 G04
Shutdown Mode IQ vs Temperature
20
VIN = 5V
15
(µA)
Q
10
5
SHUTDOWN MODE I
0
–50
–25 0 25 50
TEMPERATURE (°C)
75 100 125 150
3704 G05
Burst Mode IQ vs V
600
500
400
(µA)
Q
300
200
Burst Mode I
100
0
0
10 20
IN
30 40
VIN (V)
3704 G06
Gate Drive Rise and Fall Time
Dynamic IQ vs Frequency
18
CL = 3300pF
= 550µA + Qg • f
I
16
Q(TOT)
14
12
10
(mA)
Q
8
I
6
4
2
125
100
75
150
3704 G07
0
0
400 1200
200 1000
FREQUENCY (kHz)
600
800
3704 G08
vs C
60
50
40
30
TIME (ns)
20
10
0
0
L
4000 6000 8000
2000
RISE TIME
FALL TIME
10000 12000
CL (pF)
3704 G09
4
3704fa
INTVCC LOAD (mA)
0
0
DROPOUT VOLTAGE (mV)
50
150
200
250
500
350
5
10
3704 G18
100
400
450
300
15
20
150°C
75°C
125°C
25°C
–50°C
0°C
UW
TYPICAL PERFOR A CE CHARACTERISTICS
LTC3704
RUN Thresholds vs V
1.5
1.4
1.3
RUN THRESHOLDS (V)
1.2 0
10 20
VIN (V)
Frequency vs Temperature
325
320
315
310
305
300
295
290
GATE FREQUENCY (kHz)
285
280
275
–50
–25 25
0
TEMPERATURE (°C)
INTV
Load Regulation
CC
TA = 25°C
IN
30
40
3704 G10
RUN Thresholds vs Temperature
1.40
1.35
1.30
RUN THRESHOLDS (V)
1.25
1.20 –50
–25
0
50
25
TEMPERATURE (°C)
75
100
125
150
3704 G11
RT vs Frequency
1000
100
(k)
T
R
10
100
0
200 1000
400
500
300
FREQUENCY (kHz)
800700600
900
3704 G12
Maximum Sense Threshold vs Temperature
160
155
150
145
MAX SENSE THRESHOLD (mV)
140
–50
125
50
100
75
150
3704 G13
–25 0 25 50
INTV
5.4 TA = 25°C
TEMPERATURE (°C)
Line Regulation
CC
75 100 125 150
3704 G14
SENSE Pin Current vs Temperature
45
GATE HIGH
= 0V
V
SENSE
40
SENSE PIN CURRENT (µA)
35
–50
–25 25
INTV
0
Dropout Voltage
CC
50
TEMPERATURE (°C)
100
75
vs Current, Temperature
125
150
3704 G15
5.2
VOLTAGE (V)
CC
5.1
INTV
5.0 0
10 20
40
30 50 80
INTVCC LOAD (mA)
60 70
3704 G16
5.3
VOLTAGE (V)
CC
5.2
INTV
5.1 0
515
10 20
VIN (V)
25
30
35
40
3704 G17
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5
LTC3704
U
UU
PI FU CTIO S
RUN (Pin 1): The RUN pin provides the user with an accurate means for sensing the input voltage and pro­gramming the start-up threshold for the converter. The falling RUN pin threshold is nominally 1.248V and the comparator has 100mV of hysteresis for noise immunity. When the RUN pin is below this input threshold, the IC is shut down and the VIN supply current is kept to a low value (typ 10µA). The Absolute Maximum Rating for the voltage on this pin is 7V.
ITH (Pin 2): Error Amplifier Compensation Pin. The cur­rent comparator input threshold increases with this control voltage. Nominal voltage range for this pin is 0V to 1.40V.
NFB (Pin 3): Receives the feedback voltage from the external resistor divider across the output. Nominal voltage for this pin in regulation is –1.230V.
FREQ (Pin 4): A resistor from the FREQ pin to ground programs the operating frequency of the chip. The nomi­nal voltage at the FREQ pin is 0.62V.
MODE/SYNC (Pin 5): This input controls the operating mode of the converter and allows for synchronizing the
operating frequency to an external clock. If the MODE/ SYNC pin is connected to ground, Burst Mode operation is enabled. If the MODE/SYNC pin is connected to INTV or if an external logic-level synchronization signal is applied to this input, Burst Mode operation is disabled and the IC operates in a continuous mode.
GND (Pin 6): Ground Pin.
GATE (Pin 7): Gate Driver Output.
I
NTVCC (Pin 8): The Internal 5.20V Regulator Output. The
gate driver and control circuits are powered from this voltage. Decouple this pin locally to the IC ground with a minimum of 4.7µF low ESR tantalum or ceramic capacitor.
V
(Pin 9): Main Supply Pin. Must be closely decoupled
IN
to ground.
SENSE (Pin 10): The Current Sense Input for the Control Loop. Connect this pin to the drain of the power MOSFET for V SENSE pin may be connected to a resistor in the source of the power MOSFET. Internal leading edge blanking is provided for both sensing methods.
sensing and highest efficiency. Alternatively, the
DS
CC
,
6
3704fa
BLOCK DIAGRA
FREQ
4
MODE/SYNC
5
NFB
200k
3
1.230V
I
TH
2
INTV
CC
8
2.00V
W
0.62V
5.2V
BUFFER
+
+
+
200k
g
m
EA
LDO
UV
I
OSC
0.30V
1.230V
TO START-UP CONTROL
SLOPE
COMPENSATION
OSCV-TO-I
50k
+
BURST
COMPARATOR
V-TO-I
SLOPE
BIAS V
I
LOOP
1.230V
REF
BIAS AND
START-UP
CONTROL
S
Q
R
PWM LATCH
100mV HYSTERESIS (1.348V RISING)
LOGIC
C1
CURRENT
COMPARATOR
LTC3704
RUN
1
+
C2
1.248V
V
IN
9
INTV
CC
GATE
7
GND
SENSE
+
R
10
LOOP
GND
6
3704 BD
V
IN
3704fa
7
LTC3704
OPERATIO
U
Main Control Loop
The LTC3704 is a constant frequency, current mode controller for DC/DC positive-to-negative converter appli­cations. The LTC3704 is distinguished from conventional current mode controllers because the current control loop can be closed by sensing the voltage drop across the power MOSFET switch instead of across a discrete sense resistor, as shown in Figure 2. This sensing technique improves efficiency, increases power density, and re­duces the cost of the overall solution.
V
IN
V
IN
SENSE
GATE
GND
GND
2a. SENSE Pin Connection for Maximum Efficiency (V
V
IN
V
IN
GATE
SENSE
GND
GND
2b. SENSE Pin Connection for Precise Control of Peak I
Figure 2. Using the SENSE Pin On the LTC3704
IN/IOUT
V
SW
< 36V)
SW
V
SW
R
SENSE
3704 F02
or for VSW > 36V
For circuit operation, please refer to the Block Diagram of the IC and Figure 1. In normal operation, the power MOSFET is turned on when the oscillator sets the PWM latch and is turned off when the current comparator C1 resets the latch. The divided-down output voltage is com­pared to an internal 1.230V reference by the error amplifier EA, which outputs an error signal at the ITH pin. The voltage on the ITH pin sets the current comparator C1 input threshold. When the load current increases, a fall in the NFB voltage relative to the reference voltage causes the I
TH
pin to rise, which causes the current comparator C1 to trip at a higher peak inductor current value. The average inductor current will therefore rise until it equals the load current, thereby maintaining output regulation.
