LINEAR TECHNOLOGY LTC1966, LTC1967, LTC1968 Technical data

Application Note 106
February 2007
Instrumentation Circuitry Using RMS-to-DC Converters
RMS Converters Rectify Average Results
INTRODUCTION
It is widely acknowledged that RMS (Root of the Mean of the Square) measurement of waveforms furnishes
1
the most accurate amplitude information.
Rectify-and­average schemes, usually calibrated to a sine wave, are only accurate for one waveshape. Departures from this waveshape result in pronounced errors. Although accurate, RMS conversion often entails limited bandwidth, restricted range, complexity and diffi cult to characterize dynamic and static errors. Recent developments address these issues while simultaneously improving accuracy. Figure 1
®
shows the LTC
1966/LTC1967/LTC1968 device family. Low frequency accuracy, including linearity and gain error, is inside 0.5% with 1% error at bandwidths extending to 500kHz. These converters employ a sigma-delta based computational scheme to achieve their performance.
2
Figure 2’s pinout descriptions and basic circuits reveal an easily applied device. An output fi lter capacitor is all that is required to form a functional RMS-to-DC converter. Split and single supply powered variants are shown. Such ease of implementation invites a broad range of application; examples begin with Figure 3.
Isolated Power Line Monitor
BEFORE PROCEEDING ANY FURTHER, THE READER IS WARNED THAT CAUTION MUST BE USED IN THE CONSTRUCTION, TESTING AND USE OF THIS CIRCUIT. HIGH VOLTAGE, LETHAL POTENTIALS ARE PRESENT IN THIS CIRCUIT. EXTREME CAUTION MUST BE USED IN WORKING WITH, AND MAKING CONNECTIONS TO, THIS CIRCUIT. REPEAT: THIS CIRCUIT CONTAINS DANGER­OUS, HIGH VOLTAGE POTENTIALS. USE CAUTION.
Figure 3’s AC power line monitor has 0.5% accuracy over a sensed 90VAC to 130VAC input and provides a safe, fully isolated output. RMS conversion provides accurate report­ing of AC line voltage regardless of waveform distortion, which is common.
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
1
See Appendix A, “RMS-to-DC Conversion” for complete discussion of
RMS measurement.
2
Appendix A details sigma-delta based RMS-to-DC converter operation.
LINEARITY
PART NUMBER
LTC1966 0.02/0.15 0.1/0.3 6 800 2.7 ±5 170 LTC1967 0.02/0.15 0.1/0.3 200 4MHz 4.5 5.5 390 LTC1968 0.02/0.15 0.1/0.3 500 15MHz 4.5 5.5 2.3mA
Figure 1. Primary Differences in RMS to DC Converter Family are Bandwidth and Supply Requirements. All Devices Have Rail-to-Rail Differential Inputs and Output
ERROR
TYP/MAX (%)
CONVERSION
GAIN ERROR
TYP/MAX (%)
1% ERROR
BANDWIDTH
(kHz)
3dB ERROR
BANDWIDTH
(kHz)
SUPPLY VOLTAGE I
MIN(V) MAX(V)
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SUPPLY
MAX (µA)
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Application Note 106
POSITIVE SUPPLY
2.7V TO 5.5V
DEPENDING ON DEVICE CHOICE
DIFFERENTIAL
MAX COMMON MODE
INPUTS.
RANGE = ±V SUPPLY.
MAX DIFFERENTIAL = 1V.
MINIMUM INPUT = 5mV
INPUT 1
INPUT 2
±5V Supplies, Differential, DC-Coupled
RMS-to-DC Converter
5V
V
DD
DC + AC
INPUTS
(1V
DIFFERENTIAL)
PEAK
LTC1966
IN1
IN2
SS
–5V
V
OUT RTN
GND ENV
OUT
Figure 2. RMS Converter Pin Functions (Top) and Basic Circuits (Bottom). Pin Descriptions are Common to All Devices, with Minor Differences
SET HIGH TO SHUT DOWN
C
AVE
1µF
LTC1966 LTC1967 LTC1968
LTC1966 ONLY.
