LINEAR TECHNOLOGY LTC3225 Technical data

Supercapacitors Can Replace a Backup Battery for Power Ride-Through Applications − Design Note 450
Jim Drew
Introduction
Supercapacitors (or ultracapacitors) are fi nding their way in to an increa sing number of applications for short-term energy storage and applications that require intermittent high energy pulses. One such application is a power ride­through circuit, in which a backup energy source cuts in and powers the load if the main power supply fails for a short time. This type of application has typically been dominated by batteries, but electric double layer capacitors (EDLCs) are fast making inroads as their price-per-farad, size and effective series resistance per capacitance (ESR/C) continue to decrease.
Figure 1 shows a 5V power ride-through application where two series-connected 10F, 2.7V supercapacitors charged to 4.8V can support 20W for over a second. The LTC3225, a new charge-pump-based supercapacitor charger, is used to charge the supercapacitors at 150mA and maintain cell balancing while the LTC4412 provides automatic switchover between the supercapacitor and the main supply. The LTM4616 dual output DC/DC
TM
μModule
regulator creates the 1.8V and 1.2V outputs. With a 20W load, the output volt ages remain in regulation for 1.42 seconds after the main power is removed.
Q2
Si4421DY
5V
Q1
Si4421DY
LTC3225
V
C
IN
2.2μF
OUT
+
C1
1μF
C4
C
C
SHDN
V
SEL
PROG
R1 12k
CX
GND
C2 10F
2.7V
C3 10F
2.7V
V
GND
CTL
IN
LTC4412
SENSE
GATE
STAT
R2 470k
Supercapacitor Characteristics
A 10F, 2.7V supercapacitor is available in a 10mm × 30mm 2-terminal radial can with an ESR of 25mΩ. One advantage supercapacitors offer over batteries is their long lifetime. A capacitor’s cycle life is quoted as greater than 500,000 cycles, whereas batteries are specifi ed for only a few hundred cycles. This makes the supercapaci­tor an ideal “set and forget” device, requiring little or no maintenance.
Two critical parameters of a supercapacitor in any ap­plication are cell voltage and initial leakage current. Initial leakage current is really dielectric absorption current, which disappears after some time. The manufacturers of supercapacitors rate their leakage current after 100 hours of applied voltage while the initial leakage current in those fi rst 100 hours may be as much as 50 times the specifi ed leakage current.
The voltage across the capacitor has a signifi cant effect on its operating life. When used in series, the superca­pacitors must have balanced cell voltages to prevent overcharging of one of the series capacitors. Passive cell
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22μF
LTM4616
V
V
IN1
OUT1
V
FB1
GND
IN2
ITHM1
V
ITHM2
C5
OUT2
FB2
R3
4.78k
R4 10k
C7 100μF
C6 100μF
C8 100μF
1.8V
=
V
OUT1
I
= 7A
O1
1.2V
V
=
OUT2
I
= 6A
O2
09/08/450
Figure 1. 5V Ride-Through Application Circuit Delivers 20W for 1.42 seconds
balancing, where a re sistor is placed across the capacitor, is a popular and simple technique. The disadvantage of this technique is that the capacitor discharges through the balancing resistor when the charging circuit is disabled. The rule of thumb for this scheme is to set the balanc­ing resistor to 50 times the worst case leakage current, estimated at 2μA/Farad. Given these parameters, a 10F,
2.5V superc apacitor would require a 2.5k bal ancing resis­tor. This resistor would drain 1mA of current from the supercapacitor when the charging circuit is disabled.
A better alternative is to use a non-dissipative active cell balancing circuit, such as the LTC3225, to maintain cell voltage. The LTC3225 presents less than 4μA of load to t h e s u p er c a p a c i t o r w h e n i n s h u t d ow n m o d e a n d l e s s t h a n 1μA when input power is removed. The LTC3225 featur es a p r o g r a m m a b l e c h a r g i n g c u r r e n t o f u p t o 1 5 0 m A , c h a r g i n g two series supercapacitors to either 4.8V or 5.3V while balancing the individual capacitor voltages.
To provide a constant voltage to the load, a DC/DC con­verter is required between the load and the supercapaci­tor. As the voltage across the supercapacitor decreases, the current drawn by the DC/DC converter increases to maintain cons tant power to the load. The DC/ DC converter drops out of regulation when its input voltage reaches the minimum operating voltage (V
UV
).
To estimate the requirements for the supercapacitor, the effective circuit resistance (R
is the sum of the capacitors’ ESRs plus the circuit
R
T
) needs to be determined.
T
distribution resistances, as follows:
RESRR
=+
TDIST
Assuming 10% of the input power is lost in the effective circuit resistance when the DC/DC converter is at the minimum operating voltage, the worst case R
2
V
.•
01
UV
P
IN
R
TMAX
()
=
T
is:
The voltage required across the supercapacitor at the minimum operating voltage of the DC/DC converter is:
2
VPR
V
CUV
()
UV IN T
=
+
V
UV
The required effective capacitance can then be calculated based on the required ride-through time (T voltage on the capacitor (V
••
PT
2
C
=
EFF
IN RT
22
VV
CCUV
0
() ( )
C(0)
) and V
), an d the init ial
RT
shown by:
C(UV)
The effective capacitance of a series-connected bank of capacitor s is the effective c apacitance of a single cap acitor divided by the number of capacitors while the total ESR is the sum of all the series ESRs.
The ESR of a supercapacitor decreases with increasing frequency. Manufacturers usually specify the ESR at 1kHz, while some manufac turers publish both the value at DC and at 1kHz. The capacit ance of supercapacitor s also decreases as frequency increases and is usually specifi ed at DC. The capacitance at 1kHz is about 10% of the value at DC. When using a supercapacitor in a ride-through application where the power is being sourced for seconds to minutes, use the effective capacitance and ESR measurements at a low frequency, such at 0.3Hz. Figure 2 shows the ESR effect manifested as a 180mV drop in voltage when input power is removed.
5V SUPERCAPACITOR RIDE-THROUGH V
IN
= 5V, V
= 4.8V, POWER = 20W
CAP
5V INPUT
(1V/DIV)
1.2V OUTPUT (500mV/DIV)
Figure 2. 5V Ride-Through Application Timing
180mV STEP DUE TO ESR
V
CAP
(1V/DIV)
1.42 SECONDS
800ms/DIV
1.8V OUTPUT (500mV/DIV)
Conclusion
Supercapaci tors can meet the needs of power r ide-through applications where the time requirements are in the seconds to minutes range. Supercapacitors offer long life, low maintenance, light weight and environmentally friendly solutions when compared to batteries. To this end, the LTC3225 provides a compact, low noise solu­tion for charging and cell balancing series-connected supercapacitors, without degrading performance.
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