The nominal operating frequency of the LTC3704 is pro­grammed using a resistor from the FREQ pin to ground and can be controlled over a 50kHz to 1000kHz range. In addition, the internal oscillator can be synchronized to an external clock applied to the MODE/SYNC pin and can be locked to a frequency between 100% and 130% of its nominal value. When the MODE/SYNC pin is left open, it is pulled low by an internal 50k resistor and Burst Mode operation is enabled. If this pin is taken above 2V or an external clock is applied, Burst Mode operation is disabled and the IC operates in continuous mode. With no load (or an extremely light load), the controller will skip pulses in order to maintain regulation and prevent excessive output ripple.
The RUN pin controls whether the IC is enabled or is in a low current shutdown state. A micropower 1.248V refer­ence and comparator C2 allow the user to program the supply voltage at which the IC turns on and off (compara­tor C2 has 100mV of hysteresis for noise immunity). With the RUN pin below 1.248V, the chip is off and the input supply current is typically only 10µA.
The LTC3704 can be used either by sensing the voltage drop across the power MOSFET or by connecting the SENSE pin to a conventional shunt resistor in the source of the power MOSFET, as shown in Figure 2. Sensing the voltage across the power MOSFET maximizes converter efficiency and minimizes the component count, but limits the output voltage to the maximum rating for this pin (36V). By connecting the SENSE pin to a resistor in the source of the power MOSFET, the user is able to program output voltages significantly greater than the 36V maxi­mum input voltage rating for the IC.
Programming the Operating Mode
For applications where maximizing the efficiency at very light loads (e.g., <100µA) is a high priority, Burst Mode operation should be applied (i.e., the MODE/SYNC pin should be connected to ground). In applications where fixed frequency operation is more critical than low cur­rent efficiency, or where the lowest output ripple is desired, pulse-skip mode operation should be used and the MODE/SYNC pin should be connected to the INTV
CC
pin. This allows discontinuous conduction mode (DCM) operation down to near the limit defined by the chip’s
3704fa
8
OPERATIO
LTC3704
U
minimum on-time (about 175ns). Below this output current level, the converter will begin to skip cycles in order to maintain output regulation. Figures 3 and 4 show the light load switching waveforms for Burst Mode and Pulse-Skip Mode operation for the converter in Figure 1.
Burst Mode Operation
Burst Mode operation is selected by leaving the MODE/ SYNC pin unconnected or by connecting it to ground. In normal operation, the range on the ITH pin corresponding to no load to full load is 0.30V to 1.2V. In Burst Mode operation, if the error amplifier EA drives the I
voltage
TH
below 0.525V, the buffered ITH input to the current com­parator C1 will be clamped at 0.525V (which corresponds to 25% of maximum load current). The inductor current peak is then held at approximately 30mV divided by the power MOSFET R
. If the ITH pin drops below 0.30V,
DS(ON)
the Burst Mode comparator B1 will turn off the power MOSFET and scale back the quiescent current of the IC to 250µA (sleep mode). In this condition, the load current will be supplied by the output capacitor until the I
voltage
TH
rises above the 50mV hysteresis of the burst comparator. At light loads, short bursts of switching (where the aver­age inductor current is 25% of its maximum value) fol­lowed by long periods of sleep will be observed, thereby greatly improving converter efficiency. Oscilloscope wave­forms illustrating Burst Mode operation are shown in Figure 3.
MODE/SYNC = 0V (Burst Mode OPERATION)
V
OUT
50mV/DIV
I
L
5A/DIV
buffered I
burst clamp is removed, allowing the ITH pin
TH
to directly control the current comparator from no load to full load. With no load, the I
pin is driven below 0.30V,
TH
the power MOSFET is turned off and sleep mode is invoked. Oscilloscope waveforms illustrating this mode of operation are shown in Figure 4.
MODE/SYNC = INTV (PULSE-SKIP MODE)
V
OUT
50mV/DIV
I
L
5A/DIV
2µs/DIV
Figure 4. LTC3704 Low Output Current Operation with Burst Mode Operation Disabled (MODE/SYNC = INTV
CC
3704 F04
CC
)
When an external clock signal drives the MODE/SYNC pin at a rate faster than the chip’s internal oscillator, the oscillator will synchronize to it. In this synchronized mode, Burst Mode operation is disabled. The constant frequency associated with synchronized operation provides a more controlled noise spectrum from the converter, at the expense of overall system efficiency of light loads.
When the oscillator’s internal logic circuitry detects a synchronizing signal on the MODE/SYNC pin, the internal oscillator ramp is terminated early and the slope compen­sation is increased by approximately 30%. As a result, in applications requiring synchronization, it is recommended that the nominal operating frequency of the IC be pro­grammed to be about 75% of the external clock frequency. Attempting to synchronize to too high an external fre­quency (above 1.3fO) can result in inadequate slope com­pensation and possible subharmonic oscillation (or jitter).
10µs/DIV 3704 F03
Figure 3. LTC3704 Burst Mode Operation (MODE/SYNC = 0V) at Low Output Current
Pulse-Skip Mode Operation
With the MODE/SYNC pin tied to a DC voltage above 2V, Burst Mode operation is disabled. The internal, 0.525V
The external clock signal must exceed 2V for at least 25ns, and should have a maximum duty cycle of 80%, as shown in Figure 5. The MOSFET turn on will synchronize to the rising edge of the external clock signal.
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9
LTC3704
WUUU
APPLICATIO S I FOR ATIO
MODE/
SYNC
GATE
I
SW
t
MIN
= 25ns
D = 40%
0.8T
T T = 1/f
2V TO 7V
O
3404 F05
Figure 5. MODE/SYNC Clock Input and Switching Waveforms for Synchronized Operation
Programming the Operating Frequency
The choice of operating frequency and inductor value is a tradeoff between efficiency and component size. Low frequency operation improves efficiency by reducing MOSFET and diode switching losses. However, lower frequency operation requires more inductance for a given amount of load current.
The LTC3704 uses a constant frequency architecture that can be programmed over a 50kHz to 1000kHz range with a single external resistor from the FREQ pin to ground, as shown in Figure 1. The nominal voltage on the FREQ pin is
0.6V, and the current that flows into the FREQ pin is used to charge and discharge an internal oscillator capacitor. A graph for selecting the value of R
for a given operating
T
frequency is shown in Figure 6.
1000
100
(k)
T
R
INTVCC Regulator Bypassing and Operation
An internal, P-channel low dropout voltage regulator pro­duces the 5.2V supply which powers the gate driver and logic circuitry within the LTC3704, as shown in Figure 7. The INTV
regulator can supply up to 50mA and must be
CC
bypassed to ground immediately adjacent to the IC pins with a minimum of 4.7µF tantalum or ceramic capacitor. Good bypassing is necessary to supply the high transient currents required by the MOSFET gate driver.
V
IN
1.230V
R1
DRIVER
P-CH
5.2V
INTV
GATE
CC
+
GND
PLACE AS CLOSE AS
POSSIBLE TO DEVICE PINS
C
VCC
4.7µF
+
R2
LOGIC
Figure 7. Bypassing the LDO Regulator and Gate Driver Supply
INPUT SUPPLY
2.5V TO 30V
C
IN
M1
GND
3704 F07
For input voltages that don’t exceed 7V (the absolute maximum rating for this pin), the internal low dropout regulator in the LTC3704 is redundant and the INTVCC pin can be shorted directly to the VIN pin. With the INTVCC pin shorted to VIN, however, the divider that programs the regulated INTV
voltage will draw 10µA of current from
CC
the input supply, even in shutdown mode. For applications that require the lowest shutdown mode input supply current, do not connect the INTVCC pin to VIN. Regardless of whether the INTV
pin is shorted to VIN or not, it is
CC
always necessary to have the driver circuitry bypassed with a 4.7µF tantalum or low ESR ceramic capacitor to ground immediately adjacent to the INTVCC and GND pins.