0V TO –5V
SUPPLY
DC OUTPUT
= 85k
Z
O
+V
–V*ENABLE
DIFFERENTIAL)
OUTPUT OUTPUT
OUTPUT RETURN
GND
POWER
GROUND
OUTPUT TO FILTER CAPACITOR
OUTPUT REFERRED TO THIS PIN. NORMALLY GROUNDED
*NO –V PIN ON THE LTC1967/LTC1968
5V Single Supply, Differential, AC-Coupled
RMS-to-DC Converter
5V
V
DD
AC INPUTS
(1V
PEAK
0.1µF
LTC1966
V
IN1
IN2
C
C
SS
OUT RTN
GND ENV
OUT
AN106 F02
C 1µF
AVE
DC OUTPUT
= 85k
Z
O
LINE INPUT
90VAC
TO 140VAC
T1
145
BIAS SUPPLY
100
A
1W
6
ISOLATED LINE SENSE
7
B
1k
8
120VAC
TRIM
T1 = TAMURA-PAN MAG 3FS-212
*1% METAL FILM RESISTOR 1µF = WIMA MKS-2
1k
100µF
+
1k
+
100µF
100 1W
0.25%
100
10
0.25%
= 1N4148
= 1N4689 5.1V
–5V
5V
DANGER! Lethal Potentials Present—See Text
5V –5V
+V –V
IN1 OUT
IN2
EN GND
C1
LTC1966
OUT RTN
RMS CONVERTER
1µF
+
A1
®
1006
LT
RMS OUT
0.9V TO 1.4V = 90VAC TO 140VAC
100k*
100k*
AN106 F03
Figure 3. Isolated Power Line Monitor Senses Via Transformer with 0.5% Accuracy Over 90VAC to 130VAC Input. Secondary Loading Optimizes Transformer Voltage Conversion Linearity
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Application Note 106
The AC line voltage is divided down by T1’s ratio. An isolated and reduced potential appears across T1’s secondary B, where it is resistively scaled and presented to C1’s input. Power for C1 comes from T1’s secondary A, which is rectifi ed, fi ltered and zener regulated to DC. A1 takes gain and provides a numerically convenient output. Accuracy is increased by biasing T1 to an optimal loading point, facilitated by the relatively low resistance divider values. Similarly, although C1 and A1 are capable of single supply operation, split supplies maintain symmetrical T1 loading. The circuit is calibrated by adjusting the 1k trim for 1.20V output with the AC line set at 120VAC. This adjustment is made using a variable AC line transformer and a well fl oated (use a line isolation transformer) RMS voltmeter.
F
igure 4’s error plot shows 0.5% accuracy from 90VAC
3
to 130VAC, degrading to 1.4% at 140VAC. The benefi cial effect of trimming at 120VAC is clearly evident; trim­ming at full scale would result in larger overall error, primarily due to non-ideal transformer behavior. Note that the data is specifi c to the transformer specifi ed. Substitution for T1 necessitates circuit value changes and recharacterization.
2.0
1.5
1.0
0.5 120VAC TRIM POINT
0
–0.5
–1.0
RMS OUTPUT READING ERROR (%)
–1.5
–2.0
90 100 120
Figure 4. Error Plot for Isolated Line Monitor Shows 0.5% Accuracy from 90VAC to 130VAC, Degrading to 1.4% at 140VAC. Transformer Parasitics Account for Almost All Error
110
RMS INPUT VOLTAGE (V)
130 140
AN106 F04
Fully Isolated 2500V Breakdown, Wideband RMS-to-DC Converter
NOTE: BEFORE PROCEEDING ANY FURTHER, THE READER IS WARNED THAT CAUTION MUST BE USED IN THE CONSTRUCTION, TESTING AND USE OF THIS CIRCUIT. HIGH VOLTAGE, LETHAL POTENTIALS ARE PRESENT IN THIS CIRCUIT. EXTREME CAUTION MUST BE USED IN WORKING WITH, AND MAKING CON­NECTIONS TO, THIS CIRCUIT. REPEAT: THIS CIRCUIT CONTAINS DANGEROUS, HIGH VOLTAGE POTENTIALS. USE CAUTION.
Accurate RMS amplitude measurement of SCR chopped AC line related waveforms is a common requirement. This measurement is complicated by the SCR’s fast switching of a sine wave, introducing odd waveshapes with high frequency harmonic content. Figure 5’s conceptual SCR­based AC/DC converter is typical. The SCRs alternately chop the 220VAC line, responding to a loop enforced, phase modulated trigger to maintain a DC output. Figure 6’s waveforms are representative of operation. Trace A is one AC line phase, trace B the SCR cathodes. The SCR’s irregularly shaped waveform contains DC and high fre­quency harmonic, requiring wideband RMS conversion for measurement. Additionally, for safety and system interface considerations, the measurement must be fully isolated.
3
See Appendix B, “AC Measurement and Signal Handling Practice,” for recommendations on RMS voltmeters and other AC measurement related gossip.
DANGER! Lethal Potentials Present—See Text
220VAC
INPUT
NEUTRAL
220VAC
AC LINE SYNC
AND PHASE
MODULATION
TRIGGER
DC
OUTPUT
AN106 F05
REF
Figure 5. Conceptual AC/DC Converter is Typical of SCR-Based Confi gurations. Feedback Directed, AC Line Synchronized Trigger Phase Modulates SCR Turn-On, Controlling DC Output
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Application Note 106
A = 100V/DIV
B = 50V/DIV
ON 170 VDC
LEVEL
1ms/DIV
Figure 6. Typical SCR-Based Converter Waveforms Taken at AC Line (Trace A) and SCR Cathodes (Trace B). SCR’s Irregularly Shaped Waveform Contains DC and High Frequency Harmonic, Requiring Wideband RMS Converter for Measurement
AN106 F06
Figure 7 provides isolated power and data output paths to an RMS-to-DC converter, permitting safe, wideband, digital output RMS measurement. A pulse generator confi gured comparator combines with Q1 and Q2 to drive T1, resulting in isolated 5V power at T1’s rectifi ed, fi ltered and zener regulated output. The RMS-to-DC converter senses either 135VAC or 270VAC full-scale inputs via a resistive divider. The converter’s DC output feeds a self-clocked, serially interfaced A/D converter; optocouplers convey output data across the isolation barrier. The LTC6650 provides a 1V reference to the A/D and biases the RMS-to-DC converter’s inputs to accommodate the voltage divider’s AC swing. Calibration is accomplished by adjusting the 20k trim while noting output data agreement with the input AC voltage. Circuit accuracy is within 1% in a 200kHz bandwidth.
0.001µF
PULSE GENERATOR
1N4148
1k
220k
LT1671
+
DRIVER
1k
750k
750k
750k
DATA
ISOLATORS
SCK
DATA
OUTPUTS
SDO
5VPOWER
1k
100
Q1 2N2369
5V
ISOLATION/POWER
Q2 ZTX-749
2
3
1
6
4
T1
TRANSFORMER
2500V BREAKDOWN ISOLATION BARRIER
5V
5V
ISOLATED POWER SUPPLY
1N5817
1N4148
4.7k
4.7k
1N4689
5.1V
5V ISO
A/D RMS CONVERTER
5V ISO
+V
SCK V
LTC2400
SDO
FOGND CS
5V ISO
+
5V ISO
+
100µF
DANGER! Lethal Potentials Present—See Text
5V ISO
IN
REF
10µF
5V ISO
LT1006
+
1µF
5V ISO
+V
OUT IN1
LTC1967
OUT RTN IN2
GND
EN
CALIBRATE
20k
0.1µF
182k*
182k*
1k*
INPUT
135VAC
OR
270VAC
FULL SCALE
ISOLATORS = AGILENT-HCPL-2300-010 T1 = BI TECHNOLOGIES HM-41-11510 * = 1% METAL FILM RESISTOR
= WIMA MKS-2
= CIRCUIT COMMON
= AC LINE GROUND
1µF
400mV
REFERENCE
LT6650
+
OUT
15k*
FB
10k*
1µF
1VDC
AN106 F07
Figure 7. Isolated RMS Converter Permits Safe, Digital Output, Wideband RMS Measurement. T1-Based Circuitry Supplies Isolated Power. RMS-to-DC Converter Senses High Voltage Input via Resistive Divider. A/D Converter Provides Digital Output Through Optoisolators. Accuracy is 1% in 200kHz Bandwidth