10
10
200 1000
100
0
400
500
300
FREQUENCY (kHz)
800700600
900
3704 F06
Figure 6. Timing Resistor (RT) Value
In an actual application, most of the IC supply current is used to drive the gate capacitance of the power MOSFET. As a result, high input voltage applications in which a large power MOSFET is being driven at high frequencies can
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LTC3704
cause the LTC3704 to exceed its maximum junction temperature rating. The junction temperature can be estimated using the following equations:
I
IQ + f • Q
Q(TOT)
G
PIC = VIN • (IQ + f • QG)
= TA + PIC • R
T
J
The total quiescent current I supply current (I
TH(JA)
consists of the static
Q(TOT)
) and the current required to charge and
Q
discharge the gate of the power MOSFET. The 10-pin MSOP package has a thermal resistance of R
TH(JA)
=
120°C/W.
As an example, consider a power supply with V V
SW(MAX)
= 12V. The switching frequency is 500kHz, and
= 5V and
IN
the maximum ambient temperature is 70°C. The power MOSFET chosen is the IRF7805, which has a maximum R
of 11m (at room temperature) and a maximum
DS(ON)
total gate charge of 37nC (the temperature coefficient of the gate charge is low).
I
= 600µA + 37nC • 500kHz = 19.1mA
Q(TOT)
P
= 5V • 19.1mA = 95mW
IC
TJ = 70°C + 120°C/W • 95mW = 81.4°C
This demonstrates how significant the gate charge current can be when compared to the static quiescent current in the IC.
To prevent the maximum junction temperature from being exceeded, the input supply current must be checked when operating in a continuous mode at high VIN. A tradeoff between the operating frequency and the size of the power MOSFET may need to be made in order to maintain a reliable IC junction temperature. Prior to lowering the operating frequency, however, be sure to check with power MOSFET manufacturers for their latest-and-great­est low QG, low R
devices. Power MOSFET manu-
DS(ON)
facturing technologies are continually improving, with newer and better performance devices being introduced almost yearly.
Output Voltage Programming
The output voltage is set by a resistor divider according to the following formula:
R
2
VV
=+
O REF NFB
where V
REF
⎛ ⎜
= –1.230V, and I
out of the NFB pin (I
IR
+••1
⎟ ⎠
R
1
= –7.5µA). In order to properly
NFB
2
is the current which flows
NFB
dimension R2, including the effect of the NFB pin current, the following formula can be used:
VV
21=
OUT REF
V
REF
⎜ ⎝
+
R
I
NFB
⎞ ⎟
R
The nominal 7.5µA current which flows out of the NFB pin has a production tolerance of approximately ±2.5µA, so an output divider current of 500µA (R1 = 2.49k) results in a
0.5% uncertainty in the output voltage. For low power applications where the output voltage tolerance is less important, efficiency can be increased by increasing the value of R1.
Programming Turn-On and Turn-Off Thresholds with the RUN Pin
The LTC3704 contains an independent, micropower volt­age reference and comparator detection circuit that re­mains active even when the device is shut down, as shown in Figure 8. This allows users to accurately program an input voltage at which the converter will turn on and off. The falling threshold voltage on the RUN pin is equal to the internal reference voltage of 1.248V. The comparator has 100mV of hysteresis to increase noise immunity.
The turn-on and turn-off input voltage thresholds are programmed using a resistor divider according to the following formulas:
R
2
VV
IN OFF
()
.•
=+
1 248 1
⎛ ⎜
⎞ ⎟
R
1
R
2
VV
IN ON
()
.•
=+
1 348 1
⎛ ⎜
⎞ ⎟
R
1
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APPLICATIO S I FOR ATIO
The resistor R1 is typically chosen to be less than 1M.
For applications where the RUN pin is only to be used as a logic input, the user should be aware of the 7V
V
+
R2
INPUT
SUPPLY
OPTIONAL
FILTER
CAPACITOR
R1
Figure 8a. Programming the Turn-On and Turn-Off Thresholds Using the RUN Pin
IN
RUN
GND
Absolute Maximum Rating for this pin! The RUN pin can be connected to the input voltage through an external 1M resistor, as shown in Figure 8c, for “always on” operation.
RUN
COMPARATOR
+
6V
1.248V
µPOWER
REFERENCE
BIAS AND START-UP CONTROL
3704 F08a
RUN
COMPARATOR
+
3704 F08b
EXTERNAL
LOGIC CONTROL
RUN
6V
1.248V
Figure 8b. On/Off Control Using External Logic
V
IN
RUN
GND
6V
1.248V
+
COMPARATOR
INPUT
SUPPLY
+
R2 1M
Figure 8c. External Pull-Up Resistor On RUN Pin for “Always On” Operation
RUN
3704 F08c
12
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LTC3704
Applications Circuits
A simple positive-to-negative application circuit for the LTC3704 is shown in Figure 1. The basic operation of this circuit is shown in Figure 9. During the on-time the inductor currents flow through the switch, and during the off-time these currents flow through the output diode. The use of inductors in series with both the input and output results in continuous currents in these capacitors, result­ing in low input and output noise. Discontinuous currents flow in the switch, the coupling capacitor, and the diode.
V
IN
+
ON
a) Current Flow During The Switch On-Time
V
IN
+
OFF
b) Current Flow During The Switch Off-Time
Figure 9. Positive-to-Negative Converter Operation
L1 L2
+–
L1 L2
+–
+
+
V
OUT
R
L
V
OUT
R
L
3704 F09
Peak and Average Input and Switch Currents
The control loop in the LTC3704 is measuring the peak switch current (either by using the R
DS(ON)
of the power MOSFET or by using a sense resistor in the MOSFET source), so the output current needs to be reflected back to the switch in order to dimension the power MOSFET and inductors properly. Based on the fact that, ideally, the input power is equal to the output power, the maximum average input current is:
D
II
() ()
IN MAX O MAX
where I
–•
is a negative number. The peak input
O(MAX)
–=1
MAX
D
MAX
current is:
χ
II
() ()
IN PEAK O MAX
= +
1
⎜ ⎝
••
⎟ ⎠
21
D
MAX
D
MAX
In a positive-to-negative converter, however, the switch current is equal to I
+ IO, so the maximum average switch
IN
current is:
II
SW MAX O MAX
() ()
=
D
−11
MAX
and the peak switch current is:
χ
II
SW PEAK O MAX
() ()
= +
The maximum duty cycle, D
1
⎜ ⎝
••
⎟ ⎠
2
, should be calculated at
MAX
1
D
1
MAX
minimum VIN.
Duty Cycle Considerations
For the positive-to-negative converter shown in Figure 1, the duty cycle of the main switch in CCM is:
V
=
VV
OIN
O
D
where VO is a negative number. The maximum output voltage for this converter (in CCM) is:
D
VV
O MAX IN MIN
() ()
MAX
• D
–=1
MAX
The maximum duty cycle capability of the LTC3704 is typically 92%.
Ripple Current ∆I
and the ‘χ’ Factor
L
The constant ‘χ’ in the equation above represents the percentage peak-to-peak total ripple current in the induc­tor, relative to its maximum value. For example, if 30% ripple current is chosen, then χ = 0.30, and the peak current is 15% greater than the average.
For a current mode converter operating in CCM, slope compensation must be added for duty cycles above 50% in order to avoid subharmonic oscillation. For the LTC3704, this ramp compensation is internal. Having an internally fixed ramp compensation waveform, however, does place some constraints on the value of the inductor and the operating frequency. If too large an inductor is used, the resulting current ramp (∆I
) will be small relative to the
L
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13
LTC3704
LL
V
If
D
IN MIN
L
MAX
12
2
==
()
••
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APPLICATIO S I FOR ATIO
internal ramp compensation (at duty cycles above 50%), and the converter operation will approach voltage mode (ramp compensation reduces the gain of the current loop). If too small an inductor is used, but the converter is still operating in CCM (near critical conduction mode), the internal ramp compensation may be inadequate to prevent subharmonic oscillation. To ensure good current mode gain and avoid subharmonic oscillation, it is recom­mended that the ripple current in the inductor fall in the range of 20% to 40% of the maximum average switch current. For example, if the maximum average switch current is 1A, choose a ∆I value ‘χ’ between 0.2 and 0.4.
between 0.2A and 0.4A, and a
L
II
1
L PEAK O MAX
() ()
II
L PEAK O MAX
2
= +
() ()
= +
χ
1
⎜ ⎝
1
⎜ ⎝
••
21
χ
2
D
MAX
D
MAX
where “χ” represents the percentage of ripple current. In a positive-to-negative converter, however, the switch cur­rent is the sum of the two inductor currents. Therefore,
II
SW PEAK O MAX
() ()
=+
χ
–••
1
2
1
D
1
MAX
Inductor Selection
Selecting inductors for a positive-to-negative converter is slightly more complicated than for a single-inductor topol­ogy like a buck or boost. The use of separate, uncoupled inductors can reduce the size of the solution, at the expense of input and output ripple. Using a coupled inductor complicates the design procedure, but can result in significantly lower input and/or output ripple. It will also reduce the number of components that the purchasing department has to keep track of.
Regardless of the design goals, however, the inductor selection process is an iterative one. The best recommen­dation is to use the equations as a guideline, and then to build a solution and measure the circuit’s performance. If the measured performance deviates from the design guide­lines, substitute a bigger (or smaller) inductor, as appro­priate, and repeat the measurements. In addition, do your best to minimize layout parasitics, which can have a significant effect on circuit performance.
The inductor currents for a positive-to-negative converter are calculated at full load current and minimum input voltage. The peak inductor currents can be significantly higher than the output current, especially with smaller inductors and lighter loads. The following formulae as­sume uncoupled inductors and CCM operation.
Since the control loop is looking at the switch current, and since the internal slope compensation is acting on this switch current, the ripple current percentage should be between 20% and 40% of the maximum average current at V
IN(MIN)
and I
. This corresponds to a value of “χ”
O(MAX)
in the equations above between 0.20 and 0.40. Expressing this ripple current as a function of the output current results in the following equation for calculating the induc­tor value:
LL
12==
()
If
SW
D
MAX
V
IN MIN
where:
II
= –•
SW O MAX
χ
()
1
D
1
MAX
By using a coupled inductor with a 1:1 turns ratio, the value of inductance in the equation above can be replaced by 2L due to mutual inductance. Doing this maintains the same total ripple current and energy storage in the inductor. Substituting 2L yields the following equation for 1:1 coupled inductors:
14
For the case of uncoupled inductors, choose minimum saturation currents based on the peak currents outlined in
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V
I
DS ON
SENSE MAX
SW PEAK
()
()
()
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APPLICATIO S I FOR ATIO
LTC3704
the initial equations for I
L1(PEAK)
and I
L2(PEAK)
. If a coupled inductor is used, make sure that the minimum saturation current for the parallel configuration exceeds the maxi­mum switch current, or:
II
LSAT MIN O MAX
() ( )
–••
+
⎜ ⎝
χ
1
2
1
D
1
MAX
The saturation current rating should be checked at mini­mum input voltage (which results in the highest average inductor current) and maximum load current.
Operating in Discontinuous Mode
Discontinuous mode operation occurs when the load current is low enough to allow the inductor current to run out during the off-time of the switch, as shown in Figure 10. Once the inductor current is near zero, the switch and diode capacitances resonate with the induc­tance to form damped ringing at 1MHz to 10MHz. If the off-time is long enough, the drain voltage will settle to the input voltage.
Depending on the input voltage and the residual energy in the inductor, this ringing can cause the drain of the power MOSFET to go below ground where it is clamped by the body diode. This ringing is not harmful to the IC and it has not been shown to contribute significantly to EMI. Any attempt to damp it with a snubber will degrade the efficiency.
Power MOSFET or Sense Resistor Selection
If the maximum voltage on the drain of the power MOSFET (which is V
IN(MAX)
+ V
, plus any transients) is less than
OUT
36V then the circuit can take advantage of the LTC3704’s No R
technology in order to improve efficiency and
SENSE
eliminate the sense resistor. For higher switch voltages the SENSE pin should be connected to a resistor in the source of the power MOSFET, as shown in Figure 2. Internal leading-edge blanking is provided in the LTC3704 to eliminate the need for filtering components on the SENSE pin.
In both positive-to-negative and flyback converters the maximum switch current is equal to the input current plus the output current. As a result, the peak switch current is:
χ
II
SW PEAK O MAX
() ()
where I
O(MAX)
1
–••
=+
2
is a negative number.
1
1
D
MAX
During the switch on-time, the control circuit limits the maximum voltage drop across the power MOSFET to 150mV (at low duty cycles). The peak switch current is therefore limited to 150mV/R
. The relationship be-
DS(ON)
tween the maximum load current, the duty cycle and the R
of the power MOSFET is:
DS(ON)
V
DS
10V/DIV
I
L1
1A/DIV
VIN = 15V NO LOAD
Figure 10. Discontinuous Mode Waveforms (MODE/SYNC = INTV for the Circuit in Figure 1.
1µs/DIV
, Pulse-Skip Mode)
CC
3704 F10
or
RV
DS ON SENSE MAX
again, where I
() ( )
O(MAX)
D
⎛ ⎜
MAX
χ
1
+
2
is a negative number. The V
1
••
I
OMAX
()
ρ
Τ
SENSE(MAX)
term is typically 150mV at low duty cycle, and is reduced to about 100mV at a duty cycle of 92% due to slope compensation, as shown in Figure 11. The ρ counts for the temperature coefficient of the R
term ac-
Τ
DS(ON)
of the MOSFET, which is typically 0.4%/°C. Figure 12 illustrates the variation of R
over temperature for a typical
DS(ON)
power MOSFET (normalized for simplicity).
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200
150
100
50
MAXIMUM CURRENT SENSE VOLTAGE (mV)
0
0.2
0
Figure 11. Maximum SENSE Threshold Voltage vs Duty Cycle
0.5
0.4 DUTY CYCLE
0.8
1.0
3704 F11
Another method of choosing which power MOSFET to use is to check the maximum output current for a given R
, since MOSFET on-resistances are generally
DS(ON)
available in discrete values.
1
D
IV
() ()
O MAX SENSE MAX
–•
=
1
+
⎜ ⎝
MAX
χ
R
••
DS ON
2
()
ρ
Τ
2.0
1.5
1.0
0.5
NORMALIZED ON RESISTANCE
T
ρ
0
–50
Figure 12. Normalized R
0
JUNCTION TEMPERATURE (°C)
50
100
vs Temperature
DS(ON)
150
3704 F12
As a result, some iterative calculation is normally required to determine a reasonably accurate value. Since the
troller is using the MOSFET as both a switching and a
con sensing element, care should be taken to ensure that the converter is capable of delivering the required load current over all operating conditions (line voltage and tempera­ture), and for the worst-case specifications for V and the R
of the MOSFET listed in the manufacturer’s
DS(ON)
SENSE(MAX)
data sheet.