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Application Note 106
Low Distortion AC Line RMS Voltage Regulator
NOTE: BEFORE PROCEEDING ANY FURTHER, THE READER IS WARNED THAT CAUTION MUST BE USED IN THE CONSTRUCTION, TESTING AND USE OF THIS CIRCUIT. HIGH VOLTAGE, LETHAL POTENTIALS ARE PRESENT IN THIS CIRCUIT. EXTREME CAUTION MUST BE USED IN WORKING WITH, AND MAKING CON­NECTIONS TO, THIS CIRCUIT. REPEAT: THIS CIRCUIT CONTAINS DANGEROUS, HIGH VOLTAGE POTENTIALS. USE CAUTION.
DANGER! Lethal Potentials Present—See Text
1.5A
AC
SB
HIGH
UNREGULATED
AC LINE
INPUT
0.22µF
AC
LOW
+V REGULATORS
470k
0.47µF
1N5281B 200V
200k
200k
HEAT SINK IRF-840 *1% METAL FILM RESISTOR OPTODRIVER = TOSHIBA TLP190B
= 1N4005
Q3 2N5210
100k
1N4690
5.6V
BAT85
OVERVOLTAGE PROTECTION
170V
Q4 MPSA42
5V
0.1µF
2N3440
10k 2W
ISOLATED GATE BIAS
5.6k
Q1
REFERENCE
0.4V OUT5V IN
LT6650
GND
1M
Almost all AC line voltage regulators rely on some form of waveform chopping, clipping or interruption to function. This is effi cient, but introduces waveform distortion, which is unacceptable in some applications. Figure 8 regulates the AC line’s RMS value within 0.25% over wide input swings and does not introduce distortion. It does this by continuously controlling the conductivity of a series pass MOSFET in the AC lines path. Enclosing the MOSFET in a diode bridge permits it to operate during both AC line polarities.
AC SERIES PASS
AND CURRENT LIMIT
0.03µF
FB
170V
1µF
0.22µF
0.1µF
5V
LT1077
430k
0.7
A1
100k
Q2 IRF-840
10k
CONTROL
AMPLIFIER
22k
+
330k
1µF
10k
Q5 2N4393
Q6 2N3904
2.2µF MYLAR
RMS-TO-DC CONVERTER
C1
OUT
1µF
OUT RTN
1N4689
5.1V
5V
+V
LTC1966
–VEN
GND
FEEDBACK
IN1
IN2
SENSE
AC HIGH
1k
AC LOW
2.2M*
REGULATED
105VAC TO 120VAC ADJUST
7.32k*
OUTPUT
VAC
AN106 F08
SOFT-START/–V
BIAS
Figure 8. Adjustable AC Line Voltage Regulator Introduces No Waveform Distortion. Line Voltage RMS Value is Sensed and Compared to a Reference by A1. A1 Biases Photovoltaic Optocoupler via Q1, Setting Q2-Diode Bridge Conductivity and Closing a Control Loop. VIN Must be ≥2V Above V
to Maintain Regulation
OUT
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AN106-5
Application Note 106
The AC line voltage is applied to the Q2-diode bridge. The Q2-diode bridge output is sensed by a calibrated variable voltage divider which feeds C1. C1’s output, representing the regulated lines RMS value, is routed to control ampli­fi er A1 and compared to a reference. A1’s output biases Q1, controlling drive to a photovoltaic optoisolator. The optoisolator’s output voltage provides level-shifted bias to diode bridge enclosed Q2, closing a control loop which regulates the output’s RMS voltage against AC line and load shifts. RC components in A1’s local feedback path stabilize the control loop. The loop operates Q2 in its linear region, much like a common low voltage DC linear regulator. The result is absence of introduced distortion at the expense of lost power. Available output power is constrained by heat dissipation. For example, with the output adjustment set to regulate 10V below the normal input, Q2 dissipates about 10W at 100W output. This fi gure can be improved upon. The circuit regulates for V above V dropout as V
, but operation in this region risks regulation
OUT
varies.