For the case where a conventional sense resistor is used,
D
–•1
RV
=
SENSE SENSE MAX
()
MAX
χ
+
1
⎜ ⎝
2
I
⎟ ⎠
O MAX
()
Sense resistors are generally low TC and are available with different ranges of tolerance depending on price. The power dissipated in the sense resistor is:
PI RD
=
SENSE SW PEAK SENSE MAX
2
()
••
Calculating Power MOSFET Switching and Conduction Losses and Junction Temperatures
In order to calculate the junction temperature of the power MOSFET, the power dissipated by the device must be known. This power dissipation is a function of the duty cycle, the load current and the junction temperature itself (due to the positive temperature coefficient of its R
DS(ON)
).
The power dissipated by the MOSFET in a positive-to­negative converter is:
MAX
2
RD
•••
()
DS ON MAX T
ρ
I
()
OMAX
.
185
D
1
Cf
••
RSS
MAX
P
FET
where I
I
OMAX
=
+
O(MAX)
()
D
1
kV V
•( )
IN O
and VO are negative numbers.
The first term in the equation above represents the
2
R losses in the device, and the second term, the switch-
I ing losses. The constant, k = 1.7, is an empirical factor inversely related to the gate drive current and has the dimension of 1/current.
From a known power dissipated in the power MOSFET, its junction temperature can be obtained using the following formula:
TJ = TA + P
FET
• R
TH(JA)
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I
D
f
V
L
L
MAX O
2
1
2
=
V
D
f
V L
ESR
fC
OP P
MAX O
O
(–)
––
••
=
1
2
1
8
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APPLICATIO S I FOR ATIO
LTC3704
The R the R the case to the ambient temperature (R of T
can then be compared to the original, assumed value
J
to be used in this equation normally includes
TH(JA)
for the device plus the thermal resistance from
TH(JC)
). This value
TH(CA)
used in the iterative calculation process.
Output Diode Selection
To maximize efficiency, a fast switching diode with low forward drop and low reverse leakage is desired. The output diode in a positive-to-negative converter conducts current during the switch off-time. The peak reverse voltage that the diode must withstand is equal to V
IN(MAX)
– VO. The average forward current in normal operation is equal to the output current, and the peak current is equal to the peak inductor current.
II
D PEAK O MAX
=+
() ()
χ
–•
1
2
1
D
1
MAX
The power dissipated by the diode is:
P
D
= I
O(MAX)
• V
D
and the diode junction temperature is:
T
= TA + PD • R
J
TH(JA)
1A/DIV
500ns/DIV
Figure 13. Ripple Current in the DC Coupling Capacitor
3704 F13
A low ESR and ESL, X5R- or X7R-type ceramic capacitor is recommended here.
Selecting the Output Capacitor
The output ripple voltage appears as a triangular wave­form riding on V
, due to the ripple current of L2 (the DC
O
component of the current in L2 equals the output current). This ripple current flows through the ESR and bulk capaci­tance of the output capacitor to produce the overall ripple voltage on this node. Using the off-time to calculate this ripple current results in the following equation for ∆I
L2
:
The R the R the board to the ambient temperature in the enclosure.
Remember to keep the diode lead lengths short and to observe proper switch-node layout (see Board Layout Checklist) to avoid excessive ringing and increased dissipation.
Selecting the DC Coupling Capacitor
The voltage on the coupling capacitor in a positive-to­negative converter is V due to the ripple currents in the inductors. Generally, the DC coupling capacitor is dimensioned based on the high RMS ripple which flows in it, as shown in Figure 13.
The minimum RMS current rating of this capacitor must exceed:
to be used in this equation normally includes
TH(JA)
for the device plus the thermal resistance from
TH(JC)
IN(MAX)
II
() ( )
RMS CAP O MAX
–•
– VO, plus any additional ∆V
D
MAX
D
–=1
MAX
where VO is a negative number. The output ripple voltage is therefore:
The ESR can be minimized by using high quality, X5R- or X7R-dielectric ceramic capacitor in parallel with a larger value tantalum or aluminum electrolytic bulk capacitor. Depending upon the application, it may be that the ceramic capacitor alone will be sufficient.
The RMS ripple current rating of the output capacitor needs to be greater than:
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I
RMS COUT
()
(– )
1121
D
MAX O
f
V
L
2
It should be noted that these equations assume no cou­pling between the inductors. If the inductors are wound on the same core, the ripple currents at the input and output can be tuned to very low values, and so the equations above would be extremely conservative. It is highly rec­ommended that the user experiment in the lab with the same magnetics and capacitors which will be used in production.
Note that the ripple current ratings from capacitor manu­facturers are often based on only 2000 hours of life. This
Table 1. Recommended Component Manufacturers
VENDOR COMPONENTS TELEPHONE WEB ADDRESS
AVX Capacitors (207) 282-5111 avxcorp.com BH Electronics Inductors, Transformers (952) 894-9590 bhelectronics.com Coilcraft Inductors (847) 639-6400 coilcraft.com Coiltronics Inductors (407) 241-7876 coiltronics.com Diodes, Inc Diodes (805) 446-4800 diodes.com Fairchild MOSFETs (408) 822-2126 fairchildsemi.com General Semiconductor Diodes (516) 847-3000 generalsemiconductor.com International Rectifier MOSFETs, Diodes (310) 322-3331 irf.com IRC Sense Resistors (361) 992-7900 irctt.com Kemet Tantalum Capacitors (408) 986-0424 kemet.com Magnetics Inc Toroid Cores (800) 245-3984 mag-inc.com Microsemi Diodes (617) 926-0404 microsemi.com Murata-Erie Inductors, Capacitors (770) 436-1300 murata.co.jp Nichicon Capacitors (847) 843-7500 nichicon.com On Semiconductor Diodes (602) 244-6600 onsemi.com Panasonic Capacitors (714) 373-7334 panasonic.com Sanyo Capacitors (619) 661-6835 sanyo.co.jp Sumida Inductors (847) 956-0667 sumida.com Taiyo Yuden Capacitors (408) 573-4150 t-yuden.com TDK Capacitors, Inductors (562) 596-1212 component.tdk.com Thermalloy Heat Sinks (972) 243-4321 aavidthermalloy.com Tokin Capacitors (408) 432-8020 tokin.com Toko Inductors (847) 699-3430 tokoam.com United Chemicon Capacitors (847) 696-2000 chemi-com.com Vishay/Dale Resistors (605) 665-9301 vishay.com Vishay/Siliconix MOSFETs (800) 554-5565 vishay.com Vishay/Sprague Capacitors (207) 324-4140 vishay.com Zetex Small-Signal Discretes (631) 543-7100 zetex.com
makes it advisable to further derate the capacitor or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be placed in parallel to meet size or height requirements in the design.
Manufacturers such as Nichicon, United Chemicon and Sanyo should be considered for high performance through­hole capacitors. The OS-CON semiconductor dielectric capacitor available from Sanyo has the lowest product of ESR and size of any aluminum electrolytic, at a somewhat higher price.
In surface mount applications, multiple capacitors may have to be placed in parallel in order to meet the ESR or RMS current handling requirements of the application.
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LTC3704
Aluminum electrolytic and dry tantalum capacitors are both available in surface mount packages. In the case of tantalum, it is critical that the capacitors have been surge tested for use in switching power supplies. An excellent choice is AVX TPS series of surface mount tantalum. Also, ceramic capacitors are now available with extremely low ESR, ESL and high ripple current ratings.
Input Capacitor Selection
The input voltage source impedance determines the size of the input capacitor, which is typically in the range of 10µF to 100µF. A low ESR capacitor is recommended, although it is not as critical as for the output capacitor.
The RMS input capacitor ripple current for a positive-to­negative converter is:
V
1
IN MIN
I
RMS CIN
12 1
()
Lf
D
=
MAX()
Please note that the input capacitor can see a very high surge current when a battery is suddenly connected to the input of the converter and solid tantalum capacitors can fail catastrophically under these conditions. Be sure to
specify surge-tested capacitors!
causes the inductor current to quickly decay to zero. However, because ∆I the current to ramp back up to I
is small, it takes multiple cycles for
L
BURST(PEAK)
. During this inductor charging interval, the output capacitor must supply the load current and a significant droop in the output voltage can occur. Generally, it is a good idea to choose a value of inductor ∆I I
IN(MAX)
. The alternative is to either increase the value of
between 20% and 40% of
L
the output capacitor or disable Burst Mode operation using the MODE/SYNC pin.
Burst Mode operation can be defeated by connecting the MODE/SYNC pin to a high logic-level voltage (either with a control input or by connecting this pin to INTV
). In this
CC
mode, the burst clamp is removed, and the chip can operate at constant frequency from continuous conduc­tion mode (CCM) at full load, down into deep discontinu­ous conduction mode (DCM) at light load. Prior to skip­ping pulses at very light load (i.e., < 5-10% of full load), the controller will operate with a minimum switch on-time in DCM. Pulse skipping prevents a loss of control of the output at very light loads and reduces output voltage ripple.
Checking Transient Response
Burst Mode Operation and Considerations
The choice of MOSFET R
and inductor value also
DS(ON)
determines the load current at which the LTC3704 enters Burst Mode operation. When bursting, the controller clamps the peak inductor current to approximately:
mV
I
BURST PEAK
()
=
30
R
DS ON
()
which represents about 20% of the maximum 150mV SENSE pin voltage. The corresponding average current depends upon the amount of ripple current. Lower induc­tor values (higher ∆IL) will reduce the load current at which Burst Mode operations begins, since it is the peak current that is being clamped.
The output voltage ripple can increase during Burst Mode operation if ∆IL is substantially less than I
BURST
. This can occur if the input voltage is very low or if a very large inductor is chosen. At high duty cycles, a skipped cycle
The regulator loop response can be verified by looking at the load transient response. Switching regulators gener­ally take several cycles to respond to an instantaneous step in resistive load current. When the load step occurs, VO immediately shifts by an amount equal to (∆I and then C
begins to charge or discharge (depending on
O
LOAD
)(ESR),
the direction of the load step) as shown in Figure 14. The
V
(AC)
OUT
100mV/DIV
OUT
= –5V
2A
0.5A
250µs/DIV
3704 F14
3704fa
(DC)
I
OUT
1A/DIV
VIN = 5V V
Figure 14. Load Step Response for the Circuit in Figure 1.
19
LTC3704
%
WUUU
APPLICATIO S I FOR ATIO
regulator feedback loop acts on the resulting error amp output signal to return V this recovery time, V
to its steady-state value. During
O
can be monitored for overshoot or
O
ringing that would indicate a stability problem.
A second, more severe transient can occur when connect­ing loads with large (> 1µF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with C
, causing a nearly instantaneous drop in VO. No
O
regulator can deliver enough current to prevent this prob­lem if the load switch resistance is low and it is driven quickly. The only solution is to limit the rise time of the switch drive in order to limit the inrush current di/dt to the load.
Design Example: A 5V to 15V Input, –5V at 2A Output Positive-to-Negative Converter
The design example presented here will be for the circuit shown in Figure 1. The input voltage range is 5V to 15V, and the output is -5V. The maximum load current is 2A at an input voltage of 5V (3A peak), and 3A at an input voltage of 15V (5A peak).
V
IN MIN
LL
12
==
()
If
2
••
==µ
208300
•.•
D
1
L
5
MAX
05 52
•. .
H
k
The minimum saturation current for this inductor is:
1
.
48
1
D
MAX
A
χ
II
LSAT MIN O MAX
() ( )
–••
+
==
12 20
1
2
.•.•
1
–.
105
The inductor chosen is a BH Electronics part # 510-1009, which has an open circuit parallel inductance of 4.56µH and a maximum dc current rating of 6.5A.
5. For the power MOSFET,
D
1
RV
DS ON SENSE MAX
() ( )
1
⎜ ⎝
MAX
χ
I
••
+
OMAX
()
2
ρ
Τ
1. The maximum duty cycle of the main switch is:
D
MAX
V
=
OUT
VV
OUT IN MIN
()
5
==
50
10
2. Pulse-Skip operation is chosen, so the MODE/SYNC pin is connected to the INTV
CC
pin.
3. The operating frequency is chosen to be 300kHz to reduce the size of the inductors. From Figure 5, the resistor from the FREQ pin to ground is 80.6k.
4. A total inductor ripple current of 40% of the maximum is chosen, so the inductor ripple current is:
D
=
II
==
IA
χ ••
LOMAX
L11
()
04 20
.•.•
105
1
05
.
–.
MAX
D
MAX
08
.
For a standard 1:1 coupled inductor, the inductance is therefore:
At the maximum duty cycle of 50%, the maximum SENSE pin voltage is reduced to 130mV due to slope compensa­tion, as shown in Figure 11. Assuming a maximum junction temperature of 125°C for the power MOSFET,
ρ
= 1.5, and
Τ
.–
Rm
DS ON()
.•
05 1
–. • . •.
12 20 15
. = 0 130
18 1
The MOSFET chosen was Siliconix/Vishay’s Si4884, which has a maximum R The minimum BV is Q
= 20nC.
G
DSS
= 16.5m at VGS = 4.5V at 25°C.
DS(ON)
= 30V and the maximum gate charge
6. The output diode must withstand a reverse voltage of V
IN(MAX)
I
O(MAX)
– VO = 20V and a continuous current of
= 5.0A (peak output current at VIN = 15V). The peak
current in the diode is:
χ
IIA
D PEAK O MAX() ()
⎛ ⎜
=+
⎟ ⎠
2
=1
6
The power dissipated in this diode at full load is:
20
3704fa
WUUU
APPLICATIO S I FOR ATIO
LTC3704
PD = I
O(MAX)
• V
F
Assuming a maximum junction temperature of 125°C and a forward voltage of approximately 0.33V at 3A (the maximum output current at V
= 15V), this diode will
IN
dissipate 1W at full load. The diode selected was the MBRD835L from On Semiconductor, packaged in a D-Pak.
C1
C
4.7nF
C1
D2
1nF
R2
68.1k 1%
R
C
3k
Q1
R
SS1
750
154k
1%
R1
R
T
80.6k 1%
R
1.21k
1
RUN
2
I
TH
3
NFB
4
FREQ
5
MODE/SYNC
FB1
1%
LTC3704
R
FB2
3.65k 1%
SENSE
INTV
GATE
GND
10
9
V
IN
8
CC
7
6
7. The DC coupling capacitor must be capable of handling an RMS current of:
D
II
() ()
D PEAK O MAX
C
VCC
4.7µF X5R
–•
==
L1*
C
DC
47µF
M1
X5R
D1
C
IN
47µF X5R
L2*
1
3704 F15
MAX
D
MAX
V
IN
5V to 15V
V
OUT
–5.0V 2A to 3A (5A PEAK)
C
OUT
100µF X5R (X2)
GND
A
3
R
SS2
100
Figure 15. 5V to 15V Input, –5V Output at 2A-3A(5A Peak) Positive-to-Negative Converter with Soft-Start and Undervoltage Lockout.