IN
≥ 2V
IN
Circuit details include JFET Q5 and associated components. The passive components associated with Q5’s gate form a slow turn-on negative supply for C1. They also provide gate bias for Q5. Q5, a soft-start, prevents abrupt AC power application to the output at start-up. When power is off, Q5 conducts, holding A1’s “+” input low. When power is applied, A1 initially has a zero volt reference, causing the control loop to set the output at zero. As the 1MΩ
0.22µF combination charges, Q5’s gate moves negative, causing its channel conductivity to gradually decay. Q5 ramps off, A1’s positive input moves smoothly towards the LT6650’s 400mV reference, and the AC output similarly ascends towards its regulation point. Current sensor Q6, measuring across the 0.7Ω shunt, limits output current to about 1A. At normal line inputs (90VAC to 135VAC) Q4 supplies 5V operating bias to the circuit. If line voltage rises beyond this point, Q3 comes on, turning off Q4 and shutting down the circuit.
X1000 DC Stabilized Millivolt Preamplifi er
The preceding circuits furnish high level inputs to the RMS converter. Many applications lack this advantage and some form of preamplifi er is required. High gain pre-amplifi cation for the RMS converter requires more attention than might be supposed. The preamplifi er must have low offset error because the RMS converter (desirably) processes DC as
legitimate input. More subtly, the preamplifi er must have far more bandwidth than is immediately apparent. The amplifi ers –3db bandwidth is of interest, but its closed loop 1% amplitude error bandwidth must be high enough to maintain accuracy over the RMS converter’s 1% error passband. This is not trivial, as very high open-loop gain at the maximum frequency of interest is required to avoid inaccurate closed-loop gain.
Figure 9 shows an x1000 preamplifi er which preserves the LTC1966’s DC-6kHz 1% accuracy. The amplifi er may be either AC or DC coupled to the RMS converter. The 1mV full-scale input is split into high and low frequency paths. AC coupled A1 and A2 take a cascaded, high frequency gain of 1000. DC coupled, chopper stabilized A3 also has X1000 gain, but is restricted to DC and low frequency by its RC input fi lter. Assuming the switch is set to “DC + AC,” high and low frequency path information recombine at the RMS converter. The high frequency paths 650kHz –3db response combines with the low frequency sections micro­volt level offset to preserve the RMS converters DC-6kHz 1% error. If only AC response is desired, the switch is set to the appropriate position. The minimum processable input, set by the circuits noise fl oor, is 15µV.
Wideband Decade Ranged X1000 Preamplifi er
The LTC1968, with a 500kHz, 1% error bandwidth, poses a signifi cant challenge for an accurate preamplifi er, but Figure 10 meets the requirement. This design features decade ranged gain to X1000 with a 1% error bandwidth beyond 500kHz, preserving the RMS converters 1% er­ror bandwidth. Its 20µV noise fl oor maintains wideband performance at microvolt level inputs.
Q1A and Q1B form a low noise buffer, permitting high impedance inputs. A1 and A2, both gain switchable, take cascaded gain in accordance with the fi gure’s table. The gains are settable via reed relays controlled by a 2-bit code. A2’s output feeds the RMS converter and the converter’s output is smoothed by a Sallen-Keys active fi lter. The circuit maintains 1% error over a 10Hz to 500kHz band­width at all gains due to the preamplifi ers –3db, 10MHz bandwidth. The 10Hz low frequency restriction could be eliminated with a DC stabilization path similar to Figure 9’s but its gain would have to be switched in concert with the A1-A2 path.
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AN106-6
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