100
90
80
70
60
50
EFFICIENCY (%)
40
30
20
0.001
VIN = 5V
VIN = 15V
VIN = 10V
FET = Si4884 L = BH510-1009
= –5V
V
O
FREQ = 300kHz
0.01 1
0.1
OUTPUT CURRENT (A)
3704 F16
Figure 16. Efficiency vs Output Current
C
10nF
: TDK C5750X5R1C476M
C
IN
: TDK C5750X7R1C476M
C
DC
: TDK C5750X5R0J107M
C
SS
10
OUT
: TAIYO YUDEN LMK316BJ475ML
C
VCC
(A)
O(MAX)
I
D1: ON SEMICONDUCTOR MBRD835L D2: CDMSH-3 L1, L2: BH ELECTRONICS BH510-1009 M1: SILICONICS/VISHAY Si4884 Q1: MMBT3904
6
5
4
3
2
1
0
510
INPUT VOLTAGE (V)
15
3704 F17
Figure 17. Maximum Output Current vs Input Voltage
3704fa
21
LTC3704
WUUU
APPLICATIO S I FOR ATIO
V
(AC)
OUT
10mV/DIV
(AC)
V
OUT
100mV/DIV
(DC)
I
L2
1A/DIV
V
(AC)
OUT
100mV/DIV
(DC)
I
OUT
1A/DIV
VIN = 5V
= –2V
I
OUT
1µs/DIV
3704 F18
Figure 18. Output Ripple Voltage and Inductor Current for the Circuit in Figure 15
2A
0.5A
VIN = 15V
Figure 20. Load Step Response at V
250µs/DIV
3704 F20
= 15V
IN
for the Circuit in Figure 15
I
OUT
(DC)
1A/DIV
VIN = 5V
2A
0.5A
250µs/DIV
Figure 19. Load Step Response at V for the Circuit in Figure 15
V
OUT
1V/DIV
V
OUT
I
OUT
1A/DIV
VIN = 5V
I
OUT
1ms/DIV
Figure 21. Soft-Start for the Circuit in Figure 15
3704 F19
IN
3704 F21
= 5V
The capacitor used was a TDK 47µF, 16V X5R-dielectric ceramic (C5750X5R1C476M), mainly because of its low ESR (2.4m) and high RMS current capability.
8. The peak-to-peak output ripple is:
V
OP P
()
––
ESR
⎢ ⎣
8
=
••
D
1
fC
f
O
V
MAX O
• L
⎤ ⎥ ⎦
2
1
As a first try, a TDK 100µF, 6.3V X5R-dielectric ceramic capacitor was chosen (C5750X5R0J107M). This capaci­tor has a very low 1.6m of ESR. As a result, the peak-to­peak output ripple voltage is:
22
105
V
OP P()
0 0016
–.
⎢ ⎣
–.•.
=
3005035
k
1
8 300 100
••
k
µ
.
=
13 7
.
µ
mV
This ripple voltage calculation also assumes no coupling between the inductors, making the 13.7mV number very conservative.
Figure 15 illustrates the same basic application shown in Figure 1, with the added features of soft-start and undervoltage lockout on the input supply. Figures 16 through 21 illustrate the measured performance for this converter. The peak efficiency is 87% at a load current of 2A and the peak-to-peak output ripple is less than 10mV. Figures 19 and 20 illustrate the load step response at 5V and 15V input, and Figure 21, the start-up characteristics with a resistive load.
3704fa
WUUU
APPLICATIO S I FOR ATIO
LTC3704
PC Board Layout Checklist
1. In order to minimize switching noise and improve output load regulation, the GND pin of the LTC3704 should be connected directly to 1) the negative termi­nal of the INTVCC decoupling capacitor, 2) the negative terminal of the output decoupling capacitors, 3) the
R3
C3
C
C2
PIN 1
LTC3704
R4
C
IN
C
VCC
C
OUT
C
OUT
C
R2
SIGNAL GROUND
R
C1
R1
R
T
PSEUDO-KELVIN
CONNECTION
C
source of the power MOSFET or the bottom terminal of the sense resistor, 4) the negative terminal of the input capacitor and 5) at least one via to the ground plane immediately adjacent to Pin 6. The ground trace on the top layer of the PC board should be as wide and short as possible to minimize series resistance and induc­tance.
V
IN
1
C
DC
M1
D1
2
L1
3
4
L2
5
6
12
11
10
9
8
7
TRUE REMOTE
OUTPUT SENSING
VIAS TO GROUND PLANE
Figure 22. LTC3704 Positive-to-Negative Converter Suggested Layout
R3
C3
C
C2
C
C1
R
C
R1
R2
R
T
PSEUDO-KELVIN
GROUND CONNECTION
BOLD LINES INDICATE HIGH CURRENT PATHS
1
2
3
4
5
R4
RUN
I
TH
LTC3704
NFB
FREQ
MODE/ SYNC
SENSE
INTV
GATE
GND
V
OUT
3704 F??
V
IN
V
OUT
L1
10
9
V
IN
8
CC
7
6
C
C
VCC
IN
C
M1
L2
DC
C
OUT
+
D1
GND
3704 F23
Figure 23. LTC3704 Positive-to-Negative Converter Layout Diagram
3704fa
23
LTC3704
WUUU
APPLICATIO S I FOR ATIO
2. Beware of ground loops in multiple layer PC boards. Try to maintain one central ground node on the board and use the input capacitor to avoid excess input ripple for high output current power supplies. If the ground plane is to be used for high DC currents, choose a path away from the small-signal components.
3. Place the C INTV carries high di/dt MOSFET gate drive currents. A low ESR X5R-dielectric 4.7µF ceramic capacitor works well here.
4. The high di/dt loop from the drain of the power MOSFET, through the coupling capacitor and back through the diode to ground should be kept as tight as possible to reduce inductive ringing. Excess inductance can cause increased stress on the power MOSFET and increase HF noise on the drain node. It is also important to keep the cathode of the diode as close as possible to the MOSFET source or the bottom of the sense resistor.
5. Check the stress on the power MOSFET by measuring its drain-to-source voltage directly across the device terminals (reference the ground of a single scope probe directly to the source pad on the PC board). Beware of inductive ringing which can exceed the maximum speci­fied voltage rating of the MOSFET. If this ringing cannot be avoided and exceeds the maximum rating of the device, either choose a higher voltage device or specify an avalanche-rated power MOSFET. Not all MOSFETs are created equal (some are more equal than others).
and GND pins on the IC package. This capacitor
CC
capacitor immediately adjacent to the
VCC
6. Place the small-signal components away from high frequency switching nodes. In the layout shown in Figure 22, all of the small-signal components have been placed on one side of the IC and all of the power components have been placed on the other. This also allows the use of a pseudo-Kelvin connection for the signal ground, where high di/dt gate driver currents flow out of the IC ground pin in one direction (to the bottom plate of the INTV small-signal currents flow in the other direction.
7. If a sense resistor is used in the source of the power MOSFET, minimize the capacitance between the SENSE pin trace and any high frequency switching nodes. The LTC3704 contains an internal leading edge blanking time of approximately 180ns, which should be ad­equate for most applications.
8. For optimum load regulation and true remote sensing, the top of the output resistor divider should connect independently to the top of the output capacitor (Kelvin connection), staying away from any high dV/dt traces. Place the divider resistors near the LTC3704 in order to keep the high impedance FB node short.
9. For applications with multiple switching power con­verters connected to the same input supply, make sure that the input filter capacitor for the LTC3704 is not shared with other converters. AC input current from another converter could cause substantial input voltage ripple, and this could interfere with the operation of the LTC3704. A few inches of PC trace or wire (L 100nH) between the C V
should be sufficient to prevent current sharing
IN
problems.
of the LTC3704 and the actual source
IN
decoupling capacitor) and
CC
24
3704fa
WUUU
APPLICATIO S I FOR ATIO
1
RUN
2
I
TH
LTC3704
R
T
80.6k 1%
R
2.49k
3
NFB
4
FREQ
5
MODE/SYNC
FB1
1%
R
FB2
13.7k 1%
14.7k
C
4.7nF
R
C
C1
D1: DIODES INC B320B L1, L2: BH ELECTRONICS BH 510-1009 M1: SILICONIX Si9426
SENSE
INTV
GATE
GND
LTC3704
V
IN
3V to 5V
V
OUT
3704 F24
–8.0V
1.2A to 2.5A
C
OUT
100µF X5R
GND
L1*
10
9
V
IN
8
CC
7
6
C
VCC
4.7µF X5R
M1
C
IN
47µF X5R
C
22µF
X5R
L2*
DC
D1
Figure 24. 3V to 5V Input, –8V at 1.2A Output Converter
3
2
(A)
O(MAX)
I
1
0
3.0
3.5
4.0
INPUT VOLTAGE (V)
4.5
5.0
3704 F25
Figure 25. Maximum Output Current vs Input Voltage
V
(AC)
OUT
100mV/DIV
100
95
90
85
80
75
70
EFFICIENCY (%)
65
60
55
50
0.001
0.01 1 OUTPUT CURRENT (A)
VIN = 5V
VIN = 3V
0.1
Figure 26. Output Efficiency at 3V and 5V Input
V
(AC)
OUT
100mV/DIV
10
3704 F26
(DC)
I
OUT
0.5A/DIV
1.2A
VIN = 3V
0.6A
250µs/DIV
3704 F27
(DC)
I
OUT
0.5A/DIV
1.2A
VIN = 3V
Figure 28.Load Step Response at 5V InputFigure 27. Load Step Response at 3V Input
0.6A
250µs/DIV
3704 F27
3704fa
25
LTC3704
WUUU
APPLICATIO S I FOR ATIO
UV + = 5.4V
C
C2
100pF
82k
C
C1
1nF
C
1nF
R
C
R
R1
49.9k 1%
UV – = 5.0V
R
T
120k
R
FB1
2.49k 1%
R2
150k
1%
RUN
I
TH
LTC3704
NFB
FREQ
MODE/SYNC
f = 200kHz
R
45.3k 1%
FB2
SENSE
V
IN
INTV
CC
GATE
GND
* VP5-0155 (PRIMARY = 3 WINDINGS IN PARALLEL)
GND
D2
10BQ060
V
IN
7V TO 12V
C
IN
+
220µF 16V TPS
C1
+
4.7µF 10V X5R
IRL2910
R
S
0.012
T1*
1, 2, 3
4
D3
10BQ060
5
D4
10BQ060
6
C2
4.7µF 50V X5R
C3
+
10µF 25V X5R
V
OUT1
–24V 200mA
C4
+
10µF 25V X5R
C5
+
10µF 25V X5R
+
3704 F29
C
OUT
3.3µF 100V
V
OUT2
–72V 200mA
Figure 29. High Power SLIC Supply
26
3704fa
PACKAGE DESCRIPTIO
U
MS Package
10-Lead Plastic MSOP
(Reference LTC DWG # 05-08-1661)
0.889 ± 0.127 (.035 ± .005)
LTC3704
5.23
(.206)
MIN
0.305 ± 0.038
(.0120 ± .0015)
TYP
RECOMMENDED SOLDER PAD LAYOUT
0.254
(.010)
GAUGE PLANE
0.18
(.007)
NOTE:
1. DIMENSIONS IN MILLIMETER/(INCH)
2. DRAWING NOT TO SCALE
3. DIMENSION DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.152mm (.006") PER SIDE
4. DIMENSION DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS. INTERLEAD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.152mm (.006") PER SIDE
5. LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.102mm (.004") MAX
3.2 – 3.45
(.126 – .136)
DETAIL “A”
DETAIL “A”
0.50
(.0197)
BSC
° – 6° TYP
0
0.53 ± 0.01
(.021 ± .006)
SEATING
PLANE
3.00 ± 0.102
(.118 ± .004)
(NOTE 3)
4.88 ± 0.10
(.192 ± .004)
0.17 – 0.27
(.007 – .011)
1.10
(.043)
MAX
12
0.50
(.0197)
TYP
0.497 ± 0.076
7
6
45
(.0196 ± .003)
REF
3.00 ± 0.102
(.118 ± .004)
NOTE 4
0.86
(.034)
REF
0.13 ± 0.05
(.005 ± .002)
MSOP (MS) 1001
8910
3
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
3704fa
27
LTC3704
TYPICAL APPLICATIO
U
High Efficiency Positive-to-Negative Converter
C9
1nF
OPTIONAL
R5
68.1k 1%
R
C
9.1k
C
C2
330pF
C
C1
10nF
R1
1.21k 1%
RELATED PARTS
R
80.6k 1%
R2
3.65k 1%
RUN
I
TH
NFB
FREQ
T
MODE/SYNC
C
: TDK C5570X5R1C476M
IN
C
OUT1
C
OUT2
: TDK C5750X7R1E226M
C
DC
C
VCC
R4
154k
1%
SENSE
V
IN
LTC3704
INTV
CC
GATE
GND
: TDK C5750X5R0J107M : PANASONIC EEFUE0J151R
: TDK C2012X5R0J475K
L1*
C
DC
22µF
25V
M1
X7R
L2*
D1
C
OUT1
100µF
6.3V
3704 TA02
C
IN
47µF
16V
C
VCC
4.7µF
D1: FAIRCHILD MBR2035CT L1, L2: COILTRONICS VP5-0053 (*COUPLED INDUCTORS, WITH 3 WINDINGS IN PARALLEL ON PRIMARY AND SECONDARY) M1: INTERNATIONAL RECTIFIER IRF7822
V
IN
5V TO 15V
V
OUT
–5V 5A
C
OUT2
150µF
+
6.3V
GND
PART NUMBER DESCRIPTION COMMENTS
LT®1175 Negative Linear Low Dropout Regulator User-Selectable Current Limit from 200mA to 800mA,
0.4V Dropout at 500mA, 45µA Operating Current
LT1619 Current Mode PWM Controller 300kHz Fixed Frequency, Boost, SEPIC, Flyback Topology
LTC1624 Current Mode DC/DC Controller SO-8; 200kHz Operating Frequency; Buck, Boost, SEPIC Design;
Up to 36V
V
IN
LTC1700 No R
LTC1871 No R
Synchronous Step-Up Controller Up to 95% Efficiency, Operation as Low as 0.9V Input
SENSE
Boost, Flyback and SEPIC Controller 2.5V ≤ VIN 30V, Current Mode Control,
SENSE
Programmable f
from 50kHz to 1MHz
OSC
LTC1872 SOT-23 Boost Controller Delivers Up to 5A, 550kHz Fixed Frequency, Current Mode LT1930 1.2MHz, SOT-23 Boost Converter Up to 34V Output, 2.6V VIN 16V, Miniature Design
LT1931 Inverting 1.2MHz, SOT-23 Converter Positive-to-Negative DC/DC Conversion, Miniature Design
LT1964 ThinSOTTM Linear Low Dropout Regulator 200mA Output Current, Low Noise, 340mV Drop Out at 200mA,
5-Lead ThinSOT
LTC3401/LTC3402 1A/2A 3MHz Synchronous Boost Converters Up to 97% Efficiency, Very Small Solution, 0.5V ≤ VIN 5V
ThinSOT is a trademark of Linear Technology Corporation.
28
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
3704fa
LT 0306 • PRINTED IN USA
© LINEAR TECHNOLOGY CORPORATION 2006
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